CN108926005B - Rosa roxburghii juicing system - Google Patents
Rosa roxburghii juicing system Download PDFInfo
- Publication number
- CN108926005B CN108926005B CN201810984515.8A CN201810984515A CN108926005B CN 108926005 B CN108926005 B CN 108926005B CN 201810984515 A CN201810984515 A CN 201810984515A CN 108926005 B CN108926005 B CN 108926005B
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- cleaning
- roller
- water pipe
- machine
- thorn
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- 240000002547 Rosa roxburghii Species 0.000 title claims abstract description 38
- 235000000640 Rosa roxburghii Nutrition 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims abstract description 143
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 142
- 238000005507 spraying Methods 0.000 claims abstract description 51
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000009924 canning Methods 0.000 claims abstract description 12
- 230000001954 sterilising effect Effects 0.000 claims abstract description 11
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 8
- 241000220317 Rosa Species 0.000 claims description 34
- 239000007921 spray Substances 0.000 claims description 24
- 235000013399 edible fruits Nutrition 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 8
- 235000015203 fruit juice Nutrition 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 241000781608 Scolopia zeyheri Species 0.000 abstract description 21
- 239000012535 impurity Substances 0.000 abstract description 11
- 238000003860 storage Methods 0.000 abstract description 11
- 230000003749 cleanliness Effects 0.000 abstract description 4
- 235000000314 Crataegus calpodendron Nutrition 0.000 abstract 1
- 238000011086 high cleaning Methods 0.000 abstract 1
- 235000015206 pear juice Nutrition 0.000 abstract 1
- 235000009458 pearthorn Nutrition 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 20
- 238000000034 method Methods 0.000 description 20
- 230000008569 process Effects 0.000 description 15
- 238000011084 recovery Methods 0.000 description 12
- 238000005406 washing Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 241000220324 Pyrus Species 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 235000014443 Pyrus communis Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 208000002193 Pain Diseases 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000003031 feeding effect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 235000021017 pears Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/06—Devices for other treatment of fruit, e.g. marking, maturing, polishing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/24—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using an endless pressing band
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention relates to a Rosa roxburghii juicing system, which comprises a thorn removing device, a roller cleaning machine, a cleaning conveyor, a water tank, a hammer crusher, an equipartition device, a belt filter press, a vibration filter, a cache tank, a high-temperature sterilization device and a canning machine which are connected in sequence; the inner side wall of the roller body of the thorn removing device is provided with a plurality of thorn removing rods, and the inner side wall of the roller body is provided with a screw feeder which is arranged in a spiral way; an inner auger is spirally arranged on the inner side wall surface of the cleaning roller, the first spraying device stretches into the cleaning roller, a winnowing machine is arranged at one end, close to the hammer crusher, of the cleaning conveyor, and a winnowing air outlet deviating from the conveying direction of materials on the cleaning conveyor is formed in the winnowing machine; the invention realizes the mechanical removal of thorn pear thorns, has high cleaning cleanliness before juicing, removes rotten individuals mixed in the thorn pears, has uniform feeding of juicing materials, has higher automation degree of the whole system, can obtain thorn pear juice with good quality and low impurity content, and realizes canning and storage of the juice.
Description
Technical Field
The invention relates to the field of juicing equipment, in particular to a Rosa roxburghii juicing system.
Background
At present, the roxburgh rose contains rich vitamins, has higher nutritive value and medicinal value, is squeezed into juice, can be stored for improving the quality guarantee time, and can be conveniently drunk; because thorns are arranged on the outer surface of the roxburgh rose, the traditional processing method generally adopts a processing mode of manually removing thorns and then mechanically squeezing juice, and has the defect of large labor force requirement, and meanwhile, the cleaning cleanliness is lower in the pretreatment process of squeezing juice, so that the rotten roxburgh rose cannot be removed in time, and the defect of poor juice quality is caused; in addition, in the process of processing and feeding by the juicer, the phenomenon that the juice squeezer is easy to damage due to uneven feeding of materials and heavier squeezing load exists.
Disclosure of Invention
The invention aims to solve the technical problems of the prior art and provides a Rosa roxburghii juicing system for solving at least one of the technical problems.
The invention solves the technical problems as follows, the Rosa roxburghii juicing system comprises a thorn removing device, a roller cleaning machine, a cleaning conveyor, a water tank, a hammer crusher, an equipartition device, a belt filter press, a vibration filter, a cache tank, a high-temperature sterilization device and a canning machine which are connected in sequence; the thorn removing device comprises a drum body which is transversely arranged, wherein a plurality of thorn removing rods are arranged on the inner side wall of the drum body, the thorn removing rods are arranged along the radial direction of the drum body, and an auger which is spirally arranged is arranged on the inner side wall of the drum body; the roller cleaning machine comprises a cleaning roller and a first spraying device, wherein a plurality of water permeable holes are formed in the circumferential side wall of the cleaning roller, and an inner auger is spirally arranged on the inner side wall surface of the cleaning roller; the first spraying device stretches into the cleaning roller and is arranged at the upper part of the axis of the cleaning roller; the discharge port of the roller body is connected and communicated with the feed port of the cleaning roller; the cleaning conveyor is provided with the air separator near the one end of hammer crusher, is provided with the selection by winnowing air outlet that will disqualified thorn pear to deviate from with the last material direction of delivery of cleaning conveyor on the air separator.
