CN107515953A - One kind welding overall process quality tracing and analysis system - Google Patents
One kind welding overall process quality tracing and analysis system Download PDFInfo
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- CN107515953A CN107515953A CN201710890447.4A CN201710890447A CN107515953A CN 107515953 A CN107515953 A CN 107515953A CN 201710890447 A CN201710890447 A CN 201710890447A CN 107515953 A CN107515953 A CN 107515953A
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Abstract
The present invention relates to one kind welding overall process quality tracing and analysis system, including data acquisition front and background server；The data acquisition front is connected by wired or wireless LAN network with the background server；The data acquisition front gathers related to welding quality site operation procedural information data during manufacture of steel structure in real time, and uploads the site operation procedural information data collected in real time；The site operation procedural information data that the construction task data that the background server combines advance typing upload to data acquisition front are managed and analyzed.Gathered in real time by data acquisition front and upload welder's job information, workshop condition information and status information of equipment, system can effectively strengthen quality monitoring of the construction management department to welding process, quality management department is also beneficial to trace the process of construction quality, improve welding quality, ensure construction process and quality, and the amount of labour and human error of hand-kept can be reduced, production cost is saved, improves Business Economic Benefit.
Description
Technical field
The present invention relates to automatic management technical field, and in particular to one kind is applied to the Large Steels such as ship, bridge, automobile
The overall process that works is built and the welding overall process quality tracing of welding quality associated construction information automation management and analysis
With analysis system.
Background technology
Currently, segmented mode is mainly used to the quality control of large-scale steel structure thing building course, by quality inspection in production process
Departmental organization detects and phased acceptance work, and whether welder's working condition and welding parameter situation are mainly reached by welding product
Mark is inversely judged；Collaboration communication is mainly carried out by modes such as paper document and verbal transmissions between production management all departments；
To live construction environment typically by being manually acquired and judging, then keep a record.
It is more and more for the product of welding parameter monitoring and analysis on the market at present, precision also more and more higher, but this
Only just for welding quality in building course, this local direction is controlled class product.And due in large steel structure
More record storages in the form of manual weld factor information, the complexity of large steel structure building process in construction so that welding
Process and output control face following problem：
1. welding manufacture, Engineering System is huge, involves a wide range of knowledge, and information at different levels are difficult to manage as a whole.
2. the data volume that welding quality records is very big, it is more to be related to department, the logical relation between record is very numerous and diverse.
3. being welded to some special industries, species are more, and technological standards are strict, how butt welding work personal information, qualification certificates etc.
It is managed；And welders training, examination are managed and assessed.
4th, in large-scale production and construction, welding machine species is various, and how butt welding machine enters rower inspection.
5. weld job amount is big, station is more and scattered, faces and to monitor key process parameter in welding process how in real time
Problem.
6th, the factor of welding quality is influenceed in addition to operating personnel, material, equipment and technique, job site environment butt welding
The influence for connecing quality is also very big.Some welding operations are such as warm necessarily by extraneous natural conditions usually in outdoor outdoor progress
The influence of degree, humidity, wind-force and sleety weather, how effective monitoring record job site environment, rationally take control measure, and
Reference standard is provided to continue production.
7. special trade, welding quality is particularly significant, and inspection after welding intuitively need to be evaluated and analyzed.
8. welding quality is pinpointed the problems, problem source how is traced.
The content of the invention
The present invention is for above-mentioned technical problem present in prior art, there is provided one kind is applied to ship, bridge, automobile etc.
The overall process that large-scale steel structure thing is built and the welding overall process matter of welding quality associated construction information automation management and analysis
Amount tracking and analysis system.
The technical scheme that the present invention solves above-mentioned technical problem is as follows：
One aspect of the present invention provides a kind of welding overall process quality tracing and analysis system, it is characterised in that including data
Gather front end and background server；The data acquisition front is connected by wired or wireless LAN network and the background server
Connect；The data acquisition front gathers related to welding quality site operation procedural information number during manufacture of steel structure in real time
According to, and the site operation procedural information data collected are uploaded in real time；The construction that the background server combines advance typing is appointed
The site operation procedural information data that business data upload to data acquisition front are managed and analyzed.
The beneficial effects of the invention are as follows：Gathered in real time by data acquisition front and upload welder's job information, workshop ring
Environment information and status information of equipment, system can effectively strengthen quality monitoring of the construction management department to welding process, also favorably
The process of construction quality is traced in quality management department, improves welding quality, ensures construction process and quality, and can subtract
The amount of labour and human error of few hand-kept, save production cost, improve Business Economic Benefit.
