CN108820753A - A kind of body production line - Google Patents
A kind of body production line Download PDFInfo
- Publication number
- CN108820753A CN108820753A CN201810738934.3A CN201810738934A CN108820753A CN 108820753 A CN108820753 A CN 108820753A CN 201810738934 A CN201810738934 A CN 201810738934A CN 108820753 A CN108820753 A CN 108820753A
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- Prior art keywords
- transmission belt
- stopper
- neat
- sensor
- conveyer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000002955 isolation Methods 0.000 claims abstract description 35
- 238000004806 packaging method and process Methods 0.000 claims abstract description 24
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000010304 firing Methods 0.000 claims abstract description 6
- 238000005192 partition Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 73
- 230000033001 locomotion Effects 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 19
- 239000002918 waste heat Substances 0.000 claims description 17
- 239000007789 gas Substances 0.000 claims description 12
- 238000002485 combustion reaction Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 10
- 230000032258 transport Effects 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000000391 smoking effect Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001739 rebound effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a kind of body production lines, including setting gradually the tunnel kiln fired for the molding body shaping area of body, for body, for will fire the packaging facilities completing body and being packaged, and the first transfer device for the body in body shaping area to be transported to tunnel kiln and the second transfer device for being used to for the body that tunnel kiln fires completion being transported to packaging facilities.By the way that the molding of body, firing are integrated into an entirety to packaging link, realize the automated production of body, substantially increase the production efficiency of product, for product during production and transport, transport is steady, reduces scrappage.Meanwhile partition, bracket are aligned, guarantees that the isolation board of proper alignment still can be displayed orderly in orientation as expected during automatic clamping and placing, substantially increases packaging efficiency and quality by setting alignment machine structure on packaging facilities.The present invention is applied to body production equipment.
Description
Technical field
The present invention relates to body production fields, more particularly to a kind of body production line.
Background technique
In the preparation process of body, be related to the production links such as the molding, transhipment, firing of body, entire link because
It is related to multiple transport process, so often using the production method of segmented, each process in traditional production system
It is that segmentation separates progress, therefore causes the production cycle long, the problem of large labor intensity.Simultaneously as body has intensity low
Characteristic causes body to be easily broken in transport process, thus the scrappage of product is higher.
In the packaging link of body, it can be picked and placed using manipulator, realize the proper alignment of product, and in every layer of product
Upper automatic placement isolation board.However, the path of manipulator is usually fixed, and isolation board is easy in stacking and transportational process
It shifts, easily leads to the dislocation of zone isolation plate, influence packaging quality.Moreover, for convenience of the transport of ceramic saggar finished product, usually
Ceramic saggar is placed on bracket, therefore, it is also desirable to control the orientation of bracket, makes position phase of the position of bracket with isolation board
It is corresponding, guarantee that ceramic saggar and isolation board are accurately located on bracket, to realize that automatic high-efficiency is packed.
Summary of the invention
The purpose of the present invention is to provide a kind of body production lines, whole including being packaged from the molding, firing, finished product of body
A process realizes the automated production of body, substantially increases the production efficiency of product, reduces production cost.
The technical scheme adopted by the invention is that：A kind of body production line, it is molding for body including what is set gradually
Body shaping area, the tunnel kiln fired for body, and for the body of body shaping area to be transported to tunnel kiln
First transfer device, first transfer device include that the first manipulator set gradually, the first conveying track and second are mechanical
Hand；
First conveying track include the first transmission belt, the second transmission belt and control system, first transmission belt and
Second transmission belt is arranged in parallel and has opposite direction of transfer；
One end of first transmission belt and the second transmission belt is connected by the first deflecting conveyer, first transmission
The other end of band and the second transmission belt is connected by the second deflecting conveyer, the first deflecting conveyer lower section and first
Lifting device connects, and connects below second deflecting conveyer with the second lifting device, first lifting device and the
Two lifting devices are electrically connected with control system；
First manipulator and the second manipulator include pedestal, driving mechanism, supporting mechanism, mounting rack and sucked type
Pick device and multivariant mechanical arm group, the supporting mechanism are connected with mechanical arm group to be used to support and adjust machinery
Arm group；
The head end of the mechanical arm group is fixedly connected with pedestal, and the mounting rack is rotatably connected on mechanical arm group tail end, institute
It states driving mechanism and mechanical arm group is sequentially connected to drive mechanical arm group to rotate；
The sucked type pick device includes vacuum chuck and vacuum generator, and the vacuum chuck passes through siphunculus and vacuum
Generator connection, the vacuum chuck are fixedly connected with mounting rack；
The packaging facilities includes isolation board alignment machine structure and the second transport rail positioned at isolation board alignment machine structure side
Road, the isolation board alignment machine structure includes the first support platform, the first limiting section for upwardly extending from the first support platform periphery
And the neat device of first count being set on the first limiting section, the first limiting section and the first support platform be built into jointly receiving every
Cavity from plate；Second conveying track is equipped with the neat device of second count for aligning bracket；
The neat device of the first count and the neat device of second count include motion bar, the neat plate of the bat being connected with motion bar one end,
The motion bar other end is connected to drive motion bar to do reciprocating with driving mechanism, the neat device quantity of first count be two with
On, it is respectively arranged on the first limiting section at least two adjacent sides, claps neat plate and be set in cavity, clap neat plate inner surface
The part for piling up side face with isolation board is correspondingly arranged；The neat device of second count is oppositely arranged on third conveyer belt outermost, makes
Bracket is located in the opposite region of the neat device of second count, and the neat plate inner surface of bat is corresponding with the part of bracket side face sets
It sets.
