WO2020177268A1 - High-efficiency multi-color-number packaging machine - Google Patents

High-efficiency multi-color-number packaging machine Download PDF

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Publication number
WO2020177268A1
WO2020177268A1 PCT/CN2019/097939 CN2019097939W WO2020177268A1 WO 2020177268 A1 WO2020177268 A1 WO 2020177268A1 CN 2019097939 W CN2019097939 W CN 2019097939W WO 2020177268 A1 WO2020177268 A1 WO 2020177268A1
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Prior art keywords
component
paper
packaging machine
assembly
color
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PCT/CN2019/097939
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French (fr)
Chinese (zh)
Inventor
杨正辉
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广东科达洁能股份有限公司
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Publication of WO2020177268A1 publication Critical patent/WO2020177268A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/20Packaging plate glass, tiles, or shingles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B45/00Apparatus or devices for supporting or holding wrappers during wrapping operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B49/00Devices for folding or bending wrappers around contents

Definitions

  • the existing ceramic tile packaging machine uses a single ceramic tile moving part, which grabs the tile, moves it horizontally to the origami part after being lifted, puts the tile down, and returns the moving part, repeating the previous process, making its packaging efficiency low. Compared with the previous deep processing process, polishing and edging process, it takes a long time, which makes it impossible to match the efficiency of the entire line. In addition, as the core moving parts of the packaging machine, it is prone to failure, which will easily lead to the suspension of production in the latter part of the entire line. Moreover, traditional packaging machines can only perform single-color packaging, and it is difficult to perform recognizable packaging based on the quality of the tiles, and cannot meet the needs of customers for multi-color cardboard packaging for tiles of different levels.
  • Chinese Patent No. CN20171136408 discloses a dual-station brick moving component, which includes a frame, a first gripper assembly, and a second gripper assembly. Through the alternate movement of the first gripper assembly and the second gripper assembly, Realize the double transfer of tiles. However, due to the lack of a proper storage location, the waiting time for the previous gripping component to move to the tile position to be moved is long, which can only improve the transfer efficiency of the tiles to a limited extent, thereby limiting the packaging efficiency of the tiles.
  • the technical problem to be solved by the present invention is to provide a high-efficiency multi-color number packaging machine, which can improve the efficiency of tile packaging and realize the differential packaging of tiles of different grades on the same equipment.
  • the technical problem to be solved by the present invention is to provide a high-efficiency multi-color number packaging machine, which can realize automatic cardboard picking according to the level of ceramic tiles, and perform packaging according to the level of ceramic tiles, and the packaging specification mode can be adjusted flexibly.
  • the transportation component is arranged in the middle of the frame, and the brick moving component is arranged on the upper part;
  • the brick moving component includes at least two clamping components, and the clamping components move in a staggered and reciprocating manner along the transportation direction
  • the storage part is respectively provided directly below the end of the stroke of the clamping assembly, and the paper folding part is provided directly below the first end of the stroke of the clamping assembly;
  • the paper bin part is provided in the origami part On both sides, store cardboard of the same or different colors;
  • the storage component includes a lifting platform, which is symmetrically arranged along the center axis of the transport component; an alignment component, which is provided with two alignment cylinders, which are arranged symmetrically forward and backward along the lifting platform; and the aligning component includes a rotating shaft and a racket connected to the rotating shaft.
  • the aligning rod is arranged symmetrically along the lifting platform; and the limit component is arranged directly above the front aligning component.
  • the working surface of the lifting platform is slightly lower than the working surface of the transport component
  • the two alignment cylinders are arranged oppositely, and the free ends of which are provided with a buffer contact surface;
  • the aligning rod is provided with a buffer layer.
  • the paper folding component includes a lifting platform symmetrically arranged along the central axis of the transport component, a first paper folding component arranged symmetrically with the lifting platform, and a second paper folding component arranged symmetrically with the lifting platform;
  • the first paper folding assembly includes a rotating shaft and a mechanical claw, and the mechanical claw is arranged on the rotating shaft obliquely outward; so that in the initial state of the rotating shaft, the top of the mechanical claw is lower than the working surface of the transport component.
  • the paper bin component includes a base, an adjustment plate and a support frame arranged on the base, and the bottom plate, the adjustment plate and the support frame form a paper storage section;
  • the upper part of the paper storage part is provided with a lifting paper picking assembly.
  • the lifting paper picking assembly includes a lifting cylinder and a plurality of suction cups arranged at a free end of the lifting cylinder.
  • the paper bin component further includes a horizontal paper picking assembly, and the horizontal paper picking assembly includes
  • the driving member can reciprocate along the direction of transportation perpendicular to the tile, and
  • the paper clamping part is connected with the driving member and is provided with two clamping positions, front and rear.
  • control component which receives the signal of the tile quality and controls the paper bin component to take cardboard from the corresponding paper bin component.
  • the corner-wrapping component is symmetrically arranged on the outer side of the storage component, and the corner-wrapping component includes
  • the storage tank is used to store the corner materials
  • the swing reclaiming component is arranged corresponding to the storage tank, and is used to take out the corner material and place it on the four corners of the ceramic tile.
  • the swing reclaiming assembly includes two suction cups that are fixed and arranged at 90° opposite to each other, a connecting plate for fixing the second suction cup, a pushing cylinder fixed with the connecting plate, and both ends
  • the swing cylinders are respectively fixed with the pushing cylinder and the supporting frame.
  • the brick moving component includes a frame body, a first clamping assembly and a second clamping assembly sequentially arranged on the frame body;
  • the first clamping assembly and the second clamping assembly are respectively provided with horizontal and vertical moving mechanisms.
  • the second clamping assembly includes two vertical support rods with a distance greater than the maximum length of the first clamping assembly, so that the first clamping assembly can pass through the second clamping assembly.
  • the present invention includes a transport component, a brick moving component, a storage component, a paper folding component, and a paper warehouse component.
  • the transport component transports the tiles to the top of the storage component, and makes the tiles neat by pat and alignment.
  • the lifting platform at the center of the storage component lifts up the tiles; before the tiles are picked up by the brick moving component and transported to the origami process, the paper bin component absorbs cardboard and places it directly above the origami component;
  • the brick component places the tiles directly above the origami component, and the origami component moves to complete the packaging process.
  • the storage part reduces the working stroke of the brick moving part and improves the transfer efficiency by storing and lifting the tiles located above it;
  • the paper bins are provided on both sides of the origami part
  • the components can be placed on cardboard of the same color or different colors, and the same equipment can be used to differentiate the packaging of the tiles according to the quality level of the tiles for easy identification;
  • the horizontal paper pick-up assembly including a clamping block with two front and rear clamping positions.
  • the clamping block moves back and forth under the action of the driving member; when the same color cardboard is used for packaging, it is pulled back and forth Cardboard can speed up the efficiency of cardboard placement; when using different-colored cardboard for packaging, the board can be taken out of the corresponding paper warehouse components, which is flexible and reliable;
  • the present invention also includes a control component that receives the signal of the tile quality and controls the drive component to take cardboard from the corresponding paper bin component.
  • a control component that receives the signal of the tile quality and controls the drive component to take cardboard from the corresponding paper bin component.
  • intelligent control automatic cardboard removal is realized, and the ceramic tile is packaged according to the grade.
  • the packaging specification mode can be adjusted flexibly and can be freely switched to: single packaging mode, double group packaging mode, and multi-color packaging mode.
  • Adopt intelligent digital operation control to reduce manual misoperation and improve the efficiency of the whole line.
  • the present invention also includes a corner-wrapping component, which can quickly take the corner-wrap material by swinging the material-removing assembly to protect the four corners of the tile.
  • Figure 1 is a perspective view of a packaging machine with high-efficiency multi-color numbers according to the present invention
  • Figure 2 is a front view of the high-efficiency multi-color number packaging machine of the present invention.
  • Figure 3 is a partial top view of the packaging machine with high-efficiency multi-color numbers according to the present invention.