Further, the data acquisition front includes on-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer, radio frequency
Card reader and Current Voltage acquisition module, the on-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer pass through wireless local
Network is connected with the background server；
The environment monitor, for being monitored to welding site environment humiture and wind speed, and the ring that will be monitored
Border parameter information is sent to the background server；The Portable Multifunctional Temperature Measurer, for being gathered after welding every preset time
The weld seam temperature information of measurement point is once preset, and the weld seam temperature information collected is sent to the background server；
Radio-frequency card reader and the Current Voltage acquisition module electrically connects with the on-site supervision terminal；The radio frequency Card Reader
Device is used to read radio frequency card information, and the radio frequency card information is sent to on-site supervision terminal；The Current Voltage acquisition module
For the current and voltage data under the work of real-time collecting device and Light Condition, the electric current and voltage data are sent to described
On-site supervision terminal；
The on-site supervision terminal, for showing and uploading the radio frequency card information, the Current Voltage adopts data and
The selection data of welder's job content.
Beneficial effect using above-mentioned further scheme is that data acquisition front mainly completes welder in welder's operation
Swipe the card login, task choosing, while real-time information gathering and feedback are carried out to construction environment, equipment state, be weld job
Reliable data record in real time is provided.
Further, the on-site supervision terminal includes memory module, network monitoring module and alarm module, the network prison
Module is surveyed to be used to monitor network condition in real time, when there is network connection interruption or communications status is poor, on-site supervision
The selection data that terminal adopts the Current Voltage received data and welder's job content are stored in the memory module, and
Alarmed by the alarm module；When network connection recovers, then on-site supervision terminal uploads what is stored in memory module
Data.
Beneficial effect using above-mentioned further scheme is due to that system data amount is huge, and big data is mainly stored in service
In device, therefore real-time Data Transmission is carried out between client and server.Network monitor function need to be monitored to network condition,
In the case of suspension or network connection are bad, by flashing the means such as screen and alarm the tinkle of bells, feedback network situation, to ensure to be
Client of uniting carries out data exchange and effectively storage with server.
Further, the background server includes data management module and data analysis module；
The data management module, for carrying out storage and management to construction data, the construction data includes record in advance
The construction task data entered, the quality testing information and acceptance information of typing after the completion of weld task, and data acquisition front
The site operation procedural information of upload；The construction task data include welder's information, wlding information, welding procedure information；
The data analysis module, for the construction data stored based on data management module, with reference to weld job standard,
Welding quality evaluating basis and welding factor influence proportion and carry out welding quality data analysis, obtain a variety of graphical analysis knots
By.
Beneficial effect using above-mentioned further scheme is data management module, for welding welder and original in overall process
The collection and management of material information, the collection storage and analysis of weld information, welding condition in welding process, after welding
Quality inspection and the management of acceptance information, it is related to welding overall process various aspects, realizes effective tracking of welding process quality.It is right
Weld overall process data and carry out storage and management, realize the overall management of information at different levels, reduce because Engineering System is huge, data
Amount is big, department is more and the numerous and diverse data statistics workload brought of logical relation, and solving quality management and control can not ensure and weld
When problem occurs for quality, the problems such as problem source can not trace；By data analysis system, based on data storage and management system
The data of storage, influence proportion, welding quality data with reference to weld job standard, welding quality evaluating basis, welding factor
Information is analyzed, and realizes the comprehensive analysis of welding quality, is had administrative staff's welding quality and is intuitively evaluated.
Further, the data management module includes quality plan administrative unit, quality assurance administrative unit, flaw detection management
Unit and system configuration unit；
It is multiple that the quality plan administrative unit includes welder's management subelement, material Basic Information Management subelement, material
Inspection management subelement, material release management subelement, welding equipment management subelement, construction drawing management subelement, parts letter
Breath management subelement, weld information management subelement, welding documents management subelement, welding symbol management subelement, weldering
Connect technological standards management subelement and weld joint welding process management subelement；
It is single that the quality assurance administrative unit includes wlding baking management subelement, product blanking inspection during manufacture management
Member, weld task management subelement, welding procedure record management subelement, wlding payroll management subelement, welder's appraisal management
Hot record management subelement, parts assembly information management subelement after subelement, welding；
The flaw detection administrative unit includes Non-Destructive Testing mandatory administration subelement, Non-Destructive Testing allocates management of subelement, nothing
Damage detection record management subelement and nondestructive inspection statistics subelement；
The system configuration unit includes division management subelement, Role Management subelement, user management subelement, dictionary
Manage subelement and data syn-chronization subelement.
Beneficial effect using above-mentioned further scheme is to carry out welder's management, counts the information such as the technical ability qualification of welder,
It is easy to the distribution of weld task and efficiently performs；Base Material information management is carried out, the material of weld task can be fully understood by
Expect preparation, be advantageous to the smooth startup of weld task；Material check management is carried out, ensures raw material and weld task requirement
Material is consistent；Material release management is carried out, the usage record of mother metal and wlding is counted, mother metal can be grasped in time
With the inventories of wlding, it is easy to the continuation of weld task；Welding equipment management is carried out, shape is used by counting welding equipment
State information can carry out effective production scheduling, improve operating efficiency；Carry out construction drawing management, components information management, weld seam
Information, welding documents management, welding symbol management, welding procedure standard management, weld joint welding process management, are easy to the later stage
During quality inspection, check, inquire about the information of each parameter in welding process.
