CN109202339A - A kind of method at intelligent management welding procedure scene - Google Patents
A kind of method at intelligent management welding procedure scene Download PDFInfo
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- CN109202339A CN109202339A CN201811451759.6A CN201811451759A CN109202339A CN 109202339 A CN109202339 A CN 109202339A CN 201811451759 A CN201811451759 A CN 201811451759A CN 109202339 A CN109202339 A CN 109202339A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
A kind of method at intelligent management welding procedure scene, according to weld job standard, by various weld job situations, and formerly welding procedure technique all splits into standard technology element one by one, and these standard technology elements are encoded, numeralization management is carried out, the information of these numeralizations is stored in site welding construction management database；When carrying out site welding construction, first pass through computer at the scene welding procedure management database technique overview in choose process program, transfer corresponding coding list, by confirmation encode detail after can carry out welding procedure；The mode for implementing to weld progress synchronous with inspection when welding procedure carries out operation；Welding procedure specification (WPS) is transferred further according to encoded information, and sends the job information of technological procedure in job management equipment, instructs operator to carry out welding procedure, while checking welding construction operation；In such a way that welding procedure is with the cross-operation that in real time checks, welding procedure operation step by step is carried out.
Description
Technical field
The present invention relates to a kind of site welding construction operation management and monitoring method, refer in particular to a kind of utilize intelligence software
The intelligent management control method for carrying out site welding construction operation, can be very convenient by the intelligent management control method
Ground carries out site welding management, and real time monitoring arrives the handling situations of operation welding scene, realizes the reality of remote scene construction operation
When monitor, improve the quality management and control of Contraction in Site；Belong to site construction management control technology field.
Background technique:
Site welding construction management is a link extremely crucial in the manufacturing of modernization, with 2025 plans in China
Implementation, smart fields welding procedure have become it is primary solve the problems, such as, in internet and the big rule of intelligent Manufacturing Technology
In the environment of mould application, factory is in order to guarantee the accuracy and high efficiency of site welding construction management, mostly in a large amount of of investment
Manpower and material resources come improve site welding construction management environment and management mode；The robot of various intelligent controls and transmission are set
It is standby more and more, Workshop control system in producing line various equipment, in product, technique and material etc. carry out intelligent scheduling,
The efficient operation of intelligentized control method plant site is also more and more.However for the operator of plant site welding procedure,
How to meet kinds of processes product to perform effectively in specific process environments, reduce the waiting time of process equipment, makes to produce
Seamless connection, the cost reduced in product occupy, and improve the accuracy rate of construction technology, specifically how direct to the construction at scene
Remote supervisory and management are carried out by engineer, buying side's joint, for reducing workshop cost and improving producing line rate of return on investment
It is extremely important.Very mature way to manage can be never had to this respect can use for reference, therefore it is necessary to be studied this
Exploitation.Manufactured product quality and production efficiency are directly related to control；
In order to solve this problem, today there is also many inventors to propose some improved methods and measure, but still generally deposits
In significant limitation, actual use is very limited, and is not easy to promote using；Especially how in real time to construction site
Handling situations remotely monitored, to meet the requirement that client and various aspects monitor construction site in real time, exist
Very big deficiency, results in actual site welding construction management there are still some shortcomings in this way, and operation field can not real-time perfoming
Monitoring, can not real-time perfoming Mass adjust- ment and control the deficiencies of, still need to be further improved.
By patent retrieval do not find have with the patent literature report of same technique of the present invention, have certain relationship with the present invention
Patent mainly have it is following:
1, number of patent application CN201710273178.7, it is entitled " remote based on cloud platform industry arc welding robot welding procedure
Journey pushes control method ", applicant are as follows: the application for a patent for invention of the intelligent hat intelligent technology limited in Nantong City, the patent disclosure
It is a kind of that control method is remotely pushed based on cloud platform industry arc welding robot welding procedure, it is responsible for by welding scene acquisition module
The setting of the welding machine relevant parameter of front end applications acquires, and is automatically recorded in source of welding current key control unit and industrial arc-welding machine
In people's controller, and industrial cloud is uploaded to, carries out data screening, acquisition, analysis in the rear end of industrial cloud big data, abandon nothing
Debugging process data draw the stable welding procedure of production section, such as weld gold in conjunction with the production external condition of production scene
Belong to material, plate thickness, weld shape, protective gas type, temperature, humidity to generate new welding procedure and saved, it is similar when having
The demand of type can be pushed when different geographical is applied is issued to front end applications scene, completes remote upgrade and long-range monitoring.