The beneficial effects of the invention are as follows: the thorn removing device is used for removing thorns of the thorn pears while rotating, and the thorn removing device does not damage the thorn pears, so that the thorn removing effect is good; through the arrangement of the roller cleaning machine, the effective separation of the thorn-removed thorn pear and thorn fruit mixture is realized, thorns can be removed through the through holes on the surface of the roller on the roller cleaning machine, and through the arrangement of the plurality of water permeable holes on the circumferential side wall of the cleaning roller, the higher cleaning rate is realized by turning the thorn pear and thorn fruit mixture in the rotation process of the cleaning roller, and thorns mixed in the thorn pear are effectively removed; the inner auger is arranged in the cleaning roller, so that the Rosa roxburghii is effectively conveyed forwards; by arranging the first spraying device, the rolling Rosa roxburghii in the cleaning roller is effectively sprayed, the surface of the Rosa roxburghii is cleaned, and the thorns mixed in the Rosa roxburghii are removed by cleaning; the fruit thorns mixed in the thorns are further removed in the conveying process by conveying the thorns processed by the roller cleaning machine on the cleaning conveyor, and the air separator is arranged at one end, close to the hammer crusher, of the cleaning conveyor, so that the deterioration in the thorns and the movement of hollow fruits in the reverse direction of conveying on the cleaning conveyor are realized, the removal of the fruits by manpower is facilitated, and meanwhile, lighter impurities mixed in the thorns fruits are blown out; cleaning the Rosa roxburghii fruit again by arranging a water tank; the crushing load of the subsequent belt filter press is reduced through the crushing of the hammer crusher, and crushed roxburgh rose can be pressed to the greatest extent; by arranging the equipartition device, the uniform feeding of the materials of the belt filter press is realized, and the failure rate of the belt filter press is reduced; the fruit juice is effectively obtained through the treatment of a belt filter press, and meanwhile, the obtained fruit residues are drier; vibrating and layering the juice by the vibration of a vibrating filter to obtain clear and less-impurity roxburgh rose juice; the distribution of the rosa roxburghii tratt juice is more uniform through temporary storage of the cache tank; bacteria in the Rosa roxburghii fruit juice are effectively killed by the treatment of a high-temperature sterilization device; the storage of the roxburgh rose juice is realized by the split charging of the canning machine, and the quality guarantee period of the roxburgh rose juice is prolonged; through the technological processes of lifting, cleaning, selecting, lifting, crushing, conveying, belt squeezing, filtering, temporary storage, degassing and sterilizing, the thorns of the thorns are mechanically removed, cleaning cleanliness is high after cleaning before juicing, rotten individuals mixed in the thorns are effectively removed, juicing materials are fed uniformly, the automation degree of the whole system is high, the thorn juice with good quality and low impurity content can be obtained, and canning and storage of the juice are realized.
On the basis of the technical scheme, the invention can be improved as follows.
Further, the device also comprises a first lifter, a second lifter and a third lifter; the discharge port of the first elevator is connected with the feed port of the thorn removing device; the second lifting machine is arranged between the deburring device and the roller cleaning machine, a feeding hole of the second lifting machine is connected with a discharging hole of the deburring device, and a discharging hole of the second lifting machine is connected with a feeding hole of the roller cleaning machine; the feed inlet of the third elevator stretches into the water tank and is connected with the water tank, and the discharge outlet of the third elevator is connected with the feed inlet of the hammer crusher.
The beneficial effect of adopting the further scheme is that: by arranging the first lifting machine, the material is uniformly fed into the deburring device, the stable and continuous operation of the deburring device is realized, and the higher deburring rate of the deburring device is facilitated; by arranging the second lifting machine, the mixture subjected to thorn removal treatment in the thorn removal device is uniformly fed into a drum cleaning machine, so that thorns in thorns containing thorns can be effectively removed in the cleaning process; through setting up the third lifting machine, the thorn that takes off after effectual conveying via the cleaning conveyer washs the thorn even conveying of thorn and cleaning in hammer crusher carries out the breakage.
Further, the drum cleaning machine further includes: a first pool; the cleaning roller is of a circular tube-shaped structure; the first water tank is positioned at the lower portion of the washing drum for collecting and discharging filtered water of the washing drum.
The beneficial effect of adopting the further scheme is that: the method realizes the collection and discharge of the filtered water after the treatment of the cleaning roller, and reduces the waste of water resources.
Further, the first spraying device comprises a water feeding pump, an upper water pipe, a lower water pipe and a plurality of spray heads; the upper water pipe and the lower water pipe extend into the cleaning roller and are positioned above the axis of the cleaning roller, and the upper water pipe is positioned above the lower water pipe and is communicated with the lower water pipe through a plurality of vertical water pipes; the water outlets of the water delivery pumps are respectively connected with one end or two ends of an upper water pipe, and the upper water pipe uniformly distributes water into a lower water pipe through a vertical water pipe; the plurality of spray heads are arranged on the outer side wall of the lower water pipe along the length direction of the lower water pipe.
The beneficial effect of adopting the further scheme is that: the first spraying device is arranged in a structure of being arranged up and down by the upper water pipe and the lower water pipe, so that uniform flow of water in the upper water pipe and the lower water pipe is realized, good atomization degree is realized when water is sprayed out of the spray nozzle, the first spraying device is arranged above the axis of the cleaning roller, the conveying of the roxburgh rose is not affected, and the roxburgh rose has high passing rate in the cleaning roller; the convenience of maintenance and replacement is improved by the structure mode of arranging the double-layer water pipe of the upper water pipe and the lower water pipe; through the structural style that sets up two-layer water pipe, help water to possess higher water pressure in upper water pipe and lower floor's water pipe, improved the efficiency that sprays.
