CN101704297A - Parameter-tracking type hot-melt welding machine - Google Patents
Parameter-tracking type hot-melt welding machine Download PDFInfo
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- CN101704297A CN101704297A CN200910023512A CN200910023512A CN101704297A CN 101704297 A CN101704297 A CN 101704297A CN 200910023512 A CN200910023512 A CN 200910023512A CN 200910023512 A CN200910023512 A CN 200910023512A CN 101704297 A CN101704297 A CN 101704297A
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Abstract
The invention relates to a parameter-tracking type hot-melt welding machine which comprises a parameter-tracking type controller 1, wherein the parameter-tracking type controller 1 is connected with a hydraulic control unit 2 and a temperature control box 6 respectively, the hydraulic control unit 2 is connected with a rack 3, a milling cutter 4 and a heater 5 are arranged on a milling cutter and hot plate support 7, the temperature control box 6 is fixedly arranged at the lower end of the milling cutter and hot plate support 7, a temperature control end of the parameter-tracking type controller 1, and a power supply end of the hydraulic control unit 2, the power supply end of the milling cutter 4 and a power supply and temperature control end of the heater 5 are connected with corresponding ports of the temperature control box 6. As the whole welding processing is completely recorded through the parameter-tracking type controller 1, the parameter-tracking type hot-melt welding machine is characterized by control and synchronous recording of welding parameters during the welding process according to the technological standard, easy operation, reliable weld bond and the like.
Description
Technical field
The present invention relates to a kind of hot-melt welding machine, particularly relate to a kind of parameter-tracking type hot-melt welding machine.
Technical background
Along with the application of PE pipe in the pressure pipeline field, and the heavy caliber pressure pipeline is to the demand of connection reliability, and the effect of butt fusion welding machine in pressure pipeline is used is increasing.Existing butt fusion welding machine, great majority are manual welder, the hydraulic system drive chassis was independently controlled by the operator to pressure and time that tube end face is supplied with.Have no idea each weld bond welding parameter is carried out monitoring record for such equipment, the quality of weld bond is determined by operator's professional ethics quality fully, the operator might use excessive or too small pressure to weld fully, also might shorten or prolong weld interval fully welds, nonstandard pressure and time parameter must cause a underproof weld bond.What have may come out when suppressing, and what have then may become hidden danger, comes out in a certain moment in future.For feedwater may be seepy question, has lost water resource during processing, and interim the interruption fed water, and in time goes repairing, waste of manpower and financial resources; Leakage for natural gas will be a fearful thing, and revealing the possibility of result that causes is the road of throwing, and destroys a building, the major issue that life-and-death matter, and such accident has had a lot of cases.
Summary of the invention
In order to overcome the defective of above-mentioned prior art, the object of the present invention is to provide a kind of parameter-tracking type hot-melt welding machine, whole process by the complete monitoring record welding of parameter tracking type controller, have in the welding process by technological standards control welding parameter and synchronous recording, easy operating, the weld bond reliable characteristics.
In order to achieve the above object, technical scheme of the present invention is achieved in that a kind of parameter-tracking type hot-melt welding machine, comprise a parameter tracking type controller 1, the pressure control end of parameter tracking type controller 1 and the temperature control end connector by the data wire two ends links to each other with the connector of the temperature inductor end of the connector of the pressure inductor end of hydraulic control unit 2 and temp. controlling box 6 respectively, fuel-displaced and the oil revolving end of hydraulic control unit 2 is connected in the hydraulic quick coupling of the oil circuit distributing valve end of frame 3 by the hydraulic quick coupling of hydraulic oil pipe, milling cutter hot plate frame 7 is provided with milling cutter 4 and heater 5, the lower end of milling cutter hot plate frame 7 is fixed with temp. controlling box 6, the temperature control end of parameter tracking type controller 1, the power end of hydraulic control unit 2, the power end of milling cutter 4, heater 5 power supplys and temperature control end are connected in the corresponding port of temp. controlling box 6 by data wire or power line.
