CN203132594U - Welding parameter LED screen real-time display device - Google Patents
Welding parameter LED screen real-time display device Download PDFInfo
- Publication number
- CN203132594U CN203132594U CN 201320163676 CN201320163676U CN203132594U CN 203132594 U CN203132594 U CN 203132594U CN 201320163676 CN201320163676 CN 201320163676 CN 201320163676 U CN201320163676 U CN 201320163676U CN 203132594 U CN203132594 U CN 203132594U
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- welding parameter
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- led display
- data acquisition
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Abstract
The utility model relates to a welding parameter LED screen real-time display device which can effectively settle the following problems: larger error of the data read by the prior art, limitation by the brand of a welding machine, and small application range. The technical solution for settling is characterized in that: the welding parameter LED screen real-time display device comprises a sensor, a data acquisition device, a microprocessor, a wireless communication device, an LED display screen, an alarm and a controller; the output end of the sensor is connected with the input end of the data acquisition device; the output end of the data acquisition device is connected with the input end of the microprocessor; the output end of the microprocessor is connected with the input end of the wireless communication device; the output end of the wireless communication device is connected with the input end of the LED display screen; the output end of the LED display screen is connected with the controller; and the LED display screen is connected with the alarm. The welding parameter LED screen real-time display device provided by the utility model has the following advantages: visual welding parameter display, in-time parameter exceeding remind, capability of recording welding parameter in time, high convenience in information transmission, no restriction by brand and style of the welding machine and wide application range. The welding parameter LED screen real-time display device is an innovation in parameter recording.
Description
Technical field
The utility model relates to LED and shows, particularly a kind of welding parameter LED screen real-time displaying device.
Background technology
In modern manufacturing industry was produced, welding was one of important process, and whether welding condition is selected reasonable, will directly determine welding quality.China's welding profession falls behind the monitoring of welding process and the evaluation means of welding technology at present, existing parameter recorder can only detect weldingvoltage, welding current, speed of welding, the feeding speed basic parameter, and demonstrate its mean value with number, even detection sometimes is to obtain data by the supervisory personnel with an eye meter reading substantially, read data error bigger, and limited by the welding machine brand and model, range of application is little; Therefore, the improvement of parameter recorder is the problem of needing solution at present badly.
Summary of the invention
At above-mentioned situation, be to solve the defective of prior art, the purpose of the utility model just provides a kind of welding parameter LED screen real-time displaying device, can effectively solve prior art read data error bigger, and limited by the welding machine brand and model, the problem that range of application is little.
The technical scheme that the utility model solves is, comprise sensor, data acquisition unit, microprocessor, wireless communicator, LED display, alarm and controller, the sensor output terminal links to each other with the data acquisition unit input end, the data acquisition unit output terminal links to each other with the microprocessor input end, output end of microprocessor links to each other with the wireless communicator input end, the wireless communicator output terminal links to each other with the LED display input end, and the LED display output terminal links to each other with controller, and LED display links to each other with alarm.
But the utility model welding parameter intuitive display, parameter exceed standard and remind timely real time record welding parameter, information to transmit restriction, applied range convenient, that be not subjected to used welding machine brand and model, are the innovations in the reference record.
Description of drawings
Fig. 1 is structured flowchart of the present utility model.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail.
Provided by Fig. 1, the utility model comprises sensor 1, data acquisition unit 2, microprocessor 3, wireless communicator 4, LED display 5, alarm 6 and controller 7, sensor 1 output terminal links to each other with data acquisition unit 2 input ends, data acquisition unit 2 output terminals link to each other with microprocessor 3 input ends, microprocessor 3 output terminals link to each other with wireless communicator 4 input ends, wireless communicator 4 output terminals link to each other with LED display 5 input ends, LED display 5 output terminals link to each other with controller 7, and LED display 5 links to each other with alarm 6.
In order to guarantee result of use, this system can detect by many welding machines multistation simultaneously.
Described sensor 1 is connected in parallel on data acquisition unit 2 by current sensor, voltage sensor, speed pickup and gas flow sensor and constitutes.
Described LED display 5 is double-colored display screen, the welding parameter that collects just often shows with green in LED display, when the welding parameter that collects shows with yellow in LED display during in critical range, when the welding parameter that collects exceeds standard in the LED display red display.
The control system of band USB flash disk interface is housed on the described LED display 5, has read-write capability, the welding variables of setting can either be read in control system, the welding parameter that collects can be write USB flash disk again in order to file.
