CN110978335B - An environmentally friendly regeneration production line for high-impurity waste agricultural film - Google Patents
An environmentally friendly regeneration production line for high-impurity waste agricultural film Download PDFInfo
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- CN110978335B CN110978335B CN201911314557.1A CN201911314557A CN110978335B CN 110978335 B CN110978335 B CN 110978335B CN 201911314557 A CN201911314557 A CN 201911314557A CN 110978335 B CN110978335 B CN 110978335B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
- B29B2017/0015—Washing, rinsing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0217—Mechanical separating techniques; devices therefor
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本发明公开了一种高含杂废旧农膜环保再生生产线。其包括:农膜破碎装置,所述农膜破碎装置用于破碎废旧农膜;轴流式离心除杂装置,所述轴流式离心除杂装置用于除去废旧农膜内混合的杂质;摩擦洗涤装置,所述摩擦洗涤装置用于对废旧农膜进行洗涤清洁;轴流式离心脱水装置,所述轴流式离心脱水装置用于对废旧农膜进行脱水;废旧农膜经所述农膜破碎装置破碎处理后,由所述轴流式离心除杂装置进行除杂,除杂后的废旧农膜经所述摩擦洗涤装置洗涤清洁,最后由所述轴流式离心脱水装置进行脱水处理。本发明高含杂废旧农膜环保再生生产线,结构简单,废旧农膜的处理效果较好。
The invention discloses an environmental protection regeneration production line of high-impurity-containing waste agricultural film. It comprises: an agricultural film crushing device, which is used for crushing waste and old agricultural films; an axial flow centrifugal impurity removal device, which is used for removing impurities mixed in the waste and old agricultural films; friction A washing device, the friction washing device is used for washing and cleaning waste and old agricultural films; an axial flow centrifugal dewatering device is used for dehydrating waste and old agricultural films; the waste and old agricultural films are passed through the agricultural film. After being crushed by the crushing device, the axial flow centrifugal impurity removal device is used for impurity removal, the waste agricultural film after impurity removal is washed and cleaned by the friction washing device, and finally dewatered by the axial flow centrifugal dehydration device. The environmental protection regeneration production line of the high-impurity-contained waste and old agricultural film of the invention has the advantages of simple structure and good treatment effect of the waste and old agricultural film.
Description
技术领域technical field
本发明属于薄膜处理再生技术领域,具体涉及一种高含杂废旧农膜环保再生生产线。The invention belongs to the technical field of film treatment and regeneration, and in particular relates to an environment-friendly regeneration production line of high-contamination waste and old agricultural film.
背景技术Background technique
农用薄膜(下称农膜)是应用于农业生产的塑料薄膜的总称,对于播种时期的保湿、保温起非常重要的作用。农膜使用完后,往往得不到有效地回收利用,不仅浪费资源,而且会造成土地污染,破坏自然环境。Agricultural film (hereinafter referred to as agricultural film) is a general term for plastic films used in agricultural production, which plays a very important role in moisturizing and heat preservation during sowing. After the agricultural film is used, it is often not effectively recycled, which not only wastes resources, but also causes land pollution and damages the natural environment.
一般废旧农膜的处理是将废旧农膜回收利用,将具有废旧农膜的土层翻松,后将泥土、废旧农膜和其他杂质一同收集起来,进行回收处理。这样得到的废旧农膜高含杂,具有大量的泥土、秸秆、杂草等杂质。现有的废旧农膜处理生产线,生产线较为复杂,回收处理效果不好。Generally, the treatment of waste agricultural film is to recycle the waste agricultural film, loosen the soil layer with the waste agricultural film, and then collect the soil, the waste agricultural film and other impurities together for recycling. The waste agricultural film obtained in this way is high in impurities and has a large amount of impurities such as soil, straw and weeds. The existing waste agricultural film treatment production line is relatively complicated, and the recycling treatment effect is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种高含杂废旧农膜环保再生生产线,以有效解决现有技术的不足之处。The purpose of the present invention is to provide an environmentally friendly regeneration production line of high-contamination waste agricultural film, so as to effectively solve the deficiencies of the prior art.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种高含杂废旧农膜环保再生生产线,包括:An environmentally friendly regeneration production line for high-contamination waste agricultural film, comprising:
农膜破碎装置,所述农膜破碎装置用于破碎废旧农膜;An agricultural film crushing device, the agricultural film crushing device is used for crushing waste agricultural film;
轴流式离心除杂装置,所述轴流式离心除杂装置用于除去废旧农膜内混合的杂质;Axial flow centrifugal impurity removal device, the axial flow centrifugal impurity removal device is used to remove impurities mixed in waste agricultural film;
摩擦洗涤装置,所述摩擦洗涤装置用于对废旧农膜进行洗涤清洁;a friction washing device, the friction washing device is used for washing and cleaning the waste agricultural film;
轴流式离心脱水装置,所述轴流式离心脱水装置用于对废旧农膜进行脱水;Axial flow centrifugal dehydration device, which is used for dehydrating waste agricultural film;