  • Figure 4 is a structural diagram of the storage component in Figure 1;
  • Figure 5 is a structural diagram of the brick moving component in Figure 1;
  • Figure 6 is a structural diagram of the origami part in Figure 1;
  • Fig. 9 is a partial enlarged view of section A of the paper in Fig. 2.
  • the present invention discloses a high-efficiency multi-color packaging machine, which includes a frame 1, a transport part 2, a storage part 3, a brick moving part 4, a paper folding part 5 and a paper bin part 6;
  • the transport component 2 is located in the middle of the frame 1, and the upper part is provided with the brick moving component 4; the brick moving component 4 includes at least two clamping components, which move along the transportation direction Staggered and reciprocating movement; the storage part 3 is respectively provided directly below the stroke end of the clamping assembly, and the paper folding part 5 is provided directly below the stroke head end of the clamping assembly; the paper bin member 6 Set on both sides of the origami part 5 to store cardboards of the same or different color numbers;
  • the storage component 3 includes a lifting platform 31, which is symmetrically arranged along the central axis of the transport component 2; an alignment assembly 32, which is provided with two alignment cylinders 321, which are arranged symmetrically forward and backward along the lifting platform 31; and the snapping component 33 is provided with a snapping stick 331 and the rotating shaft 332 are arranged symmetrically along the lifting platform 31; and the limit component 34 is arranged directly above the front side snapping component 33.
  • the middle part of the rack 1 is provided with a transportation component 2 that is transported in a horizontal direction.
  • the transportation component 2 is preferably a belt conveyor, which sequentially transports tiles above the storage component 3; the limit assembly 34 is located at The front end of the tile transportation is limited.
  • the alignment assembly 32 aligns the tiles from the front and rear directions, and the aligning assembly 33 aligns the tiles from the left and right directions.
  • the lifting platform 31 in the center of the storage unit 3 lifts the tiles.
  • the paper bin part 6 provides cardboard
  • the origami part 5 drags the cardboard to be placed directly above the origami part 5
  • the brick moving part 4 clamps the tiles, and transports and places the tiles Right above the paper folding unit 5, the paper folding unit 5 operates in sequence to complete the packaging process.
  • the lifting platform 31 reduces the working stroke of the brick moving part 4 and improves the transfer efficiency by storing and lifting the tiles located above it; on both sides of the origami part 5 are provided
  • the paper bin part 6 can be placed with cardboards of the same color or different colors. When placing cardboard of the same color, the packaging efficiency can be effectively improved by reducing the time of the paper taking process and increasing the storage capacity of the cardboard.
  • the packaging machine of the present invention can perform differentiated packaging of ceramic tiles according to the quality grade of the ceramic tiles, so as to facilitate identification, reduce equipment input and meet customer needs.
  • the lifting platform 31 is preferably a pneumatic lifting cylinder, which has a high corresponding speed; when the alignment assembly 32 aligns the tiles, the two alignment cylinders 321 move at the same time to align the tiles from the front and rear directions; the aligning assembly 33 includes rotation A shaft 332 and a plurality of aligning rods 331 connected to the rotating shaft 332, and the rotating shaft 332 can use an air cylinder as a power to achieve a quick response to the aligning action. Further, in order to make the storage component 3 reliable and increase its service life.
  • the brick moving component 4 includes a frame body 41, a first clamping assembly 42 and a second clamping assembly 43 sequentially arranged on the frame body 41; the first clamping assembly 42 and the second clamping assembly 42
  • the clamping assembly 43 is respectively provided with a horizontal movement mechanism 44 and a vertical movement mechanism 45.
  • the second clamping assembly 43 includes two vertical support rods 431 with a distance greater than the maximum length of the first clamping assembly 42 so that the first clamping assembly 42 can pass through the second clamping assembly 43.
  • the frame body 41 straddles the upper part of the frame 1 along the transport direction of the tiles, and the first clamping assembly 42 and the first clamping assembly 42 are both provided with a horizontal movement mechanism 44 and a vertical movement Agency 45.
  • the horizontal movement mechanism 44 and the vertical movement mechanism 45 both perform reciprocating linear movement, including hydraulic transmission, pneumatic transmission, rack and pinion mechanism, worm gear mechanism, screw drive mechanism, etc., but not limited to this.
  • the first clamping assembly 42 can pass through the second clamping assembly 43 to form a staggered movement, which improves the efficiency and the overall volume of the equipment is small.
  • the operation of the overall equipment will not be affected, thereby improving equipment reliability.
  • the paper folding component 5 includes a lifting platform 51 symmetrically arranged along the central axis of the transport component 2, a first paper folding assembly 52 arranged symmetrically with the lifting platform 51, and a second paper folding component arranged symmetrically with the lifting platform 51 back and forth. 53;
  • the first paper folding assembly 52 includes a rotating shaft 521 and a mechanical claw 522, the mechanical claw 522 is inclined outwardly arranged on the rotating shaft 521; so that in the initial state of the rotating shaft 521, the top of the mechanical claw 522 is lower than the The working surface of the transport component 2;
  • the second paper folding assembly 53 includes a symmetrically arranged horizontal pushing cylinder 531.
  • the lifting platform 51 is lowered to a certain height. Under the action of the gravity of the tiles, the cardboard is folded to a certain extent, and then the paper folding process is further completed.
  • the mechanical pawl 522 is driven by an air cylinder (not shown in the drawings), and a free end of the air cylinder is connected to a joystick 523 that passes through the rotating shaft 521 and is fixed to the mechanical pawl 522.
  • the mechanical claw 522 includes a first connecting plate 5221 connected to the joystick 523 and a pressing roller 5222 connected to the first connecting plate 5221, and a plurality of rollers penetrate through the pressing roller 5222.
  • the paper bin parts 6 are symmetrically arranged on both sides of the paper folding part 5, and the two paper bin parts 6 can store cardboard of the same color or different colors.
  • the two-side circulating paper bin mechanism has twice the paper storage capacity of a traditional single paper bin, which greatly reduces the frequency of manual paper feeding and also satisfies the paper storage function of the multi-level packaging mode.
  • the horizontal paper pick-up assembly 66 includes a driving member, which can reciprocately move along the transportation direction perpendicular to the tiles, and a paper clamping part 661, which is connected to the driving member, and is provided with two front and rear clamping positions to clamp Take the cardboard sucked by the suction cup 652.
  • the driving member includes a power element 662 and a reciprocating rod 663.
  • the power element 662 is a linear motor or a pneumatic cylinder, but is not limited thereto.
  • the power element 662 drives the reciprocating rod 663 to move between the two paper bin parts 6.
  • the paper clamping part 661 is fixed on the reciprocating rod 663 and has two clamping positions, front and rear.
  • the present invention also includes a control component 7 that receives the signal of the tile quality and controls the paper bin part 6 to take the cardboard from the corresponding paper bin part 6.
  • the quality of ceramic tiles is detected and the ceramic tiles are classified according to the quality.
  • the detected quality signal of the ceramic tile is transmitted to the paper taking component, so that the paper taking component selects in real time according to the quality of the ceramic tile, and selects the corresponding cardboard from the corresponding paper bin parts 6 on both sides.
  • the packaging specification mode can be adjusted flexibly, and it can be freely switched to: single packaging mode, double group packaging mode, and multi-color packaging mode.
  • Adopt intelligent digital operation control to reduce manual misoperation and improve the efficiency of the whole line.
  • the present invention also includes a corner wrapping component 8, the corner wrapping component 8 is symmetrically arranged on the outside of the storage component 3, the corner wrapping component 8 includes a storage tank 81 for storing corner materials and
  • the storage trough 81 is correspondingly arranged, and is used to take out the corner material and place the swing material taking assembly 82 on the four corners of the ceramic tile.
  • the storage trough 81 is arranged obliquely, and the wrapper can slide down under its own gravity.
  • the swing reclaiming assembly 82 completes the process of reclaiming, discharging, and pushing through reciprocating swing, so as to place the corner materials on the four corners of the tiles.