Carry out wlding and bakee management, record wlding bakees information, is easy to baking quality to inquire about；Carry out product blanking processing inspection
Management is tested, realizes the whereabouts tracking of material；Weld task management and welding procedure record management are carried out, system is according to welder's information
(work post and technical ability advantage) intends distribution favourite, then is audited by leader with specific duties and adjust and confirm to issue task, and reasonable arrangement simultaneously improves
Allocative efficiency；Wlding payroll management is carried out, the usage record of wlding is counted；Welder's appraisal management is carried out, to each weldering
Three the work object amount and construction quality of work, quality examination and examination violating the regulations parts, realize butt welding work job eveluation, are advantageous to advise
Model management；Hot record management after being welded, after the completion of recording welding job, the temperature information of weldment, be advantageous to count postwelding
It is heat-treated the influence of welding quality；Parts assembly information management is carried out, is advantageous to count parts behaviour in service.
Flaw detection is to detect the crackle of metal material or components interior or defect, carries out Non-Destructive Testing mandatory administration, real
Task level of now detecting a flaw examination ＆ approval, lift the degree of office automation, carry out Non-Destructive Testing allocation managing, be easy to coordination of tasks and issue
Task, which is given, specifies carrying out flaw detection person, carries out Non-Destructive Testing record management, carries out the book of final entry to the record of Non-Destructive Testing, convenient pair
Weld task carries out quality evaluation；Nondestructive inspection statistics is carried out, facilitates user to check flaw detection message details.
System configuration module, by division management, Role Management, user management, dictionary management and data syn-chronization, realize clothes
The personalized customization of business device.
Further, the data analysis module is specifically used for the construction data based on data management module storage, with reference to weldering
Connecing operation or work standard, welding quality evaluating basis and welding factor influences the analysis of proportion progress material quality data, welder's data analysis, matter
Amount evaluation, process analysis procedure analysis and comprehensive analysis.
Beneficial effect using above-mentioned further scheme is the data based on data management module storage, with reference to weld job
Standard, welding quality evaluating basis, welding factor influence proportion, material analysis are carried out to welding process, welder is analyzed, quality is commented
Fixed, process analysis procedure analysis, comprehensive analysis, realize the comprehensive analysis of welding quality, have administrative staff's welding quality and intuitively comment
It is fixed.
Further, the system also includes user terminal, the user terminal and the background server wireless connection, is used for
Construction task data, site operation procedural information data and the background server root that background server described in real time inspection stores
Analysis result according to construction task data to site operation procedural information data
The user terminal is specifically used for the welding work under all workshops that background server described in real time inspection stores
State, equipment state, background server described in real time inspection analyze electric current, voltage oscillogram and electric current, the electricity of obtained welding
Press the rate that transfinites；The temperature of real time inspection working site environment, humidity, wind speed change.
Beneficial effect using above-mentioned further scheme is that data acquisition front mainly completes welder in welder's operation
Swipe the card login, task choosing, while real-time information gathering, storage and feedback are carried out to construction environment, equipment state, for welding
Operation provides reliable data record in real time.
Brief description of the drawings
Fig. 1 is that the embodiment of the present invention 1 provides a kind of structural representation for welding overall process quality tracing and analysis system；
Fig. 2 is the data storage and management system structural representation that the embodiment of the present invention 1 provides.
Embodiment
The principle and feature of the present invention are described below in conjunction with example, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
Fig. 1 is that the embodiment of the present invention 1 provides a kind of structural representation for welding overall process quality tracing and analysis system, such as
Shown in Fig. 1, including data acquisition front and background server；The data acquisition front by wired or wireless LAN network with
The background server connection；The data acquisition front gathers related to welding quality during manufacture of steel structure show in real time
Field work progress information data, and the site operation procedural information data collected are uploaded in real time；The background server combines
The site operation procedural information data that the construction task data of advance typing upload to data acquisition front are managed and analyzed.
Gathered in real time by data acquisition front and upload welder's job information, workshop condition information and equipment state letter
Breath, system can effectively strengthen quality monitoring of the construction management department to welding process, be also beneficial to quality management department to applying
The process retrospect of working medium amount, improves welding quality, ensures construction process and quality, and can reduce the amount of labour of hand-kept
And human error, production cost is saved, improves Business Economic Benefit.