废旧农膜经所述农膜破碎装置破碎处理后,由所述轴流式离心除杂装置进行除杂,除杂后的废旧农膜经所述摩擦洗涤装置洗涤清洁,最后由所述轴流式离心脱水装置进行脱水处理。After the waste agricultural film is crushed by the agricultural film crushing device, impurities are removed by the axial flow centrifugal impurity removal device. The waste agricultural film after removal of impurities is washed and cleaned by the friction washing device, and finally removed by the axial flow Centrifugal dehydration device for dehydration.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,所述轴流式离心除杂装置包括:As a further improvement of the above-mentioned high-impurity waste agricultural film environmental protection regeneration production line, the axial flow centrifugal impurity removal device includes:
除杂机架,所述除杂机架包括可拆卸分离的上部除杂机体和下部除杂机体,所述下部除杂机体下部设置有除杂支撑座;The trash removal rack, the trash removal rack includes a detachable and separated upper trash removal body and a lower trash removal body, and the lower trash removal body is provided with an trash removal support seat;
筛选筒,所述筛选筒上设置有筛选孔,所述筛选筒包括上半筒和下半筒,所述上半筒设置在所述上部除杂机体内,所述下半筒设置在所述下部除杂机体内,所述上半筒和所述下半筒共同围合成一圆柱形空腔;Screening cylinder, the screening cylinder is provided with screening holes, the screening cylinder includes an upper half cylinder and a lower half cylinder, the upper half cylinder is arranged in the upper impurity removal body, and the lower half cylinder is arranged in the In the lower impurity removal body, the upper half-cylinder and the lower half-cylinder together form a cylindrical cavity;
转动轴,所述转动轴与所述筛选筒同轴,所述转动轴一端穿出并转动连接在所述除杂机架的第一侧壁,所述转动轴另一端穿出并转动连接在所述除杂机架的第二侧壁;A rotating shaft, the rotating shaft is coaxial with the screening cylinder, one end of the rotating shaft passes through and is rotatably connected to the first side wall of the trash removal frame, and the other end of the rotating shaft passes through and is rotatably connected to the first side wall of the trash removal frame. the second side wall of the trash removal rack;
除杂驱动电机,所述除杂驱动电机设置在所述下部除杂机体上,并通过一传动机构带动所述转动轴转动;The impurity removal drive motor, the impurity removal drive motor is arranged on the lower impurity removal body, and drives the rotation shaft to rotate through a transmission mechanism;
若干的拨板组,若干的所述拨板组沿所述转动轴轴线方向设置在所述转动轴上,每一所述拨板组包括若干的拨板片,所述拨板片与所述转动轴轴线方向成一锐角,并朝向所述第二侧壁所在的方向;A number of dial groups, a number of the dial groups are arranged on the rotation shaft along the axis of the rotation shaft, each of the dial groups includes a number of dial sheets, the dial sheets and the The axis of the rotating shaft forms an acute angle and faces the direction of the second side wall;
除杂进料口,所述除杂进料口设置在所述第一侧壁上部,并位于所述筛选筒内部;The impurity removal feed port is arranged on the upper part of the first side wall and is located inside the screening cylinder;
除杂出料口,所述除杂出料口设置在靠近所述第二侧壁的所述上部除杂机体的上部末端,所述上半筒上设置有与所述除杂出料口对应的开口;和The impurity removal discharge port is arranged at the upper end of the upper impurity removal body near the second side wall, and the upper half cylinder is provided with a corresponding impurity removal discharge port. opening; and
若干的扇风板,若干的所述扇风板与所述转动轴轴线平行设置在所述转轴上,并位于所述除杂出料口正下方。A plurality of fan plates are arranged on the rotating shaft in parallel with the axis of the rotating shaft, and are located directly below the impurity removal outlet.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,若干的所述拨板组等间距地设置在所述转动轴上。As a further improvement of the above-mentioned high-contamination waste agricultural film environmental protection regeneration production line, several of the dial groups are arranged on the rotating shaft at equal intervals.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,每一所述拨板组包括4个拨板片,所述拨板片沿着所述转动轴周向等间距设置。As a further improvement of the above-mentioned high-contamination waste agricultural film environmental protection regeneration production line, each of the set of flippers includes four flippers, and the flippers are arranged at equal intervals along the circumference of the rotating shaft.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,所述扇风板的个数为4个,所述扇风板沿着所述转动轴周向等间距设置。As a further improvement of the above-mentioned production line for environmental protection regeneration of high-impurity waste agricultural film, the number of the fan plates is 4, and the fan plates are arranged at equal intervals along the circumference of the rotating shaft.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,还包括一网状集料仓,所述网状集料仓设置在所述轴流式离心除杂装置与所述摩擦洗涤装置之间;所述网状集料仓包括支撑腿和水流集料槽,所述水流集料槽的两端设置有喷水口,所述水流集料槽的底部中间位置设置有卸料口,所述卸料口连接所述摩擦洗涤装置的入料口;所述水流集料槽底部中间位置较两端位置低。As a further improvement of the above-mentioned high-impurity-contained waste agricultural film environmental protection regeneration production line, it also includes a reticulated aggregate silo, and the reticulated aggregate silo is arranged between the axial flow centrifugal impurity removal device and the friction washing device. ; The reticulated collection silo includes a support leg and a water flow collection trough, both ends of the water flow collection trough are provided with water spouts, and a discharge port is provided at the middle of the bottom of the water flow collection trough. The discharge port is connected to the feed port of the friction washing device; the middle position of the bottom of the water flow collecting tank is lower than the positions of both ends.