CN108669576A - A kind of Chinese chestnut husking machine, Chinese chestnut debarking system and Chinese chestnut decortication process method - Google Patents
A kind of Chinese chestnut husking machine, Chinese chestnut debarking system and Chinese chestnut decortication process method Download PDFInfo
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- CN108669576A CN108669576A CN201810689249.6A CN201810689249A CN108669576A CN 108669576 A CN108669576 A CN 108669576A CN 201810689249 A CN201810689249 A CN 201810689249A CN 108669576 A CN108669576 A CN 108669576A
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- chinese chestnut
- chestnut
- rubber roller
- fixed frame
- sliding seat
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/006—Machines for hulling, husking or cracking nuts for chestnuts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/20—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof consisting of whole seeds or seed fragments
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
Abstract
The present invention relates to a kind of Chinese chestnut husking machine, Chinese chestnut debarking system and Chinese chestnut decortication process methods, wherein a kind of Chinese chestnut husking machine, including:Rubbing leather sliding seat and rail plate are slidably connected, and rail plate is fixed on husking machine fixed frame, and sliding seat driving motor is fixed on husking machine fixed frame;Sliding seat driving motor drives rubbing leather sliding seat to be moved back and forth along rail plate by eccentric rod gear;Rubber roller body is located at the oblique upper of rubbing leather sliding seat, and rubber roller body and two spacing regulator rotation connections, spacing regulator and husking machine fixed frame are fixed, and the axis and rail plate of rubber roller body are mutually parallel;Rubber roller driving motor is fixed on husking machine fixed frame and its output shaft is connected with rubber roller body chain drive;Through the invention, the peripheral side for realizing rubber roller body can be adjusted relative to the gap of rubbing leather sliding seat according to the size of different Chinese chestnuts, improve adaptability of the equipment to different size Chinese chestnuts.
Description
Technical field
The present invention relates to Chinese chestnut peeling manufacture field more particularly to a kind of Chinese chestnut husking machine, Chinese chestnut debarking system and Chinese chestnuts
Decortication process method.
Background technology
Currently, Chinese chestnut is a kind of nut fruits fruit of the high nutritive value of good in strengthening stomach and tonifying kidney, people use plate in daily life
The general barking method of chestnut is to remove by hand, uses tooth bite-actuated in manual removal process or cuts two ways with knife,
The bite-actuated situation for being susceptible to casing rupture unevenness of tooth often will produce the wound to human hands with the mode that knife is open
Evil, and remove the peel less efficient;In food-processing industry, the predominantly artificial peeling of mode and giant peeling of Chinese chestnut peeling
Method needs the blanching in boiling water by Chinese chestnut, then artificial pinching wherein manually removing the peel, but the Chinese chestnut temperature after blanching is higher,
Artificial peeling labor intensity is big, low production efficiency, the peeling of high pressure water marksmanship refer to first with high-speed rotating blade housing then
Endothelium-denuded is sprayed with giant, such mode endothelium removal cleanliness factor is relatively low, Chinese chestnut badly broken, in addition, also passing through husking machine
Carry out the removal of chestnut peel;Lack it is a kind of disposably by inner skin of Chinese chestnut and crust while removal and removing the peel the high equipment of cleanliness factor,
Lack a kind of production line and manufacturing technique method that peeling cleanliness factor is high simultaneously, main problem existing for husking machine is at present:
(1) between rubbing leather roller and rubbing plate on axis direction without relative movement, rubbing leather consistency is low;
(2) the rubbing leather gap between rubbing leather roller and rubbing plate is non-adjustable, does not adapt to various sizes of Chinese chestnut.
Invention content
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of Chinese chestnut husking machine, Chinese chestnut
Debarking system and Chinese chestnut decortication process method, at least one to solve the above technical problems.
The technical solution that the present invention solves above-mentioned technical problem is as follows, and first aspect present invention provides a kind of Chinese chestnut rubbing leather
Machine, including:Husking machine fixed frame, rail plate, rubbing leather sliding seat, sliding seat driving motor, eccentric rod gear, rubber roller body,
Rubber roller driving motor and two spacing regulators for adjusting spacing between rubber roller body and rubbing leather sliding seat;Rubbing leather sliding seat
It is slidably connected with rail plate, rail plate is fixedly connected on the middle part of husking machine fixed frame, and sliding seat driving motor, which is fixed, to be connected
It is connected on husking machine fixed frame, sliding seat driving motor drives rubbing leather sliding seat reciprocal along rail plate by eccentric rod gear
Movement;Rubber roller body is located at the oblique upper of rubbing leather sliding seat, and the both ends of rubber roller body are rotatablely connected with two spacing regulators respectively,
Spacing regulator is fixedly connected with husking machine fixed frame, and the axis and rail plate of rubber roller body are mutually parallel;Rubber roller driving electricity
Machine is fixedly connected on husking machine fixed frame, and rubber roller driving motor drives rubber roller body to rotate by chain drive.
Specifically, the output shaft of sliding seat driving motor is fixedly connected with one end of eccentric shaft, the other end of eccentric shaft and
One end of connecting rod is hinged, and the other end and rubbing leather sliding seat of connecting rod are hinged.
The beneficial effects of the invention are as follows:By the way that rail plate to be fixedly connected on to the middle part of husking machine fixed frame, realize
It is slidably connected at the lower position of the center of gravity of the rubbing leather sliding seat on rail plate, rubbing leather sliding seat is increased and is back and forth moved along guide rail
Dynamic stability;By the way that rubbing leather sliding seat and rail plate are slidably connected, rubbing leather sliding seat is realized with respect to rubber roller body in glue
Reciprocating movement on roll body axis direction effectively raises the efficiency of rubbing leather, and rubbing leather is more abundant, the carbonization of uncooked chestnut Renhe
The separation degree of epidermis is high;It is located under rail plate by the way that sliding seat driving motor to be fixedly connected on husking machine fixed frame
End, the conduction for reducing the mechanical oscillation that the rotation of sliding seat driving motor generates expand, and make the operating of entire Chinese chestnut husking machine more
Add steady;By being fixed with eccentric shaft on the output shaft of sliding seat driving motor and being connected to rubbing leather sliding seat by connecting rod
On, realizing rubbing leather sliding seat can be along the continual and steady reciprocally swinging of rail plate, while realizing its hunting frequency can
Tonality;By setting rubber roller body to cylinder, and the arc surface on its external cylindrical surface and rubbing leather sliding seat is coaxial, realizes plate
Chestnut is uniformly rubbed in the gap that the two is formed, and be ensure that the consistency for rubbing gap everywhere, is reduced to Chinese chestnut Seed
Crush injury;Rubber roller driving motor provides power source for the rotation of rubber roller body, and has better stability by chain rotation,
The probability smaller that it skids for V belt translation;By the way that rubber roller body is consolidated via spacing regulator and husking machine fixed frame
Fixed connection, the peripheral side for realizing rubber roller body can be adjusted relative to the gap of rubbing leather sliding seat according to the size of different Chinese chestnuts
It is whole, improve adaptability of the equipment to different size Chinese chestnuts.
Based on the above technical solution, the present invention can also be improved as follows.
Further, spacing regulator includes:Fixed frame is fixedly connected with frame, adjusting screw, adjusting nut and sliding company
Connect frame;Fixed frame is fixedly connected on husking machine fixed frame and its upper side is in tilted layout, and is fixedly connected with frame and is fixed on fixation
Frame upper side Middle face, adjusting nut wear to be fixed on and be fixedly connected on frame, adjusting screw be threaded in adjusting nut and
Its lower end and the frame rotation connection that is slidably connected, the frame that is slidably connected are slidably arranged on fixed frame upper side and in adjusting screw
Lower edge is driven to be moved back and forth perpendicular to the direction of rubber roller body axis to adjust the spacing between rubber roller body and rubbing leather sliding seat;Rubber roller
The both ends of body are rotatablely connected with the frame that is slidably connected.
Specifically, further including adjusting handle, adjusting screw passes through one end of fixed frame to be fixed with adjusting handle.
Using the advantageous effect of above-mentioned further scheme:It is slided by two long sides of will be slidably connected frame and fixed frame
Connection realizes the drive lower rubber roller body in the frame that is slidably connected and moves, and realizes the external cylindrical surface of rubber roller and is slided relative to rubbing leather
Rubbing leather gap is adjustable between dynamic seat, improves the adaptability of the Chinese chestnut to different size classifications, can be according to Chinese chestnut reality
The size of grain size carries out the adjustment in rubbing leather gap;By setting adjustment leading screw and adjusting nut and adjusting nut is fixed on fixation
On link, movement to being rotatably connected on the rubber roller body being slidably connected on frame can be carried out by realizing rotation adjusting screw, from
And realize position movement of the rubber roller body between rubbing leather sliding seat;By setting adjusting handle, the difficulty of operation is reduced,
The adjustment of the spacing between rubber roller body and rubbing leather sliding seat can be realized by human hand.
Further, fixed frame is rectangular frame structure, and adjusting is fixed on surface of the frame far from rubber roller body that be slidably connected
Pointer, a long side for adjusting pointer close to fixed frame are arranged.
Using the advantageous effect of above-mentioned further scheme:Pointer is adjusted by setting, realizes the adjustment of rubber roller body both ends
Synchronism reduces the generation of rotation stuck phenomenon caused by the deflection of rubber roller body axis, improves rubber roller body end portion connection bearing
Service life, ensure that the consistency in rubber roller body and rubbing leather sliding seat gap everywhere
Further, further include equal hopper, equal hopper is fixed on the upper end of husking machine fixed frame, the discharge port face of equal hopper
In being fixedly connected with multiple water conservancy diversion on the material inlet of rubber roller body and rubbing leather sliding seat upper end shape, the side of equal hopper contact plate chestnut
The feed inlet of plate, equal hopper is connected with the discharge port of Chinese chestnut high temperature carbonization furnace.
Using the advantageous effect of above-mentioned further scheme:By being provided with multiple lead on the side of equal hopper contact plate chestnut
Flowing plate realizes material and uniformly feeds, and reduces the glue caused by material feeding is too fast or excessively concentrates during rubbing leather
The blocking of roll body and rubbing leather sliding seat reduces the mechanical breakdown for blocking and generating, while reducing rubbing leather in the process to Chinese chestnut Seed
Caused by damage.
Further, deflector is in the shape of the letter V, and multiple deflectors are distributed on the side of equal hopper contact plate chestnut and its open end
Towards the direction of material inlet.
Using the advantageous effect of above-mentioned further scheme:By the way that deflector is designed as V-shaped, difficulty of processing is low, leads
It is good to flow effect, water conservancy diversion rate is high, while avoiding blocking accumulation of the Chinese chestnut on deflector.