Further, the cleaning conveyor includes: the second spraying device, the conveying round roller and the second water tank; the conveying round roller consists of a plurality of rotary rollers which are arranged at intervals, and the second spraying device is positioned above the conveying round roller and is arranged at one end of the conveying round roller, which is close to the roller cleaning machine; the second water tank is arranged at the lower part of the conveying round roller and is used for collecting and discharging the filtered water of the conveying round roller.
The beneficial effect of adopting the further scheme is that: the conveying round rollers formed by the plurality of rotating rollers can realize forward conveying of the roxburgh rose, and simultaneously realize secondary impurity removal of the roxburgh rose in the conveying process by rotating gaps between the rollers; and the second spraying device arranged on the conveying round roller sprays the Rosa roxburghii again in the forward conveying process, so that the cleaning and impurity removal of the Rosa roxburghii are realized.
Further, the conveying round roller comprises an inclined conveying section and a linear conveying section which are sequentially connected; one end of the inclined conveying section, which is close to the roller cleaning machine, is lower than one end of the inclined conveying section, which is connected with the linear conveying section, and a second spraying device is arranged above the inclined conveying section; the air separator is arranged at one end of the linear conveying section, which is far away from the inclined conveying section, and one end of the linear conveying section, which is provided with the air separator, is connected with a water tank.
The beneficial effect of adopting the further scheme is that: through setting up the slope and carrying the section, the thorn pear can be stepwise upwards conveyed, has reduced piling up of thorn pear, has avoided the upper and lower stack that thorn pear produced in the time of carrying forward, through set up the selection by winnowing machine on the straight line section of carrying, the wind direction is blown towards the reverse direction that thorn pear removed, effectually blows away lighter debris and rotten thorn pear backward, has realized the convenience of letter sorting, helps improving letter sorting efficiency.
Further, the second spraying device comprises a plurality of conveyer spraying pipes which are arranged at equal intervals, a plurality of spray heads are arranged on the second spraying device, and the plane where the axes of the conveyer spraying pipes are located is parallel to the upper surface of the inclined conveying section.
The beneficial effect of adopting the further scheme is that: the plane where the axes of the spraying pipes of the plurality of conveyors are parallel to the upper surface of the inclined conveying section, so that the cleaning spraying is realized to the greatest extent, the using amount of spraying liquid is reduced, and the better spraying cleaning effect is achieved.
Further, a conveyor belt is arranged below the hammer crusher and the equally dividing device, and the conveyor belt conveys crushed and equally divided materials to the belt filter press.
The beneficial effect of adopting the further scheme is that: through setting up the conveyer belt, can be timely carry the broken roxburgh rose after hammer crusher handles, evenly break up through equally dividing the ware at the in-process of carrying, realized broken material's stable conveying.
Further, the equipartition ware includes left-hand screw feeder section and right-hand screw feeder section that interconnect; auger blades with opposite rotation directions are respectively and spirally arranged on the left-handed auger section and the right-handed auger section, and the left-handed auger section and the right-handed auger section uniformly disperse materials crushed by the hammer crusher from the middle part of the conveyor belt to two sides.
The beneficial effect of adopting the further scheme is that: through interconnect's left-hand screw feeder section and right-hand screw feeder section, realized that the material after the breakage on the conveyer belt is even to both sides dispersion, improved the homogeneity of the broken transmission of material, help obtaining better squeeze feeding effect.
Further, a cleaning liquid pool and a fruit juice pool are arranged on the belt filter press; the fruit juice pool is communicated with the buffer tank through a pipeline, and the cleaning liquid pool is communicated with a cleaning liquid filtering and recycling device through a pipeline.
The beneficial effect of adopting the further scheme is that: by arranging the juice pool, the temporary storage of juice is realized, and the concentrated discharge of juice is facilitated; through setting up the washing liquid pond, the effectual washing that realizes the press belt of belt filter press helps its circulation to move and carries out the squeezing of roxburgh rose fragment once more, has realized the concentrated collection to the washing water recovery to realized the recovery of washing water and recycled, reduced the waste of water resource, realized the cyclic recycle of water in belt filter press.