2, number of patent application CN200910023821.6, it is entitled " a kind of integrated technology quality control system and its
Implementation method ", applicant are as follows: the application for a patent for invention of Xi'an Communications University, which disclose a kind of integrated technology qualities
Control system and its implementation, for in manufacture course of products manufacture process programme link and process quality integrate
Control.The system is made of three units: 1. A unit: acquiring equipment and the inspection based on embedded system by quality information
Survey node composition；2. unit B: by radio network gateway, quality testing access terminal, quality testing server, network interconnection device and
Web server composition；3. C cell: by wireless input device, graph image input-output equipment, remote terminal access, long-range prison
Control server and database server composition.Wherein, A unit and unit B are realized by local area network connects, and unit B and C cell are logical
It crosses Internet and realizes connection.
3, number of patent application CN201380027491.2, entitled " remote polarity detection and control for welding procedure
System ", applicant are as follows: the application for a patent for invention of Illinois Tool Co, which disclose a kind of systems to include
Welding torch, source of welding current unit, remote-control device and control circuit.Source of welding current unit is configured to electric power being provided to welding torch.Remotely
Device is connected between welding torch and source of welding current unit.In addition, remote-control device is configured to the polarity of detection welding operation.Control
Circuit configuration is whether the polarity that is confirmly detected according to one or more welding parameters is suitable.Moreover, control circuit configures
For the polarity for adjusting welding operation.
By carefully analyzing to these above-mentioned patents, although these patents are directed to site welding construction technology control
System, it was also proposed that some improved technology schemes, but by carefully analyzing, these construction technology control methods proposed are still all
Some parameters are configured on part and is adjusted and is controlled by some modules, are not realized intelligentized to existing
The Real-time Monitor Management of welding procedure quality, therefore there are still some limitations, are unfavorable for popularity use, still need into
One step is studied.
Summary of the invention
It is an object of the invention to propose a kind of new for the problems of existing site welding construction technology control
Site welding construction operation management control method, this kind of site welding construction operation management control method can pass through intelligence
Remote monitoring system whole scene welding procedure operation is monitored in real time, meet most site welding construction technologies
The demand of quality control, realizes the intelligence of site welding construction management.
In order to reach this purpose, the present invention provides a kind of method at intelligent management welding procedure scene, feature exists
In: according to weld job standard, various weld job situations are all split into standard technology element one by one, and to these
Standard technology element, and the mature technology of formerly welding procedure are all encoded, and carry out numeralization management, and these are compiled
The information of codeization is stored in site welding construction management database；When carrying out site welding construction, first also make according to welding
Industry standard will also split into standard technology element one by one to operation welding procedure handling situations, form coding；Again by this
A little codings are by being compared screening by coded combination in computer at the scene the technique overview of welding procedure management database, benefit
Corresponding coding list is transferred with coding, chooses process program, is applied by the way that welding can be carried out after confirmation coding detail confirmation
Work；The mode for implementing to weld progress synchronous with inspection when welding procedure carries out operation.
Further, the coding is to press various weld job process conditions and first welding procedure technique
It is encoded one by one according to identified coding mode, and carries out the steel seal number for being fixed as uniqueness；Writing technical papers or work
Relevant technical factor directly can be called by steel seal number when industry guiding book and site welding operation, be operated, letter
Change operation operation mode.
Further, can carry out welding procedure after the coding detail by confirmation is that weldering is transferred according to encoded information
Technological procedure is connect, and sends the job information of technological procedure in job management equipment, instructs operator to carry out welding and applies
Work.
Further, the technique overview refers to that various welding procedures, which are carried out classification, according to welding procedure standard returns
Collection, forms the summary sheet of welding procedure, determines the technique welded in the summary sheet for first pass through when site welding construction technique
Classification；The steel seal number guide look is that all steel seal summarizes, for the steel seal number of the various technical factors of the every a kind of technique of correspondence
Combination；The steel seal information refers to all technique informations of a technical factor corresponding to each steel seal.