As a further improvement of the above technical scheme, first deflecting conveyer is equipped with first sensor and the
Two sensors, the first sensor, which is located at, detects transmitted article in the first transmission belt movement routine, described second passes
Sensor, which is located at, detects transmitted article in the second transmission belt movement routine；
Second deflecting conveyer is equipped with 3rd sensor and the 4th sensor, and the 3rd sensor is located at the
To detect transmitted article in two transmission belt movement routines, the 4th sensor be located in the first transmission belt movement routine with
Detect transmitted article.
As a further improvement of the above technical scheme, first transmission belt be equipped with the first stopper, described first
Stopper is between the first deflecting conveyer and the second deflecting conveyer and close to the first deflecting conveyer, and described the
One stopper and control system are electrically connected；
Second transmission belt is equipped with the second stopper, the first deflecting conveyer of second stopper position and second
It is electrically connected between deflecting conveyer and close to the second deflecting conveyer, second stopper and control system.
As a further improvement of the above technical scheme, the feeding area is located at the first stopper and the second steering transmission dress
Between setting, the feeding area is sequentially arranged at intervals with third stopper and the 4th stopper, is equipped at least below the feeding area
One lifting platform, the lifting platform are equipped with the 5th sensor, connect below the lifting platform with third elevator；
Between the second stopper and the first deflecting conveyer, the discharging area is successively spaced setting for the discharging area
There are the 5th stopper and the 6th stopper, be equipped at least one lifting platform below the discharging area, the lifting platform is equipped with the
Six sensors, the lifting platform lower section connect with the 4th elevator.
As a further improvement of the above technical scheme, the mounting rack includes the first connecting plate, the second connecting plate and extremely
A few regulating device, the regulating device includes crossbeam and at least one slide link, and the lower end of the slide link passes through
It is fixedly connected after first connecting plate with the second connecting plate, the slide link is slidably connected with the first connecting plate, the slide link
Upper end is located above the first connecting plate and is fixedly connected with crossbeam, the cunning between first connecting plate and the second connecting plate
Driving spring is arranged on dynamic connecting rod.
As a further improvement of the above technical scheme, the regulating device further includes position-limiting unit, the position-limiting unit
Including the spacing mandril being fixedly connected with crossbeam, the spacing mandril lower end is even set in the class towards the first connecting plate, described first
There is positive stop lug boss corresponding with spacing mandril, the gap between the spacing mandril and positive stop lug boss forms return chamber.
As a further improvement of the above technical scheme, the tunnel kiln includes the clinkering zone set gradually and cooling
Band, the wall of the tunnel kiln furnace body are successively arranged the first insulating layer, vacuum layer, the second insulating layer, third from outside to inside and protect
Warm layer is equipped with air curtain and separates band between the clinkering zone and cooling zone.
As a further improvement of the above technical scheme, the cooling zone is equipped with residual heat collection mechanism, the residual heat collection
Mechanism includes residual heat collection blower, several residual heat collection pipelines, and one end of each residual heat collection pipeline is connected to cooling zone respectively, separately
One end converges to residual heat collection main pipeline, and residual heat collection main pipeline is connected to the suction end of residual heat collection blower, and the waste heat is received
The outlet side of wind collector is equipped with waste heat band.
As a further improvement of the above technical scheme, the clinkering zone is equipped with several combustion mechanisms, the combustion mechanism
Including gas pipeline, air pipeline, igniter, the gas pipeline and air pipeline are converged in clinkering zone, and the igniter is set
At the convergence of gas pipeline and air pipeline；The air pipeline is inserted through waste heat band and is connected with the external world, the air hose
The part that road is interspersed in waste heat band is equipped with thermoconverter, and the thermoconverter includes several heat absorbing sheets, and successively ring is set each heat absorbing sheet
On air pipeline, the heat absorbing sheet is vertically connected on the outer wall of air pipeline.
As a further improvement of the above technical scheme, the body production line further includes being set to isolation board alignment machine structure
The bracket discharging mechanism of the other side, the bracket discharging mechanism include for placing the second support platform of bracket, for accommodating
Second limiting section of bracket, the locking device for being set to the second limiting section inner surface opposite sides, for delivering carriers to
4th conveyer belt of three conveyer belts, the 4th conveyer belt is suitable with third belt heights, and position is in the second support platform
Between the second limiting section, second support platform can be moved up and down, using locking device to upper one layer of bottom bracket
Bracket applies coupling mechanism force, while the second support platform moves down, and bottom bracket is placed on the 4th conveyer belt.
Beneficial effects of the present invention：By the way that the production technology of body is integrated into an entirety, including from body molding,
The process for firing packaging realizes the automated production of body, substantially increases the production efficiency of product, reduces and be produced into
This.Product of the present invention transports body during production and transport, using the first conveying track and sucking disc type mechanical hand, and body is made to exist
Transmit during production and transport steady, reduce the scrappage of product, while the present invention improves packaging facilities, make every
From the rapid marshalling of plate, bat is neat high-efficient, and neat device is clapped in setting on the second conveying track, aligns bracket, guarantees
The isolation board of proper alignment still can be displayed orderly in orientation as expected during automatic clamping and placing, substantially increase packaging efficiency
And quality.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing.
