CN115891018A - Conveyer belt forming system - Google Patents
Conveyer belt forming system Download PDFInfo
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- CN115891018A CN115891018A CN202211534444.4A CN202211534444A CN115891018A CN 115891018 A CN115891018 A CN 115891018A CN 202211534444 A CN202211534444 A CN 202211534444A CN 115891018 A CN115891018 A CN 115891018A
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Abstract
The invention relates to the technical field of conveyor belt production, in particular to a conveyor belt forming system which comprises a working table plate, a stable feeding device, an intelligent feeding cleaning device and a calendaring forming device, wherein the stable feeding device, the intelligent feeding cleaning device and the calendaring forming device are all arranged on the working table plate, the stable feeding device and the calendaring forming device are positioned on two sides of the intelligent feeding cleaning device, the stable feeding device comprises a plurality of groups of laminated feeding mechanisms, the plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the working table plate through supporting frames, and laminated rollers are detachably and fixedly arranged on the plurality of groups of laminated feeding mechanisms.
Description
Technical Field
The invention relates to the technical field of conveyor belt production, in particular to a conveyor belt forming system.
Background
The conveyer belt, also called conveyer belt, is used in the belt conveyer belt to play a role in bearing and transporting materials rubber and fiber, metal composite products, or plastic and fabric composite products, the conveyer belt is widely used in the cement, coking, metallurgy, chemical industry, steel industry and other industries where the conveying distance is short and the conveying quantity is small, both the conveyer belt and the flat type conveyer belt are flat belts, the flat belt molding has a special molding system, the molding system mainly comprises a loading device, a workbench, a compression roller device, a winding device and the like, the conveyer belt generally adopts mechanical traction, automatic pressing and winding to obtain continuous flow operation in the molding process, the molding of the conveyer belt is composed of multiple layers of one-time lamination, including a rubber layer covering the conveyer belt.
In the prior art, when a conveyor belt is produced, most of the conveyor belt is produced by a feeding device, a lamination required by the production of the conveyor belt is directly conveyed into a compression roller device, multi-layer laminations are subjected to calendaring molding by the compression roller device, and the production operation of the conveyor belt is completed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a conveyor belt forming system, which solves the problem that the conveyor belt forming system in the prior art is inconvenient for cleaning sundry particles on the upper surface of a part of stacked sheets and greatly influences the forming quality of a conveyor belt.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a conveyor belt forming system comprises a working table plate, a stable feeding device, an intelligent feeding and cleaning device and a calendaring forming device;
the stable feeding device, the intelligent feeding cleaning device and the calendaring forming device are all arranged on the working table plate, and the stable feeding device and the calendaring forming device are positioned at two sides of the intelligent feeding cleaning device;
the stable feeding device comprises a plurality of groups of laminated feeding mechanisms, the plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the working table plate through supporting frames, the plurality of groups of laminated feeding mechanisms are detachably and fixedly provided with laminated rollers, and the laminated rollers are respectively fixed and partially wound with laminated layers required by processing the conveying belt;
the intelligent feeding cleaning device comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers, a plurality of groups of cleaning rollers and a mounting plate, wherein the mounting plate is fixedly mounted on the working table plate, and the two groups of intelligent adjusting feeding frames are respectively and symmetrically mounted on the mounting plate;
the intelligent adjusting feeding frame comprises a plurality of adjusting plates from large to small, wherein the largest adjusting plate is fixedly arranged on a mounting plate, sliding grooves with different sizes are formed in the other adjusting plates except the smallest adjusting plate respectively, the adjusting plates are sequentially arranged in the corresponding sliding grooves in a sliding mode, driving plates are fixedly arranged on one sides of the adjusting plates, high-precision electric cylinders are arranged on the other driving plates except the smallest driving plate on the adjusting plate, and output ends of the high-precision electric cylinders penetrate through the driving plates and are fixedly arranged between the adjacent driving plates;