Further, it is to weld that the mode for implementing welding progress synchronous with inspection when the welding procedure, which carries out operation,
Welding construction operation is checked in due course during construction；In such a way that welding procedure is with the cross-operation that in real time checks, into
The welding procedure operation of row step by step, realizes intelligentized welding procedure field management.
Further, the welding procedure operation carried out step by step is according to identified processing step, each
Self-test is set after the completion of step and remote upload controls program, program is controlled by self-test and remote upload and is constructed to site welding
Each step implementing monitoring；Wherein, the self-test must be into after the completion of being set to each step of field operation construction
Row self-test, self-test qualification are allowed for access next process；The remote upload control program includes that site operation personnel propose
Supervision and verification and remote upload personnel actively pass through system and are monitored audit.
Further, the self-test is each corresponding job step at the scene in welding procedure task instruction program
Operation interface is set after the completion and jumps out self-test dialog prompt, it is desirable that self-test, after validation, Fang Nengjin is completed in PLSCONFM step
Enter next step.
Further, the site operation personnel propose that supervision and verification are to apply for that remote supervisory is examined after the completion of self-test
Core will be provided with the remote supervisory audit application of step, on control circle in the program of welding procedure job instruction at the scene
Application supervision examination interface is jumped out on face, after operator confirms application on interface, uploads all attachmentes to long-range monitoring clothes
Business system submits remote upload program；Audit confirmation is carried out by remote upload person in due course, enters subsequent processing after the approval；
It is such as found in supervision and verification, construction quality problem, field operation will be terminated at any time by control button.
Further, the remote upload personnel, which actively pass through system to be monitored audit, is led to by remote upload personnel
It crosses network and actively accesses remote monitoring service system, transfer related data and audited, carry out construction quality audit in due course.
Further, the self-test and remote upload control include product number corresponding in technical papers, part
Steel seal number, the current process stage, current process step is poly-, current check point inspection requirements information, checkpoint components position, shoots
All process data information of the graph text information and size of upload；The remote upload control further includes control welding procedure
The details of regulation, check weld seam voltage, electric current, and graphical representation Welded Joint Curve information monitors weld seam voltage, electricity in real time
Pressure, the Welded Joint Curve information state of graphical representation will pass through net by remote monitoring personnel if there is off-limits fluctuation
Network publication, which terminates, implements order, terminates and implements operation operation.
The present invention has the advantages that
The present invention is managed in welding procedure operation procedure at the scene by the standard technology element of numeralization, and increases self-test
With supervision and verification program, site welding construction quality is controlled by self-test and supervision and verification, and passes through network implementations mobile phone etc.
Terminal is remotely monitored, and realizes the intelligentized management of intelligentized site welding construction, has the advantages that following some:
1, can very easily carry out technological procedure to write, and by the comparison of technical factor, can find it is closest or
Identical original storage technique is directly quoted, improves the efficiency of technics institution；
2, by the accumulation to long-term mature technology, the large database concept of site welding construction technology has been can establish, greatly
The operating efficiency of site welding construction is improved, ensures the quality of site welding construction；
3, client can slap in real time to construction quality for the case where allowing client or administrative staff's real time remote to observe field operation
It holds, client is allowed to trust quality；
4, can be according to on-site supervision the case where, can effectively adjust technological parameter, guarantee construction quality；
5, various construction technology standard requirements, but also cost efficiency can not only have been fully met；
6, the qualification requirement to site welding construction quality supervisor is substantially reduced, it is only necessary to this software and meeting base can be used
This computation knowledge can easily exercise supervision to site welding construction quality using this software；
7, ensure various site welding work progress technique record files as process flow is completely correctly recorded；
8, it helps user more convenient and efficiently implements complete stringent site welding quality control on construction standard, to mention rapidly
High yield quality and the stability for keeping quality.