Fig. 1 is the flow sheet of body production line；
The top view of the first transfer device of Fig. 2；
The main view of the first transfer device of Fig. 3；
Fig. 4 is the structural schematic diagram of the first manipulator；
Fig. 5 is the partial enlarged view in region drawn by Fig. 4；
Fig. 6 is tunnel kiln furnace body sectional view；
Fig. 7 is the main view of tunnel kiln；
Fig. 8 is the top view of tunnel kiln；
Fig. 9 is combustion mechanism schematic diagram；
Figure 10 is the structural schematic diagram that heat absorbing sheet is connect with air pipeline；
Figure 11 is the front view of packaging facilities；
Figure 12 is the top view of packaging facilities.
Specific embodiment
Fig. 1 is the flow chart of body production line, including setting gradually for the molding body shaping area 1 of body, being used for
The packaging facilities 6 of the tunnel kiln 3 that body is fired, the body packaging for completion will to be fired, and be used for body shaping area 1
Interior body is transported to the first transfer device 2 of tunnel kiln 3 and is transported to packet for tunnel kiln 3 to be fired the body completed
Second transfer device 7 of installing standby 6, first transfer device 2 include the first manipulator 4 set gradually, the first transport rail
Road and the second manipulator 5.After body is formed in body shaping area 1, body is placed on conveying track by the first manipulator 4, casket
After conveying track is transported to certain position, body is transported on tunnel kiln 3 and is fired into body body by the second manipulator 5
Type is completed after firing, and body is transported to packaging facilities 6 from tunnel kiln 3 and carries out packing shipment by the second transfer device 7.
The structural schematic diagram of the first transfer device 2 of Fig. 2, Fig. 3, wherein the first conveying track includes the first transmission belt 21, the
Two transmission belts 22, the first transmission belt 21 and the second transmission belt 22 are arranged in parallel, and have opposite conveying direction.First transmission
With 21 and second one end of transmission belt 22 pass through the first deflecting conveyer 23 and connect, the first transmission belt 21 and the second transmission belt 22
The other end pass through the second deflecting conveyer 24 and connect, the lower section of the first deflecting conveyer 23 and 25 phase of the first lifting device
Connect, the second deflecting conveyer 24 connects with the second lifting device 26, the first lifting device 25 and the second lifting device 26 with
Control system is electrically connected.By the first deflecting conveyer 23 and the second deflecting conveyer 24, it is connected to the first transmission belt 21
With the second transmission belt 22, transmit the first conveying track circulation continuous.Activity placed several pallets on the first conveying track
27, to be used to place conveyed body.First conveying track is equipped with the feeding area online for body and under body
The discharging area of line, the first manipulator 4 are corresponding with feeding area with for grabbing, body is online, and the second manipulator 5 is corresponding with discharging area
For grabbing the body in pallet 27 into tunnel kiln 3.
Fig. 4, Fig. 5 are the structural schematic diagrams of the first manipulator 4, including pedestal, driving mechanism, supporting mechanism, mounting rack and
Sucked type pick device and multivariant mechanical arm group, mechanical arm group include several successively hinged mechanical arms, mechanical arm
Group head end be fixedly connected with pedestal, mounting rack is rotatably connected on mechanical arm group tail end, the junction between mechanical arm respectively with drive
Dynamic device transmission connection, to drive the multivariant rotation of mechanical arm group.It is fixedly connected with vacuum chuck 441 below mounting rack,
Vacuum chuck 441 is connected to by siphunculus with the vacuum generator 442 being fixedly connected on mounting rack.Vacuum is driven in mechanical arm group
When sucker 441 is in contact with body, vacuum generator 442 extracts the air in vacuum chuck 441 and forms negative pressure, thus by body
It picks up.
First deflecting conveyer 23 be equipped with first sensor 231 and second sensor 232, first sensor 231
In in 21 movement routine of the first transmission belt, second sensor 232 is located in 22 movement routine of the second transmission belt.When pallet 27 conveys
On to the first deflecting conveyer 23 after certain position, first sensor 231 is triggered, the first lifting device 25 starts lifting first
Deflecting conveyer 23, pallet 27 are transported in the first deflecting conveyer 23, when second sensor 232 receives the position of pallet 27
After confidence breath, the decline of the first lifting device 25 makes article enter the second transmission belt 22, starts next transport ring until initial position
Section.
To prevent from being in lifting process in the first lifting device 25, the pallet 27 on transmission belt moves on can be with first
Lifting device 25 is interfered, and the first stopper 211 is equipped on the first transmission belt 21, and the first stopper 211 is located at first and turns to biography
It send between device 23 and the second deflecting conveyer 24 and close to the first deflecting conveyer 23, the first stopper 211 and control
System is electrically connected.When first sensor 231 receives pallet 27 and enters the first 23 suitable position of deflecting conveyer,
First stopper 211 receives the lifting of control system information, stops subsequent pallet 27 as transmission belt moves on, it is therefore prevented that
Transmission belt top tray 27 and the first lifting device 25 interfere.First turn is left when second sensor 232 receives pallet 27
To after the information of transmission device 23, the first stopper 211 receives the decline of control system information, releases to transmission belt top tray 27
Blocking, pallet 27 moves on.
