CN102467115A - Welding parameter recorder - Google Patents
Welding parameter recorder Download PDFInfo
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- CN102467115A CN102467115A CN2010105372430A CN201010537243A CN102467115A CN 102467115 A CN102467115 A CN 102467115A CN 2010105372430 A CN2010105372430 A CN 2010105372430A CN 201010537243 A CN201010537243 A CN 201010537243A CN 102467115 A CN102467115 A CN 102467115A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to a welding technological parameter selection method, more specifically relating to a welding parameter recorder. The welding parameter recorder comprises a sensor test module, a lower computer data acquisition module, a data display human-machine interface module, a wireless communication module, and a host computer data record analysis and display module. Real-time welding parameters of current, voltage, gas flow, temperature, welding speed, feeding speed and the like in a whole welding process are obtained in the sensor test module and the lower computer data acquisition module. Through a wireless data transmission device, parameters are sent to a management office. Parameter record processing software on a computer carries out operations of record, playback, analysis, contrast, statistics, printing output and the like on the parameters and real-time waveforms. The invention has the characteristics of low power consumption, strong anti-interference capability, convenient information transmission, no restriction of welding machine brands and models, wide application scope and the like.
Description
One technical field:
The present invention relates to a kind of welding condition system of selection, more specifically be meant welding parameter recorder.It is the on-the-spot welding parameter recorders of general various welding, and it comprises sensor test module, slave computer data acquisition module, data presentation human-computer interface module, wireless communication module, host computer data recording analysis display module.From sensor test module, slave computer data acquisition module, obtain welding information such as welding parameters such as electric current real-time in the whole process, voltage, gas flow, temperature, speed of welding, feeding (silk) speed and worker's piece number, operator, welding bead, layer; Handle through microprocessor; Through man-machine interface each parameter is shown again; Pass to host computer through wireless module then, write down monitoring by upper computer software; All the report of word or exal form can inquired about and generate to record, and can do further to preserve and management through download equipment information recorded.And can monitor in real time welding process, alarm limit is set, if transfinite then report to the police to managerial personnel.The present invention has sensor and has selected big dirigibility for use according to on-site actual situations; Low in energy consumption; Adopt radio communication, information transmission is convenient; Do not receive the welding machine brand and model to limit characteristics such as applied range.
Two background technologies:
During manufacturing industry was produced in modern times, welding was one of important process, and whether welding condition is selected reasonable, will directly determine welding quality.At present China's welding profession is to the monitoring of welding process and the evaluation means backwardness of welding technology, and existing parameter recorder can only detect weldingvoltage, welding current, and speed of welding, the feeding speed basic parameter, and demonstrate its mean value with number; Even to detect sometimes be to lean on the supervisory personnel to obtain data with a meter reading basically, read data error bigger; Existing parameter recorder is limited by the welding machine brand and model simultaneously, and range of application is little; Therefore the object of the invention: design and a kind ofly not only can show welding parameter mean value, but and the multi-functional welding parameter recorder of display waveform important engineering significance is arranged.
Three summary of the invention
In order to achieve the above object, hardware of the present invention comprises that sensor module, slave computer data acquisition module, data presentation human-computer interface module, wireless communication module, host computer data recording analyze display module.From sensor module, slave computer data acquisition module, obtain welding information such as welding parameters such as electric current real-time in the whole process, voltage, gas flow, temperature, speed of welding, feeding (silk) speed and worker's piece number, operator, welding bead, layer; Handle through microprocessor; Through man-machine interface each parameter is shown again; Pass to host computer through wireless module then, write down monitoring by upper computer software; All the report of word or exal form can inquired about and generate to record, and can do further to preserve and management through download equipment information recorded.Also can monitor in real time, alarm limit is set, if transfinite then report to the police to managerial personnel to welding process.
This shows: the present invention is applicable to that welding profession carries out record to parameters such as the workpiece temperature in the welding process, speed of welding, welding current, weldingvoltage, gas flow and feeding (silk) speed.Send to the management office to parameter through radio data-transmission equipment; Again by the reference record process software on the computing machine to parameter and real-time waveform thereof write down, operations such as playback, analysis, contrast, statistics, printout, when parameter surpasses preset scope, report to the police to managerial personnel.