  • the swing reclaiming assembly 82 includes a fixing plate 821 and two second suction cups 822 arranged at 90° opposite to each other.
  • the connecting plate 823 of the second suction cup 822 is fixed to the connecting plate 823.
  • the pushing cylinder 824 and the swing cylinders 825 fixed to the pushing cylinder 824 and the fixing plate 821 at both ends respectively.
  • the movement of the swing cylinder 825 drives the connecting plate 823 to rotate, so that the second suction cup 822 fixed on the connecting plate 823 moves to complete the process of reclaiming and discharging.
  • the pushing cylinder pushes the connecting plate 823 to move, Complete the process of pushing materials.
  • the transport part 2 transports the tiles to the storage part 3.
  • the storage part 3 arranges the tiles through the processes of end face alignment, front and rear end face alignment, and pat, and then the storage part 3 lifts the tiles;
  • the brick moving component 4 grabs the tiles and transports them to the origami process; while the brick moving component 4 grabs the tiles, the paper bin component 6 transports the cardboard to the center of the origami process by lifting and moving horizontally;
  • the brick moving component 4 places the tiles in the center of the cardboard, the paper folding component 5 moves in the horizontal direction and the front and back directions to complete the paper folding action in sequence;
  • the transport component 2 transports the packaged tiles to the next process.
  • the paper bin parts 6 are provided on both sides of the origami part 5, and cardboards of the same color or different colors can be placed, and the same equipment is used to differentiate the packaging of the tiles according to the quality level of the tiles for easy identification. Further, a control component 7 is used to receive the signal of the tile quality and control the paper bin component 6 to take cardboard from the corresponding paper bin component 6, so as to realize the free switching of multiple packaging methods and improve the efficiency of the whole line. Furthermore, the corner wrapping element 8 is used to protect the weak parts of the tiles, and the packaging effect is better.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

A high-efficiency multi-color-number packaging machine, comprising a transporting part (2), a tile transferring part (4), a storage part (3), a paper folding part (5), and a paper compartment part (6). The transporting part (2) transports tiles to above the storage part (3), the tiles are made neat by means of patting and aligning, and a raising and lowering platform (31) in the storage part (3) supports the tiles. Before the tile transferring part (4) clamps the tiles to transport same to a paper folding process station, the paper compartment part (5) suctions paperboard and places same directly above the paper folding part (5). The tile transferring part (4) places the tiles directly above the paper folding part (5), and movements of the paper folding part (5) complete the packaging process. The present packaging machine is able to improve the efficiency of tile packaging, performing differentiated packaging for different grades of tile in a same device.

Description

一种高效多色号的包装机A high-efficiency multi-color number packaging machine 技术领域Technical field
本发明涉及瓷砖生产设备技术领域,尤其涉及一种高效多色号的包装机。The invention relates to the technical field of ceramic tile production equipment, in particular to a packaging machine with high efficiency and multi-color numbers.
背景技术Background technique
瓷砖生产的最后工序,需要将瓷砖打包以便于进一步的运输及减少运输时的瓷砖损坏。现有的瓷砖包装机采用单个瓷砖移动部件,所述移动部件抓取瓷砖,提升后沿水平移动至折纸部件,放下瓷砖,移动部件返回,重复此前的工序,使得其包装效率低。相较于比前段的深加工工序、抛光磨边等工序,其耗时长,导致无法匹配整线的效率节拍。此外,作为包装机核心的移动部件,容易出现故障,这样就容易导致整线后段停产。而且传统的包装机只能进行单一色级包装,难以根据瓷砖的质量进行具有识别性的包装,无法满足客户针对不同等级瓷砖进行多色号纸板包装的需求。In the final process of ceramic tile production, it is necessary to pack the tiles for further transportation and reduce damage to the tiles during transportation. The existing ceramic tile packaging machine uses a single ceramic tile moving part, which grabs the tile, moves it horizontally to the origami part after being lifted, puts the tile down, and returns the moving part, repeating the previous process, making its packaging efficiency low. Compared with the previous deep processing process, polishing and edging process, it takes a long time, which makes it impossible to match the efficiency of the entire line. In addition, as the core moving parts of the packaging machine, it is prone to failure, which will easily lead to the suspension of production in the latter part of the entire line. Moreover, traditional packaging machines can only perform single-color packaging, and it is difficult to perform recognizable packaging based on the quality of the tiles, and cannot meet the needs of customers for multi-color cardboard packaging for tiles of different levels.
中国专利号CN20171136408公开了一种双工位的移砖部件,包括机架、第一夹手组件、第二夹手组件,通过所述第一夹手组件及第二夹手组件的交替移动,实现了瓷砖的双倍移送。但由于没有适当的存储位置,前一夹手组件移动到待移砖位的等待时间长,只能有限的提升瓷砖的移送效率,从而限制了瓷砖的包装效率。Chinese Patent No. CN20171136408 discloses a dual-station brick moving component, which includes a frame, a first gripper assembly, and a second gripper assembly. Through the alternate movement of the first gripper assembly and the second gripper assembly, Realize the double transfer of tiles. However, due to the lack of a proper storage location, the waiting time for the previous gripping component to move to the tile position to be moved is long, which can only improve the transfer efficiency of the tiles to a limited extent, thereby limiting the packaging efficiency of the tiles.
发明内容Summary of the invention
本发明所要解决的技术问题在于,提供一种高效多色号的包装机,可提高瓷砖包装的效率,实现在同一设备上进行不同等级瓷砖的区别包装。The technical problem to be solved by the present invention is to provide a high-efficiency multi-color number packaging machine, which can improve the efficiency of tile packaging and realize the differential packaging of tiles of different grades on the same equipment.
本发明所要解决的技术问题在于,提供一种高效多色号的包装机,可根据瓷砖的级别,实现了自动化取纸板,针对瓷砖的等级进行包装,包装规格模式调整灵活。The technical problem to be solved by the present invention is to provide a high-efficiency multi-color number packaging machine, which can realize automatic cardboard picking according to the level of ceramic tiles, and perform packaging according to the level of ceramic tiles, and the packaging specification mode can be adjusted flexibly.
为解决上述技术问题,本发明提供了一种高效多色号的包装机,包括机架、运输部件、移砖部件、存储部件、折纸部件及纸仓部件;In order to solve the above technical problems, the present invention provides a high-efficiency multi-color packaging machine, which includes a frame, a transport part, a brick moving part, a storage part, a paper folding part and a paper bin part;
所述运输部件,设于所述机架的中部,其上部设有所述移砖部件;所述移砖部件包括至少两个夹持组件,所述夹持组件沿运输方向进行交错、往复移动;所述夹持组件的行程末端的正下方分别设有所述存储部件,所述夹持组件的行程首端的正下方设有所述折纸部件;所述纸仓部件设于所述折纸部件的两侧,存放相同或异色号的纸板;The transportation component is arranged in the middle of the frame, and the brick moving component is arranged on the upper part; the brick moving component includes at least two clamping components, and the clamping components move in a staggered and reciprocating manner along the transportation direction The storage part is respectively provided directly below the end of the stroke of the clamping assembly, and the paper folding part is provided directly below the first end of the stroke of the clamping assembly; the paper bin part is provided in the origami part On both sides, store cardboard of the same or different colors;
所述存储部件包括升降台,沿运输部件的中心轴线对称设置;对齐组件,设有两个对齐缸,沿升降台前后对称设置;拍齐组件,包括旋转轴及与所述旋转轴连接的拍齐棒,沿升降台左右对称设置;及限位组件,设于前侧拍齐组件的正上方。The storage component includes a lifting platform, which is symmetrically arranged along the center axis of the transport component; an alignment component, which is provided with two alignment cylinders, which are arranged symmetrically forward and backward along the lifting platform; and the aligning component includes a rotating shaft and a racket connected to the rotating shaft. The aligning rod is arranged symmetrically along the lifting platform; and the limit component is arranged directly above the front aligning component.