the cleaning device comprises a plurality of groups of feeding rollers, a plurality of groups of cleaning rollers, a plurality of groups of conveying rollers, a plurality of groups of cleaning rollers and a plurality of groups of cleaning rollers, wherein the two groups of conveying rollers and the two groups of cleaning rollers are respectively rotatably arranged between the largest adjusting plate and the smallest adjusting plate, every two groups of the rest of the feeding rollers and the rest of the cleaning rollers are respectively rotatably arranged between the rest of the adjusting plates with the same size, an adjustable cleaning conveying cavity is formed between the two groups of adjacent feeding rollers and the two groups of cleaning rollers on the plurality of adjusting plates, the groups of cleaning rollers are respectively positioned at one side of the groups of feeding rollers and are flush with the corresponding feeding rollers, the groups of feeding rollers are respectively and fixedly provided with a first gear, the groups of first gears are respectively and mutually meshed with the adjacent second gears, the rest of adjusting plates positioned at one side except the smallest adjusting plate are respectively provided with driving motors, and output ends of the plurality of the driving motors are respectively and fixedly arranged between one ends of the corresponding feeding rollers;
the calendering molding device comprises a calendering mechanism and a limiting mechanism, and the limiting mechanism is mounted on the calendering mechanism and is positioned on one side of the intelligent feeding cleaning device;
on the basis of aforementioned scheme, wherein a set of stromatolite feed mechanism includes two material loading subassemblies, two material loading subassembly is all installed on the support frame, one of them material loading subassembly includes swivel mount, bull stick, sharp telescopic link and last feed cylinder, swivel mount fixed mounting is on the support frame, the part of bull stick is rotated and is installed on the swivel mount, the one end fixed mounting of sharp telescopic link is in one side of bull stick, the one end fixed mounting who goes up the feed cylinder is on the other end of sharp telescopic link, upward on the feed cylinder equal angle fixed mounting have three nut, three equal threaded connection has the bolt in the nut, the one end of three bolt all extend to go up the inside of feed cylinder, the both ends of stromatolite roller are respectively through six bolt fastening and demountable installation are in the inside of two feed cylinders.
Preferably, one of them is a set of the feed roller includes that two change a piece one, two sets of ring flange one and pay-off change the roller, two change a piece one and rotate respectively and install two equidimensions on the regulating plate, pay-off change the both sides of roller respectively through two sets of fixed mounting can be dismantled to ring flange one two change between the piece one, a gear fixed mounting is located one side change on the piece one.
Further, wherein a set of the cleaning roller includes two commentaries on classics piece two, two sets of ring flanges two and clean commentaries on classics roller, two change piece two and rotate respectively and install at two equidimensions on the regulating plate, the both sides of clean commentaries on classics roller are respectively through two sets of fixed mounting can be dismantled to ring flanges two is two change between the piece two, two fixed mounting of gear are located one side change piece two.
As a preferable technical scheme of the invention, a group of rotating speed sensors are respectively arranged on the largest adjusting plate and the smallest adjusting plate which are positioned on one side, two groups of rotating speed sensors are respectively arranged on the other adjusting plates on the side, and the detection ends of the rotating speed sensors are respectively matched with the corresponding first rotating blocks.
In order to facilitate the calendering molding of a plurality of laminated layers, the calendering mechanism comprises a calendering frame, two calendering sliding plates, two calendering electric cylinders, two calendering rotating rollers and a calendering motor, the calendering frame is fixedly arranged on the working table plate, the two calendering sliding plates are respectively arranged on two sides of the calendering frame in a sliding mode, the two calendering electric cylinders are respectively arranged on two sides of the calendering frame, the output ends of the two calendering electric cylinders are respectively fixedly arranged with one ends of the two calendering sliding plates, one calendering rotating roller is rotatably arranged on the calendering frame, the other calendering rotating roller is rotatably arranged between the two calendering sliding plates, a calendering cavity is formed between the two calendering rotating rollers, the calendering motor is arranged on one side of the calendering frame, and the output end of the calendering motor is fixedly arranged with one end of the corresponding calendering rotating roller.
In order to facilitate the position to a plurality of lamination layers to restrict, stop gear includes two spacing subassemblies, two spacing subassembly is installed respectively one side of calendering frame is the symmetry setting, and one of them is a set of spacing subassembly includes limiting plate, spacing electronic jar and limit stop, limiting plate fixed mounting be in one side of calendering frame, spacing electronic jar is installed in one side of limiting plate, the output of spacing electronic jar run through to the opposite side of place limiting plate and with limit stop's one end fixed mounting.
In order to accommodate impurities cleaned from the laminated layer, the other regulating plates with the same size except the smallest two regulating plates are fixedly installed between the slag carrying boxes, and the slag carrying boxes are located on one side of the cleaning rollers.
In order to roll and form the conveyer belt, one end of each of the laminated layers penetrates through the corresponding clean conveying cavity and then is combined into one side layer to penetrate to the other side of the rolling and forming device.