The data acquisition front include on-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer, radio-frequency card reader and
Current Voltage acquisition module, the on-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer pass through WLAN and institute
State background server connection；
The environment monitor, for being monitored to welding site environment humiture and wind speed, and the ring that will be monitored
Border parameter information is sent to the background server；The Portable Multifunctional Temperature Measurer, for being gathered after welding every preset time
The weld seam temperature information of measurement point is once preset, and the weld seam temperature information collected is sent to the background server；
Radio-frequency card reader and the Current Voltage acquisition module electrically connects with the on-site supervision terminal；The radio frequency Card Reader
Device is used to read radio frequency card information, and the radio frequency card information is sent to on-site supervision terminal；The Current Voltage acquisition module
For the current and voltage data under the work of real-time collecting device and Light Condition, the electric current and voltage data are sent to described
On-site supervision terminal；
The on-site supervision terminal, for showing and uploading the radio frequency card information, the Current Voltage adopts data and
The selection data of welder's job content.
The welder that data acquisition front is mainly completed in welder's operation swipes the card login, task choosing, while to ring of constructing
Border, equipment state carry out real-time information gathering and feedback, and real-time reliable data record is provided for weld job.
The on-site supervision terminal includes memory module, network monitoring module and alarm module, the network monitoring module
For being monitored in real time to network condition, when there is network connection interruption or communications status is poor, on-site supervision terminal will
The Current Voltage received adopts data and the selection data of welder's job content are stored in the memory module, and passes through institute
Alarm module is stated to be alarmed；When network connection recovers, then on-site supervision terminal uploads the data stored in memory module.
Because system data amount is huge, big data is mainly stored in server, therefore is carried out between client and server
Real-time Data Transmission.Network monitor function need to be monitored to network condition, in the case of suspension or network connection are bad, be led to
Cross the means such as flicker screen and alarm the tinkle of bells, feedback network situation, to ensure that system client carries out data exchange with server
And effectively storage.
The background server includes data management module and data analysis module；
The data management module, for carrying out storage and management to construction data, the construction data includes record in advance
The construction task data entered, the quality testing information and acceptance information of typing after the completion of weld task, and data acquisition front
The site operation procedural information of upload；The construction task data include welder's information, wlding information, welding procedure information；
The data analysis module, for the construction data stored based on data management module, with reference to weld job standard,
Welding quality evaluating basis and welding factor influence proportion and carry out welding quality data analysis, obtain a variety of graphical analysis knots
By.
Data management module, for welding the welder in overall process and the collection and management of raw material information, welding process
The collection storage and analysis of middle weld information, welding condition, the management of quality inspection and acceptance information after welding, are related to
Overall process various aspects are welded, realize effective tracking of welding process quality.Storage and management is carried out to welding overall process data,
Realize the overall management of information at different levels, reduce due to Engineering System is huge, data volume is big, more than department and logical relation is numerous and diverse brings
Data statistics workload, solve quality management and control can not ensure and welding quality occur problem when, problem source can not chase after
The problems such as tracing back；By data analysis system, the data that are stored based on data storage and management system, with reference to weld job standard,
Welding quality evaluating basis, welding factor influence proportion, and welding quality data message is analyzed, and realizes welding quality
Comprehensive analysis, there is administrative staff's welding quality and intuitively evaluate.
The data management module, as shown in Fig. 2 including quality plan administrative unit, quality assurance administrative unit, flaw detection
Administrative unit and system configuration unit；
It is multiple that the quality plan administrative unit includes welder's management subelement, material Basic Information Management subelement, material
Inspection management subelement, material release management subelement, welding equipment management subelement, construction drawing management subelement, parts letter
Breath management subelement, weld information management subelement, welding documents management subelement, welding symbol management subelement, weldering
Connect technological standards management subelement and weld joint welding process management subelement；
It is single that the quality assurance administrative unit includes wlding baking management subelement, product blanking inspection during manufacture management
Member, weld task management subelement, welding procedure record management subelement, wlding payroll management subelement, welder's appraisal management
Hot record management subelement, parts assembly information management subelement after subelement, welding；
The flaw detection administrative unit includes Non-Destructive Testing mandatory administration subelement, Non-Destructive Testing allocates management of subelement, nothing
Damage detection record management subelement and nondestructive inspection statistics subelement；
The system configuration unit includes division management subelement, Role Management subelement, user management subelement, dictionary
Manage subelement and data syn-chronization subelement.
Quality plan administrative unit
1) welder manages subelement
To Back ground Informations such as welder's name, sex, photo, certificate, identity card, affiliated unit, working experience, welding species
Carry out typing management；To welder's on-job certificate, certificate number, issuing unit, data of issue, welding method, mother metal, weldering are included
The information such as material, position, specification and the scope of application carry out classification management；To welder's training experience, comprising the examination date, the term of validity,
The information such as total marks of the examination, radiographic inspection, fluorescent magnetic particle flaw detection, ultrasonic examination, stretching, clod wash, metallographic, report number carry out pipe
Reason；Generation, granting, veritification, activation and information inquiry to welder's release are managed；The qualification term of validity is reminded, form
The operations such as upload, printing are managed.