作为上述技术方案的改进,所述升降台的工作面略低于所述运输部件的工作面;As an improvement of the above technical solution, the working surface of the lifting platform is slightly lower than the working surface of the transport component;
两个所述对齐缸相对设置,其自由端设有缓冲接触面;The two alignment cylinders are arranged oppositely, and the free ends of which are provided with a buffer contact surface;
所述拍齐棒设有缓冲层。The aligning rod is provided with a buffer layer.
作为上述技术方案的改进,所述折纸部件包括沿运输部件的中心轴线对称设置的升降平台、与升降平台左右对称设置的第一折纸组件及与升降平台前后对称设置的第二折纸组件;As an improvement of the above technical solution, the paper folding component includes a lifting platform symmetrically arranged along the central axis of the transport component, a first paper folding component arranged symmetrically with the lifting platform, and a second paper folding component arranged symmetrically with the lifting platform;
所述第一折纸组件包括旋转轴及机械爪,所述机械爪向外倾斜设于旋转轴上;以使旋转轴初始状态时,所述机械爪的顶端低于所述运输部件的工作面。The first paper folding assembly includes a rotating shaft and a mechanical claw, and the mechanical claw is arranged on the rotating shaft obliquely outward; so that in the initial state of the rotating shaft, the top of the mechanical claw is lower than the working surface of the transport component.
作为上述技术方案的改进,所述纸仓部件包括底座,设于底座上的调整板及支撑架,所述底板与调整板及支撑架构成存纸部;As an improvement of the above technical solution, the paper bin component includes a base, an adjustment plate and a support frame arranged on the base, and the bottom plate, the adjustment plate and the support frame form a paper storage section;
所述存纸部的上部设有升降取纸组件,所述升降取纸组件包括升降缸及设于所述升降缸自由端的多个吸盘。The upper part of the paper storage part is provided with a lifting paper picking assembly. The lifting paper picking assembly includes a lifting cylinder and a plurality of suction cups arranged at a free end of the lifting cylinder.
作为上述技术方案的改进,所述纸仓部件还包括水平取纸组件,所述水平取纸组件包括As an improvement of the above technical solution, the paper bin component further includes a horizontal paper picking assembly, and the horizontal paper picking assembly includes
驱动构件,沿垂直于瓷砖的运输方向可往复移动,及The driving member can reciprocate along the direction of transportation perpendicular to the tile, and
夹纸部,与所述驱动构件连接,其设有前后两个夹位。The paper clamping part is connected with the driving member and is provided with two clamping positions, front and rear.
作为上述技术方案的改进,还包括控制部件,所述控制部件接收瓷砖质量的信号并控制所述纸仓部件从相应纸仓部件取纸板。As an improvement of the above technical solution, it further includes a control component, which receives the signal of the tile quality and controls the paper bin component to take cardboard from the corresponding paper bin component.
作为上述技术方案的改进,还包括包角部件,所述包角部件对称设于所述存储部件的外侧,所述包角部件包括As an improvement of the above-mentioned technical solution, it also includes a corner-wrapping component, the corner-wrapping component is symmetrically arranged on the outer side of the storage component, and the corner-wrapping component includes
存料槽,用于存放包角料,及The storage tank is used to store the corner materials, and
摆动取料组件,与所述存料槽对应设置,用于取出包角料并放置在瓷砖的四角。The swing reclaiming component is arranged corresponding to the storage tank, and is used to take out the corner material and place it on the four corners of the ceramic tile.
作为上述技术方案的改进,所述摆动取料组件包括固定、呈90°相对设置的两个吸盘,用于固定所述第二吸盘的连接板,与所述连接板固定的推动气缸及两端分别与所述推动气缸、所述支撑架固定的摆动缸。As an improvement of the above technical solution, the swing reclaiming assembly includes two suction cups that are fixed and arranged at 90° opposite to each other, a connecting plate for fixing the second suction cup, a pushing cylinder fixed with the connecting plate, and both ends The swing cylinders are respectively fixed with the pushing cylinder and the supporting frame.
作为上述技术方案的改进,所述移砖部件包括架体、依次设于所述架体上的第一夹持组件及第二夹持组件;As an improvement of the above technical solution, the brick moving component includes a frame body, a first clamping assembly and a second clamping assembly sequentially arranged on the frame body;
所述第一夹持组件及第二夹持组件分别设有水平及垂直移动机构。The first clamping assembly and the second clamping assembly are respectively provided with horizontal and vertical moving mechanisms.
作为上述技术方案的改进,所述第二夹持组件包括两垂直支撑杆,其间距大于所述第一夹持组件的最大长度,以使第一夹持组件从第二夹持组件中穿行。As an improvement of the above technical solution, the second clamping assembly includes two vertical support rods with a distance greater than the maximum length of the first clamping assembly, so that the first clamping assembly can pass through the second clamping assembly.
实施本发明,具有如下有益效果:The implementation of the present invention has the following beneficial effects:
(一)本发明包括运输部件、移砖部件、存储部件、折纸部件及纸仓部件,所述运输部件将瓷砖运输到所述存储部件的上方,通过拍齐及对齐的方式使瓷砖齐整,所述存储部件中心的升降台将瓷砖顶起;在所述移砖部件夹取瓷砖运输至折纸工序处之前,所述纸仓部件吸取纸板,并放置在所述折纸部件的正上方;所述移砖部件将瓷砖放置在所述折纸部件的正上方,所述折纸部件运动完成包装工序。在上述过程中,所述存储部件通过存放、托举位于其上方的瓷砖,减少了所述移砖部件的工作行程,提高了移送效率;在所述折纸部件的两侧设有所述纸仓部件,可放置同色或异色的纸板,使用同一设备根据瓷砖的质量等级进行瓷砖的区别化包装,以便于识别;(1) The present invention includes a transport component, a brick moving component, a storage component, a paper folding component, and a paper warehouse component. The transport component transports the tiles to the top of the storage component, and makes the tiles neat by pat and alignment. The lifting platform at the center of the storage component lifts up the tiles; before the tiles are picked up by the brick moving component and transported to the origami process, the paper bin component absorbs cardboard and places it directly above the origami component; The brick component places the tiles directly above the origami component, and the origami component moves to complete the packaging process. In the above process, the storage part reduces the working stroke of the brick moving part and improves the transfer efficiency by storing and lifting the tiles located above it; the paper bins are provided on both sides of the origami part The components can be placed on cardboard of the same color or different colors, and the same equipment can be used to differentiate the packaging of the tiles according to the quality level of the tiles for easy identification;
(二)采用水平取纸组件,包括设有前后两个夹位的夹块,所述夹块在所述驱动构件的作用下进行往复移动;在采用同色纸板进行包装时,通过往复的拖取纸板可加快纸板的放置效率;在采用异色纸板进行包装时,可在相应纸仓部件中取板,灵活可靠;(2) The horizontal paper pick-up assembly is adopted, including a clamping block with two front and rear clamping positions. The clamping block moves back and forth under the action of the driving member; when the same color cardboard is used for packaging, it is pulled back and forth Cardboard can speed up the efficiency of cardboard placement; when using different-colored cardboard for packaging, the board can be taken out of the corresponding paper warehouse components, which is flexible and reliable;
(三)本发明还包括控制部件,所述控制部件接收瓷砖质量的信号并控制所述驱动构件从相应纸仓部件取纸板,通过智能化控制,实现了自动化取纸板,针对瓷砖的等级进行包装;包装规格模式调整灵活,可以自由切换为:单一包装模式、双组包装模式、多色级包装模式。采用智能数字化操作控制,减少人工误操作,提升整线效率。(3) The present invention also includes a control component that receives the signal of the tile quality and controls the drive component to take cardboard from the corresponding paper bin component. Through intelligent control, automatic cardboard removal is realized, and the ceramic tile is packaged according to the grade. ; The packaging specification mode can be adjusted flexibly and can be freely switched to: single packaging mode, double group packaging mode, and multi-color packaging mode. Adopt intelligent digital operation control to reduce manual misoperation and improve the efficiency of the whole line.