Second aspect of the present invention provides a kind of Chinese chestnut debarking system, includes first aspect present invention offer any one
The Chinese chestnut Chinese chestnut husking machine of technical solution further includes:Raw material bucket, the first feeder, Chinese chestnut high temperature carbonization furnace, the second feeder,
Potcher, vibrating screener sterilize and aerobic fermentation tank and select transport platform;The feed inlet of raw material bucket and the first feeder is connected, and first
The discharge port of feeder is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace, the discharge port and Chinese chestnut husking machine of Chinese chestnut high temperature carbonization furnace
Feed inlet be connected, the feed inlet of the discharge port of Chinese chestnut husking machine and the second feeder is connected, the discharge port of the second feeder and
The feed inlet of potcher is connected, and the discharge port of potcher is connected with the feed inlet of vibrating screener, the discharge port of vibrating screener
It is connected with the feed inlet of sterilizing aerobic fermentation tank, the discharge port for the aerobic fermentation tank that sterilizes is connected with the feed inlet for selecting transport platform.
The beneficial effects of the invention are as follows:Raw material bucket provides material memory space for the Chinese chestnut that do not remove the peel;By by first
The feed inlet of feeder is connected with raw material bucket, realizes the defeated of the uncooked chestnut that do not remove the peel in raw material bucket according to command speed
It send;By the way that the discharge port of the first feeder is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace, realizes and stablize uncooked chestnut
It is delivered to the carbonization treatment of the uncooked chestnut epidermis after Chinese chestnut high temperature carbonization furnace is heated at high temperature;By by Chinese chestnut high temperature carbonization furnace
Discharge port be connected with the feed inlet of Chinese chestnut husking machine, realize by the uncooked chestnut after high temperature cabonization Chinese chestnut husking machine carbonization after
Epidermis and chestnut kernel rubbing separation;By the way that the feed inlet of the discharge port of Chinese chestnut husking machine and the second feeder is connected
Logical, the mixture for realizing the carbonization epidermis and uncooked chestnut benevolence that are handled via Chinese chestnut husking machine is conveyed to potcher;It is floating
Under the action of washing machine, the separation that carbonization epidermis and uncooked chestnut benevolence is carried out using buoyancy is realized;By by the discharge port of potcher
It is connected with the feed inlet of vibrating screener, realizes the removal of vibration again that surface is stained with and does not remove clean carbonization epidermis;
By the way that the discharge port of vibrating screener is connected with the feed inlet of sterilizing aerobic fermentation tank, realize that will to vibrate purified uncooked chestnut defeated
It send and carries out sterilizing and maturation process into sterilizing aerobic fermentation tank, uncooked chestnut is processed as ripe Chinese chestnut Seed;Pass through the aerobic fermentation tank that will sterilize
Discharge port is connected with the feed inlet for selecting transport platform, realizes such as damaged journey that will be adulterated in the ripe Chinese chestnut Seed after curing that sterilizes
Effectively removing for the Chinese chestnut Seed greatly and to addle is spent, the qualification rate of product is improved, improves the shelf-life of ripe Chinese chestnut Seed.
Based on the above technical solution, the present invention can also be improved as follows.
Further, Chinese chestnut high temperature carbonization furnace includes:Be carbonized furnace shell, multiple heating tubes for chestnut peel to be carbonized, guarantor
Warm heat insulation cylinder, helical feed roller, carbide furnace fixed frame, drum drive motor, drive sprocket and driven chain wheel rim;Insulation
Jacket casing is located at the outside of helical feed roller, and carbonization furnace shell is set in the outside of insulation cylinder, insulation cylinder and carbonization
It is fixedly connected, is rotatablely connected between helical feed roller and carbonization furnace shell, multiple heating tubes are along helical feed between furnace shell
The axis direction of roller is uniformly arranged in the cavity between insulation cylinder and helical feed roller;Carbonization furnace shell is fixed
In the upper end of carbide furnace fixed frame, drum drive motor is fixed on the lower section for being located at carbide furnace shell on carbide furnace fixed frame, drives
Movable sprocket is fixedly connected on the output shaft of drum drive motor, and driven sprocket snare, which is set, is fixedly connected on helical feed roller
One end, drive sprocket and driven chain wheel rim are connected by chain;Helical feed roller is made of barrel and helical blade, roller
Body is round tubular structure, offers multiple diathermanous holes on the tube wall of barrel, multiple diathermanous holes are evenly distributed on barrel
On tube wall, helical blade is fixedly connected on the inner wall of barrel;Heating tube is Elema.
Using the advantageous effect of above-mentioned further scheme:By the way that heat insulation layer is arranged in the outside of helical feed roller,
The maximum utilization to the heat of heating tube is realized, while the high temperature for reducing heating tube generation is transmitted to carbonization furnace shell
The discomfort of caused operating personnel's body on body reduces shadow of the high temperature to high temperature carbonization furnace ambient temperature of heating tube generation
It rings, while eliminating the heat because of high-temperature heating pipe to the damage of fixed non-refractory electronic device and circuit on carbonization furnace shell
It is bad;By connecting helical feed roller with carbide furnace housing into rotation, realize to the uncooked chestnut in helical feed roller
The stir-frying of benevolence keeps the carbonization of the crust and endothelium on each surface of Chinese chestnut more uniform, reduces the excessively high caused plate of local temperature
The burned carbonization of chestnut, while realizing the output after Chinese chestnut Seed carbonization;By helical feed roller and insulation cylinder it
Between be uniformly arranged multiple heating tubes, realize the high temperature cabonization of all Chinese chestnuts in helical feed roller, improve helical feed
The utilization rate of roller can accommodate a large amount of Chinese chestnut while be carbonized, and carbonization is efficient;Technical scheme of the present invention realizes once
Property by the outside of Chinese chestnut Seed endothelium and crust carbonization removal, removal cleanliness factor it is high, while the separating difficulty of Chinese chestnut Seed and chestnut peel
Low, due to that can be carried out at the same time the epidermis carbonization treatment of a large amount of Chinese chestnuts, production efficiency is high;It is round tubular by the way that barrel to be designed as
Structure reduces the rotary inertia of barrel;By opening up multiple diathermanous holes on cylinder wall, improves and heating tube is generated
The utilization rate of high temperature reduces the consumption of power cost, and electric energy is saved for not opening up diathermanous hole, is inhaled convenient for Chinese chestnut
The heat that heating tube generates is received, carbonisation is rapider, more efficient, and carbonization uniformity is good, and epidermis is carbonized on the outside of Chinese chestnut Seed
Consistency of thickness is good;By being fixedly connected with helical blade in barrel inner wall, realizes the Chinese chestnut in barrel and be carbonized
While be carbonized after Chinese chestnut be fed forward, after Chinese chestnut enters roller, be carbonized one on one side under the action of helical blade
Side, which is advanced, to be conveyed, and production efficiency is improved;By that will be carbonized, furnace shell is fixed on carbide furnace fixed frame, reduces high temperature cabonization
Stove contacts the heat loss that ground generates, while providing stable brace foundation for carbonization furnace shell and its internal part;It is logical
It crosses and is arranged with driven chain wheel rim in the peripheral side of helical feed roller, simplify the drive mechanism that bolt conveying rolls, avoid
To the obstruction of Chinese chestnut material conveying, meanwhile, variable transmission ratio is provided, can be carried out according to the carbonization time needed for Chinese chestnut driven
The replacement of chain wheel rim;By the resting barrel driving motor on carbide furnace fixed frame and by drive sprocket by power transmission to spiral shell
Conveying cylinder is revolved, the stable rotation of helical feed roller is realized, the slipping phenomenon in rotation process is reduced by chain drive
Generation;It is primary raw material that Elema, which is with high-purity green hexagonal carborundum, by certain material than processing base, through 2200 DEG C of height
Warm silication recrystallization is sintered and manufactured rodlike, the nonmetallic high-temperature electric heat element of tubulose.Normal use temperature in oxidizing atmosphere
Up to 1450 DEG C, continuous use was up to 2000 hours;Elema temperature in use is high, has high temperature resistant, anti-oxidant, corrosion-resistant, liter
The features such as warm fast, long lifespan, high temperature deformation small, convenient to install and maintain, and have good chemical stability;By in Chinese chestnut high temperature
Elema is set in carbide furnace, accurate steady temperature can be obtained, and can be needed by curve automatic temperature-control according to production technology.
Not only facilitated using Elema heating, but also safe and reliable.
Further, potcher includes:Skin wind turbine and setting gauge, striker plate, are blown at the first conveying device in rinsing pond;First
Conveying device one end extend into rinsing pond bottom of pond, the other end stretch out rinsing pond open end and with vibrating screener into
Material mouth connects;Rinsing pond, which is located to set away from the side of the first conveying device direction of travel, offers Pai Pikou, and row's skin mouth is close
The side of first conveying device is provided with setting gauge, the side wall rotation connection of setting gauge and rinsing pond;Setting gauge and first defeated
It send and is provided with striker plate between the external part of device, striker plate is fixedly connected on the madial wall in rinsing pond, under striker plate
It is provided with gap between the conveyor surface of contact Chinese chestnut Seed on edge and the first conveying device;Striker plate is close to the side of setting gauge
It is fixedly connected with and blows skin wind turbine, the fan outlet for blowing skin wind turbine is arranged towards setting gauge;Be evenly arranged on setting gauge more with
In the broach for the chestnut peel for stirring floating.
Using the advantageous effect of above-mentioned further scheme:By the way that uncooked chestnut Renhe carbonization epidermis mixture is delivered to rinsing
In pond, takes full advantage of the buoyancy of water and detach the epidermis residue after carbonization that uncooked chestnut Renhe is rubbed;Pass through
The first conveying device is set in rinsing pond, realizes the uncooked chestnut obtained after uncooked chestnut Renhe carbonization epidermis mixture separation
The output of benevolence;By the way that setting gauge is arranged, the epidermis shell after the carbonization of the water surface will be swum in by, which realizing, is dialled from via arranging skin
Rinsing pond is discharged in mouth, and the carbonization exocuticle that the uncooked chestnut Renhe rubbing to be continuously delivered to rinsing pond is fallen, which provides to float, to be divided
From space;By be arranged striker plate and by the lower edge of striker plate and the first conveying device contact Chinese chestnut Seed conveyor surface it
Between be provided with gap, avoid the carbonization epidermis mixing with the uncooked chestnut benevolence after sedimentation again swum on liquid level, reduce
The percentage of impurity of the uncooked chestnut benevolence of potcher output;By striker plate be fixedly connected with close to the side of setting gauge blow skin wind turbine and
Its fan outlet blows to setting gauge, improves the velocity of discharge of the epidermis shell after swimming in the carbonization of the water surface, reduces simultaneously
The mixing again of itself and the uncooked chestnut benevolence after sedimentation;By being provided with broach on setting gauge, the operating resistance of setting gauge is reduced
Power, the row's of improving skin efficiency.
Further, vibrating screener includes:Vibrating screen fixed frame, shaker body, toggle, vibrating screen motor
With more spray tubes;Shaker body is slidably connected at the upper end of vibrating screen fixed frame, and vibrating screen motor is fixedly connected on vibration
It sieves and is located on fixed frame on the position below shaker body, the output shaft of vibrating screen motor and the crank end of toggle
Connection, the connecting-rod head of toggle and the lower end of shaker body are hinged, and more spray tubes are arranged in shaker body
It surface and is fixedly connected with vibrating screen fixed frame, spray tube offers multiple water jets close to the side of shaker body.