Drawings
FIG. 1 is a block diagram of a Rosa roxburghii juicing system according to the present invention;
FIG. 2 is a diagram showing the connection between the first lifter and the water tank of the Rosa roxburghii juicing system;
FIG. 3 is a diagram showing the connection between the drum washer and the canning machine of the Rosa roxburghii juicing system according to the present invention;
FIG. 4 is a block diagram of a drum washer and washer conveyor of the Rosa roxburghii juicing system of the present invention;
FIG. 5 is a block diagram of a belt filter press of the Rosa roxburghii juicing system of the present invention;
FIG. 6 is a block diagram of a hammer crusher and an equalizer of the Rosa roxburghii juicing system of the present invention;
fig. 7 is a block diagram of an equipartition device of the juice extracting system for Rosa roxburghii according to the invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. the device comprises a roller cleaning machine, 2, a cleaning conveyor, 3, a water tank, 4, a hammer crusher, 5, an equipartition device, 6, a belt filter press, 7, a vibration filter, 8, a buffer tank, 9, a high-temperature sterilization device, 10, a canning machine, 11, a first lifting machine, 12, a deburring device, 13, a second lifting machine, 14, a cleaning roller, 15, a first water tank, 16, a second spraying device, 17, a second water tank, 18, a conveying round roller, 19, a third lifting machine, 20, an inner auger, 21, a first spraying device, 22, a spray head, 23, an inclined conveying section, 24, an upper water pipe, 25, a lower water pipe, 26, a conveyor spraying pipe, 27, a straight conveying section, 28, a winnowing machine, 29, a winnowing air outlet, 30, a cleaning liquid tank, 31, a juice tank, 32, a left-hand auger section, 33 and a right hand auger section.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
As shown in fig. 1 to 7, a juice extracting system for roxburgh rose in this embodiment includes a thorn removing device 12, a drum cleaner 1, a cleaning conveyor 2, a water tank 3, a hammer crusher 4, a spreader 5, a belt filter press 6, a vibration filter 7, a buffer tank 8, a high-temperature sterilizing device 9 and a canning machine 10 which are connected in this order; the thorn removing device 12 comprises a drum body which is transversely arranged, wherein a plurality of thorn removing rods are arranged on the inner side wall of the drum body, the thorn removing rods are arranged along the radial direction of the drum body, and an auger which is spirally arranged is arranged on the inner side wall of the drum body; the roller cleaning machine 1 comprises a cleaning roller 14 and a first spraying device 21, wherein a plurality of water permeable holes are formed in the circumferential side wall of the cleaning roller 14, and an inner auger 20 is spirally arranged on the inner side wall surface of the cleaning roller 14; the first spraying device 21 extends into the cleaning roller 14 and is positioned at the upper part of the axis of the cleaning roller 14; the discharge port of the roller body is connected and communicated with the feed port of the cleaning roller 14; the cleaning conveyor 2 is provided with a winnowing machine 28 near one end of the hammer crusher 4, and the winnowing machine 28 is provided with a winnowing air outlet 29 for blowing unqualified roxburgh rose fruits in a direction deviating from the conveying direction of the materials on the cleaning conveyor 2.
Specifically, the de-needling device 12, the drum cleaner 1, the cleaning conveyor 2, the water tank 3, the hammer crusher 4, the equalizer 5, the belt filter press 6, the vibration filter 7, the buffer tank 8, the high-temperature sterilization device 9 and the canning machine 10 in the above embodiment are all mature juice squeezing devices in the prior art; the puncture removing device 12 may further comprise a roller body and a driving device, wherein the roller body is transversely arranged, and the driving device drives the roller body to roll; the inner side wall of the roller body is provided with a plurality of thorn removing rods which are arranged along the radial direction of the roller body, and the inner side wall of the roller body is provided with a screw feeder which is arranged in a spiral way; the drum washer 1 and the washer conveyor 2 may also be structures in the subsequent embodiments of the present invention; the air outlet device on the air separator 28 is a high-pressure fan in the prior art, and the main structural components of the air separator are an impeller, a shell, an air inlet, a bracket, a motor, a belt pulley, a coupling, a silencer and a transmission piece; preferably, the hammer crusher 4 is a CFMD1D10 type, the structure of the hammer crusher mainly comprises a motor, a main shaft, blades, a bearing seat, a machine box and a frame, the crushing principle of the hammer crusher is that a 4-level motor of 18.5kw is uniformly distributed in the middle of the main shaft, when the main shaft rotates, a hammer blade simultaneously generates great centrifugal force and inertial force, raw fruits entering from a feed inlet are crushed rapidly under the double action of the two forces, and the crushed raw fruits fall into next process equipment from the mesh of the lower half body of a cylinder; the belt filter press 6 can select DYJ series belt filter press 6, the system is mainly composed of a frame, an upper belt driving roller, a lower belt driving roller, a speed reducing driving machine, a filter pressing belt, a filter belt cleaning system, a filter belt deviation correcting system, a pressure roller device, a safety protection device and an automatic control system, wherein the principle is that two annular net belts are utilized to clamp fruit pulp and then bypass multi-stage squeezing rolls with unequal diameters, and the outer filter pressing belt wound on the squeezing rollers generates pressure on the fruit pulp clamped between the two belts due to the tension of the net belts, so that fruit juice is discharged through the filter pressing belt, thereby achieving the effect of squeezing juice; the vibration filter 7 mainly comprises a vibration system, a filter screen system, a frame and the like; the high-temperature sterilization device 9 can be a CFMI1U10T type tubular sterilizer, the sterilizer mainly comprises a steam system, a material system, a hot water system, a cooling system and the like, and the materials are filled after being preheated, heated, sterilized, cooled and the like in the treatment process.
