CN103935032A - Welding management system applicable to hot melting welder for plastic pipes - Google Patents
Welding management system applicable to hot melting welder for plastic pipes Download PDFInfo
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- CN103935032A CN103935032A CN201410179943.5A CN201410179943A CN103935032A CN 103935032 A CN103935032 A CN 103935032A CN 201410179943 A CN201410179943 A CN 201410179943A CN 103935032 A CN103935032 A CN 103935032A
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Abstract
The invention discloses a welding management system applicable to a hot melting welder for plastic pipes. The welding management system comprises a central processing module, an environment monitoring module, an input-output module, a parameter monitoring module, a position locating module, an image collecting module, a data storage module, a data playback module and a management control module; by monitoring the environment parameters of a welding site, proper welding process parameters are given through operation, so as to guide the operation of a hot melting welding device for plastic pipes to complete the whole welding process. The welding management system is capable of automatically monitoring environment data and working out the proper welding process parameters to guide operators to operate the hot melting welding device for the plastic pipes, thereby achieving the best welding quality and overcoming the uncontrollable factors in the welding process; the welding management system is also capable of monitoring the whole welding process, automatically recording information about environment parameters, welding parameters, specifications and numbers of welding parts, welding positions, key images and operators during the welding operation as required, and recovering the welding process by pictures and description characters, thereby facilitating control and inspection of the welding quality.
Description
Technical field
The present invention relates to one and mould pipe sweating welder welding manage system, be a kind ofly to mould the course of work of pipe sweating welder in welding job overall process for Full-automatic monitoring and management, and welding quality carries out management system and the equipment of automatic Evaluation.
Background technology
Along with the development of current town and country construction, more and more extensive for the application of the plastic conduits such as PE (polyethylene) in the engineerings such as air feed, plumbing, air-conditioning.Answer in contrast, also more and more to the sweat soldering of plastic conduit.Owing to checking at present the quality of heat-melting butt-joint weld bond without economic, reliable non destructive detection mothod, for ensureing welding quality, seem particularly important in welding procedure specification (WPS) and the parameter of moulding in pipe sweat soldering process.
At present domestic is all manual operations for moulding the equipment of pipe heat-melting butt-joint substantially, is not well controlled on pressure, temperature and time because the human factor of operation causes moulding in pipe sweat soldering process; Secondly, environment temperature, humidity are for the surface temperature of fuse machine heating plate, the impact of cool time; Usually making to mould pipe heat-melting butt-joint welding quality can not be guaranteed.
Mould at present pipe heat-melting butt-joint equipment and still lack for the environmental monitoring of moulding pipe sweat soldering, reference record, automatically set and management and controlling according to environment, more mould pipe sweat soldering management system without what realize trackability.Therefore, in conjunction with mould the operation of pipe heat-melting butt-joint equipment and mould the practical application of pipe sweat soldering and engineering application in the problem that may exist, mould pipe sweating welder welding manage, solve and mould at present particularly human factor welding quality impact of each uncertain factor in pipe sweat soldering.
Summary of the invention
The present invention is intended to address the above problem, and provides one to mould pipe sweating welder welding manage system.
For achieving the above object, the technical solution adopted in the present invention is as follows: one is moulded pipe sweating welder welding manage system, comprises central processing module, environment monitoring module, input/output module, parameter monitoring module, position locating module, image capture module, data memory module, data readback module, management control module; Before welding, operating personnel are input to data memory module by input/output module by welding related data, and by longitude and latitude and the value highly of the automatic monitoring location of position locating module, the value of humidity by environment monitoring module Real-Time Monitoring welding operation scene, temperature, air pressure, and these values are sent in central processing module by management control module, and input to data memory module and carry out record, provide welding condition by central processing module according to above-mentioned value, instruct operator to operate and mould pipe sweat soldering equipment, complete whole welding process; In welding process, parameter monitoring module welding parameters is monitored in real time, and gained welding parameter is input to data memory module stores; Image capture module carries out real-time IMAQ and stores in data storage module the scene of welding process; Data readback module connection management control module, according to the welding process of the instruction playback storage of management control module.
Further, described central processing module comprises central processing unit, memory, data buffer and interface.
Further, described position locating module adopts global positioning system (GPS) module or Big Dipper navigation system module.
Further, described parameter monitoring module is made up of parameter monitoring port and parameter control port, and the real-time welding parameters of parameter monitoring port of described parameter monitoring module is monitored, and described welding parameter comprises temperature, pressure, time.
Further, described data memory module adopts one or more of USB flash disk, CF card, SD card, hard disk.