Second deflecting conveyer 24 be equipped with 3rd sensor 241 and the 4th sensor 242,3rd sensor 241
In detecting transmitted pallet 27 in 22 movement routine of the second transmission belt, the 4th sensor 242 is located at the shifting of the first transmission belt 21
To detect transmitted pallet 27 on dynamic path.When pallet 27 is transported to certain position on the second deflecting conveyer 24, triggering
3rd sensor 241 is lifted the second deflecting conveyer 24 by the second lifting device 26, and pallet 27 turns to transmission dress second
It sets and is transmitted on 24, after the 4th sensor 242 receives the location information of pallet 27, the decline of the second lifting device 26 is until initial
Position makes pallet 27 enter the first transmission belt 21, starts subsequent cycle.
To prevent when the second lifting device 26 is in lifting process, transmission belt top tray 27 moves on can be with second
Lifting device 26 is interfered, and the second stopper 221 is equipped on the second transmission belt 22, and the second stopper 221 is located at first and turns to biography
It send between device 23 and the second deflecting conveyer 24 and at the second deflecting conveyer 24, the second stopper 221 and control
System processed is electrically connected.Pallet 27, which is received, in 3rd sensor 241 enters the suitable position of the second deflecting conveyer 24
When, the second stopper 221 receives the lifting of control system information, and stop transmission belt top tray 27 as transmission belt moves on,
Transmission belt pallet 27 and the second lifting device 26 is prevented to interfere.Is left when the 4th sensor 242 receives pallet 27
After the information of two deflecting conveyers 24, the second stopper 221 receives the decline of control system information, releases to transmission belt pop-up
The blocking of disk 27, pallet 27 move on.
It advanced optimizes, feeding area is between the first stopper 211 and the second deflecting conveyer 24, and feeding area is successively
It is arranged at intervals with third stopper 213 and the 4th stopper 214, feeding area lower section is at least provided at least one lifting platform, lifting
Platform is equipped with the 5th sensor 2121, connects below lifting platform with third elevator 212.When pallet 27 enters the lifting of feeding area
When platform, after the information for receiving the 5th sensor 2121, third stopper 213 and the 4th stopper 214 rise, and the 4th stops
Device 214 stops pallet 27 to be moved out lifting platform position with conveyer belt, and third stopper 213 stops subsequent pallet 27 to enter
Feeding area, while third elevator 212 rises, and raises the position of pallet 27, the body feeding for facilitating the first manipulator 4 to grab.
After the completion of feeding, third stopper 213, the 4th stopper 214 and third elevator 212 decline, and pallet 27 enters first and passes
Band is sent, feeding is completed.The present invention can be equipped with the 5th sensor 2121 on each lifting platform by the way that multiple lifting platforms are arranged,
After the 5th all sensors 2121 receives the entrance lifting platform of pallet 27, third elevator 212 is lifted, and can be completed more
A body is online simultaneously.
Between the second stopper 221 and the first deflecting conveyer 23, discharging area is sequentially arranged at intervals with for discharging area
5th stopper 223 and the 6th stopper 224, at least provided at least one lifting platform below discharging area, lifting platform is equipped with the
Six sensors 2221, lifting platform lower section connect with the 4th elevator 222.When pallet 27 enters the lifting platform of discharging area, connecing
After the information for receiving the 6th sensor 2221, the 5th stopper 223 and the 6th stopper 224 rise, and the 6th stopper 224 stops
Pallet 27 is detached from lifting platform position, and the 5th stopper 223 stops subsequent pallet 27 to enter discharging area, while the 4th elevator
222 rise, and raise the position of pallet 27, and the second manipulator 5 is facilitated to grab body blanking.After the completion of blanking, the 5th stopper 223
Decline with the 6th stopper 224 and the 4th elevator 222.Same discharging area can also be by being arranged multiple lifting platforms to meet
Multiple bodies are offline simultaneously.
Fig. 4, Fig. 5 are the structural schematic diagrams of the first manipulator 4, and mounting rack includes the first connecting plate 431, the second connecting plate
432 and two symmetrically arranged regulating devices, each regulating device includes crossbeam 453 and at least one slide link 451, preferably
The quantity of slide link 451 is two.The lower end of slide link 451 is consolidated after passing through the first connecting plate 431 with the second connecting plate 432
Fixed connection, slide link 451 are slidably connected with the first connecting plate 431, and 451 upper end of slide link is fixedly connected with crossbeam 453.Position
Driving spring 455 is arranged on slide link 451 between the first connecting plate 431 and the second connecting plate 432.First connecting plate
431 under the drive of mechanical arm group, and oppressing the second connecting plate 432 by driving spring 455 and move downwardly together makes vacuum chuck 441
It is attached with body.Driving spring 455 can store the power that a part of first connecting plate 431 passes to the second connecting plate 432 simultaneously
Amount, prevents the excessive damage of 441 stress of vacuum chuck.After the completion of picking action, under the action of driving spring 455, the first connection
431 return of plate.