2) material Basic Information Management subelement
Typing to material information, and the inquiry of material information is provided, material quality data bag can be exported.Material is according to classification
It is divided into again：Mother metal, wlding and gas；Printing storehouse inspection application form, inquiry storehouse inspection state and inquiry storehouse inspection information are provided；Manage material
Granting, the inventory of some material can be edited at system specified permission user and provides the information such as number；System is according to reinspection
" valid until " information in information, it is automatic to calculate whether material has arrived the term of validity, reminder period can be set in advance, in homepage
Automatic give is prompted.
3) material rechecks management subelement
Enterprise's service department proposes after rechecking application that relevant departments of enterprise are tested material, draw assay, point
Mother metal, wlding and gas are entered into system respectively, and upload related quality inspection report, after the completion of rechecking information submission, are confirmed multiple
End-of-job is examined, reinspection information can not be changed after confirmation again.
4) material release management subelement
Generally property management office provides mother metal and wlding to construction subsidiary factory, and providing material proves list, and token record material is gone
To；Offer imports and exports and additions and deletions change and look into function.
5) welding equipment management subelement
The information of welding equipment is managed collectively, including：Typing welding equipment information, import welding equipment information and
Inquire about welding equipment information.
6) construction drawing management subelement
In welding procedure drawing management module, being submitted to the drawing of enterprise construction relevant departments includes：Sectional making figure, divide
The data such as section parts list, outside plate number cut blanking figure, structure number cut blanking figure, band steel craft blanking figure, section bar craft blanking figure；Branch
Hold two kinds of forms：CAD and PDF.
7) components information management subelement
The information table of enterprise's typing parts, components information table is imported into the system；User can also increase newly, compile
Collect and check components information.
8) weld information management subelement
Weld information can directly be exported as EXCEL by enterprise by the third-party application software such as CATIA, and system batch is led
The weld information entered；Weld information can be inquired about simultaneously, is manually entered and edit-modify weld information.
Enterprise can select to be suitable for the welding procedure standard of weld seam, set weld seam according to weld information and parts information
Welding procedure.
9) welding documents management subelement
Enterprise uploads to welding documents in system, is managed collectively, and is user-friendly, downloads or looks into online
See.
User can check, inquire about, edit and delete existing welding documents information；
10) welding symbol management subelement
Enterprise uploads onto the server welding symbol information, is easy to be managed collectively welding symbol, facilitates user to look into
See, the content such as select and set welding procedure.
Welding symbol information table Excel document can be imported into database, user can be carried out to welding symbol in system
Editor, modification, inquiry and modification.
11) welding procedure standard management subelement
Typing welding procedure standard information in systems, unified management is carried out, facilitate user to be checked, selected and set
Put the technological parameter of weld seam welding and related technical papers.
12) weld joint welding process management subelement
Enterprise is suitable for the welding procedure standard of weld seam, sets the welding of weld seam to weld information and parts information, selection
Technique.
Quality assurance administrative unit
1) wlding bakees management subelement
Wlding is bakeed, managed, wlding is filled in and bakees record sheet.Wlding is bakeed into record information list Excel document,
It imported into database, and additions and deletions are provided change and look into function.
2) product blanking inspection during manufacture management subelement
According to product blanking inspection during manufacture situation blanking inspection during manufacture summary sheet is made, the summary sheet includes zero in enterprise
Part information, mother metal information etc., wherein dash number, mother metal batch number, construction figure number correspond, and the whereabouts of material can be achieved
Tracking.
3) weld task management subelement
Enterprise according to planned assignment task to welder, task specifically include welder, weld information and correlation technological specification,
The main informations such as batch number, weld interval and the place of wlding.
4) welding procedure record management subelement
Construction note table is filled in by construction worker after enterprise construction, record sheet includes welder' s technique numbering, mother metal, wlding letter
The multinomial informations such as breath, welding process parameter, ambient parameter.Whether true filling in for the record sheet is usually what enterprise was more concerned about
Problem, welding procedure mainly have pressure-resistant (gas shield), non-pressure-resistance structure welding procedure, double sides double arc to connect three kinds of construction.
After the system, weld task is automatically generated by system and distributes to each welder, and welding process is believed by welding
Breath Acquisition Instrument obtains automatically, and is automatically imported the system, avoids hand filling from producing not true situation.
5) wlding payroll management subelement
The wlding that construction department is provided by higher level department gets list and gets wlding to property management office, and wlding is carried out after getting
Bakee, and welding rod is automatically generated by enterprise's existed system and bakees recording curve, wlding is issued to worker after baking, records wlding
Record is provided, and is collected according to detail is provided for wlding granting statistical form.