Parameter tracking type controller 1 as herein described comprises master control borad 8, the liquid crystal board interface of master control borad 8 is connected with LCD panel 9, the front panel signal output port is connected with front panel 10, the audio communication signal output port is connected with buzzer 11, hot plate temperature is gathered port and is connected with hot plate temperature sensor 12, the temperature collection port is connected with environment temperature sensor 13, the pressure acquisition port is connected with pressure sensor connector 14, exclusive data is gathered port and is connected with 15 needle interfaces 15, data-out port is connected with serial ports 16, the printout port is connected with printer 17, the output port of transformer 18 connects the power supply of master control borad 8 and supplies with port, the input port of transformer 18 connects total power switch 19, and printer 17 links to each other with total power switch 19 with printer power supply switch 21 through printer power supply 20.
Because the present invention by the whole process of parameter tracking type controller 1 complete monitoring record welding, has in the welding process by technological standards control welding parameter and synchronous recording, easy operating, weld bond reliable characteristics.
Description of drawings
Fig. 1 is a structure principle chart of the present invention.
Fig. 2 is the structure principle chart of parameter tracking type controller of the present invention 1 inside.
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present invention and operation principle are described in detail.
With reference to Fig. 1, a kind of parameter-tracking type hot-melt welding machine, comprise a parameter tracking type controller 1, the pressure control end of parameter tracking type controller 1 and the temperature control end connector by the data wire two ends links to each other with the connector of the temperature inductor end of the connector of the pressure inductor end of hydraulic control unit 2 and temp. controlling box 6 respectively, fuel-displaced and the oil revolving end of hydraulic control unit 2 is connected in the hydraulic quick coupling of the oil circuit distributing valve end of frame 3 by the hydraulic quick coupling of hydraulic oil pipe, milling cutter hot plate frame 7 is provided with milling cutter 4 and heater 5, the lower end of milling cutter hot plate frame 7 is fixed with temp. controlling box 6, the temperature control end of parameter tracking type controller 1, the power end of hydraulic control unit 2, the power end of milling cutter 4, heater 5 power supplys and temperature control end are connected in the corresponding port of temp. controlling box 6 by data wire or power line.
With reference to Fig. 2, described parameter tracking type controller 1 comprises master control borad 8, the liquid crystal board interface of master control borad 8 is connected with LCD panel 9, the front panel signal output port is connected with front panel 10, the audio communication signal output port is connected with buzzer 11, hot plate temperature is gathered port and is connected with hot plate temperature sensor 12, the temperature collection port is connected with environment temperature sensor 13, the pressure acquisition port is connected with pressure sensor connector 14, exclusive data is gathered port and is connected with 15 needle interfaces 15, data-out port is connected with serial ports 16, the printout port is connected with printer 17, the output port of transformer 18 connects the power supply of master control borad 8 and supplies with port, and the input port of transformer 18 connects total power switch 19, and printer 17 links to each other with total power switch 19 with printer power supply switch 21 through printer power supply 20.
Operation principle of the present invention: with reference to Fig. 1, temp. controlling box 6 is connected with the 220V power supply, use key switch to open parameter tracking type controller 1, enter next step by acknowledgement key step by step by interactive mode, according to the prompting importing management information, manual operation hydraulic control unit 2 during 3 actions of prompting frame, with hydraulic control unit 2 drive chassis 3, it is fixed when prompting clamps tubing two tubing to be put into frame, the operator puts into frame 3 correspondence positions startup milling cutter 4 with milling cutter 4 when 4 actions of prompting milling cutter, start hydraulic control unit 2 drive chassis 3 millings two tube end faces, after milling is finished, open by manual operation hydraulic control unit 2 drive chassis 3, take out milling cutter 4, milling cutter 4 is put into milling cutter hot plate frame 7, when heater 5 is put in 1 prompting of parameter tracking type controller, the operator puts into frame 3 with heater 5, by manual operation hydraulic control unit 2 drive chassis 3 closures, give the heating of tubing both ends of the surface, time is when arriving, heater 5 is taken out in 1 prompting of parameter tracking type controller, open by manual operation hydraulic control unit 2 drive chassis 3, take out heater 5, heater 5 is put into milling cutter hot plate frame 7, by manual operation hydraulic control unit 2 drive chassis 3 closures, enter cooling stage, the 1 prompting welding of parameter tracking type controller was finished when cooling was finished, and the management information and the welding parameter information of record whole welding process, so that the weld bond follow-up of quality.