In 455 springback process of driving spring, 431 backhaul of the first connecting plate is excessive in order to prevent, fixed on crossbeam 453
It is connected with spacing mandril 452, spacing mandril 452 is equipped with and spacing top towards the first connecting plate 431 on the first connecting plate 431
The corresponding positive stop lug boss 454 of bar 452, the first connecting plate 431 under the rebound effect of driving spring 455, the first connecting plate 431 to
Upper movement, when positive stop lug boss 454 is contacted with spacing mandril 452, the stopping of the first connecting plate 431 is moved upwards.
The present invention can improve manipulator to the adsorption capacity of body, specifically by increasing the quantity of vacuum chuck 441
Without limitation, 441 quantity of preferred vacuum chuck is three to quantity, and respectively with the vacuum that is fixedly connected on the second connecting plate 432
Generator 442 is connected to.
Fig. 6 to Fig. 8 is the structural schematic diagram of tunnel kiln 3, the clinkering zone 31 including setting gradually and cooling zone 32, tunnel
The wall of 3 furnace body of kiln is successively arranged the first insulating layer 351, vacuum layer 352, the second insulating layer 353, third heat preservation from outside to inside
Layer 354；It is equipped with air curtain between clinkering zone 31 and cooling zone 32 and separates band 33.The present embodiment is transported by the second manipulator 5 by first
The body of defeated track discharging area is transported to be sent into clinkering zone 31 after tunnel oven 3 and be fired, and after the completion of body is fired, is sent into cold
But band 32 is cooling, comes out of the stove after the completion of cooling.
In order to reinforce the heat insulation effect of tunnel kiln 3, the wall of 3 furnace body of tunnel kiln is successively arranged the first guarantor from outside to inside
Warm layer 351, vacuum layer 352, the second insulating layer 353, third insulating layer 354, the setting of vacuum layer 352 is so that tunnel kiln 3
Heat insulation effect more preferably, and has lower cost relative to other heat preservations.Wind is equipped between clinkering zone 31 and cooling zone 32
Curtain partition band 33, air curtain separate band 33 and provide air curtain by Windscreen Fan, and air curtain is parallel with 3 cross section of tunnel kiln.Pass through air curtain
Partition band 33 can reduce the heat transmitting between clinkering zone 31 and cooling zone 32.
Specifically, the first insulating layer 351 is built by light-weight insulating brick, is filled with insulation fibre cotton in the second insulating layer 353,
Third insulating layer 354 is built by high-alumina brick.
With reference to Fig. 7, Fig. 8, in order to efficiently use the waste heat of cooling zone 32, cooling zone 32 is equipped with residual heat collection mechanism, waste heat
Collecting mechanism includes residual heat collection blower 321, several residual heat collection pipelines 322, one end of each residual heat collection pipeline 322 respectively with
Cooling zone 32 is connected to, and the other end converges to residual heat collection main pipeline 323, residual heat collection main pipeline 323 and residual heat collection blower 321
Suction end connection, the outlet side of residual heat collection blower 321 is equipped with waste heat band 36.Residual heat collection blower 321 generates negative pressure, passes through
The hot-air of cooling zone 32 is delivered to waste heat band 36 by each residual heat collection pipeline 322 for being located at cooling zone 32.
With reference to Fig. 8, Fig. 9, clinkering zone 31 be equipped with several combustion mechanisms 311, combustion mechanism 311 include gas pipeline 3111,
Air pipeline 3112, igniter 3113, gas pipeline 3111 and air pipeline 3112 are converged in clinkering zone 31, and igniter 3113 is set
At the convergence of gas pipeline 3111 and air pipeline 3112；Air pipeline 3112 passes through waste heat band 36 and the rear external world is connected, empty
The part that feed channel 3112 is interspersed in waste heat band 36 is equipped with thermoconverter.The gas to circulate in gas pipeline 3111 is natural gas,
The gas to circulate in air pipeline is air.The combustion air that existing tunnel kiln 3 uses is mostly natural wind or cold wind, at this
It, can be by air pipeline 3112 by thermoconverter using residual heat collection collect to the thermal energy of waste heat band 36 in embodiment
Middle air heating, and fresh air in the exhaust gas and air pipeline 3112 in waste heat band 36 can effectively be avoided to mix to improve
Efficiency of combustion.
Such as Figure 10, thermoconverter includes several heat absorbing sheets 31121, and successively ring is located at air pipeline to each heat absorbing sheet 31121
On 3112, heat absorbing sheet 31121 is vertically connected on the outer wall of air pipeline 3112.Heat absorbing sheet 31121 is made of aluminum material, in order to
Thermoconverter transfer efficiency is improved, that section of air pipeline 3112 equipped with heat absorbing sheet 31121 is also made of aluminum material.
The baking zone for drying green compact to be fired is equipped in waste heat band 36, can will green compact be fired be placed on baking zone can
Effectively the heat of waste heat band 36 to be utilized to dry green compact.The front of tunnel kiln 3 is equipped with smoking preheating zone 34, smoking preheating
Smoking blower is equipped in band 34, the cigarette that smoking blower generates clinkering zone is sucked out along 3 front of tunnel kiln, due to containing one in cigarette
Fixed heat can further dry green compact when green compact enter from the front of tunnel kiln 3, remove the water inside green compact
Point.