6) welder's appraisal management subelement
Enterprise to each welder day task and moon task and matter pipe at flaw detection section result of detection count, fill in welder
Record sheet is examined, welder's examination includes work object amount and three construction quality, quality examination and examination violating the regulations parts, and is united
Meter obtains summary information and score.
7) hot record management subelement after welding
It is to detect once for every 20 minutes to weld postheat temperature, is divided into 4 measurement points, averages, measuring method can adopt
Thermometric is carried out to welding bead with the system support hardware temperature measurer, measurement result passes through zigbee or cable network upload service
Device.
8) parts assembly information management subelement
Enterprise carries out blanking to resistance to laminate, construction department is delivered to after blanking, construction department assembles to parts, and fills out
Write《Certain product xx parts fabricated material registration forms》.
Flaw detection administrative unit
1) Non-Destructive Testing mandatory administration subelement
When engineering construction to certain phase, Quality Control Department of enterprise door can be carried out according to construction speed and site environment to workpiece
Flaw detection monitoring, typically outputs flaw detection order ticket by matter pipe totality section of enterprise, submits to flaw detection section at matter pipe.
2) Non-Destructive Testing allocates management of subelement
After door flaw detection section of Quality Control Department receives the certificate of entrustment of parent business unit, coordination of tasks simultaneously issues task to inspection of detecting a flaw
Survey person.After typically receiving flaw detection order ticket by matter pipe flaw detection section, defect detecting test person is assigned the task to.
3) Non-Destructive Testing record management subelement
Classification typing is carried out to the record of Non-Destructive Testing, typically by matter pipe flaw detection section by detecting, typing nondestructive inspection
Record uploads carrying out flaw detection record sheet, and printed report submits to inspection section of enterprise.
4) nondestructive inspection statistics subelement
System carries out analytic statistics to flaw detection monitoring record, provides flaw detection statistical report form, and can check flaw detection message details.
System configuration unit
1) division management subelement
Newly-increased, modification or deletion department information；Such as department information and modification or the configuration part such as property management institute, flaw detection section
Door operation flow etc..
2) Role Management subelement
Role in newly-increased, modification or deletion system；Such as the modification and duty of the Role Information such as property management person, flaw detection person
Business, or post adjustment.
3) user management subelement
For different enterprises, its institutional framework and all departments' function have differences, according to towards client it is different, system
Construction task can not be performed according to single operation flow, for the part of properties, default department information configuration feature,
User rearranges institutional framework and operation flow, and the function such as setting department privilege according to autologous tissue's framework.
4) dictionary management subelement
Typing, editor, dictionary classification and its option information needed for inquiry system simultaneously repair dictionary information.
5) data syn-chronization subelement
Data syn-chronization is divided into export packet and imports two steps of packet.
Export packet
Export packet and export two parts of data and export annex, the mesh that server is specified is stored in after compression
It is locally downloading under record, used using optical disk transfer to other departments.
Import packet
The packet of local is uploaded onto the server under the catalogue specified, data server is imported data to after decompression,
File attachment is saved in ins directory.
Welder's management is carried out, counts the information such as the technical ability qualification of welder, is easy to the distribution of weld task and efficiently performs；
Base Material information management is carried out, the material preparation of weld task can be fully understood by, be advantageous to the smooth of weld task
Start；Material check management is carried out, ensures that raw material require that material is consistent with weld task；Material release management is carried out,
The usage record of mother metal and wlding is counted, the inventories of mother metal and wlding can be grasped in time, be easy to weld task
Continuation；Welding equipment management is carried out, effective production scheduling can be carried out by counting welding equipment use state information,
Improve operating efficiency；Carry out construction drawing management, components information management, weld information, welding documents management, welding symbol
Management, welding procedure standard management, weld joint welding process management, when being easy to later stage quality inspection, check, inquire about in welding process and respectively join
Several information.
Carry out wlding and bakee management, record wlding bakees information, is easy to baking quality to inquire about；Carry out product blanking processing inspection
Management is tested, realizes the whereabouts tracking of material；Weld task management and welding procedure record management are carried out, system is according to welder's information
(work post and technical ability advantage) intends distribution favourite, then is audited by leader with specific duties and adjust and confirm to issue task, and reasonable arrangement simultaneously improves
Allocative efficiency；Wlding payroll management is carried out, the usage record of wlding is counted；Welder's appraisal management is carried out, to each weldering
Three the work object amount and construction quality of work, quality examination and examination violating the regulations parts, realize butt welding work job eveluation, are advantageous to advise
Model management；Hot record management after being welded, after the completion of recording welding job, the temperature information of weldment, be advantageous to count postwelding
It is heat-treated the influence of welding quality；Parts assembly information management is carried out, is advantageous to count parts behaviour in service.