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,还包括一薄膜挤水装置,所述薄膜挤水装置设置在所述摩擦洗涤装置和所述轴流式离心脱水装置之间;所述薄膜挤水装置包括一倾斜内腔,所述倾斜内腔底部设置有排水孔。As a further improvement of the above-mentioned high-contamination waste agricultural film environmental protection regeneration production line, it also includes a film water squeezing device, and the film water squeezing device is arranged between the friction washing device and the axial flow centrifugal dewatering device; the The film water squeezing device includes an inclined inner cavity, and the bottom of the inclined inner cavity is provided with a drainage hole.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,所述摩擦洗涤装置包括:As a further improvement of the above-mentioned high-contamination waste agricultural film environmentally friendly regeneration production line, the friction washing device includes:
洗涤机架,所述洗涤机架包括可拆卸分离的上部洗涤机体和下部洗涤机体,所述下部洗涤机体下部设置有洗涤支撑座;a washing rack, the washing rack includes a detachable and separated upper washing body and a lower washing body, and a washing support seat is arranged at the lower part of the lower washing body;
外摩擦笼,所述外摩擦笼由若干第一摩擦条组成,每两根所述第一摩擦条之间留有间隙,所述外摩擦笼包括上半笼和下半笼,所述上半笼设置在所述上部洗涤机体内,所述下半笼设置在所述下部洗涤机体内,所述上半笼和所述下半笼共同围合长一圆柱形空腔;The outer friction cage is composed of several first friction strips, and there is a gap between every two first friction strips. The outer friction cage includes an upper half cage and a lower half cage, and the upper half cage The cage is arranged in the upper washing machine body, the lower half cage is arranged in the lower washing machine body, and the upper half cage and the lower half cage together enclose a long cylindrical cavity;
转动滚筒,所述转动滚筒设置在所述外摩擦笼内,并与所述外摩擦笼同轴;所述转动滚筒一端穿出并转动连接在所述洗涤机架的第一侧板,所述转动滚筒另一端穿出并转动连接在所述机架的第二侧板;a rotating drum, the rotating drum is arranged in the outer friction cage and is coaxial with the outer friction cage; The other end of the rotating drum passes through and is rotatably connected to the second side plate of the frame;
若干的第二摩擦条,所述第二摩擦条沿着所述转动滚筒的外侧面,由一底面延伸至另一底面,并与所述转动滚筒转动轴成一锐角;a plurality of second friction strips, the second friction strips extend from one bottom surface to the other bottom surface along the outer side of the rotating drum, and form an acute angle with the rotating axis of the rotating drum;
洗涤驱动电机,所述洗涤驱动电机设置在所述下部洗涤机体上,并可带动所述转动滚筒转动;a washing driving motor, which is arranged on the lower washing body and can drive the rotating drum to rotate;
洗涤进料口,所述洗涤进料口设置在靠近所述第一侧板的所述上部洗涤机体的上部末端,所述上半笼上对应所述洗涤进料口的位置设有开口;和a washing feeding port, the washing feeding port is arranged at the upper end of the upper washing body near the first side plate, and an opening is provided on the upper half cage at a position corresponding to the washing feeding port; and
洗涤出料口,所述洗涤出料口设置在靠近所述第二侧板的所述下部洗涤机体的下部末端,所述下半笼上对应所述洗涤出料口的位置设有开口。A washing outlet, which is arranged at the lower end of the lower washing body near the second side plate, and an opening is provided on the lower half cage at a position corresponding to the washing outlet.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,所述第二摩擦条与所述转动滚筒转动轴所成的角度在10°~20°范围内。As a further improvement of the above-mentioned high-impurity waste agricultural film environmental protection regeneration production line, the angle formed by the second friction strip and the rotating shaft of the rotating drum is in the range of 10° to 20°.
作为上述高含杂废旧农膜环保再生生产线的进一步改进,还包括水循环系统,所述水循环系统包括提供生产过程所需水的管道系统、收集使用后废水的废水槽,以及过滤系统。As a further improvement of the above-mentioned high-contamination waste agricultural film environmental protection regeneration production line, it also includes a water circulation system, which includes a pipeline system for supplying water required for the production process, a waste water tank for collecting waste water after use, and a filtration system.
相对于现有技术,本发明的高含杂废旧农膜环保再生生产线至少具有如下技术效果:Compared with the prior art, the environmental protection regeneration production line of high-impurity waste agricultural film of the present invention has at least the following technical effects:
1、设置农膜破碎装置,需要回收处理的废旧农膜首先进入农膜破碎装置中进行破碎,破碎成较小的碎片后,便于后续的其他工序。1. Set up an agricultural film crushing device. The waste agricultural film that needs to be recycled first enters the agricultural film crushing device for crushing, and after it is broken into smaller pieces, it is convenient for other subsequent processes.
2、破碎成薄膜碎片的废旧农膜进入除杂装置中,进行第一步的除杂,由于废旧农膜中含有大量的泥土、秸秆、杂草等杂质,破碎完成的废旧农膜首先进入除杂装置中除杂,可有效地除去大部分的杂质。2. The waste agricultural film broken into thin film fragments enters the impurity removal device for the first step of impurity removal. Since the waste agricultural film contains a large amount of impurities such as soil, straw, weeds, etc., the broken waste agricultural film first enters the removal of impurities. Impurity removal in the impurity device can effectively remove most of the impurities.