(四)本发明还包括包角部件,所述包角部件通过摆动取料组件,快速取包角料,对瓷砖的四角进行保护。(4) The present invention also includes a corner-wrapping component, which can quickly take the corner-wrap material by swinging the material-removing assembly to protect the four corners of the tile.
附图说明Description of the drawings
图1是本发明涉及的高效多色号的包装机的立体图;Figure 1 is a perspective view of a packaging machine with high-efficiency multi-color numbers according to the present invention;
图2是本发明涉及的高效多色号的包装机的主视图;Figure 2 is a front view of the high-efficiency multi-color number packaging machine of the present invention;
图3是本发明涉及的高效多色号的包装机的局部俯视图;Figure 3 is a partial top view of the packaging machine with high-efficiency multi-color numbers according to the present invention;
图4是图1中存储部件的结构图;Figure 4 is a structural diagram of the storage component in Figure 1;
图5是图1中移砖部件的结构图;Figure 5 is a structural diagram of the brick moving component in Figure 1;
图6是图1中折纸部件的结构图;Figure 6 is a structural diagram of the origami part in Figure 1;
图7是图1中纸仓部件的结构图;Figure 7 is a structural diagram of the paper bin components in Figure 1;
图8是图3中B部局部放大图;Figure 8 is a partial enlarged view of part B in Figure 3;
图9是图2中纸A部局部放大图。Fig. 9 is a partial enlarged view of section A of the paper in Fig. 2.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。仅此声明,本发明在文中出现或即将出现的上、下、左、右、前、后、内、外等方位用词,仅以本发明的附图为基准,其并不是对本发明的具体限定。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings. Merely to declare that the terms up, down, left, right, front, back, inside, and outside that appear or will appear in the text of the present invention are only based on the drawings of the present invention, and they are not specific to the present invention. limited.
参见图1至图4,本发明公开了一种高效多色号的包装机,包括 机架1、运输部件2、存储部件3、移砖部件4、折纸部件5及纸仓部件6;1 to 4, the present invention discloses a high-efficiency multi-color packaging machine, which includes a frame 1, a transport part 2, a storage part 3, a brick moving part 4, a paper folding part 5 and a paper bin part 6;
所述运输部件2,设于所述机架1的中部,其上部设有所述移砖部件4;所述移砖部件4包括至少两个夹持组件,所述夹持组件沿运输方向进行交错、往复移动;所述夹持组件的行程末端的正下方分别设有所述存储部件3,所述夹持组件的行程首端的正下方设有所述折纸部件5;所述纸仓部件6设于所述折纸部件5的两侧,存放相同或异色号的纸板;The transport component 2 is located in the middle of the frame 1, and the upper part is provided with the brick moving component 4; the brick moving component 4 includes at least two clamping components, which move along the transportation direction Staggered and reciprocating movement; the storage part 3 is respectively provided directly below the stroke end of the clamping assembly, and the paper folding part 5 is provided directly below the stroke head end of the clamping assembly; the paper bin member 6 Set on both sides of the origami part 5 to store cardboards of the same or different color numbers;
所述存储部件3包括升降台31,沿运输部件2的中心轴线对称设置;对齐组件32,设有两个对齐缸321,沿升降台31前后对称设置;拍齐组件33,设有拍齐棒331及旋转轴332,沿升降台31左右对称设置;及限位组件34,设于前侧拍齐组件33的正上方。The storage component 3 includes a lifting platform 31, which is symmetrically arranged along the central axis of the transport component 2; an alignment assembly 32, which is provided with two alignment cylinders 321, which are arranged symmetrically forward and backward along the lifting platform 31; and the snapping component 33 is provided with a snapping stick 331 and the rotating shaft 332 are arranged symmetrically along the lifting platform 31; and the limit component 34 is arranged directly above the front side snapping component 33.
具体地,所述机架1的中部设有沿水平方向运输的运输部件2,所述运输部件2优选为皮带运输机,其依次瓷砖运输所述存储部件3的上方;所述限位组件34在瓷砖运输的前端进行限位,所述对齐组件32从前后方向将瓷砖对齐,并通过所述拍齐组件33从左右方向将使瓷砖齐整,所述存储部件3中心的升降台31将瓷砖顶起,以瓷砖抬起;所述纸仓部件6提供纸板,所述折纸部件5拖动纸板放置在所述折纸部件5的正上方;所述移砖部件4夹紧瓷砖,并将瓷砖运送、放置在所述折纸部件5的正上方,所述折纸部件5依次动作完成包装工序。在上述过程中,所述升降台31通过存放、托举位于其上方的瓷砖,减少了所述移砖部件4的工作行程,提高了移送效率;在所述折纸部件5的两侧均设有所述纸仓部件6,可放置同色或异色的纸板。在放置同色纸板时,可通过减少取纸工序的时间及提高纸板的存放量,有效的提高包装效率。在放置异色纸板时,采用本发明的包装机,可根据瓷砖的质量等级进行瓷砖的区别化包装,以便于识别,减少设备的投入量及满足客户需求。Specifically, the middle part of the rack 1 is provided with a transportation component 2 that is transported in a horizontal direction. The transportation component 2 is preferably a belt conveyor, which sequentially transports tiles above the storage component 3; the limit assembly 34 is located at The front end of the tile transportation is limited. The alignment assembly 32 aligns the tiles from the front and rear directions, and the aligning assembly 33 aligns the tiles from the left and right directions. The lifting platform 31 in the center of the storage unit 3 lifts the tiles. , Lifted with tiles; the paper bin part 6 provides cardboard, the origami part 5 drags the cardboard to be placed directly above the origami part 5; the brick moving part 4 clamps the tiles, and transports and places the tiles Right above the paper folding unit 5, the paper folding unit 5 operates in sequence to complete the packaging process. In the above process, the lifting platform 31 reduces the working stroke of the brick moving part 4 and improves the transfer efficiency by storing and lifting the tiles located above it; on both sides of the origami part 5 are provided The paper bin part 6 can be placed with cardboards of the same color or different colors. When placing cardboard of the same color, the packaging efficiency can be effectively improved by reducing the time of the paper taking process and increasing the storage capacity of the cardboard. When placing different-colored cardboard, the packaging machine of the present invention can perform differentiated packaging of ceramic tiles according to the quality grade of the ceramic tiles, so as to facilitate identification, reduce equipment input and meet customer needs.
其中,所述升降台31优选为气动升降缸,其相应速度快;所述对齐组件32在对齐瓷砖时,两对齐缸321同时运动,将瓷砖从前后 方向对齐;所述拍齐组件33包括旋转轴332及连接在所述旋转轴332上的多个拍齐棒331,所述旋转轴332可采用气缸作为动力,以实现拍齐动作的快速响应。进一步地,为使所述存储部件3可靠及提高其使用寿命。所述升降台31的工作面略低于所述运输部件2的工作面;两个所述对齐缸321相对设置,其自由端设有缓冲接触面322;所述拍齐棒331设有缓冲层333。所述缓冲接触面322及所述缓冲层332可有效的减少瓷砖与所述对齐缸321或拍齐棒331的冲击及磨损。其中所述缓冲接触面322及缓冲层333均采用树脂材料制成。Wherein, the lifting platform 31 is preferably a pneumatic lifting cylinder, which has a high corresponding speed; when the alignment assembly 32 aligns the tiles, the two alignment cylinders 321 move at the same time to align the tiles from the front and rear directions; the aligning assembly 33 includes rotation A shaft 332 and a plurality of aligning rods 331 connected to the rotating shaft 332, and the rotating shaft 332 can use an air cylinder as a power to achieve a quick response to the aligning action. Further, in order to make the storage component 3 reliable and increase its service life. The working surface of the lifting platform 31 is slightly lower than the working surface of the transport component 2; the two alignment cylinders 321 are arranged oppositely, and the free ends of which are provided with a buffer contact surface 322; the aligning rod 331 is provided with a buffer layer 333. The buffer contact surface 322 and the buffer layer 332 can effectively reduce the impact and wear of the ceramic tile and the alignment cylinder 321 or the aligning rod 331. The buffer contact surface 322 and the buffer layer 333 are made of resin materials.