Detailed description of the invention
Fig. 1 is one embodiment of the present of invention Intelligent welding implementation principle block diagram；
Fig. 2 is one embodiment of the present of invention Intelligent welding process implementing flow diagram；
Fig. 3 is the interface schematic diagram that one embodiment of the present of invention welder operates main interface；
Fig. 4 is the interface schematic diagram of the general assembly drawing of one embodiment of the present of invention technique detail；
Fig. 5 is the interface schematic diagram of one embodiment of the present of invention task expansion；
Fig. 6 is the interface schematic diagram of one embodiment of the present of invention addition task；
The interface schematic diagram deleted that Fig. 7 is that one embodiment of the present of invention starts/closing/；
Fig. 8 is the interface schematic diagram of one embodiment of the present of invention task processing；
Fig. 9 is the interface schematic diagram of one embodiment of the present of invention task processing；
Figure 10 is the detailed interface schematic diagram of one embodiment of the present of invention step；
Figure 11 is the interface schematic diagram of one embodiment of the present of invention step editor；
Figure 12 is one embodiment of the present of invention supervision and check main interface schematic diagram；
Figure 13 is the interface schematic diagram of one embodiment of the present of invention mobile phone terminal inspection control；
Figure 14 is the interface schematic diagram of one embodiment of the present of invention mobile phone terminal inspection control；
Figure 15 is one embodiment of the present of invention inspection control-attachment interface schematic diagram.
Specific embodiment
It is next in the following with reference to the drawings and specific embodiments that the present invention is further explained.
Embodiment one
By attached drawing 1 as can be seen that the present invention relates to a kind of methods at intelligent management welding procedure scene, according to weld job mark
Various weld job situations are all split into standard technology element one by one by standard, and to these standard technology elements, and
The mature technology of first welding procedure is all encoded, and carries out numeralization management, and the information of these numeralizations is stored in
In site welding construction management database；When carrying out site welding construction, first also according to weld job standard, will be welded to operation
It connects construction operation situation and also splits into standard technology element one by one, form coding；These codings are existed by computer again
Screening is compared by coded combination in the technique overview of site welding construction management database, is transferred using coding corresponding
List is encoded, process program is chosen, by the way that welding procedure can be carried out after confirmation coding detail confirmation；Implement when welding procedure
The mode for welding progress synchronous with inspection carries out operation.
The coding is by various weld job process conditions and first welding procedure technique according to identified
Coding mode is encoded one by one, and carries out the steel seal number for being fixed as uniqueness；Technical papers or job instruction are being write, with
And relevant technical factor directly can be called by steel seal number when site welding operation, it is operated, simplifies operation operation
Mode.
Described is that welding procedure rule are transferred according to encoded information by that can carry out welding procedure after confirmation coding detail
Journey, and send the job information of technological procedure in job management equipment, instruct operator to carry out welding procedure.
The technique overview refers to that various welding procedures, which are carried out classification, according to welding procedure standard collects, and forms welding
The summary sheet of technique determines that the technique of welding is classified in the summary sheet for first pass through when site welding construction technique；Described
Steel seal number guide look is that all steel seal summarizes, for the steel seal number combination of the various technical factors of the every a kind of technique of correspondence；Described
Steel seal information refers to all technique informations of a technical factor corresponding to each steel seal.
It is the mistake in welding procedure that the mode for implementing to weld progress synchronous with inspection when the described welding procedure, which carries out operation,
Welding construction operation is checked in due course in journey；In such a way that welding procedure is with the cross-operation that in real time checks, carry out step by step
Welding procedure operation, realize intelligentized welding procedure field management.
The welding procedure operation carried out step by step is according to identified processing step, after the completion of each step
Self-test is set and remote upload controls program, each step that program constructs to site welding is controlled by self-test and remote upload
Implementing monitoring；Wherein, the self-test is set to that self-test, self-test must be carried out after the completion of each step of field operation construction
Qualification is allowed for access next process；The remote upload control program includes that site operation personnel propose supervision and verification, with
And remote upload personnel actively pass through system and are monitored audit.
The self-test is arranged after the completion of each corresponding job step at the scene in welding procedure task instruction program
Self-test dialog prompt is jumped out at operation interface, it is desirable that self-test is completed in PLSCONFM step, after validation, can enter in next step
Suddenly.
The site operation personnel propose that supervision and verification are to apply for remote supervisory audit after the completion of self-test, will at the scene
It is provided with the remote supervisory audit application of step in the program of welding procedure job instruction, application is jumped out in control interface
After supervision examines that interface, operator confirm application on interface, all attachmentes are uploaded to remote monitoring service system, are submitted remote
Journey review procedure；Audit confirmation is carried out by remote upload person in due course, enters subsequent processing after the approval；Such as in supervision and verification
It was found that construction quality problem, will terminate at any time field operation by control button.