Four description of drawings:
Fig. 1 is a calcspar of the present invention
Fig. 2 connects the sensor wiring diagram for the PLC intelligent data sampling module
Fig. 3 is the sensor wiring diagram
In the drawings: 2,3,4,5 be respectively gas meter, feeding (silk) speed code-disc, speed of welding code-disc and infrared temperature sensor wiring diagram
Fig. 4 is current/voltage sensor figure
Fig. 5 is PLC and display screen, wireless module, computing machine communication wiring diagram
Fig. 6 is PLC and human-computer interface module, computing machine communication wiring diagram
Fig. 7 is a upper computer software design sketch of the present invention
Fig. 8 is an on-line monitoring waveform upper computer software design sketch
Fig. 9 is record playback function upper computer software design sketch
Figure 10 generates word report upper computer software design sketch automatically
Figure 11 generates exal report upper computer software design sketch automatically
Figure 12 checks historical welding parameter upper computer software design sketch for the record playback
Figure 13 analyzes the upper computer software design sketch for welding process
Figure 14 is a technology comparative analysis upper computer software design sketch
Figure 15 is a statistical study upper computer software design sketch
Five embodiments:
With reference to accompanying drawing 1, hardware of the present invention comprises compositions such as sensor module, slave computer data acquisition module, data presentation human-computer interface module, wireless communication module, host computer data recording analysis display module,
Described sensor module: comprise Hall current sensor, it is a kind of contactless, and through induction received current signal, adopting model in the present invention is CS1000EK2; The Hall voltage sensor adopts isolatedly, receives voltage signal, and adopting model in the present invention is VSM025A; Speed pickup is a kind of photoelectric code disk formula, receives rotating signal, and adopting model in the present invention is R38S-6E24C500BM; Intelligence infrared temperature sensor: temperature-measuring range 0-500 degree; The intelligent gas-flow rate sensor, adopting model in the present invention is M F4008-40-R-CV-A.
Described slave computer data acquisition module: adopt the PLC intelligent data sampling module, model is: Kzd-200,
Described data presentation human-computer interface module; Adopt POP data presentation human-computer interface module, model is POP-HMI,
Described wireless communication module; Adopt EWRF3022UAH
Described alarm adopts active hummer,
With reference to accompanying drawing 4: the current/voltage sensor connects together, and the welding machine welding head lead passes current sensor inductive coil center, and takes out one group of voltage in the parallel connection of soldering tip lead and receive the V+ of VSM025A module, V-end; Power supply+the 12V of two sensor assemblies ,-the 12V current sensor output signal that connects together is a current signal; Voltage sensor output signal end and connect a resistance R=120 ohm after meet GND, be the current/voltage sensor wiring diagram that connects together with reference to 1 in the accompanying drawing 5,1 pin connects+the 12V power supply among the figure; 2 pin connect-the 12V power supply; 5 pin meet GND, and 3,4 pin are current sensor output signal and voltage sensor output signal
With reference to accompanying drawing 2: each sensor assembly with adopt PLC intelligent data sampling module wiring diagram, used plug, socket are RS232,
With reference to the connected mode between accompanying drawing 5:PLC intelligent data sampling module and POP data presentation human-computer interface module, wireless communication module EWRF3022UAH and the computing machine; The PLC intelligent data sampling module is the Kzd-200 module; Output interface is a RS232 socket POP data presentation human-computer interface module; Input interface is the RS232 socket, and output interface is the RS485 plug, and the stube cable two between Kzd-200 and the POP is the RS232 plug; Stube cable between wireless communication module EWRF3022UAH (transmitter module) and the POP data presentation human-computer interface module is the RS485 interface; Stube cable between wireless communication module EWRF3022UAH (receiver module) and the computing machine is the RS485 interface, and computing machine is the RS485 plug;
With reference to the connected mode between accompanying drawing 6:PLC intelligent data sampling module and POP data presentation human-computer interface module, the computing machine; The PLC intelligent data sampling module is the Kzd-200 module; Output interface is a RS232 socket POP data presentation human-computer interface module; Input interface is the RS232 socket, and output interface is the RS485 plug, and the stube cable two between Kzd-200 and the POP is the RS232 plug; Stube cable between POP data presentation human-computer interface module and the computing machine is the RS485 interface, and two is the RS485 socket, and computing machine is the RS485 plug;
Described host computer data recording analysis module: comprise the software that computing machine and monitoring record waveform show; Software has labview to write; LAN, server; (wired or wireless) communication between the upper and lower machine.