Using the advantageous effect of above-mentioned further scheme:By the way that shaker body is slidably connected at vibrating screen fixed frame
On, improve the stability in shaker body vibration processes;By the way that vibrating screen motor is fixedly connected on vibrating screen fixed frame
It is upper to reduce the conduction of the vibration during power operation positioned at the lower section of shaker body, at the same because motor have it is larger
Weight reduces the center of gravity of vibrating screener and makes in its course of work more stationarity;By using toggle reality
The stirring in designated magnitude to shaker body is showed, toggle is simple in structure, and motion continuity is good;Pass through vibration
Sieve the up-down vibration of ontology, effective removal is mingled in via the solid impurity in potcher treated uncooked chestnut benevolence;Pass through
More spray tubes are set in shaker body, realizes and the uncooked chestnut benevolence in vibration processes is rinsed, it is effective to remove
It is sticked to the impurity and carbonization epidermis residue on uncooked chestnut benevolence surface.
Further, heating device is provided in the cavity to sterilize in aerobic fermentation tank and for the Chinese chestnut after curing that will sterilize from going out
Second conveying device of bacterium aerobic fermentation tank output, heating device are located at the downside of the second conveying device, and sterilizing aerobic fermentation tank upper end is fixed
It is connected with steam cover;One end of second conveying device is connected with the discharge port of vibrating screener and extend into sterilizing aerobic fermentation tank,
The other end stretches out sterilizing aerobic fermentation tank and is connected with the feed inlet for selecting transport platform;It selects and is provided with third conveying device in transport platform
With multiple impurity hoppers, multiple impurity hoppers are evenly distributed in the both sides of third conveying device direction of travel;First feeder
It is chain scraper conveyor or screw conveyor or net chain conveyor with the second feeder;First conveying device, the second conveying device
It is chain scraper conveyor or net chain conveyor with third conveying device.
Using the advantageous effect of above-mentioned further scheme:By the way that heating device is arranged in sterilizing aerobic fermentation tank, realize pair
The continuous heating of water in sterilizing aerobic fermentation tank, ensure that uncooked chestnut can be ripened in time;By being arranged in the aerobic fermentation tank that sterilizes
Second conveying device realizes in maturing process and timely exports the Chinese chestnut cured, and it is long to reduce the Chinese chestnut curing time
The case where caused Chinese chestnut taste bad, occurs;By being fixedly connected with steam cover in the upper end of sterilizing aerobic fermentation tank, effectively subtract
The speed for having lacked heat loss, improves the efficiency of Chinese chestnut curing, while reducing the consumption of electric energy, realizes hot in aerobic fermentation tank
It can utilize to the greatest extent;By will be exported via sterilizing aerobic fermentation tank Chinese chestnut Seed after curing to transport platform is selected, realize pair
Ripe Chinese chestnut Seed selects classification, by the way that third conveying device is arranged and is fixed with impurity hopper in both sides, realizes transmission process
The collection of the removal of ripe Chinese chestnut Seed and substandard product that is middle that level of breakage is big and addling, improves the health in operation workshop
Tidiness.
Third aspect present invention provides a kind of Chinese chestnut decortication process method, including second aspect of the present invention provide it is arbitrary
A kind of Chinese chestnut debarking system, it is further comprising the steps of:
S1, it will select, clean and dry that treated that belt leather uncooked chestnut pours into raw material bucket by classification, according to classification ruler
The rubbing leather gap of very little adjustment Chinese chestnut husking machine;
S2, the uncooked chestnut in raw material bucket is delivered to via the first feeder in Chinese chestnut high temperature carbonization furnace and heats carbonization, plate
Between the temperature of chestnut high temperature carbonization furnace is 1000 DEG C -1100 DEG C, heating carbonization time of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace is
25 seconds;
S3, rubbing removal carbonization in Chinese chestnut husking machine will be delivered to via the Chinese chestnut after Chinese chestnut high temperature carbonization furnace carbonization treatment
Chinese chestnut exocuticle, obtain Chinese chestnut Seed and be carbonized exocuticle mixture;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder in potcher, will be swum in
The carbonization exocuticle of the water surface is transferred to, and the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is obtained;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener, Chinese chestnut Seed is sticked to by vibrating removal
On do not remove clean carbonization exocuticle, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut
Benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank carries out sterilizing maturation process, the water in the aerobic fermentation tank that sterilizes
Temperature is 100 DEG C, and the sterilizing maturation process time is 2-4 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform, hand picking removal degree of crushing is big and addles ripe Chinese chestnut Seed partly
Finished product obtains qualified ripe Chinese chestnut Seed semi-finished product.
The beneficial effects of the invention are as follows:By carrying out Chinese chestnut successively to select classification, help to realize in follow-up rubbing leather work
The consistency of rubbing leather degree in skill avoids the non-uniform phenomenon of the rubbing leather caused by Chinese chestnut size disparity is excessive from occurring, pass through by
Belt leather uncooked chestnut cleans, and reduces the sundries such as the soil adulterated in belt leather uncooked chestnut and branch leaf, by by belt leather uncooked chestnut
It dries, reduces the non-uniform situation hair of the carbonizing degree caused by moisture is contained on belt leather uncooked chestnut surface during high temperature cabonization
It is raw, while reducing the consumption of electric energy, by adjusting the rubbing leather gap of Chinese chestnut husking machine, improves and different size Chinese chestnuts are fitted
Ying Xing;It is carbonized 25 seconds, is realized in 1000 DEG C of -1100 DEG C of heating by the way that belt leather uncooked chestnut to be delivered in Chinese chestnut high temperature carbonization furnace
Disposably the crust and endothelium of the exocuticle of belt leather uncooked chestnut i.e. Chinese chestnut are disposably carbonized, are convenient for follow-up rubbing leather technique
Middle to remove crust and endothelium simultaneously, the removal cleanliness factor of Chinese chestnut crust and endothelium is high;By the way that the Chinese chestnut after surface carbonation is defeated
Send into Chinese chestnut husking machine carry out rubbing leather processing, effectively by Chinese chestnut Seed and carbonization after Chinese chestnut crust and endothelium detach, separation
It is efficient;The mixture of the Chinese chestnut Seed handled via Chinese chestnut husking machine and carbonization exocuticle is delivered in potcher, is had
The buoyancy using water of effect removes carbonization exocuticle, is stained with a small amount of chestnut peel and the uncooked chestnut benevolence containing a small amount of carbonized residue is sunk
It forms sediment the bottom into potcher;The uncooked chestnut benevolence of uncooked chestnut benevolence and a small amount of carbonized residue that previous step is obtained is in vibration screening
Be carbonized epidermis and a small amount of carbonized residue vibration and sieve by vibrating screen will be effectively sticked in uncooked chestnut benevolence under the action of machine
It is elected to be with removing, to obtain clean uncooked chestnut benevolence;Pass through 100 DEG C of the boiling in the aerobic fermentation tank that sterilizes by clean uncooked chestnut benevolence
Boiling 2-4 minutes in water, thoroughly the uncooked part of uncooked chestnut benevolence can be cooked, while having killed and being attached to the thin of Chinese chestnut Seed
Bacterium and fungi;By the Chinese chestnut Seed that ripe Chinese chestnut Seed is crushed and is addled through artificial removal in conveying cull board, ripe plate is improved
The quality of chestnut, while the shelf-life of ripe Chinese chestnut Seed is extended, avoid the Chinese chestnut that quality is intact caused by the Chinese chestnut Seed to addle
The pollution of Chinese chestnut Seed that benevolence is addled, meanwhile, it is removed by hand picking, the qualification rate of ripe Chinese chestnut Seed is high, quality and in good taste.
Description of the drawings
Fig. 1 is a kind of front view of Chinese chestnut debarking system of the present invention;
Fig. 2 is a kind of vertical view of Chinese chestnut debarking system shown in FIG. 1;
Fig. 3 be the present invention a kind of Chinese chestnut debarking system in Chinese chestnut high temperature carbonization furnace front view;
Fig. 4 is the right view of Chinese chestnut high temperature carbonization furnace in a kind of Chinese chestnut debarking system shown in Fig. 3;
Fig. 5 be the present invention a kind of Chinese chestnut debarking system in Chinese chestnut high temperature carbonization furnace helical feed roller front view;
Fig. 6 is that the left side of the helical feed roller of Chinese chestnut high temperature carbonization furnace in a kind of Chinese chestnut debarking system shown in fig. 5 is cutd open
View;
Fig. 7 is a kind of front view of Chinese chestnut husking machine of the present invention;
Fig. 8 is a kind of right view of Chinese chestnut husking machine shown in Fig. 7;
Fig. 9 is a kind of vertical view of Chinese chestnut husking machine shown in Fig. 7;
Figure 10 is a kind of rubber roller body structure chart of Chinese chestnut husking machine of the present invention;
Figure 11 is a kind of eccentric shaft structure figure of Chinese chestnut husking machine of the present invention;
Figure 12 is a kind of rubbing leather sliding seat isometric front view of Chinese chestnut husking machine of the present invention;
Figure 13 is a kind of rubbing leather sliding seat rear isometric view of Chinese chestnut husking machine of the present invention;
Figure 14 is a kind of equal hopper front view of Chinese chestnut husking machine of the present invention;
Figure 15 is a kind of equal hopper vertical view of Chinese chestnut husking machine shown in Figure 14;
Figure 16 be the present invention a kind of Chinese chestnut debarking system in potcher front view;
Figure 17 be the present invention a kind of Chinese chestnut debarking system in potcher setting gauge structure chart;
Figure 18 be the present invention a kind of Chinese chestnut debarking system in vibrating screener front view;
Figure 19 be the present invention a kind of Chinese chestnut debarking system in sterilize aerobic fermentation tank front view;
Figure 20 selects the front view of transport platform in a kind of Chinese chestnut debarking system for the present invention;
Figure 21 is the vertical view that transport platform is selected in a kind of Chinese chestnut debarking system shown in Figure 20;
Figure 22 is a kind of spacing regulator structure chart of Chinese chestnut husking machine of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows:
1, raw material bucket, the 2, first feeder, 3, Chinese chestnut high temperature carbonization furnace, 4, Chinese chestnut husking machine, the 5, second feeder, 6, drift
Washing machine, 7, vibrating screener, 8, sterilizing aerobic fermentation tank, 9, select transport platform, 10, carbonization furnace shell, 11, heating tube, 12, thermal insulation separation
Hot cylinder, 13, barrel, 14, helical blade, 15, diathermanous hole, 16, carbide furnace fixed frame, 17, driven chain wheel rim, 18, drive chain
Wheel, 19, husking machine fixed frame, 20, rail plate, 21, rubbing leather sliding seat, 22, sliding seat driving motor, 23, eccentric shaft, 24,
Connecting rod, 25, rubber roller body, 26, rubber roller driving motor, 27, arc surface, 28, equal hopper, 29, deflector, 30, rinsing pond, 31,
First conveying device, 32, setting gauge, 33, striker plate, 34, blow skin wind turbine, 35, broach, 36, vibrating screen fixed frame, 37, vibration
Sieve ontology, 38, toggle, 39, vibrating screen motor, 40, spray tube, the 41, second conveying device, 42, steam cover, 43,
Third conveying device, 44, impurity hopper, 45, spacing regulator, 46, adjusting handle, 47, fixed frame, 48, adjusting screw,
49, adjusting nut, 50, be fixedly connected with frame, 51, be slidably connected frame, 52, adjust pointer.