The beneficial effects of this embodiment are: the thorn removing device 12 is used for removing thorns of the thorn pears while rotating, and the thorn removing device has good thorn removing effect without damaging the thorn pears; by arranging the roller cleaning machine 1, the effective separation of the thorn-removed pear and thorn mixture is realized, and thorns can be removed through the through holes on the surface of the roller on the roller cleaning machine 1; the plurality of water permeable holes are formed in the circumferential side wall of the cleaning roller 14, so that the higher cleaning rate is realized by turning the mixture of the roxburgh rose and the thorn during the rotation of the cleaning roller 14, and the thorn mixed in the roxburgh rose is effectively removed; by arranging the inner auger 20 inside the cleaning roller 14, the roxburgh rose is effectively conveyed forwards; by providing the first spraying device 21, effective spraying in the Rosa roxburghii tumbled in the cleaning roller 14 is realized, which is helpful for cleaning the surface of the Rosa roxburghii and removing the fruit thorns mixed in the Rosa roxburghii by cleaning; the Rosa roxburghii after being processed by the roller cleaning machine 1 is conveyed on the cleaning conveyor 2, the thorns mixed in the Rosa roxburghii are further removed in the conveying process, and the air separator 28 is arranged at one end of the cleaning conveyor 2 close to the hammer crusher 4, so that the metamorphism in the Rosa roxburghii and the movement of hollow fruits in the opposite direction of conveying on the cleaning conveyor 2 are realized, the Rosa roxburghii can be removed manually conveniently, and meanwhile, lighter impurities mixed in the Rosa roxburghii fruits are blown clean; cleaning the Rosa roxburghii fruit again by arranging a water tank 3; the crushing load of the subsequent belt filter press 6 is reduced through the crushing of the hammer crusher 4, and crushed roxburgh rose can be pressed to the greatest extent; by arranging the equipartition device 5, the uniform feeding of the materials of the belt filter press 6 is realized, and the failure rate of the belt filter press 6 is reduced; the fruit juice is effectively obtained through the treatment of the belt filter press 6, and meanwhile, the obtained fruit residues are drier; vibrating and layering the juice by the vibration of the vibration filter 7 to obtain clear and less-impurity roxburgh rose juice; the distribution in the rosa roxburghii tratt juice is more uniform through the temporary storage of the cache tank 8; bacteria in the Rosa roxburghii fruit juice are effectively killed by the treatment of the high-temperature sterilization device 9; the storage of the roxburgh rose juice is realized and the shelf life is prolonged through the split charging of the canning machine 10; through the technological processes of lifting, cleaning, selecting, lifting, crushing, conveying, belt squeezing, filtering, temporary storage, degassing and sterilizing, the thorns of the thorns are mechanically removed, cleaning cleanliness is high after cleaning before juicing, rotten individuals mixed in the thorns are effectively removed, juicing materials are fed uniformly, the automation degree of the whole system is high, the thorn juice with good quality and low impurity content can be obtained, and canning and storage of the juice are realized.
As shown in fig. 1-7, in some alternative embodiments, a pear juicing system further includes a first elevator 11, a second elevator 13, and a third elevator 19; the discharge port of the first lifting machine 11 is connected with the feed port of the thorn removing device 12; the second lifting machine 13 is arranged between the stinging device 12 and the roller cleaning machine 1, a feed inlet of the second lifting machine 13 is connected with a discharge outlet of the stinging device 12, and a discharge outlet of the second lifting machine 13 is connected with a feed inlet of the roller cleaning machine 1; the feed inlet of the third lifting machine 19 extends into the water tank 3 and is connected with the same, and the discharge outlet of the third lifting machine 19 is connected with the feed inlet of the hammer crusher 4. The beneficial effects of the embodiment are that: by arranging the first lifting machine 11, the material is uniformly fed into the deburring device 12, the stable and continuous operation of the deburring device 12 is realized, and the higher deburring rate of the deburring device 12 is facilitated; by arranging the second lifting machine 13, the mixture subjected to the thorn removing treatment in the thorn removing device 12 is uniformly fed into the drum cleaning machine 1, so that the thorn in the thorn-containing pears can be effectively removed in the cleaning process; by arranging the third lifting machine 19, the thorn-removed and cleaned roxburgh rose conveyed by the cleaning conveyor 2 is effectively and uniformly conveyed into the hammer crusher 4 for crushing.
Specifically, the first lifter 11, the second lifter 13 and the third lifter 19 are all screw conveyors or plate chain conveyors; the spiral conveyor is a conveying device with a spiral auger inside, and the plate chain conveyor is a conveying device with a plate-shaped spacing belt arranged on a conveying chain.
As shown in fig. 1 to 7, in some alternative embodiments, a juice extracting system for fructus Rosae Normalis, the drum cleaning machine 1 further comprises: a first pool 15; the cleaning roller 14 has a circular tubular structure; a first water tank 15 is provided at a lower portion of the washing drum 14 for collecting and discharging filtered water of the washing drum 14. The beneficial effects of the embodiment are that: the collection and discharge of the filtered water after the treatment of the washing drum 14 are realized, and the waste of water resources is reduced.
Preferably, the water permeable holes in the above embodiment may be formed by circular holes, elliptical holes and polygonal holes, and secondly, the cleaning roller 14 may be formed by interwoven metal mesh, the cleaning roller 14 rotates on the frame, the inner auger 20 is fixed inside the cleaning roller 14 by welding connection or bolts, a through cavity is arranged in the middle of the auger, and the first water tank 15 is a housing with an open upper end and an opening right below the cleaning roller 14.