参见图5,所述移砖部件4包括架体41、依次设于所述架体41上的第一夹持组件42及第二夹持组件43;所述第一夹持组件42及第二夹持组件43分别设有水平移动机构44及垂直移动机构45。所述第二夹持组件43包括两垂直支撑杆431,其间距大于所述第一夹持组件42的最大长度,以使第一夹持组件42从第二夹持组件43中穿行。其中,所述架体41沿瓷砖的运输方向跨设于所述机架1的上方,所述第一夹持组件42及所述第一夹持组件42均设有水平移动机构44及垂直移动机构45。所述水平移动机构44及所述垂直移动机构45均进行往复直线运动,包括采用液压传动、气压传动、齿轮齿条机构、蜗轮蜗杆机构、丝杠传动机构等,但不限于此。通过上述限定,以使第一夹持组件42从第二夹持组件43中穿行,以形成交错运动,提高效率,设备整体体积小。同时,在其中一个夹持组件不能正常运行时,不会影响整体设备的运转,提高设备可靠性。5, the brick moving component 4 includes a frame body 41, a first clamping assembly 42 and a second clamping assembly 43 sequentially arranged on the frame body 41; the first clamping assembly 42 and the second clamping assembly 42 The clamping assembly 43 is respectively provided with a horizontal movement mechanism 44 and a vertical movement mechanism 45. The second clamping assembly 43 includes two vertical support rods 431 with a distance greater than the maximum length of the first clamping assembly 42 so that the first clamping assembly 42 can pass through the second clamping assembly 43. Wherein, the frame body 41 straddles the upper part of the frame 1 along the transport direction of the tiles, and the first clamping assembly 42 and the first clamping assembly 42 are both provided with a horizontal movement mechanism 44 and a vertical movement Agency 45. The horizontal movement mechanism 44 and the vertical movement mechanism 45 both perform reciprocating linear movement, including hydraulic transmission, pneumatic transmission, rack and pinion mechanism, worm gear mechanism, screw drive mechanism, etc., but not limited to this. Through the above limitation, the first clamping assembly 42 can pass through the second clamping assembly 43 to form a staggered movement, which improves the efficiency and the overall volume of the equipment is small. At the same time, when one of the clamping components fails to operate normally, the operation of the overall equipment will not be affected, thereby improving equipment reliability.
参见图6,所述折纸部件5包括沿运输部件2的中心轴线对称设置的升降平台51、与升降平台51左右对称设置的第一折纸组件52及与升降平台51前后对称设置的第二折纸组件53;所述第一折纸组件52包括转轴521及机械爪522,所述机械爪522向外倾斜设于转轴521上;以使转轴521初始状态时,所述机械爪522的顶端低于所述运输部件2的工作面;所述第二折纸组件53包括对称设置的水平推动缸531。6, the paper folding component 5 includes a lifting platform 51 symmetrically arranged along the central axis of the transport component 2, a first paper folding assembly 52 arranged symmetrically with the lifting platform 51, and a second paper folding component arranged symmetrically with the lifting platform 51 back and forth. 53; The first paper folding assembly 52 includes a rotating shaft 521 and a mechanical claw 522, the mechanical claw 522 is inclined outwardly arranged on the rotating shaft 521; so that in the initial state of the rotating shaft 521, the top of the mechanical claw 522 is lower than the The working surface of the transport component 2; the second paper folding assembly 53 includes a symmetrically arranged horizontal pushing cylinder 531.
具体地,在瓷砖放置在纸板上后,所述升降平台51下降一定的 高度,纸板在瓷砖重力的作用下,先进行一定的翻折,此后进一步完成折纸工序。其中,所述机械爪522受气缸(附图中未显示)驱动,气缸的自由端连接一操纵杆523,所述操纵杆523穿过所述转轴521与所述机械爪522固定。所述机械爪522包括与所述操纵杆523连接的第一连接板5221及与所述第一连接板5221连接的压辊5222,所述压辊5222上贯穿有多个滚轮。所述气缸顶出带动所述机械爪522翻转,以使所述第一连接板5221将纸板与瓷砖的侧面贴合,所述压辊5222进一步地将纸板与瓷砖的上部贴合,完成水平方向的折纸。所述第二折纸组件53包括对称设置的水平推动缸531,所述水平推动缸531的自由端连接第二连接板532,在所述水平推动缸531顶出时,所述第二连接板532将纸板与瓷砖的上平面压紧。所述第二连接板532还设有多个约束块533,所述约束块533设有圆弧形接触面5331。在纸板翻折的过程中,所述滚轮及所述约束块533与纸板滑动摩擦,可减少运行阻力,以使折纸工序高效可靠,减少对瓷砖的损坏。Specifically, after the tiles are placed on the cardboard, the lifting platform 51 is lowered to a certain height. Under the action of the gravity of the tiles, the cardboard is folded to a certain extent, and then the paper folding process is further completed. Wherein, the mechanical pawl 522 is driven by an air cylinder (not shown in the drawings), and a free end of the air cylinder is connected to a joystick 523 that passes through the rotating shaft 521 and is fixed to the mechanical pawl 522. The mechanical claw 522 includes a first connecting plate 5221 connected to the joystick 523 and a pressing roller 5222 connected to the first connecting plate 5221, and a plurality of rollers penetrate through the pressing roller 5222. The cylinder ejects and drives the mechanical claw 522 to turn over, so that the first connecting plate 5221 attaches the cardboard to the side of the tile. The pressure roller 5222 further attaches the cardboard to the upper part of the tile to complete the horizontal direction. Of origami. The second paper folding assembly 53 includes a symmetrically arranged horizontal pushing cylinder 531. The free end of the horizontal pushing cylinder 531 is connected to the second connecting plate 532. When the horizontal pushing cylinder 531 is pushed out, the second connecting plate 532 Press the cardboard and the upper surface of the tile tightly. The second connecting plate 532 is further provided with a plurality of restraining blocks 533, and the restraining blocks 533 are provided with an arc-shaped contact surface 5331. During the folding process of the cardboard, the roller and the restraining block 533 slide and rub against the cardboard, which can reduce the running resistance, so that the paper folding process is efficient and reliable, and the damage to the tiles is reduced.
参见图7,所述纸仓部件6包括底座61,设于底座61上的调整板62及支撑架63,所述底板与调整板62及支撑架63构成存纸部64;所述存纸部64的上部设有升降取纸组件65,所述升降取纸组件65包括升降缸651及设于所述升降缸651自由端的多个吸盘652。取纸时,通过所述升降缸651的升降运动,将吸盘652吸取的纸板抬升台合适的位置,再采用水平取纸组件66将纸板放置在折纸部件5的升降平台51的中心。所述纸仓部件6对称设置在所述折纸部件5的两侧,两个所述纸仓部件6中可存放同色或异色的纸板。两边循环纸仓机构,是传统单一纸仓的两倍储纸量,大大减少人工加纸的频率,也满足了多级包装模式的储纸功能。Referring to Figure 7, the paper bin component 6 includes a base 61, an adjustment plate 62 and a support frame 63 provided on the base 61, the bottom plate, the adjustment plate 62 and the support frame 63 constitute a paper storage section 64; the paper storage section The upper part of 64 is provided with a lifting paper picking assembly 65 which includes a lifting cylinder 651 and a plurality of suction cups 652 arranged at the free end of the lifting cylinder 651. When picking up paper, through the lifting movement of the lifting cylinder 651, the cardboard sucked by the suction cup 652 is lifted to a proper position, and then the horizontal paper picking assembly 66 is used to place the cardboard on the center of the lifting platform 51 of the paper folding unit 5. The paper bin parts 6 are symmetrically arranged on both sides of the paper folding part 5, and the two paper bin parts 6 can store cardboard of the same color or different colors. The two-side circulating paper bin mechanism has twice the paper storage capacity of a traditional single paper bin, which greatly reduces the frequency of manual paper feeding and also satisfies the paper storage function of the multi-level packaging mode.