(III) advantageous effects
Compared with the known public technology, the invention provides a conveyor belt forming system which has the following beneficial effects:
1. according to the invention, when the conveyor belt is molded, stable bearing is conveniently carried out on the positions of the laminated rollers required by the multi-roll production conveyor belt with different lengths through the cooperation of the plurality of groups of laminated feeding mechanisms on the stable feeding device;
2. according to the invention, through the matching of the two intelligent adjusting feeding frames on the intelligent feeding and cleaning device, the height of each cleaning and conveying cavity is convenient to be independently controlled, so that each corresponding lamination layer with different thicknesses is convenient to compress, and through the matching of the multiple driving motors and the first gear and the second gear, when the driving motors drive the feeding rollers to rotate to feed and convey the lamination layers, the feeding rollers drive the cleaning rollers to reversely rotate through the matching of the first gear and the second gear, and the upper and lower surfaces of the lamination layers are cleaned through the multiple cleaning rollers;
3. according to the invention, after a plurality of lamination layers are cleaned through the intelligent feeding cleaning device, the lamination layers are sequentially overlapped together to form the conveying belt with the conveying belt to be calendered, and then the conveying belt extends into the calendering forming device.
Therefore, when the conveying belt is molded and processed, the conveying belt molding system is convenient for molding and manufacturing the conveying belts with different widths and thicknesses, and is also convenient for cleaning the upper surface and the lower surface of the laminated layer required by the production of the conveying belt, so that the quality of the conveying belt after molding is greatly ensured, and the adaptability is strong.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic perspective view of the overall working state of the present invention;
FIG. 2 is a schematic perspective view of another working state of the present invention;
FIG. 3 is a schematic view of a three-dimensional structure of the intelligent feeding and cleaning device of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1A;
FIG. 5 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 6 is an enlarged partial view of FIG. 1 at C;
fig. 7 is a schematic view of a part of an enlarged structure at D in fig. 2 according to the present invention.
The reference numerals in the drawings denote: 001. stabilizing the feeding device; 002. an intelligent feeding and cleaning device; 003. a calendering device; 1. a work table; 2. a support frame; 3. a laminating roller; 4. laminating layers; 5. a feed roller; 6. a cleaning roller; 7. mounting a plate; 8. an adjusting plate; 9. a drive plate; 10. a high-precision electric cylinder; 11. a first gear; 12. a second gear; 13. a drive motor; 14. rotating; 15. a rotating rod; 16. a linear telescopic rod; 17. feeding a material barrel; 18. a bolt; 19. a rotational speed sensor; 20. a calendering frame; 21. rolling a sliding plate; 22. calendering the electric cylinder; 23. calendering and rolling; 24. a limiting plate; 25. limiting the electric cylinder; 26. a limit stop block; 27. and a slag carrying box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-7, a conveyor belt forming system includes a work table plate 1, and further includes a stable feeding device 001, an intelligent feeding cleaning device 002 and a calendaring forming device 003, the stable feeding device 001, the intelligent feeding cleaning device 002 and the calendaring forming device 003 are all installed on the work table plate 1, and the stable feeding device 001 and the calendaring forming device 003 are located on two sides of the intelligent feeding cleaning device 002, when an actual conveyor belt is formed and produced, the conveyor belt forming system further includes a secondary or repeated calendaring device for conveyor belt forming, a trimming sealing device, a curling device, and the like, which are not considered as main innovation points of the present invention, and further description of other devices in the conveyor belt forming system is omitted herein;