Useful technique effect of the present invention is: automatic monitoring environmental data also provides suitable welding condition and instructs operator to operate to mould pipe sweat soldering equipment, make it reach best welding quality, thereby solves the uncontrollable factor in welding; Whole welding process is carried out to complete monitoring simultaneously, and the information such as key images and operating personnel during as required by ambient parameter, welding parameter, weldment specification number, welding position, welding operation is carried out full-automatic record, and reduce welding process by the mode that both pictures and texts are excellent, facilitate control and the inspection of welding quality.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further elaborated.
Fig. 1 is schematic diagram of the present invention.
Specific embodiment
One is as shown in Figure 1 moulded pipe sweating welder welding manage system, comprises central processing module, environment monitoring module, input/output module, parameter monitoring module, position locating module, image capture module, data memory module, data readback module, management control module; Before welding, operating personnel are input to data memory module by input/output module by welding related data, and by longitude and latitude and the value highly of the automatic monitoring location of position locating module, the value of humidity by environment monitoring module Real-Time Monitoring welding operation scene, temperature, air pressure, and these values are sent in central processing module by management control module, and input to data memory module and carry out record, provide welding condition by central processing module according to above-mentioned value, instruct operator to operate and mould pipe sweat soldering equipment, complete whole welding process; In welding process, parameter monitoring module welding parameters is monitored in real time, and gained welding parameter is input to data memory module stores; Image capture module carries out real-time IMAQ and stores in data storage module the scene of welding process; Data readback module connection management control module, according to the welding process of the instruction playback storage of management control module.
Further, described central processing module comprises central processing unit, memory, data buffer and interface.
Further, described position locating module adopts global positioning system (GPS) module or Big Dipper navigation system module.
Further, described parameter monitoring module is made up of parameter monitoring port and parameter control port, and the real-time welding parameters of parameter monitoring port of described parameter monitoring module is monitored, and described welding parameter comprises temperature, pressure, time.
Further, described data memory module adopts one or more of USB flash disk, CF card, SD card, hard disk.
The present invention moulds pipe sweating welder welding manage system, by power management module, whole system is carried out to power supply management.
System is in the time of work, monitor the ambient parameters such as the humidity, temperature, air pressure at welding operation scene by environment monitoring module, and automatically the ambient parameter of monitoring is sent to central processing module by management control module, carry out parameter computing by central processing module, automatically providing suitable welding condition instructs operator to operate to mould pipe sweat soldering equipment, complete whole welding process; Meanwhile, before welding, operating personnel are input to internal system by input module by the operation code about operating personnel and associated welds material parameter and job number etc.; By the parameter such as longitude and latitude and height of the automatic monitoring location of GPS module in the locating module of position, and this parameter is sent to central processing module by management control module, and relevant position parameter is carried out to record; In welding process, the real-time welding parameters of parameter monitoring module, as temperature, pressure, time etc. are monitored, and is input to data memory module by parameter and stores; For strengthening management to construction quality and the management of trackability, system, by image capture module, is carried out real-time IMAQ to the scene of welding process, to facilitate the control to quality afterwards and supervisor's investigation and evidence collection.Whole welding parameter system can be recorded in data memory module automatically, administrative staff, investigator or supervisor can back up data by USB flash disk, CF card or SD card, and by data readback module, real-time welding process are carried out to playback inspection.
By facts have proved, the use of moulding pipe sweating welder welding manage system can effectively improve the welding quality of engineering, improve welding procedure personnel's operating efficiency, and this system also has simple in structure, processing ease, the feature such as operating cost is lower.
Protection scope of the present invention is not limited to this, any be familiar with those skilled in the art the present invention disclose technical scope in, the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.
Claims (5)
1. mould a pipe sweating welder welding manage system, it is characterized in that: comprise central processing module, environment monitoring module, input/output module, parameter monitoring module, position locating module, image capture module, data memory module, data readback module, management control module; Before welding, operating personnel are input to data memory module by input/output module by welding related data, and by longitude and latitude and the value highly of the automatic monitoring location of position locating module, the value of humidity by environment monitoring module Real-Time Monitoring welding operation scene, temperature, air pressure, and these values are sent in central processing module by management control module, and input to data memory module and carry out record, provide welding condition by central processing module according to above-mentioned value, instruct operator to operate and mould pipe sweat soldering equipment, complete whole welding process; In welding process, parameter monitoring module welding parameters is monitored in real time, and gained welding parameter is input to data memory module stores; Image capture module carries out real-time IMAQ and stores in data storage module the scene of welding process; Data readback module connection management control module, according to the welding process of the instruction playback storage of management control module.
2. mould according to claim 1 pipe sweating welder welding manage system, it is characterized in that: described central processing module comprises central processing unit, memory, data buffer and interface.