参见图8,所述水平取纸组件66包括驱动构件,沿垂直于瓷砖的运输方向可往复移动,及夹纸部661,与所述驱动构件连接,其设有前后两个夹位,以夹取所述吸盘652吸取的纸板。所述驱动构件包括动力元件662及往复杆663,所述动力元件662为直线电机或气动缸,但不限于此。所述动力元件662带动往复杆663在两个纸仓部件 6间移动。所述夹纸部661固定在所述往复杆663上,其设有前后两个夹位。在采用同色纸板进行包装时,通过往复运动,分别拖取位于两侧纸仓部件6中的纸板,可加快纸板的放置效率;在采用异色纸板进行包装时,可在相应纸仓部件6中取板,实现多色号包装。Referring to Figure 8, the horizontal paper pick-up assembly 66 includes a driving member, which can reciprocately move along the transportation direction perpendicular to the tiles, and a paper clamping part 661, which is connected to the driving member, and is provided with two front and rear clamping positions to clamp Take the cardboard sucked by the suction cup 652. The driving member includes a power element 662 and a reciprocating rod 663. The power element 662 is a linear motor or a pneumatic cylinder, but is not limited thereto. The power element 662 drives the reciprocating rod 663 to move between the two paper bin parts 6. The paper clamping part 661 is fixed on the reciprocating rod 663 and has two clamping positions, front and rear. When the same color cardboard is used for packaging, through reciprocating movement, the cardboards located in the paper bin parts 6 on both sides can be dragged to speed up the efficiency of the cardboard placement; when the different color cardboard is used for packaging, it can be placed in the corresponding paper bin part 6 Take the board and realize multi-color packaging.
在进行两种色号的纸板进行包装时,本发明还包括控制部件7,所述控制部件7接收瓷砖质量的信号并控制所述纸仓部件6从相应纸仓部件6取纸板。现有技术中,会对瓷砖的质量进行检测,将瓷砖根据质量分级。采用上述控制部件7。将检测到的瓷砖的质量信号发射给所述取纸组件,以使所述取纸组件根据瓷砖的质量,实时进行选择,从两侧相应的纸仓部件6中选取相应的纸板。通过上述智能化控制,包装规格模式调整灵活,可以自由切换为:单一包装模式、双组包装模式、多色级包装模式。采用智能数字化操作控制,减少人工误操作,提升整线效率。When the cardboards of two color numbers are packaged, the present invention also includes a control component 7 that receives the signal of the tile quality and controls the paper bin part 6 to take the cardboard from the corresponding paper bin part 6. In the prior art, the quality of ceramic tiles is detected and the ceramic tiles are classified according to the quality. Use the control unit 7 described above. The detected quality signal of the ceramic tile is transmitted to the paper taking component, so that the paper taking component selects in real time according to the quality of the ceramic tile, and selects the corresponding cardboard from the corresponding paper bin parts 6 on both sides. Through the above intelligent control, the packaging specification mode can be adjusted flexibly, and it can be freely switched to: single packaging mode, double group packaging mode, and multi-color packaging mode. Adopt intelligent digital operation control to reduce manual misoperation and improve the efficiency of the whole line.
此外,在运输的过程中,瓷砖的四角易损。参见图9,本发明还包括包角部件8,所述包角部件8对称设于所述存储部件3的外侧,所述包角部件8包括用于存放包角料的存料槽81及与所述存料槽81对应设置,用于取出包角料并放置在瓷砖的四角的摆动取料组件82。具体地,所述存料槽81倾斜设置,包角料可在自身的重力下下滑。所述摆动取料组件82通过往复的摆动,完成取料-放料-推料的过程,以将包角料放置在瓷砖的四角。In addition, the four corners of the tiles are easily damaged during transportation. Referring to Figure 9, the present invention also includes a corner wrapping component 8, the corner wrapping component 8 is symmetrically arranged on the outside of the storage component 3, the corner wrapping component 8 includes a storage tank 81 for storing corner materials and The storage trough 81 is correspondingly arranged, and is used to take out the corner material and place the swing material taking assembly 82 on the four corners of the ceramic tile. Specifically, the storage trough 81 is arranged obliquely, and the wrapper can slide down under its own gravity. The swing reclaiming assembly 82 completes the process of reclaiming, discharging, and pushing through reciprocating swing, so as to place the corner materials on the four corners of the tiles.
进一步地,所述摆动取料组件82包括固定板821、呈90°相对设置的两个第二吸盘822,用于固定所述第二吸盘822的连接板823,与所述连接板823固定的推动气缸824及两端分别与所述推动气缸824、所述固定板821固定的摆动缸825。所述摆动缸825运动,带动所述连接板823转动,以使固定在连接板823上的第二吸盘822运动,完成取料及放料的过程,所述推动气缸推动所述连接板823运动,完成推料的工序。采用上述结构,通过摆动的方式取料及放料、响应及时,可快速对瓷砖的四角进行包角,有效地保护瓷砖。Further, the swing reclaiming assembly 82 includes a fixing plate 821 and two second suction cups 822 arranged at 90° opposite to each other. The connecting plate 823 of the second suction cup 822 is fixed to the connecting plate 823. The pushing cylinder 824 and the swing cylinders 825 fixed to the pushing cylinder 824 and the fixing plate 821 at both ends respectively. The movement of the swing cylinder 825 drives the connecting plate 823 to rotate, so that the second suction cup 822 fixed on the connecting plate 823 moves to complete the process of reclaiming and discharging. The pushing cylinder pushes the connecting plate 823 to move, Complete the process of pushing materials. With the above-mentioned structure, the material is picked and discharged through the swing mode, and the response is timely, and the four corners of the ceramic tile can be quickly wrapped to effectively protect the ceramic tile.
综上,本发明的工作原理如下:In summary, the working principle of the present invention is as follows:
所述运输部件2将瓷砖运输至所述存储部件3处,所述存储部件3通过端面对齐,前后端面对齐及拍齐等工序将瓷砖规整,此后所述存储部件3将瓷砖顶起;所述移砖部件4抓取瓷砖运输至折纸工序处;在所述移砖部件4抓取瓷砖的同时,所述纸仓部件6通过升降及水平移动的方式,将纸板运输至折纸工序的中心处;所述移砖部件4将瓷砖放置在纸板的中心,所述折纸部件5通过水平方向及前后方向运动,依次完成折纸动作;所述运输部件2将包装好的瓷砖运输到下一工序。通过所述存储部件3通过存放、托举位于其上方的瓷砖,减少了所述移砖部件4的工作行程,提高了移送效率。所述折纸部件5的两侧设有所述纸仓部件6,可放置同色或异色的纸板,使用同一设备根据瓷砖的质量等级进行瓷砖的区别化包装,以便于识别。进一步的采用控制部件7,接收瓷砖质量的信号并控制所述纸仓部件6从相应纸仓部件6取纸板,实现了多种包装方式的自由切换,提升整线效率。进一步的采用包角部件8,对瓷砖的薄弱部位进行保护,包装效果更好。The transport part 2 transports the tiles to the storage part 3. The storage part 3 arranges the tiles through the processes of end face alignment, front and rear end face alignment, and pat, and then the storage part 3 lifts the tiles; The brick moving component 4 grabs the tiles and transports them to the origami process; while the brick moving component 4 grabs the tiles, the paper bin component 6 transports the cardboard to the center of the origami process by lifting and moving horizontally; The brick moving component 4 places the tiles in the center of the cardboard, the paper folding component 5 moves in the horizontal direction and the front and back directions to complete the paper folding action in sequence; the transport component 2 transports the packaged tiles to the next process. By storing and lifting the tiles located above the storage component 3, the working stroke of the tile moving component 4 is reduced and the transfer efficiency is improved. The paper bin parts 6 are provided on both sides of the origami part 5, and cardboards of the same color or different colors can be placed, and the same equipment is used to differentiate the packaging of the tiles according to the quality level of the tiles for easy identification. Further, a control component 7 is used to receive the signal of the tile quality and control the paper bin component 6 to take cardboard from the corresponding paper bin component 6, so as to realize the free switching of multiple packaging methods and improve the efficiency of the whole line. Furthermore, the corner wrapping element 8 is used to protect the weak parts of the tiles, and the packaging effect is better.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also considered This is the protection scope of the present invention.