With reference to accompanying drawing 7～15th, embodiment of the invention design sketch;
Accompanying drawing 8 has shown the welding parameter on-line monitoring; Parameters such as the workpiece temperature in the welding process, speed of welding, welding current, weldingvoltage, gas flow and feeding (silk) speed, welding work pieces numbering, weld interval, operator are carried out on-line monitoring, and the data that record are instantaneous value;
Accompanying drawing 9 has shown the record playback;
Accompanying drawing 10 has shown automatic generation word report;
Accompanying drawing 11 has shown automatic generation exal report, welding parameter record data;
Accompanying drawing 12 has shown that the record playback checks historical welding parameter;
Accompanying drawing 13 has shown the welding process analysis;
Accompanying drawing 14 has shown the technology comparative analysis;
Accompanying drawing 15 has shown statistical study
This shows: the present invention is applicable to that welding profession carries out record to parameters such as the workpiece temperature in the welding process, speed of welding, welding current, weldingvoltage, gas flow and feeding (silk) speed.Send to the management office to parameter through radio data-transmission equipment; Again by the reference record process software on the computing machine to parameter and real-time waveform thereof write down, operation such as playback, analysis, contrast, statistics, printout; When parameter surpasses preset scope, report to the police, have sensor and selected big dirigibility for use to managerial personnel; Low-power consumption, antijamming capability is strong; Adopt wireless telecommunications, information transmission is convenient; Do not receive the restriction of used welding machine brand and model, characteristics such as applied range.
Claims (10)
1. welding parameter recorder; Comprise sensor test module, slave computer data acquisition module, data presentation human-computer interface module, wireless communication module, host computer data recording analysis display module; It is characterized in that: obtain welding information such as welding parameters such as electric current real-time in the whole process, voltage, gas flow, temperature, speed of welding, feeding (silk) speed and worker's piece number, operator, welding bead, layer in sensor test module, the slave computer data acquisition module; Handle through microprocessor; Through man-machine interface each parameter is shown again, pass to host computer through wireless module then, write down monitoring by upper computer software; All the report of word or exal form can inquired about and generate to record.
2. a kind of welding parameter recorder according to claim 1 is characterized in that: described sensor module: comprise Hall current sensor, Hall voltage sensor, speed pickup, intelligent infrared temperature sensor, intelligent gas-flow rate sensor.
3. a kind of welding parameter recorder according to claim 1 is characterized in that: described slave computer data acquisition module: adopt the PLC intelligent data sampling module.
4. a kind of welding parameter recorder according to claim 1 is characterized in that: described data presentation human-computer interface module; Adopt POP data presentation human-computer interface module.
5. a kind of welding parameter recorder according to claim 1 is characterized in that: described host computer data recording analysis module comprises the software that computing machine and monitoring record waveform show; Software has labview to write; LAN, server; (wired or wireless) communication between the upper and lower machine.
6. a kind of welding parameter recorder according to claim 1 is characterized in that: can do further to preserve and management through download equipment information recorded.And can monitor in real time welding process, alarm limit is set, if transfinite then report to the police to managerial personnel.
7. a kind of welding parameter recorder according to claim 1 is characterized in that: described alarm adopts active hummer.
8. a kind of welding parameter recorder according to claim 2 is characterized in that: described sensor module, and Hall current sensor, the employing model is CS1000EK2; The Hall voltage sensor, the employing model is VSM025A; Speed pickup, employing type are R38S-6E24C500BM; Intelligence infrared temperature sensor: temperature-measuring range 0-500 degree; The intelligent gas-flow rate sensor, the employing model is MF4008-40-R-CV-A.
9. a kind of welding parameter recorder according to claim 1; It is characterized in that: the connected mode between described PLC intelligent data sampling module and POP data presentation human-computer interface module, wireless communication module EWRF3022UAH and the computing machine; The PLC intelligent data sampling module is the Kzd-200 module, and output interface is the RS232 socket; POP data presentation human-computer interface module, input interface are the RS232 socket, and output interface is the RS485 plug, and the stube cable two between Kzd-200 and the POP is the RS232 plug; Stube cable between wireless communication module EWRF3022UAH (transmitter module) and the POP data presentation human-computer interface module is the RS485 interface; Stube cable between wireless communication module EWRF3022UAH (receiver module) and the computing machine is the RS485 interface, and computing machine is the RS485 plug.