With reference to Fig. 2, the operation principle of parameter tracking type controller 1 is: connect 220V power supply opening total power switch 19, electric energy is provided for master control borad 8 by transformer 18, drive master control borad 8, master control borad 8 driving LCD panels 9 show, buzzer 11 in good time buzzings, printer 17 is given in printer power supply 20 power supplies when printer power supply switch 21 is opened, and master control borad 8 sends the weld bond data to LPT printer 17 in good time, and printer 17 prints; The signal that master control borad 8 is gathered environment temperature sensor 13 is handled and is guaranteed that the equipment serviceability temperature is in critical field, gather the signal of hot plate temperature sensor 12 and write down welding temperature and guarantee that hot plate temperature is in finishing the necessary critical field of welding, the signal record welding pressure of gathering pressure sensor 13 guarantees that hydraulic system pressure is in finishing the necessary critical field of welding, the signal of handling front panel 10 makes parameter tracking type controller 1 finish welding process and store weld information by flow process. and master control borad 8 carries out record to the welding situation of each weld bond, can write down 840 weld bond information, for the management work of weld bond quality provides foundation. master control borad 8 can be downloaded to the weld bond data in computer by serial ports 16 or directly print, and master control borad 8 can connect private memory by 15 needle interfaces 15 to carry out the weld bond data and download. and data can be removed the weld bond information data that is stored in master control borad 8 after downloading or print and finishing.
Claims (2)
1. parameter-tracking type hot-melt welding machine, it is characterized in that: comprise a kind of parameter tracking type controller (1), the pressure control end of parameter tracking type controller (1) and the temperature control end connector by the data wire two ends links to each other with the connector of the pressure inductor end of hydraulic control unit (2) and the connector of the temperature sensor end of temp. controlling box (6) respectively, fuel-displaced and the oil revolving end of hydraulic control unit (2) is connected in the hydraulic quick coupling of the oil circuit distributing valve end of frame (3) by the hydraulic quick coupling of hydraulic oil pipe, milling cutter hot plate frame (7) is provided with milling cutter (4) and heater (5), the lower end of milling cutter hot plate frame (7) is fixed with temp. controlling box (6), the temperature control end of parameter tracking type controller (1), the power end of hydraulic control unit (2), the power end of milling cutter (4), heater (5) power supply and temperature control end are connected in the corresponding port of temp. controlling box (6) by data wire or power line.
2. a kind of parameter-tracking type hot-melt welding machine according to claim 1, it is characterized in that, described parameter tracking type controller (1) comprises master control borad (8), the liquid crystal board interface of master control borad (8) is connected with LCD panel (9), the front panel signal output port is connected with front panel (10), the audio communication signal output port is connected with buzzer (11), hot plate temperature is gathered port and is connected with hot plate temperature sensor (12), the temperature collection port is connected with environment temperature sensor (13), the pressure acquisition port is connected with pressure sensor connector (14), exclusive data is gathered port and is connected with 15 needle interfaces (15), data-out port is connected with serial ports (16), the printout port is connected with printer (17), the output port of transformer (18) connects the power supply of master control borad (8) and supplies with port, another input port of transformer (18) connects total power switch (19), and printer (17) links to each other with total power switch (19) with printer power supply switch (21) through printer power supply (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910023512A CN101704297A (en) | 2009-08-05 | 2009-08-05 | Parameter-tracking type hot-melt welding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN200910023512A CN101704297A (en) | 2009-08-05 | 2009-08-05 | Parameter-tracking type hot-melt welding machine |