Flaw detection is to detect the crackle of metal material or components interior or defect, carries out Non-Destructive Testing mandatory administration, real
Task level of now detecting a flaw examination ＆ approval, lift the degree of office automation, carry out Non-Destructive Testing allocation managing, be easy to coordination of tasks and issue
Task, which is given, specifies carrying out flaw detection person, carries out Non-Destructive Testing record management, carries out the book of final entry to the record of Non-Destructive Testing, convenient pair
Weld task carries out quality evaluation；Nondestructive inspection statistics is carried out, facilitates user to check flaw detection message details.
System configuration module, by division management, Role Management, user management, dictionary management and data syn-chronization, realize clothes
The personalized customization of business device.
The data analysis module is specifically used for the construction data based on data management module storage, with reference to weld job mark
Accurate, welding quality evaluating basis and welding factor influence proportion carry out material quality data analysis, welder's data analysis, performance rating,
Process analysis procedure analysis and comprehensive analysis.
Based on the data of data management module storage, with reference to weld job standard, welding quality evaluating basis, welding factor
Proportion is influenceed, material analysis, welder's analysis, performance rating, process analysis procedure analysis, comprehensive analysis are carried out to welding process, realize weldering
The comprehensive analysis of quality is connect, has administrative staff's welding quality and intuitively evaluates.
The system also includes user terminal, the user terminal and the background server wireless connection, for looking into real time
See construction task data, site operation procedural information data and the background server of the background server storage according to construction
Analysis result of the task data to site operation procedural information data
The user terminal is specifically used for the welding work under all workshops that background server described in real time inspection stores
State, equipment state, background server described in real time inspection analyze electric current, voltage oscillogram and electric current, the electricity of obtained welding
Press the rate that transfinites；The temperature of real time inspection working site environment, humidity, wind speed change.
The welder that data acquisition front is mainly completed in welder's operation swipes the card login, task choosing, while to ring of constructing
Border, equipment state carry out real-time information gathering, storage and feedback, and real-time reliable data record is provided for weld job.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (8)
1. one kind welding overall process quality tracing and analysis system, it is characterised in that including data acquisition front and background service
End；The data acquisition front is connected by wired or wireless LAN network with the background server；Before the data acquisition
The site operation procedural information data related to welding quality during the real-time collection manufacture of steel structure in end, and collection is uploaded in real time
The site operation procedural information data arrived；The background server combine advance typing construction task data to data acquisition before
The site operation procedural information data that end uploads are managed and analyzed.
2. welding overall process quality tracing according to claim 1 and analysis system, it is characterised in that the data acquisition
Front end includes on-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer, radio-frequency card reader and Current Voltage acquisition module, institute
On-site supervision terminal, environment monitor, Portable Multifunctional Temperature Measurer is stated to be connected with the background server by WLAN；
The environment monitor, for being monitored to welding site environment humiture and wind speed, and the environment monitored is joined
Number information is sent to the background server；The Portable Multifunctional Temperature Measurer, for being gathered once every preset time after welding
The weld seam temperature information of default measurement point, and the weld seam temperature information collected is sent to the background server；
Radio-frequency card reader and the Current Voltage acquisition module electrically connects with the on-site supervision terminal；The radio-frequency card reader is used
In reading radio frequency card information, the radio frequency card information is sent to on-site supervision terminal；The Current Voltage acquisition module is used for
Current and voltage data under real-time collecting device work and Light Condition, the electric current and voltage data are sent to the scene
Monitor terminal；
The on-site supervision terminal, for showing and uploading the radio frequency card information, the Current Voltage adopts data and welder
The selection data of job content.
3. welding overall process quality tracing according to claim 2 and analysis system, it is characterised in that the on-site supervision
Terminal includes memory module, network monitoring module and alarm module, and the network monitoring module is used to carry out in fact network condition
When monitor, when there is network connection interruption or communications status is poor, the Current Voltage that on-site supervision terminal will receive
Data and the selection data of welder's job content are stored in the memory module, and are alarmed by the alarm module；When
When network connection recovers, then on-site supervision terminal uploads the data stored in memory module.
4. welding overall process quality tracing according to claim 1 and analysis system, the background server include data
Management module and data analysis module；
The data management module, for carrying out storage and management to construction data, the construction data includes advance typing
Construction task data, the quality testing information and acceptance information of typing after the completion of weld task, and data acquisition front upload
Site operation procedural information；The construction task data include welder's information, wlding information, welding procedure information；
The data analysis module, for the construction data stored based on data management module, with reference to weld job standard, welding
Performance rating foundation and welding factor influence proportion and carry out welding quality data analysis, obtain a variety of graphical analytical conclusions.