Specific implementation mode
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in figs. 7 to 9, a kind of Chinese chestnut husking machine in the present embodiment of first aspect present invention, including:Husking machine
Fixed frame 19, rail plate 20, rubbing leather sliding seat 21, sliding seat driving motor 22, eccentric rod gear, rubber roller body 25, rubber roller
Driving motor 26 and two spacing regulators 45 for adjusting spacing between rubber roller body 25 and rubbing leather sliding seat 21;Rubbing leather is slided
Dynamic seat 21 and rail plate 20 are slidably connected, and rail plate 20 is fixedly connected on the middle part of husking machine fixed frame 19, and sliding seat drives
Dynamic motor 22 is fixedly connected on husking machine fixed frame 19, and sliding seat driving motor 22 drives rubbing leather to slide by eccentric rod gear
Dynamic seat 21 is moved back and forth along rail plate 20;Rubber roller body 25 is located at the oblique upper of rubbing leather sliding seat 21, the both ends point of rubber roller body 25
It is not rotatablely connected with two spacing regulators 45, spacing regulator 45 is fixedly connected with husking machine fixed frame 19, rubber roller body
25 axis and rail plate 20 is mutually parallel;Rubber roller driving motor 26 is fixedly connected on husking machine fixed frame 19, and rubber roller drives
Dynamic motor 26 drives rubber roller body 25 to rotate by chain drive.
It is tied specifically, spacing regulator 45 can be clamped by cooperations such as hydraulic cylinder, nut screw and rack-and-pinion
The form of structure is process, and the output shaft of sliding seat driving motor 22 is fixedly connected with one end of eccentric shaft 23, eccentric shaft 23
One end of the other end and connecting rod 24 is hinged, and the other end and rubbing leather sliding seat 21 of connecting rod 24 are hinged;Rubbing leather sliding seat 21 it is oblique on
Side offers arc surface 27, and rubber roller body 25 is located at the oblique upper of arc surface 27, and rubber roller body 25 is cylinder, the outer circle of rubber roller body 25
Cylinder and arc surface 27 are coaxial, are provided with less than between Chinese chestnut average grain diameter between the external cylindrical surface and arc surface 27 of rubber roller body 25
Gap, rubber roller driving motor 26 are fixedly connected on the lower section for being located at rail plate 20 on husking machine fixed frame 19;Husking machine fixed frame
19 are formed using any one soldering in rectangular steel pipe, angle steel or channel steel, and 21 lower end of rubbing leather sliding seat is fixedly connected with cunning
Block, sliding block can reciprocatingly slide on rail plate 20, and to avoid rubbing leather sliding seat 21 from falling off in the vertical direction, sliding rail can be with
It is fabricated to the wedge structure that cross-sectional width is gradually reduced from top to bottom;Sliding seat driving motor 22 uses frequency-conversion alternating current motor, electricity
Machine output shaft, which is bolted, is fixed with eccentric shaft 23;Rubber roller body 25 uses made of rubber, can also be in steel rod appearance
The form of rubber sleeve is fixed in face, for increasing friction force degree, if can be in the uniformly setting dry rub of the peripheral side of rubber roller body 25
Rub protrusion with the hands, the shape for rubbing protrusion can be the protrusion of hemispherical either round and smooth curve form.
In a kind of preferred embodiment, a diameter of 404mm of rubber roller body 25, circular arc camber on rubbing leather sliding seat 21
Radius is 232mm, and the spacing between 25 external cylindrical surface of rubber roller body and circular arc camber is 20mm, deviates from circular arc in rubbing leather sliding seat 21
The side of curved surface is welded with multiple reinforcing ribs, and 28304 stainless steel of equal hopper is made, and it is trapezoidal, ladder that it, which contacts the tablet of Chinese chestnut,
The big end of shape is close to the material inlet of 27 upper end shape of rubber roller body 25 and arc surface, the lateral outer edge weldering of the contact Chinese chestnut of equal hopper 28
It is connected to the backplate vertically with the side, in order to reduce falling of being generated in Chinese chestnut transmission process, eccentric shaft 23 is by first
Shaft part and the second shaft part are separately fixed at connecting shaft both sides and are formed, and the spacing of the axis of the first shaft part and the second shaft part is 45mm.
The advantageous effect of the present embodiment is:By the way that rail plate 20 to be fixedly connected on to the middle part of husking machine fixed frame 19,
The lower position for realizing the center of gravity for the rubbing leather sliding seat 21 being slidably connected on rail plate 20, increases rubbing leather sliding seat 21
The stability moved back and forth along guide rail;By the way that rubbing leather sliding seat 21 and rail plate 20 are slidably connected, rubbing leather sliding is realized
Opposite reciprocating movement of the rubber roller body 25 on 25 axis direction of rubber roller body of seat 21, effectively raises the efficiency of rubbing leather, rubbing leather is more
Add fully, the separation degree of the epidermis of uncooked chestnut Renhe carbonization is high;By the way that sliding seat driving motor 22 is fixedly connected on rubbing leather
It is located at the lower end of rail plate 20 on machine fixed frame 19, reduces the biography for the mechanical oscillation that the rotation of sliding seat driving motor 22 generates
Expansion is led, keeps the operating of entire Chinese chestnut husking machine 4 more steady;By being fixed on the output shaft of sliding seat driving motor 22
Eccentric shaft 23 is simultaneously connected to by connecting rod 24 on rubbing leather sliding seat 21, and realizing rubbing leather sliding seat 21 can be along rail plate 20
Continual and steady reciprocally swinging, while realizing its hunting frequency adjustability;By setting rubber roller body 25 to cylinder, and its
Arc surface 27 on external cylindrical surface and rubbing leather sliding seat 21 is coaxial, realizes Chinese chestnut Seed and is uniformly rubbed in the gap that the two is formed
It rubs with the hands, ensure that the consistency for rubbing gap everywhere, reduce the crush injury to Chinese chestnut Seed;Rubber roller driving motor 26 is rubber roller body
25 rotation provides power source, and has better stability by chain rotation, the machine that it skids for V belt translation
Rate smaller;By the way that rubber roller body 25 to be fixedly connected via spacing regulator 45 with husking machine fixed frame 19, rubber roller body is realized
25 peripheral side can be adjusted relative to the gap of rubbing leather sliding seat 21 according to the size of different Chinese chestnuts, improve equipment pair
The adaptability of different size Chinese chestnuts.
As shown in figure 22, a kind of Chinese chestnut husking machine in some optional embodiments, spacing regulator 45 include:Gu
Determine frame 47, be fixedly connected with frame 50, adjusting screw 48, adjusting nut 49 and the frame 51 that is slidably connected;Fixed frame 47 is fixedly connected
On husking machine fixed frame 19 and its upper side is in tilted layout, and is fixedly connected with frame 50 and is fixed in the middle part of 47 upper side of fixed frame,
Adjusting nut 49 wears to be fixed on and be fixedly connected on frame 50, adjusting screw 48 be threaded in adjusting nut 49 and its lower end with
The frame 51 that is slidably connected is rotatablely connected, and the frame 51 that is slidably connected is slidably arranged on 47 upper side of fixed frame and in adjusting screw 48
Between driving lower edge to be moved back and forth perpendicular to the direction of 25 axis of rubber roller body to adjust between rubber roller body 25 and rubbing leather sliding seat 21
Away from;The both ends of rubber roller body 25 are rotatablely connected with the frame 51 that is slidably connected.
Specifically, further including adjusting handle 46, adjusting screw 48 passes through one end of fixed frame 47 to be fixed with adjusting handle
46;Fixing in above-described embodiment and the one kind being fixedly connected in referring to being bolted or riveting adjust the end of pointer 52
Portion is in pointed shape, and is provided with graduation mark in the corresponding long side for adjusting the fixed frame 47 that 52 tip of pointer is directed toward.
Using the advantageous effect of above-described embodiment:It is slided by two long sides of will be slidably connected frame 51 and fixed frame 47
Connection realizes the drive lower rubber roller body 25 in the frame 51 that is slidably connected and moves, realize 25 external cylindrical surface of rubber roller body relative to
Rubbing leather gap is adjustable between rubbing leather sliding seat 21, improves the adaptability of the Chinese chestnut to different size classifications, can basis
The size of Chinese chestnut actual particle size carries out the adjustment in rubbing leather gap;By the way that adjusting screw 48 and adjusting nut 49 is arranged and spiral shell will be adjusted
Mother 49, which is fixed on, to be fixedly connected on frame 50, and realizing rotation adjusting screw 48 can carry out to being rotatably connected on the frame 51 that is slidably connected
On rubber roller body 25 movement, to realize rubber roller body 25 between rubbing leather sliding seat 21 position movement;Pass through setting
Adjusting handle 46 reduces the difficulty of operation, and the spacing between rubber roller body 25 and rubbing leather sliding seat 21 can be realized by human hand
Adjustment.
As shown in figure 22, a kind of Chinese chestnut husking machine in some optional embodiments, fixed frame 47 are rectangular frame
Structure is fixed on surface of the frame 51 far from rubber roller body 25 that be slidably connected and adjusts pointer 52, adjusts pointer 52 close to fixed frame
47 long side setting.
Using the advantageous effect of above-described embodiment:Pointer 52 is adjusted by setting, realizes the adjustment of 25 both ends of rubber roller body
Synchronism reduces the generation of rotation stuck phenomenon caused by the deflection of 25 axis of rubber roller body, improves the connection of 25 end of rubber roller body
The service life of bearing ensure that the consistency in rubber roller body 25 and rubbing leather sliding seat 21 gap everywhere.
As shown in Fig. 8, Figure 14 and Figure 15, a kind of Chinese chestnut husking machine in some optional embodiments, further includes homocline
Bucket 28, equal hopper 28 is fixed on the upper end of husking machine fixed frame 19, and the discharge port of equal hopper 28 is right against rubber roller body 25 and rubbing leather
The material inlet of 21 upper end shape of sliding seat, equal hopper 28 contact Chinese chestnut side on be fixedly connected with multiple deflectors 29, homocline
The feed inlet of bucket 28 is connected with the discharge port of Chinese chestnut high temperature carbonization furnace 3.
Specifically, deflector 29 is bolted or soldering is fixed on equal hopper 28.
Using the advantageous effect of above-described embodiment:By being provided with multiple water conservancy diversion on the side that equal hopper 28 contacts Chinese chestnut
Plate 29 realizes material and uniformly feeds, and reduces the glue caused by material feeding is too fast or excessively concentrates during rubbing leather
The blocking of roll body 25 and rubbing leather sliding seat 21 reduces the mechanical breakdown for blocking and generating, while reducing rubbing leather in the process to plate
Damage caused by chestnut.
