CN108772598B - 一种立式圆盘切割机机床及其工作方法 - Google Patents

一种立式圆盘切割机机床及其工作方法 Download PDF

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CN108772598B
CN108772598B CN201810749516.4A CN201810749516A CN108772598B CN 108772598 B CN108772598 B CN 108772598B CN 201810749516 A CN201810749516 A CN 201810749516A CN 108772598 B CN108772598 B CN 108772598B
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何荣华
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Xiamen University Tan Kah Kee College
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Abstract

本发明涉及一种立式圆盘切割机机床，包括机架，所述机架的中部设有容器夹紧机构，所述容器夹紧机构的上方设有容器压紧机构，所述容器夹紧机构的下方设有浇冒口切割机构，所述浇冒口切割机构的下方设有冷却液箱体与浇冒口回收槽。该立式圆盘切割机机床的结构简单本发明不仅能实现浇冒口的自动切割，而且结构简单、成本低，效率高等优点，并有利于保障工人安全。

Description

一种立式圆盘切割机机床及其工作方法
技术领域
本发明涉及一种立式圆盘切割机机床及其工作方法。
背景技术
随着模具技术工艺的发展及趋向于成熟，铸件精度越来越准确，但在铸造过程中不可避免的出现浇冒口的现象，浇冒口是铸件不可获缺的一部分，按现有的加工铸件加工工艺，生产企业需要使用立式带锯床对浇冒口进行前期的切割处理，切割后再对组件其他部位进行机械加工。传统切割过程中需要采用人工固定工件，立式带锯床锯条外露比较多，人工在使用过程中存在的危险性比较大，立式带锯床属于侧力切割，受力不均匀，工件容易侧滑，带锯条容易伤到工人手臂，危险性比较高，而且生产效率低。
发明内容
鉴于现有技术的不足，本发明所要解决的技术问题是提供一种立式圆盘切割机机床及其工作方法，不仅结构简单，而且便捷高效。
为了解决上述技术问题，本发明的技术方案是：一种立式圆盘切割机机床，包括机架，所述机架的中部设有容器夹紧机构，所述容器夹紧机构的上方设有容器压紧机构，所述容器夹紧机构的下方设有浇冒口切割机构，所述浇冒口切割机构的下方设有冷却液箱体与浇冒口回收槽。
优选的，所述容器夹紧机构左右对称设置在容器的两侧，所述容器夹紧机构均包括顶块，所述顶块的底部均经沿容器径向延伸的滑轨与机架滑动配合，所述顶块上均螺接有沿容器径向延伸的第一滚珠丝杆，所述第一滚珠丝杆的外端均经轴承安装在机架上并设有旋转把手，所述顶块上均设有用于顶接在容器外周部的顶接面，所述顶接面的形状均与容器的外周部形状相适应。
优选的，所述容器压紧机构包括安装在机架顶部的气缸，所述气缸的活塞杆朝下延伸并固连有用于沿容器顶部敞口伸入容器内底部进行顶接的压紧块。
优选的，所述浇冒口切割机构包括伺服电机，所述伺服电机的输出端经联轴器连接有沿容器径向延伸的第二滚珠丝杆，所述第二滚珠丝杆上螺接有第一滚珠螺母，所述第一滚珠螺母上安装有切割电机，所述切割电机的输出端连接有减速器，所述减速器的顶部输出端连接有水平的锯片。
优选的，所述伺服电机、第二滚珠丝杆的两端均安装在一升降底板上，所述升降底板的底部固连有若干个直线轴承，所述机架上固连有若干根竖直穿过直线轴承、升降底板的导柱，所述升降底板的底部固连有第二滚珠螺母，所述第二滚珠螺母上螺接有竖直延伸的第三滚珠丝杆，所述第三滚珠丝杆经轴承安装在机架上并设有旋转手轮。
优选的，所述第一滚珠螺母上固连有用于罩设在第二滚珠丝杆上方的保护外罩。
优选的，所述冷却液箱体经抽吸泵连接有冷却管，所述冷却管的另一端位于浇冒口切割机构的锯片旁侧；所述机架的四周部均设有防护侧板，所述抽吸泵位于浇冒口回收槽下方。
优选的，所述冷却液箱体的前侧设有用于安装浇冒口回收槽的安装槽口，所述浇冒口回收槽的敞口朝上，所述浇冒口回收槽的两相对侧对称设有水平滑槽，所述冷却液箱体内部两相对侧对称设有水平滑轨，所述水平滑槽嵌入水平滑轨中进行抽拉，所述浇冒口回收槽上设有抽拉把手，所述冷却液箱体的顶部设有用于浇冒口落入浇冒口回收槽的通槽口，所述浇冒口回收槽的槽底设有若干个滤水通孔。