the stable feeding device 001 comprises a plurality of groups of laminated feeding mechanisms, the plurality of groups of laminated feeding mechanisms are longitudinally and alternately arranged on the working bedplate 1 through a support frame 2, the plurality of groups of laminated feeding mechanisms are detachably and fixedly provided with laminated rollers 3, the laminated rollers 3 are respectively fixedly and partially wound with laminated layers 4 required by processing a conveying belt, one group of laminated feeding mechanism comprises two feeding assemblies, the two feeding assemblies are arranged on the support frame 2, one feeding assembly comprises a rotary seat 14, a rotary rod 15, a linear telescopic rod 16 and a feeding cylinder 17, the rotary seat 14 is fixedly arranged on the support frame 2, part of the rotary rod 15 is rotatably arranged on the rotary seat 14, one end of the linear telescopic rod 16 is fixedly arranged on one side of the rotary rod 15, one end of the feeding cylinder 17 is fixedly arranged on the other end of the linear telescopic rod 16, and three nuts are fixedly arranged on the feeding cylinder 17 at equal angles, the three nuts are all connected with the bolts 18 in a threaded manner, one end of each of the three bolts 18 extends into the upper charging barrel 17, two ends of the laminated roller 3 are respectively fixed and detachably mounted in the two upper charging barrels 17 through the six bolts 18, when the laminated roller 3 with different lengths is mounted in a specific use, two side parts of the laminated roller 3 can extend into the two upper charging barrels 17 through the extension and retraction of two telescopic rods, the bolts 18 move in the corresponding nuts through rotating the bolts 18, so that the laminated roller 3 is fixed, it is supplementary stated that the linear telescopic rods 16 only facilitate the linear telescopic motion and cannot rotate locally, the rotary seat 14 is a rotary seat 14 with a certain torque which is well known by persons skilled in the art in the prior art, when the laminated roller 3 is forced to rotate, and the force is larger than the torque force of the rotary seat 14, the laminating roller 3 rotates, and when the laminating roller 3 does not rotate, the inertia force generated by the rotation of the laminating roller 3 is far smaller than the torsion force of the rotary seat 14;
the intelligent feeding cleaning device 002 comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers 5, a plurality of groups of cleaning rollers 6 and a mounting plate 7, wherein the mounting plate 7 is fixedly arranged on the working table plate 1, and the two groups of intelligent adjusting feeding frames are respectively symmetrically arranged on the mounting plate 7;
as shown in fig. 3, one set of the intelligent adjusting feeding frame comprises a plurality of adjusting plates 8 from large to small, wherein the largest adjusting plate 8 is fixedly installed on an installation plate 7, the rest of the adjusting plates 8 except the smallest adjusting plate 8 are respectively provided with chutes with different sizes, the adjusting plates 8 are respectively installed in the chutes corresponding to the adjusting plates in a sliding manner in sequence, one side of each adjusting plate 8 is fixedly provided with a driving plate 9, the rest of the driving plates 9 except the driving plate 9 on the smallest adjusting plate 8 are respectively provided with a high-precision electric cylinder 10, the output ends of the high-precision electric cylinders 10 penetrate through the driving plate 9 and are fixedly installed between the driving plate 9 and the adjacent driving plate 9, specifically, the adjusting plates 8 are sequentially sleeved in the chutes on the larger adjusting plate 8 in a sliding manner, when the positions of the adjusting plates 8 are adjusted, the high-precision electric cylinders 10 at the output ends of the driving plates 9 connected with the adjusting plates 8 are installed by starting, the high-precision electric cylinders 10 at the output ends of the driving plates connected with the adjusting plates 8 are commonly installed on the outer rings of the adjusting plates 8, and the adjusting plates can be arranged in a high-precision electric cylinder movement range, and the adjusting plates 8 can be driven by the adjusting plates 8;
wherein two groups of feed rollers 5 and two groups of cleaning rollers 6 are respectively rotatably arranged between the largest two adjusting plates 8 and the smallest two adjusting plates 8, every two groups of the rest feed rollers 5 and the rest cleaning rollers 6 are respectively rotatably arranged between the rest two adjusting plates 8 with the same size, so that an adjustable cleaning conveying cavity is formed between the two groups of adjacent feed rollers 5 and the two groups of cleaning rollers 6 on the adjusting plates 8, the groups of cleaning rollers 6 are respectively positioned at one side of the groups of feed rollers 5 and are flush with the corresponding feed rollers 5, gears I11 are respectively and fixedly arranged on the groups of feed rollers 5, gears II 12 are respectively and fixedly arranged on the groups of cleaning rollers 6, the groups of gears I11 are respectively and mutually meshed with the adjacent gears II 12, and driving motors 13 are respectively arranged on the rest adjusting plates 8 on one side except the smallest adjusting plate 8, the output ends of a plurality of driving motors 13 are fixedly installed between one end of the corresponding feeding roller 5 respectively, when the device is used specifically, the laminated layer 4 on the laminated roller 3 is pulled to the inside of the corresponding clean conveying cavity, the feeding roller 5 on the adjusting plate 8 is driven to move by starting the corresponding high-precision electric cylinder 10, so that the