It is to pass through network master by remote upload personnel that the remote upload personnel, which actively pass through system to be monitored audit,
Dynamic access remote monitoring service system, transfers related data and is audited, carry out construction quality audit in due course.
The self-test and remote upload control include product number corresponding in technical papers, part steel seal number, when
Preceding operation stage, current process step are poly-, current check point inspection requirements information, checkpoint components position, shoot the figure uploaded
Literary information and all process data information of size；The remote upload control further includes the detailed of control welding procedure specification (WPS)
Thin information, checks weld seam voltage, electric current, and graphical representation Welded Joint Curve information monitors weld seam voltage, voltage in real time, graphically
The Welded Joint Curve information state of displaying will pass through Web Publishing end by remote monitoring personnel if there is off-limits fluctuation
Only implement order, terminates and implement operation operation.
The intelligent management welding procedure field conduct step includes the following aspects:
1, welder operates main interface.It is display operation main interface that welder, which operates main interface major function, carries out task management, technique
It checks, welding machine management, personal operation, the operation main-inlet such as retrieval.It is as follows that welder operates main interface major requirement:
1) input requirements: Part No., No. SO (production work order number)；
2) role-security: authorized user carries out user's identification；
3) processing requirement:
Default is shown: showing that personal newest 20 are not turned off parts information according to creation time inverted order；
Retrieval: global search Part No. information；
Operation: task management module creates task, is deleted, being closed, being started, suspend etc. and operated；
Technique: the detailed module of technique checks technique detail；
Welding machine: welding machine management module checks welding machine state, switches default equipment；
Personal: personal management module, maintenance personal information are switched fast login account；
Quantity: the steel seal data volume contained in current task；
State: current task status；
4) output requires: task list mode is shown；
The examples of interfaces that welder operates main interface is as shown in Fig. 3.
2, technique detail.Technique detail major function is to check managing detailed catalogue.Technique detail major requirement is as follows:
1) role-security: authorization
2) input requirements: task ID (that is: the identity of task)
3) processing requirement:
General assembly drawing: display welding general assembly drawing blows figure, interpellation information；
Parts List: display Parts List information, multiple part by one-step are shown one by one；
Weld route: display welding route information and corresponding WPS information.It is good to click WPS, shows WPS managing detailed catalogue；
Parts assembling: assembled information and control point information are shown；
Components welding: display weld information and control information；
Newly-built task: pop-up addition steel seal dialog box quickly creates task；
Default is shown: general assembly drawing；
The interface of the general assembly drawing of technique detail is as shown in Fig. 4.
4, task is unfolded.The function of task expansion is mainly task management.The major requirement of task expansion is as follows:
1) role-security: authorized user, personal task；
2) input requirements: task ID；
3) processing requirement: all steel seal information (that is: work order information number) is not turned off under expansion current task；
4) output requires:
1) steel seal number, step state, creation time, task ID are unfolded with drawer list mode；
2) creation time inverted order arranges steel seal information；
3) single steel seal number processing, does not support batch processing；
The examples of interfaces of task expansion is as shown in Fig. 5.
5, task is added.The major function of addition task is addition task.The major requirement of addition task is as follows:
1) role-security: authorized user, personal task
2) input requirements:
No. SO: current selection task SO of default；
Part No.: the current selection task Part No. of default.Check validity；
Steel seal number: it has to fill out.Check uniqueness；
Welding machine: defaulting current welding machine, allows to select to switch；
Welder: default current operator allows to select to switch；
3) processing requirement: clicking " addition product ", and pop-up addition steel seal dialog box increases steel seal number newly；
4) output requires: addition new task generates new ID number (identity recognition number), storing data library；
The examples of interfaces of addition task is as shown in Fig. 6.
6, beginning/closing/deletion.Major function: task management.Major requirement is as follows:
1) role-security: authorized user, personal task；
2) input requirements: task ID；
3) processing requirement: start, pause, close task, task status switching；
4) output requires:
Not starting for task, " starting to suspend " are shown as starting；
Having started for task, " starting to suspend " are shown as suspending；
Paused task, " starting to suspend " are shown as continuing；
Completed task, " starting to suspend " are shown as closing；
Being turned off for task, " starting to suspend " are shown as deleting；
" deletion " operation prompts to delete dialog box, deletes current task, other only to handle task status.