优选的，容器的形状为上宽下窄的圆台形结构，容器的敞口朝上，浇冒口位于容器的外底部。
一种立式圆盘切割机机床的工作方法，按以下步骤进行：（1）将容器放在容器夹紧机构之间，容器夹紧机构的顶块经第一滚珠丝杆驱动径向滑移并夹紧在容器的外周部；（2）容器压紧机构的气缸驱动压紧块，使压紧块沿容器顶部敞口伸入容器内底部进行顶接；（3）经第三滚珠丝杆调节升降底板的高度，经第二滚珠丝调节使锯片径向滑移，旋转的锯片对容器外底部的浇冒口进行切割；（4）切割下的浇冒口沿通槽口落入浇冒口回收槽。
与现有技术相比，本发明具有以下有益效果：该立式圆盘切割机机床的结构简单，容器夹紧机构与容器压紧机构能够实现工件的夹紧定位，代替传统的人工固定工件，安全性高，使用方便、高效。
下面结合附图和具体实施方式对本发明做进一步详细的说明。
附图说明
图1为本发明实施例的构造示意图。
图2为本发明实施例的构造示意图一（拆除防护侧板）。
图3为本发明实施例的构造示意图二（拆除防护侧板）。
图4为本发明实施例的构造示意图三（拆除防护侧板）。
图5为容器夹紧机构的构造示意图。
图6为冷却液箱体与浇冒口回收槽的构造示意图。
具体实施方式
为让本发明的上述特征和优点能更明显易懂，下文特举实施例，并配合附图，作详细说明如下。
如图1-6所示，一种立式圆盘切割机机床，包括机架1，所述机架的中部设有容器夹紧机构2，所述容器夹紧机构的上方设有容器压紧机构3，所述容器夹紧机构的下方设有浇冒口切割机构4，所述浇冒口切割机构的下方设有冷却液箱体5与浇冒口回收槽6。
在本发明实施例中，所述容器夹紧机构左右对称设置在容器的两侧，所述容器夹紧机构均包括顶块7，所述顶块的底部均经沿容器径向延伸的滑轨8与机架滑动配合，所述顶块上均螺接有沿容器径向延伸的第一滚珠丝杆9，所述第一滚珠丝杆的外端均经轴承安装在机架上并设有旋转把手10，所述顶块上均设有用于顶接在容器外周部的顶接面11，所述顶接面的形状均与容器的外周部形状相适应，随着容器形状的变化，顶块也可以随机进行更换，由旋转把手带动第一滚珠丝杆旋转使顶块沿着滑轨滑动。
在本发明实施例中，所述容器压紧机构包括安装在机架顶部的气缸12，所述气缸的活塞杆朝下延伸并固连有用于沿容器顶部敞口伸入容器内底部进行顶接的压紧块13。
在本发明实施例中，所述浇冒口切割机构包括伺服电机14，所述伺服电机的输出端经联轴器15连接有沿容器径向延伸的第二滚珠丝杆16，所述第二滚珠丝杆上螺接有第一滚珠螺母17，所述第一滚珠螺母上安装有切割电机18，所述切割电机的输出端连接有减速器19，所述减速器的顶部输出端连接有水平的锯片20。
在本发明实施例中，所述伺服电机、第二滚珠丝杆的两端均安装在一升降底板21上，所述升降底板的底部固连有若干个直线轴承22，所述机架上固连有若干根竖直穿过直线轴承、升降底板的导柱23，所述升降底板的底部固连有第二滚珠螺母24，所述第二滚珠螺母上螺接有竖直延伸的第三滚珠丝杆25，所述第三滚珠丝杆经轴承安装在机架上并设有旋转手轮26，通过旋转手轮带动第三滚珠丝杆旋转，升降底板能够进行升降调节。
在本发明实施例中，所述第一滚珠螺母上固连有用于罩设在第二滚珠丝杆上方的保护外罩27。
在本发明实施例中，所述冷却液箱体经抽吸泵28连接有冷却管29，所述冷却管的另一端位于浇冒口切割机构的锯片旁侧；所述机架的四周部均设有防护侧板30，所述抽吸泵位于浇冒口回收槽下方，机架的一外周部设置有控制面板31，并设有操作按钮及操作界面。
在本发明实施例中，所述冷却液箱体的前侧设有用于安装浇冒口回收槽的安装槽口32，所述浇冒口回收槽的敞口朝上，所述浇冒口回收槽的两相对侧对称设有水平滑槽33，所述冷却液箱体内部两相对侧对称设有水平滑轨34，所述水平滑槽嵌入水平滑轨中进行抽拉，采用抽拉式结构，方便收集取出浇冒口，所述浇冒口回收槽上设有抽拉把手35，所述冷却液箱体的顶部设有用于浇冒口落入浇冒口回收槽的通槽口36，所述浇冒口回收槽的槽底设有若干个滤水通孔37，流入浇冒口回收槽里的水从滤水通孔流入冷却液箱体。
在本发明实施例中，容器38的形状为上宽下窄的圆台形结构，容器的敞口朝上，浇冒口位于容器的外底部。
一种立式圆盘切割机机床的工作方法，按以下步骤进行：（1）将容器放在容器夹紧机构之间，容器夹紧机构的顶块经第一滚珠丝杆驱动径向滑移并夹紧在容器的外周部；（2）容器压紧机构的气缸驱动压紧块，使压紧块沿容器顶部敞口伸入容器内底部进行顶接；（3）经第三滚珠丝杆调节升降底板的高度，经第二滚珠丝调节使锯片径向滑移，旋转的锯片对容器外底部的浇冒口进行切割；（4）切割下的浇冒口39沿通槽口落入浇冒口回收槽。
本发明不局限于上述最佳实施方式，任何人在本发明的启示下都可以得出其他各种形式的立式圆盘切割机机床及其工作方法。凡依本发明申请专利范围所做的均等变化与修饰，皆应属本发明的涵盖范围。

