CN108807322A - 封装结构及其制造方法 - Google Patents
封装结构及其制造方法 Download PDFInfo
- Publication number
- CN108807322A CN108807322A CN201711014931.7A CN201711014931A CN108807322A CN 108807322 A CN108807322 A CN 108807322A CN 201711014931 A CN201711014931 A CN 201711014931A CN 108807322 A CN108807322 A CN 108807322A
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- Prior art keywords
- layer
- weld pad
- protective coating
- metal coupling
- encapsulating structure
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 47
- 239000002184 metal Substances 0.000 claims abstract description 47
- 230000008878 coupling Effects 0.000 claims abstract description 42
- 238000010168 coupling process Methods 0.000 claims abstract description 42
- 238000005859 coupling reaction Methods 0.000 claims abstract description 42
- 239000011253 protective coating Substances 0.000 claims abstract description 38
- 239000000758 substrate Substances 0.000 claims abstract description 36
- 239000004065 semiconductor Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000003647 oxidation Effects 0.000 claims abstract description 8
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 8
- 238000002161 passivation Methods 0.000 claims description 35
- 229910000679 solder Inorganic materials 0.000 claims description 32
- 239000003755 preservative agent Substances 0.000 claims description 14
- 230000002335 preservative effect Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 238000001465 metallisation Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 230000004907 flux Effects 0.000 claims description 2
- 238000010992 reflux Methods 0.000 abstract description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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Abstract
本发明公开了一种封装结构及其制造方法,封装结构包含:半导体基板;焊垫设置于半导体基板之上;导电层设置于焊垫之上;保护涂层;以及金属凸块设置于导电层之上,且保护涂层覆盖金属凸块,借以避免金属凸块的氧化。本发明能够满足减少回流工艺要求,并降低成本。
Description
技术领域
本发明是有关于封装结构及其制造方法。
背景技术
回流焊接是使用焊膏(粉状焊料和焊剂的粘性混合物)将一个或多个电气部件附接到其接触焊盘的过程,然后整个组件受到受控的热,以熔化焊料,永久连接接头。加热可以通过将组件通过回流炉或红外线或通过用热气铅焊接各个接头来实现。
随着封装结构的发展,进行了越来越多的回流工艺,从而增加了成本。相关领域莫不费尽心思来谋求解决之道,但长久以来一直未见适用的方式被发展完成。为了满足减少回流工艺的要求,需要先进的封装形成方法和结构。
发明内容
本发明的目的在于提出一种创新的封装结构及其制造方法,以解决先前技术的困境。
在本发明的一实施例中,一种封装结构包含:半导体基板;焊垫设置于半导体基板之上;导电层设置于焊垫之上;保护涂层;以及金属凸块设置于导电层之上,且保护涂层覆盖金属凸块,以避免金属凸块的氧化。