10. a kind of welding parameter recorder according to claim 1; It is characterized in that: the connected mode between described PLC intelligent data sampling module and POP data presentation human-computer interface module, the computing machine; The PLC intelligent data sampling module is the Kzd-200 module, and output interface is the RS232 socket; POP data presentation human-computer interface module, input interface are the RS232 socket, and output interface is the RS485 plug, and the stube cable two between Kzd-200 and the POP is the RS232 plug; Stube cable between POP data presentation human-computer interface module and the computing machine is the RS485 interface, and two is the RS485 socket, and computing machine is the RS485 plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105372430A CN102467115A (en) | 2010-11-09 | 2010-11-09 | Welding parameter recorder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010105372430A CN102467115A (en) | 2010-11-09 | 2010-11-09 | Welding parameter recorder |
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| CN102467115A true CN102467115A (en) | 2012-05-23 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941395A (en) * | 2012-11-27 | 2013-02-27 | 上海工业自动化仪表研究院 | Welding process parameter recording and welding quality analysis system |
| CN103056487A (en) * | 2012-12-27 | 2013-04-24 | 青岛胜利锅炉有限公司 | Method for monitoring welding parameters by using intelligent card |
| CN103935032A (en) * | 2014-04-30 | 2014-07-23 | 潘新旭 | Welding management system applicable to hot melting welder for plastic pipes |
| CN105867244A (en) * | 2016-05-12 | 2016-08-17 | 上海希焊智能电气有限公司 | System with electric welding machine capable of getting access to Internet |
| CN107193264A (en) * | 2017-06-07 | 2017-09-22 | 四川谊田集群科技有限公司 | The method and system that a kind of industrial automation event is traced to the source |
| CN109702399A (en) * | 2018-12-29 | 2019-05-03 | 南通中远船务工程有限公司 | A kind of automatic welding tooling |
| CN110286655A (en) * | 2019-05-06 | 2019-09-27 | 杭州智乎物联科技有限公司 | Applied to the electric welding component temperature of factory and the management system of welding personnel management |
| CN110899933A (en) * | 2019-12-19 | 2020-03-24 | 沈阳大学 | Device and method for wirelessly detecting welding parameters |
| CN112882996A (en) * | 2021-01-05 | 2021-06-01 | 唐山松下产业机器有限公司 | Welding data processing method, processing device and processing system |
| CN114239790A (en) * | 2021-12-30 | 2022-03-25 | 蕴硕物联技术(上海)有限公司 | Water heater tank yield statistical method and device with model identification function |
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| CN1616929A (en) * | 2003-11-14 | 2005-05-18 | 江南造船(集团)有限责任公司 | Welding parameter detecting system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941395A (en) * | 2012-11-27 | 2013-02-27 | 上海工业自动化仪表研究院 | Welding process parameter recording and welding quality analysis system |
| CN102941395B (en) * | 2012-11-27 | 2015-03-25 | 上海工业自动化仪表研究院 | Welding process parameter recording and welding quality analysis system |
| CN103056487A (en) * | 2012-12-27 | 2013-04-24 | 青岛胜利锅炉有限公司 | Method for monitoring welding parameters by using intelligent card |
| CN103935032A (en) * | 2014-04-30 | 2014-07-23 | 潘新旭 | Welding management system applicable to hot melting welder for plastic pipes |
| CN105867244A (en) * | 2016-05-12 | 2016-08-17 | 上海希焊智能电气有限公司 | System with electric welding machine capable of getting access to Internet |
| CN107193264A (en) * | 2017-06-07 | 2017-09-22 | 四川谊田集群科技有限公司 | The method and system that a kind of industrial automation event is traced to the source |
| CN107193264B (en) * | 2017-06-07 | 2019-05-10 | 四川谊田集群科技有限公司 | A kind of method and system that industrial automation event is traced to the source |
| CN109702399A (en) * | 2018-12-29 | 2019-05-03 | 南通中远船务工程有限公司 | A kind of automatic welding tooling |
| CN110286655A (en) * | 2019-05-06 | 2019-09-27 | 杭州智乎物联科技有限公司 | Applied to the electric welding component temperature of factory and the management system of welding personnel management |
| CN110899933A (en) * | 2019-12-19 | 2020-03-24 | 沈阳大学 | Device and method for wirelessly detecting welding parameters |
| CN112882996A (en) * | 2021-01-05 | 2021-06-01 | 唐山松下产业机器有限公司 | Welding data processing method, processing device and processing system |
| CN114239790A (en) * | 2021-12-30 | 2022-03-25 | 蕴硕物联技术(上海)有限公司 | Water heater tank yield statistical method and device with model identification function |
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Application publication date: 20120523 |