Claims (5)

1.一种立式圆盘切割机机床，其特征在于：包括机架，所述机架的中部设有容器夹紧机构，所述容器夹紧机构的上方设有容器压紧机构，所述容器夹紧机构的下方设有浇冒口切割机构，所述浇冒口切割机构的下方设有冷却液箱体与浇冒口回收槽；所述容器夹紧机构左右对称设置在容器的两侧，所述容器夹紧机构均包括顶块，所述顶块的底部均经沿容器径向延伸的滑轨与机架滑动配合，所述顶块上均螺接有沿容器径向延伸的第一滚珠丝杆，所述第一滚珠丝杆的外端均经轴承安装在机架上并设有旋转把手，所述顶块上均设有用于顶接在容器外周部的顶接面，所述顶接面的形状均与容器的外周部形状相适应；所述容器压紧机构包括安装在机架顶部的气缸，所述气缸的活塞杆朝下延伸并固连有用于沿容器顶部敞口伸入容器内底部进行顶接的压紧块；所述浇冒口切割机构包括伺服电机，所述伺服电机的输出端经联轴器连接有沿容器径向延伸的第二滚珠丝杆，所述第二滚珠丝杆上螺接有第一滚珠螺母，所述第一滚珠螺母上安装有切割电机，所述切割电机的输出端连接有减速器，所述减速器的顶部输出端连接有水平的锯片；所述伺服电机、第二滚珠丝杆的两端均安装在一升降底板上，所述升降底板的底部固连有若干个直线轴承，所述机架上固连有若干根竖直穿过直线轴承、升降底板的导柱，所述升降底板的底部固连有第二滚珠螺母，所述第二滚珠螺母上螺接有竖直延伸的第三滚珠丝杆，所述第三滚珠丝杆经轴承安装在机架上并设有旋转手轮；容器的形状为上宽下窄的圆台形结构，容器的敞口朝上，浇冒口位于容器的外底部。
2.根据权利要求1所述的立式圆盘切割机机床，其特征在于：所述第一滚珠螺母上固连有用于罩设在第二滚珠丝杆上方的保护外罩。
3.根据权利要求1所述的立式圆盘切割机机床，其特征在于：所述冷却液箱体经抽吸泵连接有冷却管，所述冷却管的另一端位于浇冒口切割机构的锯片旁侧；所述机架的四周部均设有防护侧板，所述抽吸泵位于浇冒口回收槽下方。
4.根据权利要求1所述的立式圆盘切割机机床，其特征在于：所述冷却液箱体的前侧设有用于安装浇冒口回收槽的安装槽口，所述浇冒口回收槽的敞口朝上，所述浇冒口回收槽的两相对侧对称设有水平滑槽，所述冷却液箱体内部两相对侧对称设有水平滑轨，所述水平滑槽嵌入水平滑轨中进行抽拉，所述浇冒口回收槽上设有抽拉把手，所述冷却液箱体的顶部设有用于浇冒口落入浇冒口回收槽的通槽口，所述浇冒口回收槽的槽底设有若干个滤水通孔。
5.一种如权利要求1-4任一所述的立式圆盘切割机机床的工作方法，其特征在于，按以下步骤进行：（1）将容器放在容器夹紧机构之间，容器夹紧机构的顶块经第一滚珠丝杆驱动径向滑移并夹紧在容器的外周部；（2）容器压紧机构的气缸驱动压紧块，使压紧块沿容器顶部敞口伸入容器内底部进行顶接；（3）经第三滚珠丝杆调节升降底板的高度，经第二滚珠丝调节使锯片径向滑移，旋转的锯片对容器外底部的浇冒口进行切割；（4）切割下的浇冒口沿通槽口落入浇冒口回收槽。
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