height of the clean conveying cavity is adjusted, the clean conveying cavity can be adjusted to the height matched with the thickness of the laminated layer 4 according to the thickness of the laminated layer 4, the feeding rollers 5 on the two sides of the laminated layer 4 can be in compression contact with the upper surface and the lower surface of the laminated layer 4, then the driving motors 13 are started, the output ends of the starting motors can drive the feeding rollers 5 connected with the starting motors to rotate, the feeding rollers 5 can drive the laminated layer 4 in contact with the feeding rollers to move, the rotating speed of the driving motors 13 is adjusted according to the feeding requirement of the laminated layer 4, and the feeding of the laminated layer 4 can be realized, when the feeding rollers 5 drive the laminated layers 4 to move, under the influence of friction force, the laminated layers 4 can drive the feeding rollers 5 with the other surfaces contacting with the laminated layers 4 to rotate, when the two feeding rollers 5 rotate, the cleaning rollers 6 can be driven to rotate through meshing transmission between the first gear 11 and the second gear 12, the cleaning rollers 6 and the corresponding feeding rollers 5 rotate reversely at the moment, the upper and lower surfaces of the laminated layers 4 passing through the feeding rollers 5 can be cleaned in advance through the rotation of the cleaning rollers 6, and impurity particles on the laminated layers 4 can be cleaned off;
in order to make the conveyer belt roll and shape, one end of a plurality of lamination layers 4 is combined into a side layer after passing through the corresponding clean conveying cavity and then passes through to the other side of the roll forming device 003;
the above, the calendering and molding device 003 includes a calendering mechanism and a limiting mechanism, the limiting mechanism is installed on the calendering mechanism and is located one side of the intelligent feeding and cleaning device 002, wherein the calendering mechanism includes a calendering frame 20, two calendering slide plates 21, two calendering electric cylinders 22, two calendering rotating rollers 23 and a calendering motor, the calendering frame 20 is fixedly installed on the working table board 1, the two calendering slide plates 21 are respectively slidably installed on two sides of the calendering frame 20, the two calendering electric cylinders 22 are respectively installed on two sides of the calendering frame 20, and the output ends of the two calendering electric cylinders 22 are respectively fixedly installed with one ends of the two calendering slide plates 21, one of the calendering rotating rollers 23 is rotatably installed on the calendering frame 20, the other calendering rotating roller 23 is rotatably installed between the two calendering slide plates 21, so that a calendering cavity is formed between the two calendering rotating rollers 23, the calendering motor is installed on one side of the calendering frame 20, and the output end of the calendering motor and one end of the corresponding calendering rotary roller 23 are fixedly installed, the limiting mechanism comprises two limiting components which are respectively installed at one side of the calendering frame 20 and are symmetrically arranged, one group of limiting components comprises a limiting plate 24, a limiting electric cylinder 25 and a limiting stop 26, the limiting plate 24 is fixedly installed at one side of the calendering frame 20, the limiting electric cylinder 25 is installed at one side of the limiting plate 24, the output end of the limiting electric cylinder 25 penetrates to the other side of the limiting plate 24 and is fixedly installed with one end of the limiting stop 26, specifically, after the intelligent feeding cleaning device 002 cleans a plurality of laminated layers 4, the laminated layers 4 are stacked together and then placed in the calendering cavity, according to the thickness required after the conveyor belt is formed, the calendering electric cylinder 22 is started, the output end of the calendering electric cylinder 22 can drive the calendering slide plate 21 to move, calendering slide 21 drives calendering change roller 23 and moves, thereby highly carry out regulation control to the calendering cavity, a plurality of lamination layers 4 after two calendering change rollers 23 will pile up compress tightly, start the calendering motor, the output of calendering motor drives calendering change roller 23 of being connected with it and rotates, can realize the shaping production to the conveyer belt, it needs to explain here, when calendering changes roller 23 motion and produces the conveyer belt, in order to guarantee that a plurality of lamination layers 4 pile up neatly, need start spacing electronic jar 25 according to lamination layer 4's width, spacing electronic jar 25's output drives limit stop 26 and moves, both sides through two limit stop 26 and lamination layer 4 contact, can realize the restriction to lamination layer 4 position, guarantee the effect that lamination layer 4 piles up.