As shown in figure 14, a kind of Chinese chestnut husking machine in some optional embodiments, deflector 29 is in the shape of the letter V, multiple
Deflector 29 is distributed on the side of the contact Chinese chestnut of equal hopper 28 and its open end is towards the direction of material inlet.
Specifically, V-shaped deflector 29 uses integrally formed structure, it can be that casting is formed, can also be bending shape
At two sides of V-shaped outwardly protrude.
Using the advantageous effect of above-described embodiment:By the way that deflector 29 is designed as V-shaped, difficulty of processing is low, water conservancy diversion
Effect is good, and water conservancy diversion rate is high, while avoiding blocking accumulation of the Chinese chestnut on deflector 29.
As Figure 1-Figure 2, a kind of Chinese chestnut debarking system in the present embodiment of second aspect of the present invention, including above-mentioned
It anticipates a kind of Chinese chestnut husking machine 4 of embodiment, further includes:Raw material bucket 1, the first feeder 2, Chinese chestnut high temperature carbonization furnace 3, the second feeding
Machine 5, potcher 6, vibrating screener 7, sterilizing aerobic fermentation tank 8 and select transport platform 9;The feed inlet of raw material bucket 1 and the first feeder 2
It is connected, the discharge port of the first feeder 2 is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace 3, the discharge port of Chinese chestnut high temperature carbonization furnace 3
It is connected with the feed inlet of Chinese chestnut husking machine 4, the feed inlet of the discharge port of Chinese chestnut husking machine 4 and the second feeder 5 is connected, on second
The discharge port of material machine 5 is connected with the feed inlet of potcher 6, and the discharge port of potcher 6 is connected with the feed inlet of vibrating screener 7,
The discharge port of vibrating screener 7 with sterilizing aerobic fermentation tank 8 feed inlet be connected, sterilize aerobic fermentation tank 8 discharge port with select transport platform 9
Feed inlet be connected.
Specifically, raw material bucket 1 is the shell structure of upper end opening, the first feeder 2 and the second feeder 5 convey for carrier bar
One kind in machine or screw conveyor, which can also be other, can transport the conveying mechanism of Chinese chestnut material;4 energy of Chinese chestnut husking machine
It is enough to realize by rotating and knead the mask work of the Chinese chestnut Seed of the Chinese chestnut after carbonization and carbonization exocuticle;Potcher 6 is can
Realize the equipment that the carbonization exocuticle for falling Chinese chestnut Seed and rubbing is detached by the difference of buoyancy;Vibrating screener 7 uses
Sorting mechanism in the prior art carries out adaptability repacking, and it is the sieve less than Chinese chestnut Seed aperture that sieve, which is customized to aperture,;Sterilizing
The constant boiling water of sustainable supply temperature in aerobic fermentation tank 8, the killing of bacterium is carried out by high temperature sterilization, while passing through the continuous of boiling water
The curing of Chinese chestnut is realized in boiling;Transport platform 9 is selected using the device that can convey ripe Chinese chestnut Seed, such as conveyer belt etc. is selected defeated
Platform 9 is sent to need human assistance that could complete to select work;Connected in above-described embodiment refers to abutting between either shell
Be fixedly connected, do not fallen with material for be connected complete standard.
The advantageous effect of the present embodiment is:Raw material bucket 1 provides material memory space for the Chinese chestnut that do not remove the peel;By by
The feed inlet of one feeder 2 is connected with raw material bucket 1, realizes the uncooked chestnut that do not remove the peel in raw material bucket 1 according to command speed
Conveying;By the way that the discharge port of the first feeder 2 is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace 3, realize uncooked chestnut
The stable carbonization treatment for being delivered to the uncooked chestnut epidermis after Chinese chestnut high temperature carbonization furnace 3 is heated at high temperature;By by Chinese chestnut height
The discharge port of warm carbide furnace 3 is connected with the feed inlet of Chinese chestnut husking machine 4, realizes and rub the uncooked chestnut after high temperature cabonization in Chinese chestnut with the hands
The rubbing separation of epidermis and chestnut kernel after the carbonization of skin machine 4;By by the discharge port of Chinese chestnut husking machine 4 and the second feeder 5
Feed inlet be connected, realize the mixture that obtained carbonization epidermis and uncooked chestnut benevolence are handled via Chinese chestnut husking machine 4 to drift
Washing machine 6 conveys;Under the action of potcher 6, the separation that carbonization epidermis and uncooked chestnut benevolence is carried out using buoyancy is realized;Passing through will
The discharge port of potcher 6 is connected with the feed inlet of vibrating screener 7, realizes surface being stained with and does not remove clean carbonization epidermis
Vibration again removal;By the way that the discharge port of vibrating screener 7 is connected with the feed inlet of sterilizing aerobic fermentation tank 8, realizing will shake
Dynamic purified uncooked chestnut is delivered in sterilizing aerobic fermentation tank 8 and carries out sterilizing and maturation process, and uncooked chestnut is processed as ripe Chinese chestnut Seed;
By the way that the discharge port for the aerobic fermentation tank 8 that sterilizes is connected with the feed inlet for selecting transport platform 9, the ripe Chinese chestnut after curing that will sterilize is realized
Such as damaged degree that is adulterated in benevolence is big and the Chinese chestnut Seed that addles effectively removes, and improves the qualification rate of product, improves
The shelf-life of ripe Chinese chestnut Seed.
As shown in figures 3 to 6, a kind of Chinese chestnut debarking system in some optional embodiments, Chinese chestnut high temperature carbonization furnace 3,
Including:Be carbonized furnace shell 10, multiple heating tubes 11 for chestnut peel to be carbonized, insulation cylinder 12, helical feed roller, carbon
Change stove fixed frame 16, drum drive motor, drive sprocket 18 and driven chain wheel rim 17;Insulation cylinder 12 is set in helical feed
The outside of roller, carbonization furnace shell 10 are set in the outside of insulation cylinder 12, insulation cylinder 12 and carbonization furnace shell 10 it
Between be fixedly connected, helical feed roller and carbonization furnace shell 10 between be rotatablely connected, multiple heating tubes 11 are along helical feed roller
Axis direction be uniformly arranged in the cavity between insulation cylinder 12 and helical feed roller;The furnace shell 10 that is carbonized is fixed
In the upper end of carbide furnace fixed frame 16, drum drive motor, which is fixed on carbide furnace fixed frame 16, to be located under carbide furnace shell 10
Side, drive sprocket 18 are fixedly connected on the output shaft of drum drive motor, and driven chain wheel rim 17, which is arranged, is fixedly connected on spiral
One end of conveying cylinder, drive sprocket 18 are connected with driven chain wheel rim 17 by chain;Helical feed roller includes:Barrel 13
With helical blade 14;Barrel 13 is round tubular structure, and multiple diathermanous holes 15, Duo Getou are offered on the tube wall of barrel 13
Hot hole 15 is evenly distributed on the tube wall of barrel 13, and helical blade 14 is fixedly connected on the inner wall of barrel 13;Heating tube
11 be Elema.
Specifically, carbonization furnace shell 10 is hollow housing welding fabrication or that composition is bolted, both ends
Offer circular through hole;Rolling bearing or sliding bearing are fixed in circular through hole, the both ends of helical feed roller are fixed on
In the inner ring of rolling bearings or plain bearings, one end of one end projecting end bearing wherein in helical feed roller, periphery
Side welding either has one kind in chain wheel rim, external toothing or synchronous belt gear ring, insulation cylinder 12 and carbon by interference fit
Change one kind being fixedly connected in being welding or being bolted between furnace shell 10, insulation cylinder 12 is using such as phenol
The material or one kind in the cyclic annular cylinder that vacuumizes that aldehyde fireproof heated board, aluminium silicate wool plate etc. have heat-insulating property, add
Heat pipe 11 uses any one in Elema, heating wire or quartz heating-pipe 11 etc. to have the heating for being heated to 1000 DEG C or more
Core, heating tube 11 are connected with the AC power of 220V or 380V voltages, and heating tube 11 is by temperature regulation switch into trip temperature
Control, temperature sensor is provided on the outside of helical feed roller, monitors heating temperature in real time, and being arranged being capable of display board
The display device of heating temperature in chestnut high temperature carbonization furnace 3 is adjusted when temperature deficiency by temperature regulation switch in time
It is whole, the real-time adjustment of heating temperature can also be carried out by microcontroller, in order to make belt leather uncooked chestnut be obtained in helical feed roller
Adequately heating, heating tube 11 can be made into circular ring shape, and multiple circular ring shape heating tubes 11 are equal along the axis of helical feed roller
The even outside for being set in helical feed roller, in addition, heating tube 11 can be made into the square being set on the outside of helical feed roller
Shape structure, benefit are that installation is simple, and manufacture difficulty is low;Channel steel, rectangular steel pipe or abnormal shape can be used in carbide furnace fixed frame 16
The frame structure that steel is welded, Rolling motor selection work voltage are the alternating current of 220V or 380V, pass through frequency converter control
The rotating speed of Rolling motor processed;Fixed form between carbonization furnace shell 10 and carbide furnace fixed frame 16 is welding or is bolted
In one kind;Drive sprocket 18 is fixed on the output shaft of drum drive motor by way of key connection and by interference fit
On, the fixed form between driven chain wheel rim 17 and helical feed roller is that welding is either connected by being full of;Helical-blade
Piece 14 selects the existing helical blade 14 that can be bought on the market, feature to come in the plane perpendicular to 14 axis of helical blade
See there is cylindrical channel in the section of helical blade 14, is fixed on inner wall of rotary drum, the mode being fixedly connected is welding
Or one kind in being bolted, it can realize the entrance of material in the middle part of roller and convey;The aperture in diathermanous hole 15 should be less than plate
The size of chestnut avoids the transmission of Chinese chestnut in heating carbonisation;Elema is linear type, or needs to customize according to actual installation
At circular ring shape, alternating current is used to provide power supply for it.
The course of work of the present embodiment is to open power supply heating tube 11 is heated to the temperature between 1000 DEG C -1050 DEG C,
Start conveying device while starting helical feed roller and be allowed to operate, material is adjusted via helical feed roller by speed regulation device
In the input and output material time, pass through temperature-adjusting device and adjust operating temperature in 3 stove of Chinese chestnut high temperature carbonization furnace.