在本发明的一实施例中,封装结构还包含:钝化层,设置于半导体基板之上,其中焊垫设置于钝化层之中,钝化层具有开口以部分暴露焊垫的表面,且导电层连接于焊垫的表面以及钝化层。
在本发明的一实施例中,金属凸块具有平坦表面,背离半导体基板。
在本发明的一实施例中,金属凸块具有非圆形状。
在本发明的一实施例中,金属凸块由铜形成。
在本发明的一实施例中,导电层为凸块下金属层。
在本发明的一实施例中,保护涂层为有机保焊剂层。
在本发明的一实施例中,封装结构还包含:焊料层,设置于保护涂层之上,且位于金属凸块的正上方。
在本发明的一实施例中,焊料层由锡形成。
在本发明的一实施例中,钝化层由二氧化硅形成。
在本发明的另一实施例中,一种封装结构的制造方法包含:提供半导体基板;在半导体基板之上形成焊垫;在焊垫之上形成导电层;在导电层之上形成金属凸块;以及在金属凸块之上形成保护涂层,使得保护涂层覆盖金属凸块,以避免金属凸块的氧化。
在本发明的一实施例中,制造方法还包含:在焊垫以及半导体基板之上形成钝化层;以及在钝化层中形成开口,以部分暴露焊垫的表面。
在本发明的一实施例中,在焊垫之上形成导电层,包含:形成导电层连接于焊垫的表面以及钝化层。
在本发明的一实施例中,制造方法还包含:在保护涂层之上且在金属凸块的正上方形成焊料层。
在本发明的一实施例中,制造方法还包含:在形成焊料层以后,对封装结构执行表面焊接技术,以移除保护涂层。
在本发明的一实施例中,保护涂层为有机保焊剂层,在表面焊接技术执行以后,有机保焊剂层被蒸发。
在本发明的又一实施例中,一种封装结构的制造方法包含:提供半导体基板;在半导体基板之上形成焊垫;在焊垫以及半导体基板之上形成钝化层;在钝化层中形成开口,以部分暴露焊垫的表面;形成导电层连接于焊垫的表面以及钝化层;在导电层之上形成金属凸块;在保护涂层之上且在金属凸块的正上方形成焊料层;以及执行回焊工艺,将焊料层形成为焊锡凸块,并移除保护涂层。
在本发明的又一实施例中,保护涂层为有机保焊剂层。
在本发明的又一实施例中,在回焊工艺执行后,有机保焊剂层被蒸发。
在本发明的又一实施例中,在保护涂层之上且在金属凸块的正上方形成焊料层的过程中,无需额外的回焊工艺。
综上所述,本发明的技术方案与现有技术相比具有明显的能够满足减少回流工艺要求,并降低成本的有益效果。以下将以实施方式对上述的说明作详细的描述,并对本发明的技术方案提供更进一步的解释。
附图说明
为让本发明的上述和其他目的、特征、优点与实施例能更明显易懂,现结合附图说明如下:
图1~图6是依照本发明实施例绘示的封装结构的制造程序。
具体实施方式
为了使本发明的叙述更加详尽与完备,可参照所附的附图及以下所述各种实施例,附图中相同的号码代表相同或相似的元件。另一方面,众所周知的元件与步骤并未描述在实施例中,以避免对本发明造成不必要的限制。
在实施方式与申请专利范围中,涉及“电性连接”的描述,其可泛指一个元件通过其他元件而间接电气耦合至另一个元件,或是一个元件无须通过其他元件而直接电气连结至另一个元件。
在实施方式与申请专利范围中,除非内文中对于冠词有所特别限定,否则“一”与“该”可泛指单一个或复数个。
图1~图6是依照本发明实施例绘示的封装结构的制造程序。应了解到,在本实施例中所提及的步骤,除特别叙明其顺序者外,均可依实际需要调整其前后顺序,甚至可同时或部分同时执行。
如图1所示,提供了半导体基板110。半导体基板110具有彼此相对的第一表面111和第二表面112。例如,半导体基板110是硅基板或其它合适的半导体基板。工艺从半导体基板110的第一表面111开始,其中焊垫120形成在半导体基板110上。
在结构上,焊垫120设置在半导体基板110上。焊垫120电连接到半导体基板110。例如,在半导体基板110的表面上或上方形成焊垫120。焊垫120用作在半导体基板110的表面中提供的焊料和电互连之间的界面。
在半导体基板110的表面上形成焊垫120(例如,接合焊垫或接触焊垫)之后,通过沉积钝化层130在焊垫120的表面上方,使焊垫120被钝化和电绝缘。在钝化层130沉积和图案化之后,在钝化层130中形成开口132并与焊垫120对齐。
在结构上,钝化层130设置在焊垫120和半导体基板110上。换句话说,焊垫120设置在钝化层130中,并且钝化层130被凹入以形成用于部分暴露的焊口120的表面122的开口132。在一些实施例中,钝化层130由二氧化硅形成,使得该结构可以具有高的成形精度和窄间距能力。在各种实施例中,钝化层130由聚酰亚胺形成。
参考图2,导电层140形成在焊垫120和钝化层130上,并且导电层140电连接到焊垫120。特别地,导电层140连接于焊垫120的表面122和钝化层130。在一些实施例中,导电层140是凸块下金属层。例如,凸块下金属层(该层可以是金属的复合层,如铬,随后是铜,随后是金,以促进改善的附着力(与铬)并形成扩散阻挡层或防止氧化(铜上的金))形成在钝化层130上并在钝化层130中形成的开口132内。
参考图3,金属凸块150形成在导电层140上,并且导电层140的冗余部分从钝化层130的表面移除。在图3中,金属凸块150设置在导电层140上,导电层140电连接到金属凸块150。在一些实施例中,金属凸块150由铜形成。
在结构上,金属凸块具有非圆形状(例如,矩形形状),并且金属凸块150具有背离半导体基板110的平坦表面152(例如,顶表面)。以这种方式,如图5所示,金属凸块150的平坦表面152可以用于承载焊料层170。