Beginning/closing/deletion examples of interfaces is as shown in Fig. 7.
7, task is handled.It is that task is checked, created, deleted, closed, modifying operation that task, which handles major function,.Appoint
Business processing major requirement is as follows:
1) role-security: personal task or authorization；
2) input requirements: task ID number；
3) processing requirement:
Task monopolizes formula processing, and a people does not allow another people to handle after opening；
Newly-built: one new task of addition checks whether verification welder's qualification, WPS inventory meet technique requirement；
It deletes: deleting one and be turned off task；
It closes: closing task, whether continue to close containing the prompting of unfinished steel seal number；
Modification: modification steel seal information, the task of being completed, which must authorize, to be modified；
Output requires: clicking " operation " and pops up float function operation button；
The examples of interfaces of task processing is as shown in figs. 8 and 9.
8, step is detailed.The detailed major function of step is that step is handled in detail.Major requirement is as follows:
1) role-security: personal task or authorization；
2) input requirements: task step ID number (that is: the identity recognition number of task step)；
3) processing requirement:
Default the data information before first checkpoint of current procedures information；
When same stage contains different WPS, each WPS must be used as an independent check point；
Checkpoint differentiation classification (A: self-test, B: other people, C:WPS)；
Step Information only shows first information not passed through before checkpoint；
Each stage must have a checkpoint；
Beginning/suspended task；
Addition, modification steel seal number；
Show current generation/total stage, current procedures/total step, WPS information, welding machine information, welding machine information；Acquisition time, production
Product 3D figure, welding machine figure, assembling figure；
The checkpoint WPS allows to switch welding machine, sends parameter of drawing a design to welding machine；
4) output requires:
A class checkpoint: self-test type pops up prompted dialog frame；
B class checkpoint: other people inspect-types pop up two-dimensional code scanning frame, provide supervisor's scanning or long-range inspection processing；
C checkpoint: WPS inspect-type, whether verification WPS information and current information are consistent, whether welder's qualification meets, equipment
Whether type meets, and (welding machine connection status, welding machine are ready, welding machine parameter has updated, welding machine for dynamic reminding welding machine state change
It is not connected)；
Checkpoint is by automatically switching to follow-on check point；
Ongoing task automatically switches to current check point；
Whether paused task reminders continue starting；
Checkpoint all passes through, and prompts to enter next stage；
Whether whole tasks are completed, prompt to be automatically closed；
The non-checkpoint WPS, does not show the WPS information content；
The detailed examples of interfaces of step is as shown in Fig. 10.
9, step editor.The major function of step editor is edit step.Major requirement is as follows:
1) role-security: authorized user；
2) input requirements: step ID(i.e.: step identifier)；
3) processing requirement: editing step content, modifies, and deletes, the operation such as remove controls；
4) output requires: updating step content information, modification control information.Step Information principle is not provide deletion function；
The examples of interfaces of step editor is as shown in Fig. 11.
10, supervision and check main interface.The major function of supervision and check main interface is mobile phone monitor operation main interface, is walked
Rapid supervision and management.Major requirement is as follows:
1) role-security: authorization；
2) input requirements: task step ID number；
3) processing requirement:
Default is shown: showing personal newest 20 steel seal information according to creation time inverted order；
Retrieval: retrieval Part No., steel seal inspected or data to be checked；
Scanning: scanning the two-dimensional code, into inspection detailed functions；
It is personal: to be switched fast personal information；
Operational instrument column: it is shown always in bottom.
4) output requires: showing that default data, inquiry check data, refresh newest monitoring data, the handoff functionality page.
The examples of interfaces of supervision and check main interface is as shown in Fig. 12.
11, mobile phone terminal inspection controls.The major function of mobile phone terminal inspection control is to check to control detailed operational administrative management.
Major requirement is as follows:
1) role-security: authorization；
2) input requirements: task step ID number；
3) processing requirement:
Product information: current check point product detail information, No. SO, Part No., steel seal number, welding machine, application time, the scope of examination
Etc.；
Weld information: WPS information, welding figure, assembling figure；
Welder's information: welder's qualification information, picture, completion amount；
Attachment: uploading pictures, video etc.；
Do not needing to supervise (choice box): whether checkpoint is skilled for welder, and whether subsequent product is inspection-free；
It determines: pop-up prompted dialog frame, into follow-on check point；
The examples of interfaces of mobile phone terminal inspection control is as shown figs. 13 and 14.