Body, by the second transfer device 7, is transported to packet from tunnel kiln 3 after the completion of tunnel kiln 3 is fired by body
Packaging packing is carried out in installing standby 6.
In order to pile up body layer by layer, proper alignment, in favor of be packaged, packaging facilities 6 include isolation board alignment machine structure 61,
Positioned at the second conveying track 62 of 61 side of isolation board alignment machine structure and under the bracket of 61 other side of isolation board alignment machine structure
Laying mechanism 63.
Isolation board alignment machine structure 61 include the first support platform 611, upwardly extended from 611 periphery of the first support platform the
One limiting section 612 and the neat device 613 of the first count being set on the first limiting section 612, the first limiting section height 612 are not less than
Isolation board piles up the sum of height and the height of bracket, for accommodating isolation board.Neat 613 quantity of device of first count is four, point
It is not set to two-by-two in two adjacent sides of the first limiting section 612, and is located at the first count of 612 same side of the first limiting section
Neat device 613 is symmetrically disposed on the left and right sides of the side, so that isolation board uniform force, improves and clap neat efficiency.
Second conveying track 62 include third transmission belt 621, the neat device 623 of the second count for aligning bracket with
And the probe 625 whether detection bracket is in place.Section gap is arranged second conveying track 62 in the conveying direction, every section second fortune
Defeated track is respectively arranged with probe 625, when detecting has bracket stop on the second conveying track of front, after being segmented pause
The cargo of square track conveys, and is easy to implement segmentation independent control.
The neat device 613 of first count and the neat device 623 of second count include motion bar 011, are connected with 011 one end of motion bar
The cylinder 013 for driving motion bar 011 to move reciprocatingly clapping neat plate 012 and being connected with 011 other end of motion bar.First
It claps in neat device 613, claps neat plate 012 and be set near 12 inside of the first limiting section, lower end is not higher than the isolation board of institute's face
It piles up side bottom end and upper end is not less than the side top, clap neat 012 inner surface of plate and the part of the side face is correspondingly arranged,
Guarantee that the two can be sufficiently bonded during clapping together, cylinder 013 is fixed on the first limiting section 612.Neat 623 phase of device of second count
To being arranged near 621 outer rim of third transmission belt, so that bracket is located in the opposite region of the neat device 623 of second count, and clap neat
012 inner surface of plate and the part of bracket side face are correspondingly arranged.
It is provided with pressure sensor and position sensor in cylinder 013, under the driving of cylinder 013, motion bar 011 is driven
It claps neat plate 012 and piles up side or the movement of bracket side surface direction until being bonded toward isolation board, while pressure sensor starts monitoring and claps
Neat plate 012 is applied to the amount of force that isolation board piles up side or bracket side, when active force reaches preset value, motion bar
011 drives the neat plate 012 of bat to move toward far from isolation board or carrier direction, and the fortune of the neat plate 012 of bat is limited by position sensor
Dynamic distance, by the way that pressure sensor is arranged, energy adjust automatically pressure avoids influencing to clap neat effect or pressure because of insufficient pressure
Cross the deformation bending of ambassador's isolation board, while position sensor can limit the motion range for clapping neat plate 012, can not only make isolation board or
The rapid marshalling of bracket, and ensure that the safety and order of operation.
Bracket discharging mechanism 63 includes the second limit for placing the second support platform 631 of bracket, for accommodating bracket
Position portion 632, the locking device 633 for being set to 632 inner surface opposite sides of the second limiting section are passed for delivering carriers to third
The motor that the 4th transmission belt 634 and the 4th transmission belt 634 of driving of dynamic band 621 are moved toward 621 direction of third transmission belt, the 4th
Transmission belt 634 is suitable with 621 height of third transmission belt, between the second support platform 631 and the second limiting section 632 and
On the reverse extending line direction of three transmission belts 621, and pass through underface region and the third transmission belt of isolation board alignment machine structure 61
621 starting point is disposed adjacent.Second support platform 631 can move up and down, using locking device 633 to bottom bracket
Upper one layer of bracket applies coupling mechanism force, while the second support platform 31 moves down, and bottom bracket is placed on the 4th transmission belt 634
On.Second support platform 631, which is provided with, controls its position switch for moving up and down distance, after having placed bracket, second
Support platform 631 returns to bracket bottom end, and locking device 633 unclamps, and the second support platform 631 moves down, and keeps locking device face reciprocal
Second layer bracket, convenient for bracket lowering operation next time.In the present embodiment, 632 top of the first limiting section 612 and the second limiting section
It is respectively arranged with the first flaring structure 641 and the second flaring structure 642, facilitates pick-and-place article.