As shown in fig. 1-7, in some alternative embodiments, a pear juicing system, a first spraying device 21 includes a water feed pump, an upper water pipe 24, a lower water pipe 25, and a plurality of spray heads 22; the upper water pipe 24 and the lower water pipe 25 extend into the cleaning roller 14 and are positioned above the axis of the cleaning roller 14, and the upper water pipe 24 is positioned above the lower water pipe 25 and is communicated with each other through a plurality of vertical water pipes; the water outlets of the water delivery pumps are respectively connected with one end or two ends of the upper water pipe 24, and the upper water pipe 24 uniformly distributes water into the lower water pipe 25 through the vertical water pipe; the plurality of spray nozzles 22 are provided on the outer side wall of the lower water pipe 25 in the longitudinal direction of the lower water pipe 25. The beneficial effects of the embodiment are that: by arranging the first spraying device 21 in a structure of arranging the upper water pipe 24 and the lower water pipe 25 up and down, uniform flow of water in the upper water pipe 24 and the lower water pipe 25 is realized, good atomization degree is realized when water is sprayed out of the spray head 22, the first spraying device 21 is arranged above the axis of the cleaning roller 14, so that the conveying of the roxburgh rose is not influenced, and the roxburgh rose has high passing rate in the cleaning roller 14; the convenience of maintenance and replacement is improved by the structure mode of the double-layer water pipe provided with the upper water pipe 24 and the lower water pipe 25; by arranging the two layers of water pipes, the water has higher water pressure in the upper water pipe 24 and the lower water pipe 25, and the spraying efficiency is improved.
Specifically, the plurality of spray heads 22 may be detachably fixed on the lower water pipe 25, or may be fixed on the lower water pipe 25 by welding connection.
As shown in fig. 1-7, in some alternative embodiments a pear juicing system, the cleaning conveyor 2 includes: a second spraying device 16, a conveying round roller 18 and a second water tank 17; the conveying round roller 18 consists of a plurality of rotary rollers which are arranged at intervals, and the second spraying device 16 is positioned above the conveying round roller 18 and is arranged at one end of the conveying round roller 18 close to the roller cleaner 1; the second water tank 17 is provided at a lower portion of the transfer round 18 for collecting and discharging filtered water of the transfer round 18. The beneficial effects of the embodiment are that: the conveying round rollers 18 formed by a plurality of rotating rollers can realize forward conveying of the roxburgh rose, and simultaneously realize secondary impurity removal of the roxburgh rose in the conveying process by rotating gaps between the rollers; the second spraying device 16 arranged on the conveying round roller 18 sprays the Rosa roxburghii again in the forward conveying process, so that the cleaning and impurity removal of the Rosa roxburghii are realized.
Specifically, the intervals between the rotating rollers may be the same or different, the hollow tubular members are used as the plurality of rollers, the tangential planes of the upper ends of the hollow tubular members are located in the same plane, all the rollers are meshed with the chain to realize the active rotation of the rollers, the spray heads 22 on the second spraying device 16 are the same as the spray heads 22 of the first spraying device 21, and the spray heads 22 and the spray heads can be integrally formed and fixed on the conveyer spray pipe 26.
As shown in fig. 1-7, in some alternative embodiments, a pear juicing system, the conveying round 18 includes an inclined conveying section 23 and a straight conveying section 27 connected in sequence; the end of the inclined conveying section 23, which is close to the roller cleaner 1, is lower than the end connected with the linear conveying section 27, and a second spraying device 16 is arranged above the inclined conveying section 23; the air separator 28 is arranged at one end of the linear conveying section 27 far away from the inclined conveying section 23, and one end of the linear conveying section 27 provided with the air separator 28 is connected with the water tank 3. The beneficial effects of the embodiment are that: through setting up slope conveying section 23, the thorn pear can progressively upwards convey, has reduced piling up of thorn pear, has avoided the upper and lower stack that thorn pear produced in the time of the preceding transport, through set up the selection by winnowing machine 28 on straight line conveying section 27, the wind direction is blown towards the reverse direction that thorn pear removed, effectually blows away lighter debris and rotten thorn pear backward, has realized the convenience of letter sorting, helps improving letter sorting efficiency.
Specifically, a downward inclined baffle is provided at a position where the cleaning roller 14 and the inclined conveying section 23 are connected, and a free end of the baffle abuts against a roller provided at the lowermost end of the inclined conveying section 23.
As shown in fig. 1 to 7, in some alternative embodiments, the second spraying device 16 includes a plurality of conveyer spraying pipes 26 arranged at equal intervals, the second spraying device 16 is provided with a plurality of spray heads 22, and a plane on which axes of the plurality of conveyer spraying pipes 26 lie is parallel to an upper surface of the inclined conveying section 23. The beneficial effects of the embodiment are that: the plane where the axes of the plurality of conveyor spray pipes 26 are positioned is parallel to the upper surface of the inclined conveying section 23, so that the cleaning and spraying to the greatest extent are realized, the using amount of spray liquid is reduced, and better spray cleaning effect is achieved.
As shown in fig. 1 to 7, in an alternative embodiment, a belt is disposed below the hammer crusher 4 and the homogenizer 5, and the belt conveys crushed and equally-divided materials to the belt filter press 6, so that the beneficial effects of the above embodiments are adopted: through setting up the conveyer belt, can be timely carry the broken roxburgh rose after the hammer crusher 4 handles, evenly break up through equally divide ware 5 at the in-process of carrying, realize broken material's stable conveying.