3. mould according to claim 1 pipe sweating welder welding manage system, it is characterized in that: described position locating module adopts global positioning system (GPS) module or Big Dipper navigation system module.
4. mould according to claim 1 pipe sweating welder welding manage system, it is characterized in that: described parameter monitoring module is made up of parameter monitoring port and parameter control port, the real-time welding parameters of parameter monitoring port of described parameter monitoring module is monitored, and described welding parameter comprises temperature, pressure, time.
5. mould according to claim 1 pipe sweating welder welding manage system, it is characterized in that: described data memory module adopts one or more of USB flash disk, CF card, SD card, hard disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410179943.5A CN103935032A (en) | 2014-04-30 | 2014-04-30 | Welding management system applicable to hot melting welder for plastic pipes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410179943.5A CN103935032A (en) | 2014-04-30 | 2014-04-30 | Welding management system applicable to hot melting welder for plastic pipes |
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| CN103935032A true CN103935032A (en) | 2014-07-23 |
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| CN201410179943.5A Pending CN103935032A (en) | 2014-04-30 | 2014-04-30 | Welding management system applicable to hot melting welder for plastic pipes |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106682803A (en) * | 2015-11-10 | 2017-05-17 | 北京市燃气集团有限责任公司 | Integrated management and control system for PE pipe welding data |
| CN107515953A (en) * | 2017-09-27 | 2017-12-26 | 武汉龙谷科尔技术有限公司 | One kind welding overall process quality tracing and analysis system |
| CN108356435A (en) * | 2018-01-24 | 2018-08-03 | 深圳远航股份有限公司 | A kind of proprietary pipe fitting Intelligent welding method and system of nuclear power |
| CN111070694A (en) * | 2019-12-27 | 2020-04-28 | 广州燃气集团有限公司 | Pipeline welding quality monitoring method and system based on big data |
| CN111299893A (en) * | 2019-11-25 | 2020-06-19 | 陕西海晨电子科技有限公司 | System for be used for gas pipeline crater quality analysis and trace back |
| CN113770584A (en) * | 2021-09-18 | 2021-12-10 | 深圳联钜自控科技有限公司 | Two-device welding quality management system based on artificial intelligence technology |
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| US20120085741A1 (en) * | 2010-10-07 | 2012-04-12 | Illinois Tool Works Inc. | Method and Apparatus for Monitoring Weld Cell |
| CN102467115A (en) * | 2010-11-09 | 2012-05-23 | 上海恒通电焊机有限公司 | Welding parameter recorder |
| CN202318945U (en) * | 2011-11-18 | 2012-07-11 | 无锡宙斯物联网科技有限公司 | Hot-melting welding parameter recording instrument of plastic pipes |
| CN102941395A (en) * | 2012-11-27 | 2013-02-27 | 上海工业自动化仪表研究院 | Welding process parameter recording and welding quality analysis system |
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2014
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20120085741A1 (en) * | 2010-10-07 | 2012-04-12 | Illinois Tool Works Inc. | Method and Apparatus for Monitoring Weld Cell |
| CN102467115A (en) * | 2010-11-09 | 2012-05-23 | 上海恒通电焊机有限公司 | Welding parameter recorder |
| CN202318945U (en) * | 2011-11-18 | 2012-07-11 | 无锡宙斯物联网科技有限公司 | Hot-melting welding parameter recording instrument of plastic pipes |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106682803A (en) * | 2015-11-10 | 2017-05-17 | 北京市燃气集团有限责任公司 | Integrated management and control system for PE pipe welding data |
| CN107515953A (en) * | 2017-09-27 | 2017-12-26 | 武汉龙谷科尔技术有限公司 | One kind welding overall process quality tracing and analysis system |
| CN108356435A (en) * | 2018-01-24 | 2018-08-03 | 深圳远航股份有限公司 | A kind of proprietary pipe fitting Intelligent welding method and system of nuclear power |
| CN111299893A (en) * | 2019-11-25 | 2020-06-19 | 陕西海晨电子科技有限公司 | System for be used for gas pipeline crater quality analysis and trace back |
| CN111070694A (en) * | 2019-12-27 | 2020-04-28 | 广州燃气集团有限公司 | Pipeline welding quality monitoring method and system based on big data |
| CN113770584A (en) * | 2021-09-18 | 2021-12-10 | 深圳联钜自控科技有限公司 | Two-device welding quality management system based on artificial intelligence technology |
| CN113770584B (en) * | 2021-09-18 | 2022-08-26 | 深圳联钜自控科技有限公司 | Two-device welding quality management system based on artificial intelligence technology |
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Application publication date: 20140723 |