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| CN101704297A true CN101704297A (en) | 2010-05-12 |
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| CN200910023512A Pending CN101704297A (en) | 2009-08-05 | 2009-08-05 | Parameter-tracking type hot-melt welding machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744880A (en) * | 2012-06-28 | 2012-10-24 | 王�琦 | Electrofusion welding machine and welding method of electrofusion pipe fittings |
| CN103737915A (en) * | 2013-12-11 | 2014-04-23 | 甘肃大禹节水集团股份有限公司 | Quick welding process of PE (polyethylene) hot melt pipe fittings |
| CN106313518A (en) * | 2016-10-28 | 2017-01-11 | 无锡市胜达塑管熔接设备有限公司 | Automatic thermal fusion welding machine system having data transmission function |
| CN108747108A (en) * | 2018-06-07 | 2018-11-06 | 罗森博格（无锡）管道技术有限公司 | A kind of angle welding machine and its welding method |
| CN110712372A (en) * | 2019-11-05 | 2020-01-21 | 无锡德义自动化工程有限公司 | Hot melt welding equipment test device |
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| JPS4913794A (en) * | 1972-03-22 | 1974-02-06 | ||
| CN1057425A (en) * | 1991-07-24 | 1992-01-01 | 深圳赛格运兴电子有限公司 | Pneumatic thermocompression welding machine |
| CN1229707A (en) * | 1998-03-23 | 1999-09-29 | 财团法人工业技术研究院 | Figure dialogue type milling machine control system and its operation method |
| CN2529760Y (en) * | 2002-01-29 | 2003-01-08 | 孙建广 | IC card storage full automatic electrothermal fusion welding machine |
| CN1586869A (en) * | 2004-08-05 | 2005-03-02 | 浙江枫叶集团有限公司 | Heat melting butt joint welder for plastic pipe |
| CN200981339Y (en) * | 2006-12-15 | 2007-11-28 | 上海海骄机电工程有限公司 | Heating plate automatic turning device for full-automatic heat melting and welding machine |
| CN201143604Y (en) * | 2008-01-15 | 2008-11-05 | 江苏法尔胜技术开发中心 | Circuit for real time monitoring welding temperature of intelligent type electrothermic melting welding machine |
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- 2009-08-05 CN CN200910023512A patent/CN101704297A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS4913794A (en) * | 1972-03-22 | 1974-02-06 | ||
| CN1057425A (en) * | 1991-07-24 | 1992-01-01 | 深圳赛格运兴电子有限公司 | Pneumatic thermocompression welding machine |
| CN1229707A (en) * | 1998-03-23 | 1999-09-29 | 财团法人工业技术研究院 | Figure dialogue type milling machine control system and its operation method |
| CN2529760Y (en) * | 2002-01-29 | 2003-01-08 | 孙建广 | IC card storage full automatic electrothermal fusion welding machine |
| CN1586869A (en) * | 2004-08-05 | 2005-03-02 | 浙江枫叶集团有限公司 | Heat melting butt joint welder for plastic pipe |
| CN200981339Y (en) * | 2006-12-15 | 2007-11-28 | 上海海骄机电工程有限公司 | Heating plate automatic turning device for full-automatic heat melting and welding machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744880A (en) * | 2012-06-28 | 2012-10-24 | 王�琦 | Electrofusion welding machine and welding method of electrofusion pipe fittings |
| CN103737915A (en) * | 2013-12-11 | 2014-04-23 | 甘肃大禹节水集团股份有限公司 | Quick welding process of PE (polyethylene) hot melt pipe fittings |
| CN103737915B (en) * | 2013-12-11 | 2015-12-30 | 甘肃大禹节水集团股份有限公司 | A kind of PE hot melt pipe fitting rapid welding technique |
| CN106313518A (en) * | 2016-10-28 | 2017-01-11 | 无锡市胜达塑管熔接设备有限公司 | Automatic thermal fusion welding machine system having data transmission function |
| CN108747108A (en) * | 2018-06-07 | 2018-11-06 | 罗森博格（无锡）管道技术有限公司 | A kind of angle welding machine and its welding method |
| CN110712372A (en) * | 2019-11-05 | 2020-01-21 | 无锡德义自动化工程有限公司 | Hot melt welding equipment test device |
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Application publication date: 20100512 |