3、本发明中的轴流式离心除杂装置,设置在转动轴上的拨板片与转动轴轴线方向成一锐角,使得转动轴转动过程中,除了能够产生径向的力撞击并分离废旧农膜和杂质外,还能够产生轴向的力推动废旧农膜轴向运动至除杂出料口。其结构较为简单,除杂的效果较好。3. In the axial flow centrifugal impurity removing device of the present invention, the dial plate arranged on the rotating shaft forms an acute angle with the axis direction of the rotating shaft, so that during the rotating process of the rotating shaft, in addition to generating radial force to impact and separate waste agricultural products In addition to the film and impurities, it can also generate an axial force to push the waste agricultural film to move axially to the impurity removal outlet. Its structure is relatively simple, and the effect of removing impurities is good.
4、本发明中的摩擦洗涤装置,设置有与转动滚筒转动轴成一锐角的第二摩擦条、互相具有间隙的第一摩擦条,在转动滚筒转动时,带动废旧农膜滚动,第一摩擦条与第二摩擦条共同对废旧农膜进行加压摩擦,加快附着在废旧农膜上的杂质的分离,并可将洁净的废旧农膜运送至出料口。其结构较为简单,洗涤的效果较好。4. The friction washing device in the present invention is provided with a second friction strip that forms an acute angle with the rotating shaft of the rotating drum, and a first friction strip that has a gap with each other. When the rotating drum rotates, it drives the waste agricultural film to roll, and the first friction strip is Together with the second friction strip, the waste agricultural film is pressurized and rubbed to speed up the separation of impurities attached to the waste agricultural film, and the clean waste agricultural film can be transported to the discharge port. The structure is relatively simple, and the washing effect is better.
5、在轴流式离心除杂装置和摩擦洗涤装置之间加入一网状集料仓,在对废旧农膜进行洗涤之前先经过水流集料槽,可除去泥土、秸秆、杂草等杂质,便于进行洗涤操作,使得洗涤效果较好。5. A mesh aggregate bin is added between the axial flow centrifugal impurity removal device and the friction washing device. Before washing the waste agricultural film, the water flow aggregate tank can remove impurities such as soil, straw and weeds. It is convenient to carry out the washing operation, so that the washing effect is better.
6、在摩擦洗涤装置和轴流式离心脱水装置之间加入薄膜挤水装置,将高含水分的废旧农膜挤出水的同时,也除去了剩余的杂质,便于最后的脱水,使得脱水出来的废旧农膜,杂质含量最低,回收利用效果最好。6. A film water squeezing device is added between the friction washing device and the axial flow centrifugal dewatering device. While squeezing the waste agricultural film with high water content out of the water, it also removes the remaining impurities, which is convenient for the final dehydration, so that the dehydration can come out. The waste agricultural film has the lowest impurity content and the best recycling effect.
7、本发明的高含杂废旧农膜环保再生生产线,全程使用清水对废旧农膜进行处理,没有添加任何药剂,纯物理性的清洗处理,因而不会产生任何污染,环保效果好。7. The high-contamination waste agricultural film environmental protection regeneration production line of the present invention uses clean water to treat the waste agricultural film throughout the process, without adding any chemicals, purely physical cleaning treatment, so it will not produce any pollution, and the environmental protection effect is good.
8、设置有水循环系统,对废旧农膜进行处理的过程中需要使用的清水和产生的废水可重复循环使用,减少水资源的浪费。8. A water circulation system is set up, and the clean water and waste water that need to be used in the treatment of waste agricultural film can be recycled and reused to reduce the waste of water resources.
为了能更清楚地理解本发明,以下将结合附图阐述发明的具体实施方式。In order to understand the present invention more clearly, the specific embodiments of the present invention will be described below with reference to the accompanying drawings.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中轴流式离心除杂装置的结构示意图;Fig. 2 is the structural representation of the axial flow centrifugal impurity removal device in the present invention;
图3为本发明中拨板片和扇风板的位置示意图;Fig. 3 is the position schematic diagram of the dial plate and the fan plate in the present invention;
图4为本发明中摩擦洗涤装置的结构示意图一;4 is a schematic structural diagram 1 of the friction washing device in the present invention;
图5为本发明中摩擦洗涤装置的结构示意图二;Fig. 5 is the second structural schematic diagram of the friction washing device in the present invention;
图6为本发明中摩擦洗涤装置的结构剖切示意图;Fig. 6 is the structural cutaway schematic diagram of the friction washing device in the present invention;
其中,附图标记为:Among them, the reference numerals are:
100、农膜破碎装置;200、轴流式离心除杂装置;300、摩擦洗涤装置;400、轴流式离心脱水装置;500、网状集料仓;600、薄膜挤水装置;700、水循环系统;800、造粒机组;100, agricultural film crushing device; 200, axial flow centrifugal impurity removal device; 300, friction washing device; 400, axial flow centrifugal dehydration device; 500, mesh aggregate bin; 600, film squeezing water device; 700, water circulation system; 800, granulation unit;
211、上部除杂机体;212、下部除杂机体;213、除杂支撑座;214、第一侧壁;215、第二侧壁;220、筛选筒;221、筛选孔;230、转动轴;240、除杂驱动电机;241、皮带传动机构;250、拨板片;260、除杂进料口;270、除杂出料口;280、扇风板;290、加强筋;211, upper impurity removing body; 212, lower impurity removing body; 213, impurity removing support base; 214, first side wall; 215, second side wall; 220, screening cylinder; 221, screening hole; 230, rotating shaft; 240, impurity removal drive motor; 241, belt transmission mechanism; 250, dial plate; 260, impurity removal inlet; 270, impurity removal outlet; 280, fan plate; 290, reinforcing rib;
311、上部洗涤机体;312、下部洗涤机体;313、洗涤支撑座;314、第一侧板;315、第二侧板;321、上半笼;322、下半笼;330、第一摩擦条;340、转动滚筒;350、第二摩擦条;360、洗涤驱动电机;370、洗涤进料口;380、洗涤出料口;390、注水口;311, upper washing body; 312, lower washing body; 313, washing support seat; 314, first side plate; 315, second side plate; 321, upper half cage; 322, lower half cage; 330,
510、支撑腿;520、水流集料槽;530、喷水口;540、卸料口;510, support leg; 520, water flow collecting tank; 530, water spout; 540, discharge port;
610、排水孔;610. Drainage hole;
710、管道系统;720、废水槽;730、过滤系统;710, piping system; 720, waste water tank; 730, filtration system;
910、皮带输送装置;920、第一螺旋输送装置;930、第一输送风管;940、第二螺旋输送装置;950、第二输送风管;960、第三输送风管。910, belt conveying device; 920, first spiral conveying device; 930, first conveying air duct; 940, second spiral conveying device; 950, second conveying air duct; 960, third conveying air duct.