In a kind of preferred embodiment, carbonization furnace shell 10 uses thickness to be made for the galvanized sheet of 1mm, and Chinese chestnut is high
The power of warm carbide furnace 3 is 60KW, and voltage is 380V alternating currents, in such a way that three are connected;Driven chain wheel rim 17 and driving
Chain is all made of carbon steel and is made, and pitch is 15.875;Carbide furnace fixed frame 16 selects the rectangular square tube of 50*50 to be welded,
Its reinforcing section is reinforced using channel steel;Barrel 13 uses circular tube structure made of 314 stainless steels (1Cr25ni20Si2),
The circular through hole that a diameter of 15mm is offered on its tube wall, between the circular hole group circle center line connecting parallel with 13 axis direction of barrel
Spacing be 25mm, the circular hole in every group of circular hole group and the circular hole interlaced arrangement in adjacent circular holes group, the wall thickness of roller are
The outer diameter of 1.5mm, roller are 259mm, and the aperture of 14 interior bone of helical blade is 180mm, and the thickness of helical blade 14 is
1.5mm。
Using the advantageous effect of above-described embodiment:By the way that heat insulation layer is arranged in the outside of helical feed roller, realize
Maximum utilization to the heat of heating tube 11, while the high temperature for reducing the generation of heating tube 11 is transmitted to carbonization furnace shell
The discomfort of caused operating personnel's body on body 10 reduces the high temperature of the generation of heating tube 11 to high temperature carbonization furnace ambient temperature
Influence, while eliminate heat because of high-temperature heating pipe 11 to fixed non-refractory electronic device on carbonization furnace shell 10 and
The damage of circuit;By the way that helical feed roller and carbonization furnace shell 10 to be rotatablely connected, realize to being located at helical feed roller
The stir-frying of interior uncooked chestnut benevolence keeps the carbonization of the crust and endothelium on each surface of Chinese chestnut more uniform, reduces local temperature mistake
The burned carbonization of Chinese chestnut Seed caused by height, while realizing the output after Chinese chestnut Seed carbonization;By in helical feed roller and guarantor
It is uniformly arranged multiple heating tubes 11 between warm heat insulation cylinder 12, realizes the high temperature cabonization of all Chinese chestnuts in helical feed roller,
The utilization rate of helical feed roller is improved, a large amount of Chinese chestnut can be accommodated while being carbonized, carbonization is efficient;The technology of the present invention
Scheme realizes the endothelium and crust carbonization removal, removal cleanliness factor height, while Chinese chestnut Seed and plate on the outside of Chinese chestnut Seed disposably
The separating difficulty of chestnut skin is low, and due to that can be carried out at the same time the epidermis carbonization treatment of a large amount of Chinese chestnuts, production efficiency is high;By by carbide furnace
Shell 10 is fixed on carbide furnace fixed frame 16, reduces the heat loss that high temperature carbonization furnace contact ground generates, while being carbon
Change furnace shell 10 and its internal part provides stable brace foundation;By the peripheral side of helical feed roller be arranged with from
Movable sprocket circle 17 simplifies the drive mechanism that bolt conveying rolls, avoids the obstruction conveyed to Chinese chestnut material, meanwhile, it provides
Variable transmission ratio can carry out the replacement of driven chain wheel rim 17 according to carbonization time needed for Chinese chestnut;By solid in carbide furnace
Determine on frame 16 resting barrel driving motor and by drive sprocket 18 by power transmission to helical feed roller, realize spiral transferring
The stable rotation for sending roller reduces the generation of the slipping phenomenon in rotation process by chain drive;By the way that barrel 13 is set
It is calculated as round tubular structure, reduces the rotary inertia of barrel 13;By opening up multiple diathermanous holes 15 on cylinder wall, improve
To the utilization rate for the high temperature that heating tube 11 generates, the consumption of power cost is reduced, for not opening up diathermanous hole 15
Electric energy is saved, absorbs the heat that heating tube 11 generates convenient for Chinese chestnut, carbonisation is rapider, more efficient, and carbonization is uniform
Property it is good, on the outside of Chinese chestnut Seed epidermis carbonization consistency of thickness it is good;It is real by being fixedly connected with helical blade 14 in 13 inner wall of barrel
Show the Chinese chestnut after being carbonized while Chinese chestnut is carbonized in barrel 13 to be fed forward, after Chinese chestnut enters roller,
Advance while being carbonized under the action of helical blade 14 conveying, improves production efficiency;Elema is with high-purity green
Hexagonal carborundum is primary raw material, by certain material than processing base, the manufactured stick through 2200 DEG C of high temperature silication recrystallization sintering
The nonmetallic high-temperature electric heat element of shape, tubulose;Normal use temperature is up to 1450 DEG C in oxidizing atmosphere, and continuous use is up to 2000
Hour;Elema temperature in use is high, and with high temperature resistant, anti-oxidant, corrosion-resistant, quick heating, long lifespan, high temperature deformation is small, installs
The features such as easy to maintenance, and have good chemical stability;By the way that Elema is arranged in Chinese chestnut high temperature carbonization furnace 3, can be obtained
Accurate steady temperature, and can be needed by curve automatic temperature-control according to production technology.Not only facilitated using Elema heating, but also peace
It is complete reliable.
As shown in Figure 16-Figure 17, a kind of Chinese chestnut debarking system in some optional embodiments, potcher 6 includes:Drift
Washing basin 30, striker plate 33, blows skin wind turbine 34 and setting gauge 32 at first conveying device 31;First conveying device, 31 one end is stretched into
To the bottom of pond in rinsing pond 30, the other end stretches out the open end in rinsing pond 30 and is connected with the feed inlet of vibrating screener 7;Drift
Washing basin 30, which is located to set away from the side of 31 direction of travel of the first conveying device, offers Pai Pikou, and row's skin mouth is close to the first conveying
The side of device 31 is provided with setting gauge 32, the side wall rotation connection of setting gauge 32 and rinsing pond 30;Setting gauge 32 and first
Striker plate 33 is provided between the external part of conveying device 31, striker plate 33 is fixedly connected on the madial wall in rinsing pond 30,
It is provided with gap between the conveyor surface of contact Chinese chestnut Seed on the lower edge of striker plate 33 and the first conveying device 31;Striker plate 33
It is fixedly connected with close to the side of setting gauge 32 and blows skin wind turbine 34, the fan outlet for blowing skin wind turbine 34 is arranged towards setting gauge 32;
The broach 35 of the more chestnut peels for stirring floating is evenly arranged on setting gauge 32.
Specifically, rinsing pond 30 is the shell structure of upper end opening, the first conveying device 31 uses plate-and-chain conveyer, or
Person is connected using the conveying device for being fixed with partition board on conveyer belt, 32 both ends of setting gauge by rolling bearing or sliding bearing rotation
It is connected on the upper end in rinsing pond 30, broach 35 thereon is to be immersed in the water surface hereinafter, in above-described embodiment in rotation to bottom
Do not illustrated be fixedly connected mode be welding, be bolted or rivet in one kind, blow skin wind turbine 34 use from
Any one in core type wind turbine, axial fan or mixed flow fan.
In a kind of preferred embodiment, the depth capacity that the broach 35 on setting gauge 32 immerses the water surface is 50mm, broach
35 are made of stainless steel, and the rotating speed of setting gauge 32 is 20 revs/min, and adjacent fingers 35 are between 32 axis direction of setting gauge
Spacing be 5mm, broach 35 is made using the round steel of a diameter of 5mm, and end is processed as round and smooth tip.
Using the advantageous effect of above-described embodiment:By the way that uncooked chestnut Renhe carbonization epidermis mixture is delivered to rinsing pond
In 30, takes full advantage of the buoyancy of water and detach the epidermis residue after carbonization that uncooked chestnut Renhe is rubbed;By
It rinses and the first conveying device 31 is set in pond 30, realize the life plate obtained after uncooked chestnut Renhe carbonization epidermis mixture separation
The output of chestnut;By the way that setting gauge 32 is arranged, realize will swim in the epidermis shell after the carbonization of the water surface dialled from via
Skin mouth discharge rinsing pond 30 is arranged, the carbonization exocuticle that the uncooked chestnut Renhe rubbing to be continuously delivered to rinsing pond 30 is fallen provides
The space of floating separation;By the way that striker plate 33 is arranged and by contact plate on the lower edge of striker plate 33 and the first conveying device 31
Be provided with gap between the conveyor surface of chestnut, avoid swim in carbonization epidermis on liquid level again with the uncooked chestnut benevolence after sedimentation
Mixing, reduce potcher 6 output uncooked chestnut benevolence percentage of impurity;By solid close to the side of setting gauge 32 in striker plate 33
Surely it is connected with and blows skin wind turbine 34 and its fan outlet blows to setting gauge 32, improve the epidermis shell after swimming in the carbonization of the water surface
The velocity of discharge, while reducing the mixing again of the uncooked chestnut benevolence after itself and sedimentation;By being provided with comb on setting gauge 32
Tooth 35 reduces the running resistance of setting gauge 32, the row's of improving skin efficiency.
As shown in figure 18, a kind of Chinese chestnut debarking system in some optional embodiments, vibrating screener 7 include:It shakes
Dynamic sieve fixed frame 36, shaker body 37, toggle 38, vibrating screen motor 39 and Duo Gen spray tubes 40;Vibrating screen sheet
Body 37 is slidably connected at the upper end of vibrating screen fixed frame 36, and vibrating screen motor 39, which is fixedly connected on vibrating screen fixed frame 36, to be located at
On the position of 37 lower section of shaker body, the output shaft of vibrating screen motor 39 is connected with the crank end of toggle 38, bent
24 end of connecting rod of handle link mechanism 38 and the lower end of shaker body 37 are hinged, and more spray tubes 40 are arranged in shaker body 37
Surface and be fixedly connected with vibrating screen fixed frame 36, spray tube 40 offers multiple sprays close to the side of shaker body 37
The mouth of a river.
Specifically, vibrating screen fixed frame 36 is formed using any one soldering in rectangular steel pipe, angle steel or channel steel, shake
Mesh size on dynamic sieve ontology 37 is less than the minimum grain size of Chinese chestnut Seed, and vibrating screen motor 39 uses frequency-conversion alternating current motor, spray
Pipe 40 is fixed on by connector in vibrating screen rack using hard plastic tube either stainless steel tube.
Using the advantageous effect of above-described embodiment:By the way that shaker body 37 is slidably connected at vibrating screen fixed frame 36
On, improve the stability in 37 vibration processes of shaker body;Consolidated by the way that vibrating screen motor 39 is fixedly connected on vibrating screen
Determine the lower section for being located at shaker body 37 on frame 36, reduces the conduction of the vibration during power operation, while because motor has
Standby larger weight reduces the center of gravity of vibrating screener 7 and makes in its course of work more stationarity;Connected by using crank
Linkage 38 realizes the stirring in designated magnitude to shaker body 37, and toggle 38 is simple in structure, and movement connects
Continuous property is good;By the up-down vibration of shaker body 37, effective removal is mingled in via treated the uncooked chestnut benevolence of potcher 6
In solid impurity;By the way that more spray tubes 40 are arranged in shaker body 37, realize to the uncooked chestnut in vibration processes
Benevolence is rinsed, and effectively eliminates the impurity for being sticked to uncooked chestnut benevolence surface and carbonization epidermis residue.