5. welding overall process quality tracing according to claim 4 and analysis system, it is characterised in that the data management
Module includes quality plan administrative unit, quality assurance administrative unit, flaw detection administrative unit and system configuration unit；
The quality plan administrative unit includes welder and manages subelement, material Basic Information Management subelement, material reinspection pipe
Manage subelement, material release management subelement, welding equipment management subelement, construction drawing management subelement, components information pipe
Manage subelement, weld information management subelement, welding documents management subelement, welding symbol management subelement, Welder
Skill standard management subelement and weld joint welding process management subelement；
The quality assurance administrative unit includes wlding and bakees management subelement, product blanking inspection during manufacture management subelement, weldering
It is single to connect task management subelement, welding procedure record management subelement, wlding payroll management subelement, welder's appraisal management
Hot record management subelement, parts assembly information management subelement after member, welding；
The flaw detection administrative unit includes Non-Destructive Testing mandatory administration subelement, Non-Destructive Testing allocates management of subelement, lossless inspection
Survey record management subelement and nondestructive inspection statistics subelement；
The system configuration unit includes division management subelement, Role Management subelement, user management subelement, dictionary management
Subelement and data syn-chronization subelement.
6. welding overall process quality tracing according to claim 4 and analysis system, it is characterised in that the data analysis
Module is specifically used for the construction data based on data management module storage, with reference to weld job standard, welding quality evaluating basis
Proportion, which is influenceed, with welding factor carries out material quality data analysis, welder's data analysis, performance rating, process analysis procedure analysis and total score
Analysis.
7. the quality tracing of welding overall process and analysis system according to claim any one of 1-6, it is characterised in that also wrap
User terminal, the user terminal and the background server wireless connection are included, is deposited for background server described in real time inspection
Construction task data, site operation procedural information data and the background server of storage are according to construction task data to site operation
The analysis result of procedural information data.
8. welding overall process quality tracing according to claim 7 and analysis system, it is characterised in that the user terminal
With for the welding work state under all workshops of real time inspection, equipment state, background server described in real time inspection is analyzed
Electric current, voltage oscillogram and electric current, the voltage of obtained welding transfinite rate, the temperature of real time inspection working site environment, humidity,
Wind speed changes.
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| CN201710890447.4A CN107515953A (en) | 2017-09-27 | 2017-09-27 | One kind welding overall process quality tracing and analysis system |
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| CN201710890447.4A CN107515953A (en) | 2017-09-27 | 2017-09-27 | One kind welding overall process quality tracing and analysis system |
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| CN108732978A (en) * | 2018-04-13 | 2018-11-02 | 上海交通大学 | Ship group vertical position welding based on Internet of Things connects process monitoring system |
| CN108798034A (en) * | 2018-06-11 | 2018-11-13 | 上海通用建筑工程有限公司 | A kind of construction method of high-rise steel structure engineering |
| CN108985640A (en) * | 2018-07-26 | 2018-12-11 | 山东核电设备制造有限公司 | A kind of examination of welding work amount client, server, system and method |
| CN109093228A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of welding parameter intelligent monitor system |
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| CN110405373A (en) * | 2018-04-28 | 2019-11-05 | 江南造船(集团)有限责任公司 | Ship Welding process management and control system, method, computer storage medium and equipment |
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| CN109447403A (en) * | 2018-09-20 | 2019-03-08 | 中国核工业二三建设有限公司 | A kind of welding defect analysis system and method based on big data |
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| CN111590231A (en) * | 2020-06-11 | 2020-08-28 | 上海外高桥造船有限公司 | Welding seam quality tracking system |
| CN111872589A (en) * | 2020-07-28 | 2020-11-03 | 江南造船(集团)有限责任公司 | Welding test control method, system, computer storage medium and equipment |
| CN112084593A (en) * | 2020-09-07 | 2020-12-15 | 江苏永大化工设备有限公司 | Pressure vessel quality control system |
| CN112084593B (en) * | 2020-09-07 | 2023-02-10 | 江苏永大化工设备有限公司 | Pressure vessel quality control system |
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| CN114290073A (en) * | 2021-12-15 | 2022-04-08 | 中国铁道科学研究院集团有限公司金属及化学研究所 | Intelligent management system of steel rail welding production line and steel rail welding production line |
| WO2023231407A1 (en) * | 2022-05-30 | 2023-12-07 | 西安热工研究院有限公司 | Cb2 cast steel part operation state supervision and management method |
| CN116307947A (en) * | 2023-05-23 | 2023-06-23 | 中国核工业二三建设有限公司 | Welding data management method and system and electronic equipment |
| CN117032095A (en) * | 2023-07-21 | 2023-11-10 | 泰安市特种设备检验研究院 | Method and system for managing examination workshops of digital special equipment welders |
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