具体实施方式Detailed ways
为解决现有技术存在的不足与缺陷,本发明提供了一种高含杂废旧农膜环保再生生产线,结构较为简单,处理效果较好。In order to solve the deficiencies and defects existing in the prior art, the present invention provides an environmentally friendly regeneration production line for high-impurity waste and old agricultural film, which has a relatively simple structure and good treatment effect.
如图1至图6所示,其中,图1为本发明的结构示意图,图2为本发明中轴流式离心除杂装置的结构示意图,图3为本发明中拨板片和扇风板的位置示意图,图4为本发明中摩擦洗涤装置的结构示意图一,图5为本发明中摩擦洗涤装置的结构示意图二,图6为本发明中摩擦洗涤装置的结构剖切示意图。As shown in Figure 1 to Figure 6, wherein, Figure 1 is a schematic structural diagram of the present invention, Figure 2 is a schematic structural diagram of an axial flow centrifugal impurity removal device in the present invention, and Figure 3 is a dial plate and a fan plate in the present invention. Fig. 4 is a schematic diagram of the structure of the friction washing device in the present invention, Fig. 5 is a schematic structural diagram of the friction washing device in the present invention, and Fig. 6 is a schematic cross-sectional view of the structure of the friction washing device in the present invention.
如图1所示,本发明一种高含杂废旧农膜环保再生生产线,包括用于破碎的农膜破碎装置100、用于除杂的轴流式离心除杂装置200、用于洗涤清洁的摩擦洗涤装置300、用于脱水的轴流式离心脱水装置400。As shown in FIG. 1 , an environmentally friendly regeneration production line for high-impurity waste agricultural film of the present invention includes an agricultural
其中,所述农膜破碎装置100包括两台农膜破碎机,所述农膜破碎机为现有的破碎农膜的机器,在此不做赘述。所述农膜破碎机上方设置有进料口和入水口,所述农膜破碎机下方设置有出料口。具体地,原材料堆放场上放置的废旧农膜经皮带输送装置910,输送至所述农膜破碎机上方的进料口处,进入所述农膜破碎机内部进行破碎。Wherein, the agricultural
所述农膜破碎机下方的出料口处连接有第一螺旋输送装置920,将经所述农膜破碎机破碎后的废旧农膜输送至所述轴流式离心除杂装置200内进行除杂。A first
具体地,所述第一螺旋输送装置920包括输送槽、螺旋输送杆和驱动螺旋输送杆转动的驱动电机。所述第一螺旋输送装置920的输送槽倾斜设置,其输出端所在的位置低于其输入端所在的位置。Specifically, the first
所述轴流式离心除杂装置200包括两台轴流式离心除杂机,所述轴流式离心除杂机包括除杂机架、筛选筒220、转动轴230、除杂驱动电机240、若干的拨板组、除杂进料口260、除杂出料口270和若干的扇风板280,如图2和图3所示。The axial-flow centrifugal
其中,所述除杂机架包括可拆卸分离的上部除杂机体211和下部除杂机体212,所述下部除杂机体212下部设置有除杂支撑座213;Wherein, the trash removing frame includes a detachable upper
所述筛选筒220上设置有筛选孔221,所述筛选筒220包括上半筒和下半筒,所述上半筒设置在所述上部除杂机体211内,所述下半筒设置在所述下部除杂机体212内,所述上半筒和所述下半筒共同围合成一圆柱形空腔;The
所述转动轴230与所述筛选筒220同轴,所述转动轴230一端穿出并转动连接在所述除杂机架的第一侧壁214,所述转动轴230另一端穿出并转动连接在所述除杂机架的第二侧壁215;The
所述除杂驱动电机240设置在所述下部除杂机体212上,并通过一传动机构带动所述转动轴230转动;具体地,所述传动机构为皮带传动机构241,其为现有技术,在此不做赘述。The impurity
若干的所述拨板组沿所述转动轴230轴线方向设置在所述转动轴230上,每一所述拨板组包括若干的拨板片250,所述拨板片250与所述转动轴230轴线方向成一锐角,并朝向所述第二侧壁215所在的方向;具体地,所述拨板片250为扁平板状结构,其长度方向与所述转动轴230轴线方向垂直,其宽度方向与所述转动轴230轴线方向成一锐角。A plurality of the dial sets are arranged on the
所述除杂进料口260设置在所述第一侧壁214上部,并位于所述筛选筒220内部;The impurity
所述除杂出料口270设置在靠近所述第二侧壁215的所述上部除杂机体211的上部末端,所述上半筒上设置有与所述除杂出料口270对应的开口;和The