Claims (10)

  1. 一种高效多色号的包装机,其特征在于,包括机架、运输部件、移砖部件、存储部件、折纸部件及纸仓部件;A packaging machine with high-efficiency and multi-color numbers, which is characterized in that it comprises a frame, a transport part, a brick moving part, a storage part, a paper folding part and a paper bin part;
    所述运输部件,设于所述机架的中部,其上部设有所述移砖部件;所述移砖部件包括至少两个夹持组件,所述夹持组件沿运输方向进行交错、往复移动;所述夹持组件的行程末端的正下方分别设有所述存储部件,所述夹持组件的行程首端的正下方设有所述折纸部件;所述纸仓部件设于所述折纸部件的两侧,存放相同或异色号的纸板;The transportation component is arranged in the middle of the frame, and the brick moving component is arranged on the upper part; the brick moving component includes at least two clamping components, and the clamping components move in a staggered and reciprocating manner along the transportation direction The storage part is respectively provided directly below the end of the stroke of the clamping assembly, and the paper folding part is provided directly below the first end of the stroke of the clamping assembly; the paper bin part is provided in the origami part On both sides, store cardboard of the same or different colors;
    所述存储部件包括升降台,沿运输部件的中心轴线对称设置;对齐组件,设有两个对齐缸,沿升降台前后对称设置;拍齐组件,包括旋转轴及与所述旋转轴连接的拍齐棒,沿升降台左右对称设置;及限位组件,设于前侧拍齐组件的正上方。The storage component includes a lifting platform, which is symmetrically arranged along the center axis of the transport component; an alignment component, which is provided with two alignment cylinders, which are arranged symmetrically forward and backward along the lifting platform; and the aligning component includes a rotating shaft and a racket connected to the rotating shaft. The aligning rod is arranged symmetrically along the lifting platform; and the limit component is arranged directly above the front aligning component.
  2. 根据权利要求1所述的高效多色号的包装机,其特征在于,所述升降台的工作面略低于所述运输部件的工作面;The high-efficiency multi-color packaging machine according to claim 1, wherein the working surface of the lifting platform is slightly lower than the working surface of the transport component;
    两个所述对齐缸相对设置,其自由端设有缓冲接触面;The two alignment cylinders are arranged oppositely, and the free ends of which are provided with a buffer contact surface;
    所述拍齐棒设有缓冲层。The aligning rod is provided with a buffer layer.
  3. 根据权利要求1所述的高效多色号的包装机,其特征在于,所述折纸部件包括沿运输部件的中心轴线对称设置的升降平台、与升降平台左右对称设置的第一折纸组件及与升降平台前后对称设置的第二折纸组件;The high-efficiency multi-color number packaging machine according to claim 1, wherein the paper folding component comprises a lifting platform symmetrically arranged along the central axis of the transport component, a first paper folding assembly arranged symmetrically with the lifting platform, and a lifting platform. The second paper folding assembly arranged symmetrically on the front and back of the platform;
    所述第一折纸组件包括旋转轴及机械爪,所述机械爪向外倾斜设于旋转轴上;以使旋转轴初始状态时,所述机械爪的顶端低于所述运输部件的工作面。The first paper folding assembly includes a rotating shaft and a mechanical claw, and the mechanical claw is arranged on the rotating shaft obliquely outward; so that in the initial state of the rotating shaft, the top of the mechanical claw is lower than the working surface of the transport component.
  4. 根据权利要求3所述的高效多色号的包装机,其特征在于,所述纸仓部件包括底座,设于底座上的调整板及支撑架,所述底板与 调整板及支撑架构成存纸部;The high-efficiency multi-color packaging machine according to claim 3, wherein the paper bin component includes a base, an adjusting plate and a supporting frame arranged on the base, and the bottom plate, the adjusting plate and the supporting frame form a paper storage unit;
    所述存纸部的上部设有升降取纸组件,所述升降取纸组件包括升降缸及设于所述升降缸自由端的多个吸盘。The upper part of the paper storage part is provided with a lifting paper picking assembly. The lifting paper picking assembly includes a lifting cylinder and a plurality of suction cups arranged at a free end of the lifting cylinder.
  5. 根据权利要求4所述的高效多色号的包装机,其特征在于,所述折纸仓部件还包括水平取纸组件,所述水平取纸组件包括The high-efficiency multi-color number packaging machine according to claim 4, wherein the origami bin component further comprises a horizontal paper picking assembly, and the horizontal paper picking assembly includes
    驱动构件,沿垂直于瓷砖的运输方向可往复移动,及The driving member can reciprocate along the direction of transportation perpendicular to the tile, and
    夹纸部,与所述驱动构件连接,其设有前后两个夹位。The paper clamping part is connected with the driving member and is provided with two clamping positions, front and rear.
  6. 根据权利要5所述的高效多色号的包装机,其特征在于,还包括控制部件,所述控制部件接收瓷砖质量的信号并控制所述纸仓部件从相应纸仓部件取纸板。The packaging machine with high-efficiency multi-color numbers according to claim 5, further comprising a control component that receives the signal of the tile quality and controls the paper bin component to take cardboard from the corresponding paper bin component.
  7. 根据权利要求1所述的高效多色号的包装机,其特征在于,还包括包角部件,所述包角部件对称设于所述存储部件的外侧,所述包角部件包括The high-efficiency multi-color packaging machine according to claim 1, characterized in that it further comprises a corner-wrapping part, the corner-wrapping part is symmetrically arranged outside the storage part, and the corner-wrapping part includes
    存料槽,用于存放包角料,及The storage tank is used to store the corner materials, and
    摆动取料组件,与所述存料槽对应设置,用于取出包角料并放置在瓷砖的四角。The swing reclaiming component is arranged corresponding to the storage tank, and is used to take out the corner material and place it on the four corners of the ceramic tile.
  8. 根据权利要求7所述的高效多色号的包装机,其特征在于,所述摆动取料组件包括固定架、呈90°相对设置的两个第二吸盘,用于固定所述第二吸盘的连接板,与所述连接板固定的推动气缸及两端分别与所述推动气缸、所述支撑架固定的摆动缸。The high-efficiency multi-color packaging machine according to claim 7, wherein the oscillating and reclaiming assembly includes a fixing frame, two second suction cups arranged at 90° oppositely, for fixing the second suction cup A connecting plate, a push cylinder fixed to the connecting plate and a swing cylinder fixed to the push cylinder and the support frame at both ends.
  9. 根据权利要求1所述的高效多色号的包装机,其特征在于,所述移砖部件包括架体、依次设于所述架体上的第一夹持组件及第二夹持组件;The high-efficiency multi-color packaging machine according to claim 1, wherein the brick moving component comprises a frame body, a first clamping assembly and a second clamping assembly sequentially arranged on the frame;
    所述第一夹持组件及第二夹持组件分别设有水平及垂直移动机 构。The first clamping assembly and the second clamping assembly are respectively provided with horizontal and vertical moving mechanisms.
  10. 根据权利要求9所述的高效多色号的包装机,其特征在于,所述第二夹持组件包括两垂直支撑杆,其间距大于所述第一夹持组件的最大长度,以使第一夹持组件从第二夹持组件中穿行。The high-efficiency multi-color number packaging machine according to claim 9, wherein the second clamping assembly includes two vertical support rods, the distance between which is greater than the maximum length of the first clamping assembly, so that the first The clamping assembly passes through the second clamping assembly.
PCT/CN2019/097939 2019-03-06 2019-07-26 High-efficiency multi-color-number packaging machine WO2020177268A1 (en)

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