In the present embodiment, isolation board alignment machine structure 61 and the second conveying track 62 are respectively arranged with the first pressure-equalizing device 614
With the second pressure-equalizing device 624, the first pressure-equalizing device 614 and the second pressure-equalizing device 624 include push rod 021 and axle sleeve 022.Axle sleeve
022 is fixed on the first limiting section and the second limiting section 632, and one end of push rod 021 is fixedly connected with neat plate 012 is clapped, the other end
It is flexibly connected with axle sleeve 022 and push rod 021 is slid in axle sleeve 022 with the reciprocating motion of motion bar 011, and always
With 011 keeping parallelism of motion bar.In the neat device 13 of first count and the neat device 23 of second count, 011 one end of motion bar and the neat plate 012 of bat
Middle part is connected, and the first pressure-equalizing device 614 and 624 quantity of the second pressure-equalizing device are two or more, is symmetrically arranged in first count
Neat device 613 and neat 623 two sides of device of second count make to clap power more evenly, avoid clapping the neat deformation of plate 012.
By the neat device of at least two adjacent sides setting bat on limiting section, make the rapid marshalling of isolation board, simultaneously
Neat device is clapped in setting on delivery track, aligns bracket, guarantees that ceramic saggar and isolation board can accurately be located in support
On frame, packaging efficiency and quality are substantially increased.After product stacks neatly, subsequent usable conventional packaging facilities, such as
Wrapping machine and/or baling press carry out the fixed packaging in outer surface, convenient for storage and transport.
Certainly, the invention is not limited to above embodiment, those skilled in the art are without prejudice to the present invention
Equivalent deformation or replacement can be also made under the premise of spirit, these equivalent variation or replacement are all contained in the claim of this application
In limited range.
Claims (10)
1. a kind of body production line, it is characterised in that：Including setting gradually for the molding body shaping area (1) of body, using
In the tunnel kiln (3) of body firing, for that will fire the packaging facilities (6) completing body and being packaged, be used for body shaping area
(1) body in is transported to the first transfer device (2) of tunnel kiln (3) and for tunnel kiln (3) to be fired completion
Body is transported to the second transfer device (7) of packaging facilities (6)；
First transfer device (2) includes the first manipulator (4), the first conveying track and the second manipulator set gradually
(5), first conveying track includes the first transmission belt (21), the second transmission belt (22) and control system, first transmission
Band (21) and the second transmission belt (22) are arranged in parallel and with opposite direction of transfer；
One end of first transmission belt (21) and the second transmission belt (22) is connected by the first deflecting conveyer (23), described
The other end of first transmission belt (21) and the second transmission belt (22) is connected by the second deflecting conveyer (24), and described first turn
To connecting below transmission device (23) with the first lifting device (25), below second deflecting conveyer (24) and second liter
Falling unit (26) connects, and first lifting device (25) and the second lifting device (26) are electrically connected with control system；
First manipulator (4) and the second manipulator (5) include pedestal, driving mechanism, supporting mechanism, mounting rack and sucker
Formula pick device and multivariant mechanical arm group, the supporting mechanism are connected with mechanical arm group to be used to support and adjust machine
Tool arm group；
The head end of the mechanical arm group is fixedly connected with pedestal, and the mounting rack is rotatably connected on mechanical arm group tail end, the drive
Motivation structure and mechanical arm group are sequentially connected to drive mechanical arm group to rotate；
The sucked type pick device includes vacuum chuck (441) and vacuum generator (442), and the vacuum chuck (441) is logical
It crosses siphunculus to be connected to vacuum generator (442), the vacuum chuck (441) is fixedly connected with mounting rack；
The packaging facilities (6) includes isolation board alignment machine structure (61) and the second transport positioned at isolation board alignment machine structure side
Track (62), the isolation board alignment machine structure include the first support platform (611), upward from the first support platform (611) periphery
The first limiting section (612) extended and the neat device of first count (613) being set on the first limiting section (612), the first limit
Portion (612) and the first support platform (611) are built into the cavity for accommodating isolation board jointly；Second conveying track (62) is equipped with
The neat device of second count (623) for aligning bracket；
The neat device of first count (613) and the neat device of second count (623) include motion bar (011) and motion bar (011) one
The connected neat plate of bat (012) in end, motion bar (011) other end is connected reciprocating to drive motion bar (011) to do with driving mechanism
Movement, first count neat device (613) quantity are two or more, and it is adjacent to be respectively arranged on the first limiting section (612) at least two
Side on, clap neat plate (012) and be set in cavity, clap neat plate (012) inner surface and isolation board piles up the part of side face
It is correspondingly arranged；The neat device of second count (623) is oppositely arranged on third conveyer belt (621) outermost, so that bracket is located at second count
In the neat opposite region of device (623), and the part of neat plate (012) inner surface of bat and bracket side face is correspondingly arranged.
2. body production line according to claim 1, it is characterised in that：First deflecting conveyer (23) is equipped with
First sensor (231) and second sensor (232), the first sensor (231) are located at the mobile road of the first transmission belt (21)
Transmitted article is detected on diameter, the second sensor (232) is located in the second transmission belt (22) movement routine to detect
The article transmitted；
Second deflecting conveyer (24) is equipped with 3rd sensor (241) and the 4th sensor (242), and the third passes
Sensor (241), which is located at, detects transmitted article, the 4th sensor (242) position in the second transmission belt (22) movement routine
In in the first transmission belt (21) movement routine to detect transmitted article.
3. body production line according to claim 1 or 2, it is characterised in that：First transmission belt (21) is equipped with the
One stopper (211), first stopper (211) are located at the first deflecting conveyer (23) and the second deflecting conveyer
(24) between and close to the first deflecting conveyer (23)；
Second transmission belt (22) is equipped with the second stopper (221), and second stopper (221) is located at first and turns to biography
It send between device (23) and the second deflecting conveyer (24) and close to the second deflecting conveyer (24).