若干的所述扇风板280与所述转动轴230轴线平行设置在所述转轴上,并位于所述除杂出料口270正下方;具体地,所述扇风板280为平板状结构,其长度方向与所述转动轴230轴线方向垂直,其宽度方向与所述转动轴230轴线方向平行。Several of the
在优选的本实施例中,若干的所述拨板组等间距地设置在所述转动轴230上。In this preferred embodiment, a plurality of the dial groups are arranged on the
在优选的本实施例中,每一所述拨板组包括4个拨板片250,所述拨板片250沿着所述转动轴230周向等间距设置。In this preferred embodiment, each of the dial sets includes four
在优选的本实施例中,所述扇风板280的个数为4个,所述扇风板280沿着所述转动轴230周向等间距设置。In a preferred embodiment, the number of the
经过破碎后的废旧农膜及其上的杂质,由除杂进料口260进入筛选筒220内,除杂驱动电机240带动转动轴230高速转动,进而带动转动轴230上的拨板片250转动,拨板片250产生径向及轴向推力,径向的力撞击并分离废旧农膜和附着在其上的杂质,轴向的力推动废旧农膜在筛选筒220内作螺旋前进运动。轻质而带韧性的废旧农膜沿轴向流动为主,泥土、秸秆、杂草等较重的杂质经离心力作用往径向运动,撞击筛选筒220,并通过筛选孔221飞出。轻质的废旧农膜到达筛选筒220另一端,由扇风板280产生径向气流,扇风板280将经过除杂的废旧农膜吹到除杂出料口270,进行下一步的工序。The crushed waste agricultural film and the impurities on it enter the
经所述轴流式离心除杂机除杂处理的废旧农膜经第一输送风管930,输送至一网状集料仓500内。The waste agricultural film processed by the axial flow centrifugal impurity remover is transported to a
所述网状集料仓500包括支撑腿510和水流集料槽520,所述水流集料槽520的两端设置有喷水口530,所述水流集料槽520的底部中间位置设置有卸料口540,所述卸料口540连接所述摩擦洗涤装置300中的洗涤进料口370。所述水流集料槽520底部中间位置较两端位置低,废旧农膜在所述水流集料槽520的两端的喷水作用下,流向较低的卸料口540处,进而进入所述摩擦洗涤装置300内。The
所述摩擦洗涤装置300为一螺旋摩擦洗涤机,其包括洗涤机架、外摩擦笼、转动滚筒340、若干的第二摩擦条350、洗涤驱动电机360、洗涤进料口370、洗涤出料口380和若干的注水口390,如图4、图5和图6所示。The
其中,所述洗涤机架包括可拆卸分离的上部洗涤机体311和下部洗涤机体312,所述下部洗涤机体312下部设置有洗涤支撑座313;Wherein, the washing rack includes a detachable and separated
所述外摩擦笼由若干第一摩擦条330组成,每两根所述第一摩擦条330之间留有间隙,所述外摩擦笼包括上半笼321和下半笼322,所述上半笼321设置在所述上部洗涤机体311内,所述下半笼322设置在所述下部洗涤机体312内,所述上半笼321和所述下半笼322共同围合长一圆柱形空腔;具体地,所述外摩擦笼两端分别固接在所述机架的两侧壁内部;在优选的本实施例中,每两根所述第一摩擦条330之间的间隙为2mm。The outer friction cage is composed of several first friction strips 330, and there is a gap between every two of the first friction strips 330. The outer friction cage includes an
所述转动滚筒340设置在所述外摩擦笼内,并与所述外摩擦笼同轴;所述转动滚筒340一端穿出并转动连接在所述洗涤机架的第一侧板314,所述转动滚筒340另一端穿出并转动连接在所述机架的第二侧板315;The
所述第二摩擦条350沿着所述转动滚筒340的外侧面,由一底面延伸至另一底面,并与所述转动滚筒340转动轴230成一锐角;具体地,所述第二摩擦条350固接在所述转动滚筒340的外侧面,形成螺旋线,该螺旋线的螺旋角在10°~20°范围内,即:所述第二摩擦条350与所述转动滚筒340转动轴所成的角度在10°~20°范围内;在优选的本实施例中,该螺旋线的螺旋角为15°。在优选的本实施例中,所述第二摩擦条350共有12根,并沿着所述转动滚筒340转动轴对称分布在所述转动滚筒340的外侧面。The
所述洗涤驱动电机360设置在所述下部洗涤机体312上,并可带动所述转动滚筒340转动;The
所述洗涤进料口370设置在靠近所述第一侧板314的所述上部洗涤机体311的上部末端,所述上半笼321上对应所述洗涤进料口370的位置设有开口;The
所述洗涤出料口380设置在靠近所述第二侧板315的所述下部洗涤机体312的下部末端,所述下半笼322上对应所述洗涤出料口380的位置设有开口;The
若干的所述注水口390设置在所述上部洗涤机体311的上表面,其用于往外摩擦笼内注水。A plurality of the
经过除杂的废旧农膜及其上的杂质,通过洗涤进料口370进入转动滚筒340与外摩擦笼之间,洗涤驱动电机360在减速箱的作用下带动转动滚筒340转动。设置在转动滚筒340外侧面上的第二摩擦条350在转动滚筒340的转动过程中,带动废旧农膜及其上的杂质作螺旋推进运动,废旧农膜及其上的杂质在转动滚筒340与外摩擦笼的共同挤压下产生摩擦,从而将附着在废旧农膜上的泥土、秸秆、杂草等杂质分离,在水流的冲刷下,通过第一摩擦条330间的间隙排出,最后产生的洁净的废旧农膜碎片由洗涤出料口380排出,进行下一步的工序。The removed waste agricultural film and the impurities on it enter between the