参照图4,形成保护涂层160。在结构中,金属凸块150被保护涂层160覆盖,以避免金属凸块150的氧化。应该注意的是,如果保护涂层160被省略,则在金属凸块150的表面处暴露于密封前的空气,容易发生金属氧化。
在一些实施例中,保护涂层160是有机保焊剂层。有机保焊剂层具有成本低,界面平整,接合强度高,污染少,易制造的优点。
参考图5,焊料层170设置在保护涂层160上,并且焊料层170直接位在金属凸块150的正上方。在一些实施例中,焊料层170由锡形成。
在一些对照实验中,保护涂层160被省略,焊料层170直接形成在金属凸块150上,导致需要附加的回焊工艺(例如,红外回焊)。
与上述对照实验相比,在本实施例中,焊接层170形成在保护涂层160上,在此期间不需要额外的回焊工艺(例如,红外回焊)。
参考图6,在形成焊料层170之后,对封装结构进行表面焊接技术。然后,保护涂层160从封装结构中移除。焊料凸块172由焊料层170形成,并且焊料凸块172在金属凸块150处连接。以这种方式,焊料凸块172可用于与诸如晶片,基板,载体等的其它物体连接。
在表面焊接技术中,执行回焊工艺(例如,SMT回焊)以将焊料层170形成为焊料凸块172以及同时移除保护涂层160。在一些实施例中,保护涂层160是有机保焊剂层。回焊工艺后,有机保焊剂层蒸发。此外,有机保焊剂层的蒸发也可以清理封装结构。
虽然本发明已以实施方式公开如上,然其并非用以限定本发明,任何本领域的一般技术人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求所界定的为准。
Claims (20)
1.一种封装结构,其特征在于,包含:
半导体基板;
焊垫,设置于所述半导体基板之上;
导电层,设置于所述焊垫之上;
保护涂层;以及
金属凸块,设置于所述导电层之上,且所述保护涂层覆盖所述金属凸块,以避免所述金属凸块的氧化。
2.如权利要求1所述的封装结构,其特征在于,还包含:
钝化层,设置于所述半导体基板之上,
其中所述焊垫设置于所述钝化层中,所述钝化层具有开口以部分暴露所述焊垫的表面,且所述导电层连接于所述焊垫的所述表面以及所述钝化层。
3.如权利要求1所述的封装结构,其特征在于,所述金属凸块具有平坦表面,背离所述半导体基板。
4.如权利要求1所述的封装结构,其特征在于,所述金属凸块具有非圆形状。
5.如权利要求1所述的封装结构,其特征在于,所述金属凸块由铜形成。
6.如权利要求1所述的封装结构,其特征在于,所述导电层为凸块下金属层。
7.如权利要求1所述的封装结构,其特征在于,所述保护涂层为有机保焊剂层。
8.如权利要求1所述的封装结构,其特征在于,还包含:
焊料层,设置于所述保护涂层之上,且位于所述金属凸块的正上方。
9.如权利要求8所述的封装结构,其特征在于,所述焊料层由锡形成。
10.如权利要求1所述的封装结构,其特征在于,所述钝化层由二氧化硅形成。
11.一种封装结构的制造方法,其特征在于,所述制造方法包含:
提供半导体基板;
在所述半导体基板之上形成焊垫;
在所述焊垫之上形成导电层;
在所述导电层之上形成金属凸块;以及
在所述金属凸块之上形成保护涂层,使得所述保护涂层覆盖所述金属凸块,以避免所述金属凸块的氧化。
12.如权利要求11所述的制造方法,其特征在于,还包含:
在所述焊垫以及所述半导体基板之上形成钝化层;以及
在所述钝化层中形成开口,以部分暴露所述焊垫的表面。
13.如权利要求12所述的制造方法,其特征在于,所述导电层形成于所述焊垫之上,包含:
形成所述导电层连接于所述焊垫的所述表面以及所述钝化层。
14.如权利要求12所述的制造方法,其特征在于,还包含:
在所述保护涂层之上且在所述金属凸块的正上方形成焊料层。
15.如权利要求11所述的制造方法,其特征在于,还包含:
在形成所述焊料层以后,对所述封装结构执行表面焊接技术,以移除所述保护涂层。
16.如权利要求15所述的制造方法,其特征在于,所述保护涂层为有机保焊剂层,在所述表面焊接技术执行以后,所述有机保焊剂层被蒸发。
17.一种封装结构的制造方法,其特征在于,所述制造方法包含:
提供半导体基板;
在所述半导体基板之上形成焊垫;
在所述焊垫以及所述半导体基板之上形成钝化层;
在所述钝化层中形成开口,以部分暴露所述焊垫的一表面;
形成导电层连接于所述焊垫的所述表面以及所述钝化层;
在所述导电层之上形成金属凸块;
在所述保护涂层之上且在所述金属凸块的正上方形成焊料层;以及
执行回焊工艺,将所述焊料层形成为焊锡凸块,并移除所述保护涂层。
18.如权利要求17所述的制造方法,其特征在于,所述保护涂层为有机保焊剂层。
19.如权利要求18所述的制造方法,其特征在于,在所述回焊工艺执行后,所述有机保焊剂层被蒸发。
20.如权利要求17所述的制造方法,其特征在于,在所述保护涂层之上且在所述金属凸块的正上方形成所述焊料层的过程中,无需额外的回焊工艺。
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WO2021231307A1 (en) | 2020-05-12 | 2021-11-18 | Lam Research Corporation | Controlled degradation of a stimuli-responsive polymer film |
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