12, control-attachment is checked.Check that control-attachment major function is to check to control detailed uploading pictures, video etc.
Attachment.Major requirement is as follows:
1) role-security: authorization；
2) input requirements: task step ID number；
3) processing requirement: upper transmitting file；
4) add: pop-up select file dialog box uploads attachment；
5) output requires: uploading, deletes accessory information.
Check that control-attachment examples of interfaces is as shown in Fig. 15.
Above-mentioned listed embodiment, only carries out clear, complete description to technical solution of the present invention in conjunction with attached drawing；It is aobvious
So, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
The present invention has the advantages that
The present invention is managed in welding procedure operation procedure at the scene by the standard technology element of numeralization, and increases self-test
With supervision and verification program, site welding construction quality is controlled by self-test and supervision and verification, and passes through network implementations mobile phone etc.
Terminal is remotely monitored, and realizes the intelligentized management of intelligentized site welding construction, has the advantages that following some:
1, can very easily carry out technological procedure to write, and by the comparison of technical factor, can find it is closest or
Identical original storage technique is directly quoted, improves the efficiency of technics institution；
2, by the accumulation to long-term mature technology, the large database concept of site welding construction technology has been can establish, greatly
The operating efficiency of site welding construction is improved, ensures the quality of site welding construction；
3, client can slap in real time to construction quality for the case where allowing client or administrative staff's real time remote to observe field operation
It holds, client is allowed to trust quality；
4, can be according to on-site supervision the case where, can effectively adjust technological parameter, guarantee construction quality；
5, various construction technology standard requirements, but also cost efficiency can not only have been fully met；
6, the qualification requirement to site welding construction quality supervisor is substantially reduced, it is only necessary to this software and meeting base can be used
This computation knowledge can easily exercise supervision to site welding construction quality using this software；
7, ensure various site welding work progress technique record files as process flow is completely correctly recorded；
8, it helps user more convenient and efficiently implements complete stringent site welding quality control on construction standard, to mention rapidly
High yield quality and the stability for keeping quality.
For smart fields welding procedure:
1) convenient and efficient accurately to establish the site welding construction management system strictly implemented；
2) difficulty and complexity implemented are reduced；
3) hoist point of processing quality is more easily found；
4) difficulty of site welding construction guidance is reduced；
5) more advanced technique is obtained by platform in which can be convenient, while oneself exclusive technique can also be introduced to the market.
For site welding construction certification authority:
1) workload of certification personnel is significantly reduced；
2) period needed for greatly shortening certification and supervising；
Product client (buying side) is constructed for site welding:
1) facilitate scene, the site welding construction technology of remote supervisory supplier is write and quality record process；
2) it may insure that the requirement of butt-welding fitting can be communicated directly to manufacturer；
3) quality problems of manufacturer are found in advance as early as possible, reduce the influence that quality problems hand over product the phase to greatest extent.
Technical terms of abridging in attached drawing illustrates:
1, WPS-site welding construction technology regulation；
2, SO --- production work order；
3, ID --- the account number of identity for identification；
4, steel seal number --- job number or work order number.Each steel seal number necessarily corresponds to a SO, i.e. SO and steel seal are one-to-many passes
Being is one-one relationship under extreme case (quantity is 1)；On the one hand, a SO can produce multiple (identical) products, each to produce
Usually using different steel seal number between product individual；On the other hand, SO can have multiple tracks technical process, but these technical process can
To use identical steel seal number.
Claims (10)
1. a kind of method at intelligent management welding procedure scene, it is characterised in that: according to weld job standard, various welding are made
Industry situation all splits into standard technology element one by one, and to these standard technology elements, and formerly welding procedure
Mature technology is all encoded, and carries out numeralization management, and the information of these numeralizations is stored in site welding construction pipe
It manages in database；It, will be to operation welding procedure handling situations first also according to weld job standard when carrying out site welding construction
Also standard technology element one by one is split into, coding is formed；These codings are passed through into computer welding procedure pipe at the scene again
It manages in the technique overview of database and screening is compared by coded combination, transfer corresponding coding list using coding, select
Taking technique scheme, by the way that welding procedure can be carried out after confirmation coding detail confirmation；Implement welding when welding procedure and checks together
The mode that step carries out carries out operation.