Example 2
Example 2 of the invention is further illustrated on the basis of example 1:
wherein a set of feed roller 5 includes two and changes a piece one, two sets of ring flange one and pay-off change the roller, two change a piece one and rotate respectively and install on two regulating plates 8 of equidimension, pay-off change the both sides of roller through two sets of ring flange one can dismantle fixed mounting between two change a piece one respectively, gear 11 fixed mounting is on being located the change piece one of one side, it is concrete, because the difference of conveyer belt usage, the material difference between the lamination layer 4 that it needs during production is great, have sticky glue film, there is nylon tape layer, polyester-cotton cloth layer, cotton canvas tape layer etc., in actual production process, can be the same according to the material selection diameter of lamination layer 4, the pay-off of different materials changes the roller, can change the pay-off change roller through dismantling the ring flange one, guarantee that the frictional force that the pay-off change roller has between lamination layer 4 with corresponding is greater than the torsion of swivel mount 14 can.
Wherein a set of cleaning roller 6 includes two commentaries on classics piece two, two sets of ring flange two and clean commentaries on classics roller, two change two respectively the rotation of piece and install on two equidimension regulating plates 8, the clean both sides of changeing the roller can dismantle fixed mounting between two commentaries on classics piece two through two sets of ring flanges two respectively, two 12 fixed mounting of gear are on lieing in the commentaries on classics piece two of one side, it is concrete, can change the clean roller of changeing through dismantling ring flange two, when the production conveyer belt, when lamination layer 4 of part material need not to clean its upper and lower surface, it can to take off the clean roller of changeing that corresponds with it.
A set of speed sensor 19 is installed respectively on the biggest regulating plate 8 that is located one side and the regulating plate 8 of minimum, install two sets of speed sensor 19 respectively on all the other a plurality of regulating plates 8 of this side, multiunit speed sensor 19's sense terminal respectively with the commentaries on classics piece looks adaptation between one that corresponds, concrete when the pay-off changes the roller and rotates the material loading to folded sheet layer 4, can detect every pay-off in real time changes the rotational speed of roller through speed sensor 19, can guarantee every folded sheet layer 4 all even material loading greatly, further assurance conveyer belt's shaping.
In order to facilitate accomodating the impurity that cleans down from lamination layer 4, all install between other a plurality of the same size's of other outside two minimum regulating plates 8 and carry sediment box 27, a plurality of sediment boxes 27 that carry all are located one side of multiunit cleaning roller 6, can accomodate the impurity that cleans down through cleaning roller 6 through a plurality of sediment boxes 27 that carry, prevent that impurity from dropping to other lamination layers 4 on, influence the production quality of conveyer belt.
The high-precision electric cylinder 10, the driving motor 13, the rotation speed sensor 19, the rolling electric cylinder 22, the rolling motor, the limiting electric cylinder 25 and the like are conventional devices purchased from the market and known to those skilled in the art, and the models, the setting mode, the installation mode and the electrical connection mode of the devices can be selected or customized according to actual needs.
Example 3
when the formed conveying belt is produced by superposing and forming three or more lamination layers 5 of the same type, a manufacturer usually purchases a roll of lamination roller 4 with a larger diameter when purchasing the main lamination roller 4, and cuts the lamination layers 5 on the main lamination roller 4 according to the requirements of a client for customizing the conveying belt in actual use, so that the mode not only saves the feeding space, but also has higher utilization rate of the lamination layers 5 on the main lamination roller 4.