As shown in fig. 1-7, in some alternative embodiments a roxburgh rose juicing system, the divider 5 includes a left-hand auger section 32 and a right-hand auger section 33 connected to each other; auger blades with opposite rotation directions are respectively and spirally arranged on the left-handed auger section 32 and the right-handed auger section 33, and the left-handed auger section 32 and the right-handed auger section 33 uniformly disperse materials crushed by the hammer crusher 4 from the middle part of the conveyor belt to two sides. The beneficial effects of the embodiment are that: through interconnect's left-hand screw feeder section 32 and right-hand screw feeder section 33, realized that the broken material after on the conveyer belt evenly disperses to both sides, improved the broken homogeneity of transmission of material, help obtaining better squeeze feeding effect.
Specifically, the left-handed auger section 32 in the above embodiment is disposed toward the left side in the advancing direction, and the right-handed auger section 33 is disposed toward the right side in the advancing direction, so that the boring concentrated in the middle is uniformly dispersed on the conveyor belt.
As shown in fig. 1 to 7, in some alternative embodiments, a juice extracting system for fructus Rosae Normalis is provided with a cleaning solution tank 30 and a juice tank 31 on the belt filter press 6; the juice pool 31 is communicated with the cache tank 8 through a pipeline, and the cleaning liquid pool 30 is communicated with a cleaning liquid filtering and recycling device through a pipeline. The beneficial effects of the embodiment are that: by arranging the juice pool 31, the temporary storage of juice is realized, and the concentrated discharge of juice is facilitated; by arranging the cleaning liquid pond 30, the cleaning of the squeezing belt of the belt filter press 6 is effectively realized, the squeezing of the rosa roxburghii tratt fragments is facilitated for the circulating operation of the belt filter press 6, and the centralized collection of the cleaning water recovery is realized, so that the recovery and the reutilization of the cleaning water are realized, the waste of water resources is reduced, and the cyclic reutilization of the water in the belt filter press 6 is realized.
Optionally, in some embodiments, the juice extracting system for the roxburgh rose further comprises a cleaning water recovering device with a belt, wherein the cleaning water recovering device with the belt is communicated with the cleaning liquid pond 30 through a pipeline, and a circulating pump is arranged on the pipeline, and the structure of the cleaning water recovering device comprises a first recovering pond, a second recovering pond, a first filter screen and a second filter screen; the first recovery tank and the second recovery tank are both shells with open upper ends, the first recovery tank is positioned above the second recovery tank, and the first filter screen is fixed at the upper end of the first recovery tank and covers the open ends of the first filter screen; one end of the second filter screen is fixedly connected with the first filter screen, the other end of the second filter screen is inclined downwards and extends to the edge position of the open end of the second recovery tank, and the first recovery tank is communicated with the second recovery tank through a pipeline. Optionally, in some embodiments, a driving motor is disposed at the lower part of the barrel of the drum-type washing machine 1, the end of the driving motor is connected with a reduction gearbox through gear transmission, the reduction gearbox is provided with two output shafts penetrating through the vertical direction, an eccentric block is fixed on each output shaft through a bolt, and the eccentric points of the eccentric blocks on the two output shafts are located on the same straight line and are symmetrically disposed about the axis of the output shaft.
Optionally, in some embodiments, a juice extracting system for fructus Rosae Normalis is provided with a liquid level meter and an alarm in the buffer tank 8, wherein the liquid level meter and the alarm are connected with a control system, and when the juice in the buffer tank 8 exceeds a certain liquid level, the juice extracting system automatically alarms, and the operation of the device is stopped.
In the description of the present specification, a description referring to terms "embodiment one", "embodiment two", "example", "specific example", or "some examples", etc., means that a specific method, apparatus, or feature described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, methods, apparatus, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The foregoing is only illustrative of the present invention and is not to be construed as limiting thereof, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present invention.
Claims (7)
1. The Rosa roxburghii juicing system is characterized by comprising a thorn removing device (12), a roller cleaning machine (1), a cleaning conveyor (2), a water tank (3), a hammer crusher (4), an equipartition device (5), a belt filter press (6), a vibration filter (7), a buffer tank (8), a high-temperature sterilization device (9) and a canning machine (10) which are connected in sequence; the thorn removing device (12) comprises a transversely arranged roller body, wherein a plurality of thorn removing rods are arranged on the inner side wall of the roller body, the thorn removing rods are arranged along the radial direction of the roller body, and a screw feeder which is arranged in a spiral manner is arranged on the inner side wall of the roller body; the roller cleaning machine (1) comprises a cleaning roller (14) and a first spraying device (21), wherein a plurality of water permeable holes are formed in the circumferential side wall of the cleaning roller (14), and an inner auger (20) is spirally arranged on the inner side wall surface of the cleaning roller (14); the first spraying device (21) stretches into the cleaning roller (14) and is positioned at the upper part of the axis of the cleaning roller (14); the discharge port of the roller body is connected and communicated with the feed port of the cleaning roller (14); a winnowing machine (28) is arranged at one end, close to the hammer crusher (4), of the cleaning conveyor (2), and a winnowing air outlet (29) for blowing unqualified roxburgh rose fruits away from the conveying direction of the materials on the cleaning conveyor (2) is arranged on the winnowing machine (28);
the device also comprises a first lifting machine (11), a second lifting machine (13) and a third lifting machine (19); the discharge port of the first lifting machine (11) is connected with the feed port of the thorn removing device (12); the second lifting machine (13) is arranged between the thorn removing device (12) and the roller cleaning machine (1), a feed inlet of the second lifting machine (13) is connected with a discharge outlet of the thorn removing device (12), and a discharge outlet of the second lifting machine (13) is connected with a feed inlet of the roller cleaning machine (1); the feed inlet of the third lifting machine (19) extends into the water tank (3) and is connected with the water tank, and the discharge outlet of the third lifting machine (19) is connected with the feed inlet of the hammer crusher (4);
the cleaning conveyor (2) comprises: the second spraying device (16), the conveying round roller (18) and the second water tank (17); the conveying round roller (18) consists of a plurality of rotary rollers which are arranged at intervals, and the second spraying device (16) is positioned above the conveying round roller (18) and is arranged at one end, close to the roller cleaner (1), of the conveying round roller (18); the second water tank (17) is arranged at the lower part of the conveying round roll (18) and is used for collecting and discharging filtered water of the conveying round roll (18);
the conveying round roller (18) comprises an inclined conveying section (23) and a linear conveying section (27) which are sequentially connected; one end of the inclined conveying section (23) close to the roller cleaning machine (1) is lower than one end of the inclined conveying section (23) connected with the linear conveying section (27), and a second spraying device (16) is arranged above the inclined conveying section (23); the air separator (28) is arranged at one end of the linear conveying section (27) far away from the inclined conveying section (23), and one end of the linear conveying section (27) provided with the air separator (28) is connected with the water tank (3).