经所述螺旋摩擦洗涤机洗涤后的废旧农膜,由第二螺旋输送装置940输送至薄膜挤水装置600中,所述薄膜挤水装置600为现有的薄膜挤水机。所述薄膜挤水装置600包括一倾斜内腔,所述倾斜内腔底部设置有排水孔610,废旧农膜从所述倾斜内腔较高的位置进入,再从所述倾斜内腔较低的位置排出。含水率较高的废旧农膜由薄膜挤水装置600的螺旋叶片施压推向圆锥形出料口,过程中,吸附在废旧农膜上的大部分水份由排水孔610排出。所述第二螺旋输送装置940的结构与所述第一螺旋输送装置920的结构相同,在此也不做赘述。The waste agricultural film washed by the screw friction washing machine is transported by the second
从薄膜挤水装置600中排出的废旧农膜进入所述轴流式离心脱水装置400内,进行脱水处理。所述轴流式离心脱水装置400为一轴流式离心脱水机,所述轴流式离心脱水机为现有的用于脱水的机器,在此不做赘述。The waste agricultural film discharged from the film
脱水后的废旧农膜通过第二输送风管950进入下一个轴流式离心脱水机内,进行进一步地脱水。经过二次脱水后,清洁、干燥的废旧农膜由第三输送风管960输送至至半成品仓库或造粒机内进行后续处理。The dehydrated waste agricultural film enters the next axial-flow centrifugal dehydrator through the second conveying
本发明一种高含杂废旧农膜环保再生生产线,还包括水循环系统700,所述水循环系统700包括提供生产过程所需水的管道系统710、收集使用后废水的废水槽720,以及过滤系统730。所述水循环系统700用于提供生产过程中所需的水、收集使用过的废水并将其转换为生产过程中所需的水。在农膜破碎机、轴流式离心除杂机和摩擦洗涤机入料的同时均注入有清水,连同废旧农膜一起进行处理。An environmentally friendly regeneration production line for high-contamination waste and old agricultural film of the present invention further includes a
本发明高含杂废旧农膜环保再生生产线的工作原理如下:The working principle of the environmentally friendly regeneration production line for high-impurity waste and old agricultural film of the present invention is as follows:
废旧农膜通过皮带输送装置910投放至农膜破碎机入口,经注水破碎为大约60mm×60mm至100mm×100mm的薄膜碎片。破碎后的废旧农膜碎片跌落第一螺旋输送装置920的入料口,通过螺旋叶片将废旧农膜碎片由高向低输送至轴流式离心除杂机的除杂进料口260;第一螺旋输送装置920底部带漏水孔,可将细小杂质及污水排出。废旧农膜碎片经轴流式离心除杂机除杂后由第一输送风管930吹送至网状集料仓500收集。废旧农膜碎片集中在网状集料仓500底部水流集料槽520,由二端喷射水流及高低差的作用下,废旧农膜碎片流向中部较低的出料口,进入螺旋摩擦洗涤机的洗涤进料口370,废旧农膜碎片经螺旋摩擦洗涤机的内、外摩擦条摩擦及水流冲刷后,附着在废旧农膜碎片的残留杂质由外摩擦条的缝隙排出;洁净的废旧农膜则在螺旋运动的作用下推送至洗涤出料口380排出。再由第二螺旋输送装置940提升至薄膜挤水装置600入料口;含水率较高的洁净废旧农膜由薄膜挤水装置600的螺旋叶片施压推向圆锥形出料口,此过程将吸附在废旧农膜的大部分水份由薄膜挤水装置600的排水孔610排出。挤过水的废旧农膜跌落轴流式离心脱水机的入料口,废旧农膜经脱水后,通过第二输送风管950吹送至下一台轴流式离心脱水机。经过二次脱水后,清洁、干燥的废旧农膜由第三输送风管960吹送至半成品仓库或造粒机入料口,进行后续的成品加工。The waste agricultural film is put into the inlet of the agricultural film crusher through the
相对于现有技术,本发明的高含杂废旧农膜环保再生生产线至少具有如下技术效果:Compared with the prior art, the environmental protection regeneration production line of high-impurity waste agricultural film of the present invention has at least the following technical effects:
1、设置农膜破碎装置,需要回收处理的废旧农膜首先进入农膜破碎装置中进行破碎,破碎成较小的碎片后,便于后续的其他工序。1. Set up an agricultural film crushing device. The waste agricultural film that needs to be recycled first enters the agricultural film crushing device for crushing, and after it is broken into smaller pieces, it is convenient for other subsequent processes.