2. the method at intelligent management welding procedure scene as described in claim 1, it is characterised in that: the coding is will be each
Kind weld job process condition and first welding procedure technique are encoded one by one according to identified coding mode, and
The steel seal number for uniqueness is fixed；It is ok when writing technical papers or job instruction and site welding operation
Relevant technical factor is directly called by steel seal number, is operated, operation operation mode is simplified.
3. the method at intelligent management welding procedure scene as described in claim 1, it is characterised in that: described to be compiled by confirmation
It is that welding procedure specification (WPS) is transferred according to encoded information that welding procedure can be carried out after code detail, and by the job information of technological procedure
It is sent in job management equipment, operator is instructed to carry out welding procedure.
4. the method at intelligent management welding procedure scene as described in claim 1, it is characterised in that: the technique overview is
Refer to that various welding procedures, which are carried out classification, according to welding procedure standard collects, and forms the summary sheet of welding procedure, at the scene of carrying out
The summary sheet that technique is first passed through when welding procedure determines the technique classification of welding；The steel seal number guide look is that all steel seal is converged
It always, is the steel seal number combination of the various technical factors of the every a kind of technique of correspondence；The steel seal information refers to each steel seal
All technique informations of a corresponding technical factor.
5. the method at intelligent management welding procedure scene as described in claim 1, it is characterised in that: when the described welding procedure
Implement to weld synchronous with inspection progress mode carry out operation be during welding procedure in due course to weld construction operation into
Row checks；In such a way that welding procedure is with the cross-operation that in real time checks, welding procedure operation step by step is carried out, is realized intelligent
Welding procedure field management.
6. the method at intelligent management welding procedure scene as claimed in claim 5, it is characterised in that: the progress is step by step
Welding procedure operation be that self-test and remote upload are set after the completion of each step and control journey according to identified processing step
Sequence controls each step implementing monitoring that program constructs to site welding by self-test and remote upload；Wherein, the self-test
It is set to that self-test must be carried out after the completion of each step of field operation construction, self-test qualification is allowed for access next process；
The described remote upload control program includes that site operation personnel propose that supervision and verification and remote upload personnel actively pass through and are
System is monitored audit.
7. the method at intelligent management welding procedure scene as claimed in claim 6, it is characterised in that: the self-test is existing
In the welding procedure task instruction program of field, setting is jumped out self-test dialogue at operation interface and is mentioned after the completion of each corresponding job step
Show, it is desirable that self-test is completed in PLSCONFM step, after validation, can enter next step.
8. the method at intelligent management welding procedure scene as claimed in claim 6, it is characterised in that: the site operation people
Member proposes that supervision and verification are to apply for remote supervisory audit after the completion of self-test, by the program of welding procedure job instruction at the scene
In be provided with the remote supervisory audit application of step, application supervision is jumped out in control interface and examines interface, operator exists
On interface after confirmation application, all attachmentes are uploaded to remote monitoring service system, submit remote upload program；By remote upload person
Audit confirmation is carried out in due course, enters subsequent processing after the approval；It such as finds, construction quality problem, will lead in supervision and verification
It crosses control button and terminates field operation at any time.
9. the method at intelligent management welding procedure scene as claimed in claim 6, it is characterised in that: the remote upload people
It is actively to access remote monitoring service system by network by remote upload personnel that member, which actively passes through system to be monitored audit, is adjusted
It takes related data to be audited, carries out construction quality audit in due course.
10. the method at intelligent management welding procedure scene as claimed in claim 6, it is characterised in that: the self-test and remote
It includes product number corresponding in technical papers, part steel seal number, current process stage, current process step that journey, which examines nuclear control,
The graph text information and all works of size that poly-, current check point inspection requirements information, checkpoint components position, shooting upload
Skill data information；The remote upload control further includes compareing the details of welding procedure specification (WPS), checks weld seam voltage, electricity
Stream, graphical representation Welded Joint Curve information, real time monitoring weld seam voltage, voltage, the Welded Joint Curve information state of graphical representation,
If there is off-limits fluctuation, it will be terminated by remote monitoring personnel by Web Publishing and implement order, and terminated and implement operation
Operation.
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