2. The juice extracting system for roxburgh rose fruit according to claim 1, wherein the drum washer (1) further comprises: a first pool (15); the cleaning roller (14) is of a circular tube-shaped structure; the first water tank (15) is positioned at the lower part of the cleaning roller (14) and is used for collecting and discharging filtered water of the cleaning roller (14).
3. A juice extracting system for rosa roxburghii according to claim 2, wherein the first spraying device (21) comprises a water feeding pump, an upper water pipe (24), a lower water pipe (25) and a plurality of spray heads (22); the upper water pipe (24) and the lower water pipe (25) extend into the cleaning roller (14) and are positioned above the axis of the cleaning roller (14), and the upper water pipe (24) is positioned above the lower water pipe (25) and is communicated with the lower water pipe through a plurality of vertical water pipes; the water outlets of the water delivery pumps are respectively connected with one end or two ends of the upper water pipe (24), and the upper water pipe (24) uniformly distributes water into the lower water pipe (25) through a vertical water pipe; the spray heads (22) are arranged on the outer side wall of the lower water pipe (25) along the length direction of the lower water pipe (25).
4. The juice extracting system for roxburgh rose fruit according to claim 1, wherein the second spraying device (16) comprises a plurality of conveyer spraying pipes (26) which are arranged at equal intervals, a plurality of spray heads (22) are arranged on the second spraying device (16), and the plane of the axes of the conveyer spraying pipes (26) is parallel to the upper surface of the inclined conveying section (23).
5. The juice extracting system for roxburgh rose fruit according to claim 1, wherein a conveyor belt is arranged below the hammer crusher (4) and the equally dividing device (5), and the conveyor belt conveys crushed and equally divided materials to the belt filter press (6).
6. The juice extracting system for roxburgh rose fruit according to claim 5, wherein the equally dividing device (5) comprises a left-handed screw section (32) and a right-handed screw section (33) which are connected with each other; auger blades with opposite rotation directions are respectively and spirally arranged on the left-handed auger section (32) and the right-handed auger section (33), and the left-handed auger section (32) and the right-handed auger section (33) uniformly disperse materials crushed by the hammer crusher (4) from the middle part of the conveyor belt to two sides.
7. A juice extracting system for fructus Rosae Normalis according to any one of claims 1 to 6, wherein the belt filter press (6) is provided with a cleaning liquid tank (30) and a juice tank (31); the fruit juice pool (31) is communicated with the cache tank (8) through a pipeline, and the cleaning liquid pool (30) is communicated with a cleaning liquid filtering and recycling device through a pipeline.
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| CN201810984515.8A CN108926005B (en) | 2018-08-28 | 2018-08-28 | Rosa roxburghii juicing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109501356A (en) * | 2018-12-07 | 2019-03-22 | 上海水域环境发展有限公司 | Water plant dewatering system |
| CN109329956B (en) * | 2018-12-07 | 2024-03-26 | 南方葡萄沟酒庄有限公司 | Grape processing equipment with slurry recycling function |
| CN109938379B (en) * | 2019-03-27 | 2020-10-30 | 宁夏华宝枸杞产业有限公司 | Automatic preparation process of high-quality wolfberry fruit pulp |
| CN110089767B (en) * | 2019-06-11 | 2024-04-05 | 诸城市友邦工贸有限公司 | Vegetable processing equipment |
| CN112826306B (en) * | 2021-02-23 | 2021-12-03 | 王艳玲 | Wind-force triggers fruit and squeezes juice processing apparatus |
| CN112970987A (en) * | 2021-03-29 | 2021-06-18 | 琛菲智能装备(湖北)有限公司 | Processing method of roxburgh rose concentrated juice |
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Effective date of registration: 20231109 Address after: 553537 Yizi Street, Panzhou City, Liupanshui City, Guizhou Province (13th floor of Hongcai Investment Building) Patentee after: Guizhou Ciliwang Biotechnology Co.,Ltd. Address before: 553537, 17th Floor, Office Building, Hongcai Investment Building, Shengjing Avenue Extension Line, Yizi Street, Panzhou City, Liupanshui City, Guizhou Province Patentee before: GUIZHOU HONGCAI JUNONG INVESTMENT CO.,LTD. |
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