2、破碎成薄膜碎片的废旧农膜进入除杂装置中,进行第一步的除杂,由于废旧农膜中含有大量的泥土、秸秆、杂草等杂质,破碎完成的废旧农膜首先进入除杂装置中除杂,可有效地除去大部分的杂质。2. The waste agricultural film broken into thin film fragments enters the impurity removal device for the first step of impurity removal. Since the waste agricultural film contains a large amount of impurities such as soil, straw, weeds, etc., the broken waste agricultural film first enters the removal of impurities. Impurity removal in the impurity device can effectively remove most of the impurities.
3、本发明中的轴流式离心除杂装置,设置在转动轴上的拨板片与转动轴轴线方向成一锐角,使得转动轴转动过程中,除了能够产生径向的力撞击并分离废旧农膜和杂质外,还能够产生轴向的力推动废旧农膜轴向运动至除杂出料口。其结构较为简单,除杂的效果较好。3. In the axial flow centrifugal impurity removing device of the present invention, the dial plate arranged on the rotating shaft forms an acute angle with the axis direction of the rotating shaft, so that during the rotating process of the rotating shaft, in addition to generating radial force to impact and separate waste agricultural products In addition to the film and impurities, it can also generate an axial force to push the waste agricultural film to move axially to the impurity removal outlet. Its structure is relatively simple, and the effect of removing impurities is good.
4、本发明中的摩擦洗涤装置,设置有与转动滚筒转动轴成一锐角的第二摩擦条、互相具有间隙的第一摩擦条,在转动滚筒转动时,带动废旧农膜滚动,第一摩擦条与第二摩擦条共同对废旧农膜进行加压摩擦,加快附着在废旧农膜上的杂质的分离,并可将洁净的废旧农膜运送至出料口。其结构较为简单,洗涤的效果较好。4. The friction washing device in the present invention is provided with a second friction strip that forms an acute angle with the rotating shaft of the rotating drum, and a first friction strip that has a gap with each other. When the rotating drum rotates, it drives the waste agricultural film to roll, and the first friction strip is Together with the second friction strip, the waste agricultural film is pressurized and rubbed to speed up the separation of impurities attached to the waste agricultural film, and the clean waste agricultural film can be transported to the discharge port. The structure is relatively simple, and the washing effect is better.
5、在轴流式离心除杂装置和摩擦洗涤装置之间加入一网状集料仓,在对废旧农膜进行洗涤之前先经过水流集料槽,可除去泥土、秸秆、杂草等杂质,便于进行洗涤操作,使得洗涤效果较好。5. A mesh aggregate bin is added between the axial flow centrifugal impurity removal device and the friction washing device. Before washing the waste agricultural film, the water flow aggregate tank can remove impurities such as soil, straw and weeds. It is convenient to carry out the washing operation, so that the washing effect is better.
6、在摩擦洗涤装置和轴流式离心脱水装置之间加入薄膜挤水装置,将高含水分的废旧农膜挤出水的同时,也除去了剩余的杂质,便于最后的脱水,使得脱水出来的废旧农膜,杂质含量最低,回收利用效果最好。6. A film water squeezing device is added between the friction washing device and the axial flow centrifugal dewatering device. While squeezing the waste agricultural film with high water content out of the water, it also removes the remaining impurities, which is convenient for the final dehydration, so that the dehydration can come out. The waste agricultural film has the lowest impurity content and the best recycling effect.
7、本发明的高含杂废旧农膜环保再生生产线,全程使用清水对废旧农膜进行处理,没有添加任何药剂,纯物理性的清洗处理,因而不会产生任何污染,环保效果好。7. The high-contamination waste agricultural film environmental protection regeneration production line of the present invention uses clean water to treat the waste agricultural film throughout the process, without adding any chemicals, purely physical cleaning treatment, so it will not produce any pollution, and the environmental protection effect is good.
8、设置有水循环系统,对废旧农膜进行处理的过程中需要使用的清水和产生的废水可重复循环使用,减少水资源的浪费。8. A water circulation system is set up, and the clean water and waste water that need to be used in the treatment of waste agricultural film can be recycled and reused to reduce the waste of water resources.
以上所述实施例仅表达了本发明的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiment only represents an embodiment of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation on the patent scope of the present invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
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| CN104139468A (en) * | 2014-06-27 | 2014-11-12 | 张家港白熊科美机械有限公司 | Production line for crushing and washing waste films |
| CN104815835A (en) * | 2015-04-24 | 2015-08-05 | 冯愚斌 | Recovery treatment complete device for soft sheet materials |
| CN205969574U (en) * | 2016-08-16 | 2017-02-22 | 深圳市聚源天成技术有限公司 | Useless plastic film regeneration production line in farmland |
| CN207616959U (en) * | 2017-12-12 | 2018-07-17 | 韶关市中塑再生资源有限公司 | A kind of taper horizontal plastic film stubbornness impurity separator |
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| CN104139468A (en) * | 2014-06-27 | 2014-11-12 | 张家港白熊科美机械有限公司 | Production line for crushing and washing waste films |
| CN104815835A (en) * | 2015-04-24 | 2015-08-05 | 冯愚斌 | Recovery treatment complete device for soft sheet materials |
| CN205969574U (en) * | 2016-08-16 | 2017-02-22 | 深圳市聚源天成技术有限公司 | Useless plastic film regeneration production line in farmland |
| CN207616959U (en) * | 2017-12-12 | 2018-07-17 | 韶关市中塑再生资源有限公司 | A kind of taper horizontal plastic film stubbornness impurity separator |
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