4. body production line according to claim 3, it is characterised in that：First transmission belt (21) is equipped with feeding area,
Between the first stopper (211) and the second deflecting conveyer (24), the feeding area is successively spaced and sets for the feeding area
It is equipped with third stopper (213) and the 4th stopper (214), is equipped at least one lifting platform, the liter below the feeding area
It drops platform and is equipped with the 5th sensor (2121), connect below the lifting platform with third elevator (212), first manipulator
(4) corresponding with feeding area for the body of body shaping area (1) to be transported to feeding area；
Second transmission belt (22) is equipped with discharging area, and the discharging area is located at the second stopper (221) and first and turns to transmission
Between device (23), the discharging area is sequentially arranged at intervals with the 5th stopper (223) and the 6th stopper (224), under described
Expect to be equipped at least one lifting platform below area, the lifting platform is equipped with the 6th sensor (2221), below the lifting platform with
4th elevator (222) connects, and second manipulator (5) is corresponding with discharging area for the body on discharging area to be transported to
Tunnel kiln (3).
5. body production line according to claim 1 or 2, it is characterised in that：The mounting rack includes the first connecting plate
(431), the second connecting plate (432) and at least one regulating device, the regulating device include that crossbeam (453) and at least one are sliding
Dynamic connecting rod (451), it is fixed with the second connecting plate (432) afterwards that the lower end of the slide link (451) passes through the first connecting plate (431)
Connection, the slide link (451) are slidably connected with the first connecting plate (41), and slide link (451) upper end is located at first and connects
Be fixedly connected above fishplate bar (431) and with crossbeam (453), be located at first connecting plate (431) and the second connecting plate (432) it
Between slide link (451) on be arranged with driving spring (455).
6. body production line according to claim 5, it is characterised in that：The regulating device further includes position-limiting unit, institute
Stating position-limiting unit includes the spacing mandril (452) being fixedly connected with crossbeam (453), and spacing mandril (452) lower end is towards the
One connecting plate (431), first connecting plate (431) is equipped with and spacing mandril (452) corresponding positive stop lug boss (454), described
Gap between spacing mandril (452) and positive stop lug boss (454) forms return chamber (456).
7. body production line according to claim 1, it is characterised in that：The tunnel kiln (3) includes setting gradually
The wall of clinkering zone (31) and cooling zone (32) tunnel kiln (3) furnace body is successively arranged the first insulating layer from outside to inside
(351), vacuum layer (352), the second insulating layer (353), third insulating layer (354), the clinkering zone (31) and cooling zone (32)
Between be equipped with air curtain partition band (33).
8. body production line according to claim 7, it is characterised in that：The cooling zone (32) is equipped with residual heat collection machine
Structure, the residual heat collection mechanism include residual heat collection blower (321), several residual heat collection pipelines (322), each residual heat collection pipeline
(322) one end is connected to cooling zone (32) respectively, and the other end converges to residual heat collection main pipeline (323), residual heat collection supervisor
Road (323) is connected to the suction end of residual heat collection blower (321), and the outlet side of the residual heat collection blower (321) is equipped with waste heat
Band (36).
9. body production line according to claim 8, it is characterised in that：The clinkering zone (31) is equipped with several combustion mechanisms
(311), the combustion mechanism (311) includes gas pipeline (3111), air pipeline (3112), igniter (3113), the combustion
Feed channel (3111) and air pipeline (3112) are converged in clinkering zone (1), and the igniter (3113) is located at gas pipeline
(3111) and at the convergence of air pipeline (3112)；The air pipeline (3112) be inserted through waste heat band (36) and with extraneous phase
Even, the part that the air pipeline (3112) is interspersed in waste heat band (36) is equipped with thermoconverter；
The thermoconverter includes several heat absorbing sheets (31121), and successively ring is located at air pipeline (3112) to each heat absorbing sheet (31121)
On, the heat absorbing sheet (31121) is vertically connected on the outer wall of air pipeline (3112).
10. body production line according to claim 1, it is characterised in that：It further include being set to isolation board alignment machine structure
(61) the bracket discharging mechanism (63) of the other side, the bracket discharging mechanism (63) include flat for placing the second support of bracket
Platform (631), the second limiting section (632) for accommodating bracket, the lock for being set to the second limiting section (632) inner surface opposite sides
Tight device (633), the 4th conveyer belt (634) for delivering carriers to third conveyer belt (621), the 4th conveyer belt
(634) suitable with third conveyer belt (621) height, position be in the second support platform (631) and the second limiting section (632) it
Between, second support platform (631) can move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810738934.3A CN108820753B (en) | 2018-07-06 | 2018-07-06 | Box body production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810738934.3A CN108820753B (en) | 2018-07-06 | 2018-07-06 | Box body production line |
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| CN108820753A true CN108820753A (en) | 2018-11-16 |
| CN108820753B CN108820753B (en) | 2024-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810738934.3A Active CN108820753B (en) | 2018-07-06 | 2018-07-06 | Box body production line |
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| CN108820753B (en) | 2024-07-02 |
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