Described alarm 6 is arranged on the LED display 5, and can report welding parameter exceed standard station and the situation that exceeds standard by voice.
Described wireless communicator 4 can adopt wireless communication module, and model is SRWF-508.
Described current sensor is Hall current sensor CS1000EK2; Voltage sensor is Hall voltage sensor VSM025A; Speed pickup is R385-6E24C500BM; Gas flow sensor is MF-4008-40-R-CA-A.
Described data acquisition unit 2 can adopt data acquisition module, and model is the PLC intelligent data sampling module.
Operating position of the present utility model is, with USB flash disk welding variables is imported the LED display control system, when welding machine welds, current sensor in the sensor 1, voltage sensor, speed pickup, gas flow sensor detect welding parameters such as welding current, weldingvoltage, gas flow, speed of welding, feeding speed, again welding parameter is reached data acquisition unit 2, by wireless communicator 4 welding parameter is reached in the LED display control system through after little processing, control system is by comparing with the standard welding parameter that imports in advance again.When parameter just often, parameter is presented on the LED display with green; When parameter is in critical value, be presented on the LED display with yellow; When parameter exceeds standard, with parameter with red display on LED display and start alarm and report to the police.This system can one-time detection shows many welding machines, can voice broadcast exceed standard welding number of alarm when welding parameter exceeds standard.Afterwards USB flash disk is inserted control card U mouth, welding parameter is write USB flash disk file analysis management after being convenient to.
The utility model is installed in the welding workshop to LED display, the electric current that can in welding process, show each welding machine in real time, voltage, gas flow, temperature, speed of welding, welding parameters such as feeding speed, and the welding operation that does not conform to standard reported to the police, remind the welder in time to regulate welding parameter, improve welding quality, improve ratio defective product, and can when exceeding standard, welding parameter report to the police, this system has low-power consumption, antijamming capability is strong, the information transmission is convenient, be not subjected to the restriction of used welding machine brand and model, characteristics such as applied range have good economic and social benefit.
Claims (4)
1. a welding parameter LED shields real-time displaying device, comprise sensor (1), data acquisition unit (2), microprocessor (3), wireless communicator (4), LED display (5), alarm (6) and controller (7), it is characterized in that, sensor (1) output terminal links to each other with data acquisition unit (2) input end, data acquisition unit (2) output terminal links to each other with microprocessor (3) input end, microprocessor (3) output terminal links to each other with wireless communicator (4) input end, wireless communicator (4) output terminal links to each other with LED display (5) input end, LED display (5) output terminal links to each other with controller (7), and LED display (5) links to each other with alarm (6).
2. according to the described a kind of welding parameter LED screen real-time displaying device of claim 1, it is characterized in that described sensor (1) is connected in parallel on data acquisition unit (2) by current sensor, voltage sensor, speed pickup and gas flow sensor and goes up formation.
3. a kind of welding parameter LED screen real-time displaying device according to claim 1 is characterized in that described LED display (5) is double-colored display screen.
4. a kind of welding parameter LED screen real-time displaying device according to claim 1 is characterized in that, the control system of band USB flash disk interface is housed on the described LED display (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320163676 CN203132594U (en) | 2013-04-03 | 2013-04-03 | Welding parameter LED screen real-time display device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320163676 CN203132594U (en) | 2013-04-03 | 2013-04-03 | Welding parameter LED screen real-time display device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203132594U true CN203132594U (en) | 2013-08-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320163676 Expired - Fee Related CN203132594U (en) | 2013-04-03 | 2013-04-03 | Welding parameter LED screen real-time display device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203132594U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103970042A (en) * | 2014-04-14 | 2014-08-06 | 无锡安东科技有限公司 | Output point driving controller general for LED dot matrix billboard |
| CN110899933A (en) * | 2019-12-19 | 2020-03-24 | 沈阳大学 | Device and method for wirelessly detecting welding parameters |
-
2013
- 2013-04-03 CN CN 201320163676 patent/CN203132594U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103970042A (en) * | 2014-04-14 | 2014-08-06 | 无锡安东科技有限公司 | Output point driving controller general for LED dot matrix billboard |
| CN103970042B (en) * | 2014-04-14 | 2017-02-01 | 无锡安东科技有限公司 | Output point driving controller general for LED dot matrix billboard |
| CN110899933A (en) * | 2019-12-19 | 2020-03-24 | 沈阳大学 | Device and method for wirelessly detecting welding parameters |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20140403 |