The specific cutting mode is as follows: the purchased main laminating roller 4 is required to be installed on one group of laminating feeding mechanisms, then an auxiliary laminating roller 4 without a laminating layer 5 is installed on the adjacent group of laminating feeding mechanisms, and according to the distance of a customized conveying belt of a customer, a part of the laminating layer 5 on the main laminating roller 4 is fixed and partially wound on the auxiliary laminating roller 4, so that the laminating layer 5 with the specified length can be wound on the auxiliary laminating roller 4 according to the requirement of the customer;
the specific forming mode comprises the steps that after the auxiliary laminating roller 4 cuts the laminated layer 5 with the specified length, according to the actual processing condition, the integrated processing forming and the distributed processing forming of the conveying belt can be divided into the integral processing forming and the distributed processing forming of the conveying belt;
the integrated processing and forming process of the conveyer belt, cut out the auxiliary laminated roller 4 of the corresponding quantity according to the number of layers of laminated layers 5 required when the conveyer belt is formed, pass the laminated layer 5 on the main laminated roller 4 and auxiliary laminated roller 4 and transport the cavity to the inside of calendering the cavity through cleaning on the intelligent feeding cleaning device 002 separately, realize the whole calendering and forming to the conveyer belt, this way is suitable for forming the thinner conveyer belt;
a conveyer belt distribution processing and forming process is characterized in that firstly, laminated layers 5 on a main laminated roller 4 and laminated layers 5 on part of auxiliary laminated rollers 4 sequentially penetrate through a clean conveying cavity to the inside of a calendering cavity for local extrusion forming, a semi-finished product conveyer belt after extrusion is wound through the rest of the auxiliary laminated rollers 4, the wound semi-finished product is placed on other laminating feeding mechanisms, then, the conveyer belt of the semi-finished product is subjected to calendering forming with the other auxiliary laminated rollers 4 or the laminated layers on the main laminated roller 4 again to obtain a finished product conveyer belt, and the method is suitable for conveyer belts with large thickness and poor one-step forming effect.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A conveyor belt forming system comprising a work table (1), characterized by further comprising:
the feeding device comprises a stable feeding device (001), an intelligent feeding cleaning device (002) and a calendaring forming device (003), wherein the stable feeding device (001), the intelligent feeding cleaning device (002) and the calendaring forming device (003) are all installed on the working table plate (1), and the stable feeding device (001) and the calendaring forming device (003) are located on two sides of the intelligent feeding cleaning device (002);
the stable feeding device (001) comprises a plurality of groups of laminated feeding mechanisms, the plurality of groups of laminated feeding mechanisms are longitudinally installed on the working table plate (1) in a staggered mode through a supporting frame (2), laminated rollers (3) are detachably and fixedly arranged on the plurality of groups of laminated feeding mechanisms, and laminated layers (4) required by processing a conveying belt are respectively fixedly arranged on the plurality of laminated rollers (3) and are partially wound;
the intelligent feeding cleaning device (002) comprises two groups of intelligent adjusting feeding frames, a plurality of groups of feeding rollers (5), a plurality of groups of cleaning rollers (6) and a mounting plate (7), wherein the mounting plate (7) is fixedly arranged on the working table plate (1), and the two groups of intelligent adjusting feeding frames are respectively and symmetrically arranged on the mounting plate (7);
the intelligent adjusting and feeding frame comprises a plurality of adjusting plates (8) from large to small, wherein the largest adjusting plate (8) is fixedly installed on an installing plate (7), sliding grooves with different sizes are respectively formed in the other adjusting plates (8) except the smallest adjusting plate (8), the adjusting plates (8) are sequentially and slidably installed in the sliding grooves corresponding to the adjusting plates (8), driving plates (9) are fixedly installed on one sides of the adjusting plates (8), high-precision electric cylinders (10) are installed on the other driving plates (9) except the driving plate (9) on the smallest adjusting plate (8), and output ends of the high-precision electric cylinders (10) penetrate through the driving plate (9) and are fixedly installed between the high-precision electric cylinders and the adjacent driving plate (9);
wherein two groups of the feeding rollers (5) and two groups of the cleaning rollers (6) are respectively and rotatably arranged between the two largest adjusting plates (8) and the two smallest adjusting plates (8), every two groups of the rest feeding rollers (5) and the rest cleaning rollers (6) are respectively and rotatably arranged between the rest two adjusting plates (8) with the same size, so that an adjustable cleaning and conveying cavity is formed between the two groups of the feeding rollers (5) and the two groups of the cleaning rollers (6) which are adjacent on the adjusting plates (8), the cleaning rollers (6) are located on one side of the feeding rollers (5) and flush with the feeding rollers (5) corresponding to the cleaning rollers, first gears (11) are fixedly mounted on the feeding rollers (5), second gears (12) are fixedly mounted on the cleaning rollers (6), the first gears (11) are meshed with the adjacent second gears (12) respectively, driving motors (13) are mounted on the adjusting plates (8) on one side except the smallest adjusting plate (8), and output ends of the driving motors (13) are fixedly mounted with one ends of the feeding rollers (5) corresponding to the output ends of the driving motors (13);
calendering forming device (003) are including calendering mechanism and stop gear, stop gear install calendering mechanism is last and be located one side of intelligence pay-off cleaning device (002).