As shown in Figure 19-21, a kind of Chinese chestnut debarking system in some optional embodiments sterilizes in aerobic fermentation tank 8
Cavity in be provided with heating device and for the Chinese chestnut after curing that will sterilize from the second conveying device for exporting of sterilizing aerobic fermentation tank 8
41, heating device is located at the downside of the second conveying device 41, and 8 upper end of sterilizing aerobic fermentation tank is fixedly connected with steam cover 42;Second is defeated
It send one end of device 41 and the discharge port of vibrating screener 7 to be connected and extend into sterilizing aerobic fermentation tank 8, it is ripe that the other end stretches out sterilizing
Change pond 8 and is connected with the feed inlet for selecting transport platform 9;It selects and is provided with third conveying device 43 and multiple impurity in transport platform 9
Hopper 44, multiple impurity hoppers 44 are evenly distributed in the both sides of 43 direction of travel of third conveying device;First feeder 2 and
Two feeders 5 are chain scraper conveyor or screw conveyor or net chain conveyor;First conveying device 31, the second conveying device 41
It is chain scraper conveyor or net chain conveyor with third conveying device 43.
It is conveyed specifically, the plate-and-chain conveyer either conveyer belt with partition board may be used in the second conveying device 41, on
One kind in being fixedly connected as being bolted or rivet in embodiment is stated, heating device is anticorrosive using copper nickel plating and surface
Other mode of heatings in electric heating tube 11 made of tubing and high-grade magnesia material, or similar electric heater;For
It avoids the steam pressure in sterilizing aerobic fermentation tank 8 excessive, the nozzle of steam discharge is offered on steam cover 42;It selects in transport platform 9
Third conveying device 43 in addition to selecting chain scraper conveyor unexpected, conveyer belt can also be selected to be conveyed, impurity hopper 44 is in
Inverted trapezoidal structure is provided with the inclined-plane gradually converged to outlet in impurity hopper 44.
Using the advantageous effect of above-described embodiment:By the way that heating device is arranged in sterilizing aerobic fermentation tank 8, realize to sterilizing
The continuous heating of water in aerobic fermentation tank 8 ensure that uncooked chestnut can be ripened in time;By the way that is arranged in the aerobic fermentation tank 8 that sterilizes
Two conveying devices 41, realize in maturing process and timely export the Chinese chestnut cured, and it is long to reduce the Chinese chestnut curing time
The case where caused Chinese chestnut taste bad, occurs;By being fixedly connected with steam cover 42 in the upper end of sterilizing aerobic fermentation tank 8, effectively
The speed for reducing heat loss, improves the efficiency of Chinese chestnut curing, while reducing the consumption of electric energy, realizes in aerobic fermentation tank
Thermal energy utilizes to the greatest extent;By will be exported via sterilizing 8 Chinese chestnut Seed after curing of aerobic fermentation tank to transport platform 9 is selected, realize
Classification is selected to ripe Chinese chestnut Seed, by the way that third conveying device 43 is arranged and in both sides is fixed with impurity hopper 44, is realized
Level of breakage is the big and collection of the removal of ripe Chinese chestnut Seed and substandard product addled, improves operation vehicle in transmission process
Between sanitary degree.
As shown in Fig. 1-Figure 21, a kind of Chinese chestnut decortication process method in the present embodiment of third aspect present invention, including
Chinese chestnut debarking system described in any one of the above embodiment, it is further comprising the steps of:
S1, it will select, clean and dry that treated that belt leather uncooked chestnut pours into raw material bucket 1 by classification, according to classification
The rubbing leather gap of size adjusting Chinese chestnut husking machine 4;
S2, the uncooked chestnut in raw material bucket 1 is delivered to via the first feeder 2 in Chinese chestnut high temperature carbonization furnace 3 and heats carbonization,
Between the temperature of Chinese chestnut high temperature carbonization furnace 3 is 1000 DEG C -1100 DEG C, when heating of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace 3 is carbonized
Between be 25 seconds;
S3, rubbing removal carbon in Chinese chestnut husking machine 4 will be delivered to via the Chinese chestnut after 3 carbonization treatment of Chinese chestnut high temperature carbonization furnace
The Chinese chestnut exocuticle of change obtains the mixture of Chinese chestnut Seed and the exocuticle that is carbonized;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder 5 in potcher 6, will be floated
It is transferred in the carbonization exocuticle of the water surface, obtains the uncooked chestnut benevolence for being stained with a small amount of chestnut peel;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener 7, Chinese chestnut Seed is sticked to by vibrating removal
On do not remove clean carbonization exocuticle, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut
Benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank 8 carries out sterilizing maturation process, in the aerobic fermentation tank 8 that sterilizes
Water temperature is 100 DEG C, and the sterilizing maturation process time is 2-4 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform 9, hand picking removal degree of crushing is big and addles ripe Chinese chestnut Seed partly
Finished product obtains qualified ripe Chinese chestnut Seed semi-finished product.
Specifically, the Chinese chestnut Seed semi-finished product that the present embodiment obtains refer to the sixty percent ripe Chinese chestnut Seed production between medium well
Product, i.e. Chinese chestnut outer layer maturing part quality account between the 60%-70% of entire Chinese chestnut quality, which passes through user
Become full ripe product after high-temperature heating, the advantage of doing so is that user has better mouthfeel when eating heating.
The advantageous effect of the present embodiment is:By carrying out Chinese chestnut successively to select classification, help to realize in follow-up rubbing leather
The consistency of rubbing leather degree in technique avoids the non-uniform phenomenon of the rubbing leather caused by Chinese chestnut size disparity is excessive from occurring, passes through
Belt leather uncooked chestnut is cleaned, reduces the sundries such as the soil adulterated in belt leather uncooked chestnut and branch leaf, by the way that belt leather is given birth to plate
Chestnut dries, and reduces the non-uniform situation of carbonizing degree caused by moisture is contained on belt leather uncooked chestnut surface during high temperature cabonization
Occur, while reducing the consumption of electric energy, by adjusting the rubbing leather gap of Chinese chestnut husking machine 4, improves to different size Chinese chestnuts
Adaptability;It is carbonized 25 seconds in 1000 DEG C of -1100 DEG C of heating by the way that belt leather uncooked chestnut to be delivered in Chinese chestnut high temperature carbonization furnace 3,
It realizes the disposably crust and endothelium by the exocuticle of belt leather uncooked chestnut i.e. Chinese chestnut to be disposably carbonized, be rubbed with the hands convenient for follow-up
Crust and endothelium are removed simultaneously in skin technique, the removal cleanliness factor of Chinese chestnut crust and endothelium is high;By will be after surface carbonation
Chinese chestnut is delivered to progress rubbing leather processing in Chinese chestnut husking machine 4, effectively by the Chinese chestnut crust and endothelium point after Chinese chestnut Seed and carbonization
From separative efficiency is high;The mixture that obtained Chinese chestnut Seed and carbonization exocuticle are handled via Chinese chestnut husking machine 4 is delivered to rinsing
In machine 6, the effective buoyancy using water removes carbonization exocuticle, is stained with a small amount of chestnut peel and the life containing a small amount of carbonized residue
Chinese chestnut Seed is deposited to the bottom in potcher 6;The uncooked chestnut benevolence of uncooked chestnut benevolence and a small amount of carbonized residue that previous step is obtained
It will effectively be sticked to carbonization epidermis and a small amount of carbonized residue in uncooked chestnut benevolence under the action of vibrating screener 7 and pass through vibrating screen
Vibration and screening effect removal, to obtain clean uncooked chestnut benevolence;By by clean uncooked chestnut benevolence sterilizing aerobic fermentation tank 8
In boiling 2-4 minutes in 100 DEG C of boiling water, thoroughly the uncooked part of uncooked chestnut benevolence can be cooked, while having killed attachment
In the bacterium and fungi of Chinese chestnut Seed;Pass through the Chinese chestnut that ripe Chinese chestnut Seed is crushed and is addled through artificial removal in conveying cull board
Benevolence, improves the quality of ripe Chinese chestnut Seed, while extending the shelf-life of ripe Chinese chestnut Seed, avoids the product caused by the Chinese chestnut Seed to addle
The Chinese chestnut Seed pollution that the intact Chinese chestnut Seed of matter is addled, meanwhile, it is removed by hand picking, the qualification rate of ripe Chinese chestnut Seed is high, product
Matter and in good taste.
A kind of Chinese chestnut decortication process method in a specific embodiment is:Raw material bucket 1 is filled into belt leather uncooked chestnut benevolence,
Start the first feeder 2 and carries out material conveying, wherein the feeding speed of the first feeder 2 is that 7.5kg is per minute, the first feeder
2 working frequency is 42Hz, wherein the gait of march of 2 upper spacer of the first feeder is that 40 lattice are per minute;First feeder 2 is by band
After skin uncooked chestnut benevolence is delivered to Chinese chestnut high temperature carbonization furnace 3, the heating temperature in Chinese chestnut high temperature carbonization furnace 3 is 1050 DEG C, and power is
The rotating speed of 40kW, helical feed roller are 40 rpms, and the time of Chinese chestnut disengaging is 25s;Then by the band after high temperature cabonization
The Chinese chestnut of carbonization epidermis is delivered to progress rubbing leather processing, the rubbing leather roller (rubber roller wherein in Chinese chestnut husking machine 4 in Chinese chestnut husking machine 4
Body 25) rotating speed be 48 rpms, relative to rubbing leather roller move back and forth rubbing leather sliding seat 21 round-trip speed be 94
It is secondary per minute;Then the mixture of obtained Chinese chestnut Seed and carbonization exocuticle will be handled via Chinese chestnut husking machine 4 via on second
Material machine 5 is transported to the removal that carbonization exocuticle is carried out in the rinsing bath of potcher 6, wherein the rotating speed of the second feeder 5 is 48 turns
It is per minute;By via potcher 6, treated is stained with the uncooked chestnut benevolence of a small amount of chestnut peel and is delivered to vibrating screener 7 and screens
Separation, the wherein working speed of vibrating screener 7 are 400 rpms, working frequency 37Hz;Then after screening being cleaned
Clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank 8 and carries out sterilizing maturation process, wherein the heating power of sterilizing aerobic fermentation tank 8 is
Temperature is heated to 100 DEG C by 50kW;Then ripe Chinese chestnut Seed after curing is conveyed via the conveying device in sterilizing aerobic fermentation tank 8
Artificial separation is carried out to the conveyer belt that transmission linear velocity is 6 metre per second (m/s)s.
In the description of this specification, the description of reference term " example ", " specific example " or " some examples " etc. means
Specific method, device or feature described in conjunction with this embodiment or example are contained at least one embodiment of the present invention or show
In example.Moreover, description specific features, method, apparatus or feature can in any one or more of the embodiments or examples with
Suitable mode combines.In addition, without conflicting with each other, those skilled in the art can will be described in this specification
Different embodiments or examples and the features of different embodiments or examples be combined.