2. A conveyor belt forming system as claimed in claim 1 wherein a set of said stack feed mechanisms comprises two feed assemblies, both of said feed assemblies being mounted on a support frame (2);
one of the feeding assemblies comprises a rotary seat (14), a rotating rod (15), a linear telescopic rod (16) and a feeding barrel (17), the rotary seat (14) is fixedly installed on the support frame (2), part of the rotating rod (15) is rotatably installed on the rotary seat (14), one end of the linear telescopic rod (16) is fixedly installed on one side of the rotating rod (15), one end of the feeding barrel (17) is fixedly installed on the other end of the linear telescopic rod (16), three nuts are fixedly installed on the feeding barrel (17) at equal angles, bolts (18) are connected in the three nuts in a threaded mode, and one ends of the three bolts (18) extend into the feeding barrel (17);
two ends of the laminating roller (3) are respectively fixed and detachably mounted in the two upper charging barrels (17) through six bolts (18).
3. A conveyor belt forming system according to claim 1, wherein one of said feed rollers (5) comprises two turning blocks one, two sets of flanges one and a feed roller;
two change piece one and rotate respectively and install two equidimensions on regulating plate (8), the pay-off changes the both sides of roller and passes through two sets of flange disc one can dismantle fixed mounting two change between the piece one, gear (11) fixed mounting be located one side change piece one.
4. The conveyor belt forming system of claim 1, wherein one of the sets of cleaning rollers (6) comprises two turning blocks two, two sets of flanges two and a cleaning roller;
two change piece two and rotate respectively and install two equidimensions on regulating plate (8), the both sides of clean commentaries on classics roller are respectively through two sets of fixed mounting can be dismantled to ring flange two is two change between the piece two, gear two (12) fixed mounting is in being located one side change on the piece two.
5. A conveyor belt forming system according to claim 3, wherein a set of speed sensors (19) is respectively mounted on the largest adjusting plate (8) and the smallest adjusting plate (8) on one side, two sets of speed sensors (19) are respectively mounted on the remaining adjusting plates (8) on the other side, and the detection ends of the sets of speed sensors (19) are respectively matched with the corresponding first rotating blocks.
6. The conveyor belt forming system of claim 1, wherein the calendering mechanism comprises a calendering frame (20), two calendering sliding plates (21), two calendering electric cylinders (22), two calendering rotating rollers (23) and a calendering motor;
the rolling frame (20) is fixedly installed on the working table plate (1), the two rolling sliding plates (21) are respectively installed on two sides of the rolling frame (20) in a sliding mode, the two rolling electric cylinders (22) are respectively installed on two sides of the rolling frame (20), output ends of the two rolling electric cylinders (22) are respectively fixedly installed at one ends of the two rolling sliding plates (21), one rolling rotating roller (23) is rotatably installed on the rolling frame (20), the other rolling rotating roller (23) is rotatably installed between the two rolling sliding plates (21), a rolling cavity is formed between the two rolling rotating rollers (23), the rolling motor is installed on one side of the rolling frame (20), and the output end of the rolling motor is fixedly installed at one end of the corresponding rolling rotating roller (23).
7. The conveyor belt forming system of claim 6, wherein the limiting mechanism comprises two limiting assemblies, and the two limiting assemblies are respectively arranged on one side of the calender frame (20) and are symmetrically arranged;
one set of the limiting assembly comprises a limiting plate (24), a limiting electric cylinder (25) and a limiting stop block (26), wherein the limiting plate (24) is fixedly installed on one side of the calendering frame (20), the limiting electric cylinder (25) is installed on one side of the limiting plate (24), and the output end of the limiting electric cylinder (25) penetrates through the other side of the limiting plate (24) and is fixedly installed at one end of the limiting stop block (26).
8. A conveyor belt forming system according to claim 1, wherein a plurality of regulating plates (8) of the same size except for the smallest two regulating plates (8) are fixedly mounted between slag carrying boxes (27), and a plurality of slag carrying boxes (27) are located on one side of a plurality of sets of cleaning rollers (6).
9. The belt forming system of claim 1, wherein one end of each of the plurality of laminated layers (4) passes through the corresponding clean conveying cavity and then is combined into one side layer to pass through to the other side of the calendaring forming device (003).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211534444.4A CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211534444.4A CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
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| CN115891018A true CN115891018A (en) | 2023-04-04 |
| CN115891018B CN115891018B (en) | 2023-07-18 |
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| CN202211534444.4A Active CN115891018B (en) | 2022-11-29 | 2022-11-29 | Conveyer belt molding system |
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| Publication number | Publication date |
|---|---|
| CN115891018B (en) | 2023-07-18 |
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