The foregoing is merely a prefered embodiment of the invention, is not intended to limit the invention, all in the spirit and principles in the present invention
Within, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of Chinese chestnut husking machine, which is characterized in that including:Husking machine fixed frame (19), rail plate (20), rubbing leather sliding seat
(21), sliding seat driving motor (22), eccentric rod gear, rubber roller body (25), rubber roller driving motor (26) and two are for adjusting
Save the spacing regulator (45) of spacing between the rubber roller body (25) and the rubbing leather sliding seat (21);
The rubbing leather sliding seat (21) and the rail plate (20) are slidably connected, and the rail plate (20) is fixedly connected on institute
The middle part of husking machine fixed frame (19) is stated, the sliding seat driving motor (22) is fixedly connected on the husking machine fixed frame (19)
On, the sliding seat driving motor (22) drives the rubbing leather sliding seat (21) along the sliding by the eccentric rod gear
Guide rail (20) moves back and forth;
The rubber roller body (25) is located at the oblique upper of the rubbing leather sliding seat (21), and the both ends of the rubber roller body (25) are respectively with two
A spacing regulator (45) rotation connection, the spacing regulator (45) and the fixed company of husking machine fixed frame (19)
It connects, the axis and the rail plate (20) of the rubber roller body (25) are mutually parallel;
The rubber roller driving motor (26) drives the rubber roller body (25) to rotate by chain drive.
2. a kind of Chinese chestnut husking machine according to claim 1, which is characterized in that the spacing regulator (45) includes:
Fixed frame (47) is fixedly connected with frame (50), adjusting screw (48), adjusting nut (49), the frame that is slidably connected (51);
The fixed frame (47) is fixedly connected on the husking machine fixed frame (19) and its upper side is in tilted layout, described solid
Determine link (50) to be fixed in the middle part of the fixed frame (47) upper side, the adjusting nut (49) wear be fixed on it is described solid
Determine on link (50), the adjusting screw (48) is threaded in the adjusting nut (49) and its lower end and the sliding
Link (51) is rotatablely connected, and the frame that is slidably connected (51) is slidably arranged on the fixed frame (47) upper side and in institute
The driving lower edge for stating adjusting screw (48) is moved back and forth perpendicular to the direction of rubber roller body (25) axis to adjust the rubber roller
Spacing between body (25) and the rubbing leather sliding seat (21);The both ends of the rubber roller body (25) are and the frame that is slidably connected
(51) it is rotatablely connected.
3. a kind of Chinese chestnut husking machine according to claim 1, which is characterized in that the fixed frame (47) is rectangular frame
Structure, the frame that is slidably connected (51) are fixed on the surface far from the rubber roller body (25) and adjust pointer (52), the adjusting
Pointer (52) is arranged close to a long side of the fixed frame (47).
4. a kind of Chinese chestnut husking machine according to claim 1, which is characterized in that further include equal hopper (28), the homocline
Bucket (28) is fixed on the upper end of the husking machine fixed frame (19), and the discharge port of the equal hopper (28) is right against the rubber roller body
(25) and the material inlet of the rubbing leather sliding seat (21) upper end shape, the equal hopper (28) contact fixed on the side of Chinese chestnut connect
Multiple deflectors (29) are connected to, the feed inlet of the equal hopper (28) is connected with the discharge port of the Chinese chestnut high temperature carbonization furnace (3).
5. a kind of Chinese chestnut husking machine according to claim 4, which is characterized in that the deflector (29) is in the shape of the letter V, multiple
The deflector (29) be distributed on the side of the equal hopper (28) contact Chinese chestnut and its open end towards the material into
The direction of mouth.
6. a kind of Chinese chestnut debarking system, which is characterized in that including Chinese chestnut husking machine described in any one of claim 1 to 5, also wrap
It includes:Raw material bucket (1), the first feeder (2), Chinese chestnut high temperature carbonization furnace (3), the second feeder (5), potcher (6), vibration screening
Machine (7), sterilizing aerobic fermentation tank and select transport platform (9) at (8);
The raw material bucket (1) is connected with the feed inlet of first feeder (2), the discharge port of first feeder (2) and
The feed inlet of the Chinese chestnut high temperature carbonization furnace (3) is connected, the discharge port and the Chinese chestnut rubbing leather of the Chinese chestnut high temperature carbonization furnace (3)
The feed inlet of machine (4) is connected, and the discharge port of the Chinese chestnut husking machine (4) is connected with the feed inlet of second feeder (5), institute
The discharge port for stating the second feeder (5) is connected with the feed inlet of the potcher (6), the discharge port of the potcher (6) and institute
State vibrating screener (7) feed inlet be connected, the discharge port of the vibrating screener (7) and it is described sterilizing aerobic fermentation tank (8) into
Material mouth is connected, and the discharge port of the sterilizing aerobic fermentation tank (8) is connected with the feed inlet for selecting transport platform (9).
7. a kind of Chinese chestnut debarking system according to claim 6, which is characterized in that Chinese chestnut high temperature carbonization furnace (3) packet
It includes:Furnace shell (10), multiple heating tube (11), insulation cylinder (12), the helical feeds for chestnut peel to be carbonized of being carbonized are rolled
Cylinder, carbide furnace fixed frame (16), drum drive motor, drive sprocket (18) and driven chain wheel rim (17);
The insulation cylinder (12) is set in the outside of the helical feed roller, and the carbonization furnace shell (10) is set in institute
The outside of insulation cylinder (12) is stated, is fixedly connected between the insulation cylinder (12) and the carbonization furnace shell (10), institute
It states and is rotatablely connected between helical feed roller and the carbonization furnace shell (10), multiple heating tubes (11) are along the spiral transferring
It send in the uniform cavity being arranged between the insulation cylinder (12) and the helical feed roller of the axis direction of roller;
The carbonization furnace shell (10) is fixed on the upper end of the carbide furnace fixed frame (16), and the drum drive motor is fixed on
It is located at the lower section of the carbonization furnace shell (10) on the carbide furnace fixed frame (16), the drive sprocket (18) is fixedly connected on
On the output shaft of the drum drive motor, the driven chain wheel rim (17), which is arranged, is fixedly connected on the helical feed roller
One end, the drive sprocket (18) are connected with the driven chain wheel rim (17) by chain;
The helical feed roller is made of barrel (13) and helical blade (14), and the barrel (13) is round tubular knot
Structure offers multiple diathermanous holes (15) on the tube wall of the barrel (13), and multiple diathermanous holes (15) are evenly distributed on institute
On the tube wall for stating barrel (13), the helical blade (14) is fixedly connected on the inner wall of the barrel (13).
8. a kind of Chinese chestnut debarking system according to claim 6, which is characterized in that the potcher (6) includes:Rinse water
Skin wind turbine (34) and setting gauge (32), striker plate (33), are blown at the first conveying device (31) in pond (30);
Described first conveying device (31) one end extend into the bottom of pond of rinsing pond (30), and the other end stretches out the rinse water
It the open end in pond (30) and is connected with the feed inlet of the vibrating screener (7);
Rinsing pond (30), which is located to set away from the side of the first conveying device (31) direction of travel, offers Pai Pikou,
Row's skin mouth is provided with the setting gauge (32) close to the side of first conveying device (31), the setting gauge (32) and
The side wall rotation connection of rinsing pond (30);
The striker plate (33) is provided between the setting gauge (32) and the external part of first conveying device (31), it is described
Striker plate (33) is fixedly connected on the madial wall of rinsing pond (30), the lower edge of the striker plate (33) and described the
It is provided with gap between the conveyor surface of contact Chinese chestnut Seed in one conveying device (31);
The striker plate (33) is fixedly connected with close to the side of the setting gauge (32) blows skin wind turbine (34), described to blow skin wind turbine
(34) fan outlet is arranged towards the setting gauge (32);
The broach (35) of the more chestnut peels for stirring floating is evenly arranged on the setting gauge (32).
9. a kind of Chinese chestnut debarking system according to claim 6, which is characterized in that the chamber in the sterilizing aerobic fermentation tank (8)
The second conveying device for being provided with heating device in vivo and being exported from sterilizing aerobic fermentation tank (8) for the Chinese chestnut after curing that will sterilize
(41), the heating device is located at the downside of second conveying device (41), and sterilizing aerobic fermentation tank (8) upper end is fixedly connected
There is steam cover (42);
One end of second conveying device (41) is connected with the discharge port of the vibrating screener (7) and extend into the sterilizing
In aerobic fermentation tank (8), the other end stretches out the sterilizing aerobic fermentation tank (8) and is connected with the feed inlet for selecting transport platform (9);
Described select is provided with third conveying device (43) and multiple impurity hoppers (44) in transport platform (9), multiple impurity
Hopper (44) is evenly distributed in the both sides of third conveying device (43) direction of travel;
First feeder (2) and second feeder (5) are chain scraper conveyor or screw conveyor or network chain conveying
Machine;
First conveying device (31), the second conveying device (41) and the third conveying device (43) are chain scraper conveyor
Or net chain conveyor.
10. a kind of Chinese chestnut decortication process method, which is characterized in that remove the peel system including claim 6 to 9 any one of them Chinese chestnut
System, it is further comprising the steps of:
S1, passing through pretreatment, treated that belt leather uncooked chestnut pours into raw material bucket (1), and Chinese chestnut rubbing leather is adjusted according to classification dimensions
The rubbing leather gap of machine (4);
S2, the uncooked chestnut in raw material bucket (1) is delivered to via the first feeder (2) in Chinese chestnut high temperature carbonization furnace (3) and heats carbon
Change, between the temperature of Chinese chestnut high temperature carbonization furnace (3) is 1000 DEG C -1100 DEG C, heating of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace (3)
Carbonization time is 25 seconds;
S3, rubbing removal carbon in Chinese chestnut husking machine (4) will be delivered to via the Chinese chestnut after Chinese chestnut high temperature carbonization furnace (3) carbonization treatment
The Chinese chestnut exocuticle of change obtains the mixture of Chinese chestnut Seed and the exocuticle that is carbonized;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder (5) in potcher (6), will be floated
It is transferred in the carbonization exocuticle of the water surface, obtains the uncooked chestnut benevolence for being stained with a small amount of chestnut peel;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener (7), is sticked on Chinese chestnut Seed by vibrating removal
Clean carbonization exocuticle is not removed, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank (8) carries out sterilizing maturation process, in sterilizing aerobic fermentation tank (8)
Water temperature is 100 DEG C, and the sterilizing maturation process time is 2-4 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform (9), selected the unqualified ripe Chinese chestnut Seed semi-finished product of removal, obtain on-gauge plate
Ripe Chinese chestnut Seed semi-finished product.
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Cited By (4)
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CN110140976A (en) * | 2019-06-28 | 2019-08-20 | 南通理工学院 | A kind of removing device for Chinese chestnut |
CN115891018A (en) * | 2022-11-29 | 2023-04-04 | 河北一川胶带集团有限公司 | Conveyer belt forming system |
CN117771105A (en) * | 2024-02-23 | 2024-03-29 | 潍坊舒珍堂制药有限公司 | Sand scalding device for Chinese medicinal material sheep kidney and production process |
CN117771105B (en) * | 2024-02-23 | 2024-05-14 | 潍坊舒珍堂制药有限公司 | Sand scalding device for Chinese medicinal material sheep kidney and production process |
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CN117771105A (en) * | 2024-02-23 | 2024-03-29 | 潍坊舒珍堂制药有限公司 | Sand scalding device for Chinese medicinal material sheep kidney and production process |
CN117771105B (en) * | 2024-02-23 | 2024-05-14 | 潍坊舒珍堂制药有限公司 | Sand scalding device for Chinese medicinal material sheep kidney and production process |
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