CN112061456A - Aluminum alloy section winding and packaging system and winding and packaging method - Google Patents
Aluminum alloy section winding and packaging system and winding and packaging method Download PDFInfo
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- CN112061456A CN112061456A CN202010980908.9A CN202010980908A CN112061456A CN 112061456 A CN112061456 A CN 112061456A CN 202010980908 A CN202010980908 A CN 202010980908A CN 112061456 A CN112061456 A CN 112061456A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
Abstract
The invention relates to an aluminum alloy section winding and packaging system and a winding and packaging method. The gaps among the aluminum alloy sections are extruded by abutting the stacked aluminum alloy sections, so that a better and compact winding effect is realized in the process of winding the wound film; the outer side winding films of the stacked aluminum alloy sections are extruded and attached, so that the winding films are more compact and attached, and the integral winding effect of the aluminum alloy sections is improved; the mode that symmetrical winding membrane twines the aluminum alloy is adopted in the wind to improve the balance and the stability of device, prevent to increase the wearing and tearing of annular wheel and mount, destroy the balance of wind under the high rotational speed's of annular wheel the condition, and cause the effect to the winding effect of aluminum alloy ex-trusions.
Description
Technical Field
The invention relates to the technical field of aluminum alloy sections, in particular to an aluminum alloy section winding and packaging system and a winding and packaging method.
Background
Aluminum alloy sections have found a number of applications in the aerospace, automotive, machinery, marine, construction, finishing, and chemical industries. The packaging method of the aluminum alloy section mainly adopts a winding film, non-woven fabric, composite paper and the like as main packaging materials, and long bars, pipes, plates, wires and the like are wound and packaged.
The scheme of packing the aluminum alloy section bar at present adopts the manual work to place a plurality of aluminum alloy section bar pile up neatly on horizontal conveyor, then twines the aluminum alloy section bar that has piled up through winding equipment, twines to close winding equipment at last, cuts off unnecessary winding film on the aluminum alloy section bar, accomplishes the winding to the aluminum alloy section bar.
The above prior art solutions have the following drawbacks: in the process of manually stacking and stacking the aluminum alloy sections, gaps are easily generated between the aluminum alloy sections stacked to a certain number, so that the aluminum alloy sections are wound and loosened; the winding films for winding the aluminum alloy section are not tightly attached to each other, or the winding films may be wound and distorted and protruded on the outer side of the aluminum alloy, so that the overall winding effect is affected.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an aluminum alloy section winding and packaging system which has the effects of preventing a certain number of stacked aluminum alloy sections from being wound to be not tight enough and further realizing tight winding and packaging by extruding and attaching a winding film on the outer side to the aluminum alloy sections.
The above object of the present invention is achieved by the following technical solutions:
the aluminum alloy section winding and packaging system comprises a workbench, front mounting frames, rear mounting frames, adjusting devices and extrusion devices, wherein the front mounting frames are symmetrically arranged on the workbench and used for the installation of the adjusting devices;
the adjusting device comprises adjusting screw rods, moving frames, adjusting roller shafts and hand wheels, one end of each adjusting screw rod is rotatably installed on one side, close to each other, of each front mounting frame, the other end of each adjusting screw rod is rotatably arranged in the corresponding front mounting frame in a penetrating mode and is meshed with the front mounting frames in a synchronous belt transmission connection mode, the hand wheels are arranged at one ends, far away from the front mounting frames, of the adjusting screw rods, the moving frames are symmetrically arranged among the roller shaft frames, the bottoms of the moving frames are sleeved and in threaded fit with the adjusting screw rods, and the adjusting roller shafts are symmetrically arranged on the moving frames on the;
extrusion device includes T shape frame, adjusting cylinder, roller frame, buffer beam and squeeze roller axle, the T shape erects the one side that the workstation was kept away from to the after-mounting frame, all run through fixed mounting on the T shape frame inside wall and have a plurality of adjusting cylinder, and towards the inside setting of T shape frame, it is a plurality of the one end of the inside wall that supplies the adjusting cylinder installation is kept away from at adjusting cylinder to the roller frame, and is a plurality of the both ends at a plurality of roller frames are evenly installed to the buffer beam, and are a plurality of the both ends of squeeze roller axle are articulated mutually with the buffer beam.
As a preferred technical scheme, the buffer rod comprises a spring rod and connecting blocks, a plurality of connecting blocks are fixedly mounted at two ends of the spring rod, the connecting block at one side is connected with the roll shaft frame, and the connecting block at the other side is hinged with the extrusion roll shaft.
The annular winding device comprises a driving gear, a fixing frame, a circular groove, an annular wheel, an annular gear, pulleys and winding films, the fixing frame is arranged on the workbench and located between the front mounting frame and the rear mounting frame, the circular groove penetrates through the fixing frame and is arranged close to the adjusting device, the annular wheel is limited in the circular groove and is arranged in a rotating mode with the inner wall of the circular groove, the annular gear is coaxially arranged on one side of the annular wheel, the driving gear is arranged on the fixing frame and is meshed with the annular gear, the pulleys are symmetrically arranged on one side, away from the annular gear, of the annular wheel, and the winding films are sleeved on the pulleys.
As a preferred technical scheme, the automatic feeding device further comprises a first conveying device, the first conveying device comprises a first rolling shaft, a first chain wheel and a first power wheel, the first rolling shafts are uniformly and rotatably installed between the front installation frames and are close to one ends, far away from the workbench, of the front installation frames, the first chain wheels are arranged on one sides, far away from the hand wheels, of the front installation frames and are rotatably arranged on the front installation frames in a penetrating mode and are coaxially connected with the first rolling shafts, the first power wheel is installed on the front installation frames between the chain wheels and the workbench, is located on the same side with the chain wheels and is far away from the first rolling shafts, and the first power wheel is meshed with the first chain wheels through chains.
As a preferred technical scheme, the automatic conveying device comprises a second conveying device, the second conveying device comprises a second rolling shaft, a second chain wheel and a second power wheel, the second rolling shafts are uniformly and rotatably arranged between the rear mounting frames and are flush with the first rolling shaft, the second chain wheels are arranged on one sides of the rear mounting frames far away from the second rolling shafts and are rotatably arranged on the rear mounting frames in a penetrating mode to be coaxially connected with the second rolling shafts, and the second power wheel is embedded in the rear mounting frames on the same side with the second chain wheel and meshed with the second chain wheels through chains.
In summary, the invention includes at least one of the following beneficial technical effects:
1. in the actual operation process, the adjusting device is adopted to extrude gaps among the aluminum alloy sections by abutting the stacked aluminum alloy sections, so that a better and compact winding effect is realized in the winding process of the wound film;
2. in the actual operation process, the extruding device is adopted to extrude and attach the outer side winding films of the stacked aluminum alloy sections, so that the winding films are more compact and attached, and the overall winding effect of the aluminum alloy sections is improved;
3. in the actual operation process, the invention adopts a mode of winding the aluminum alloy by the symmetrical winding film in the winding device, so as to improve the balance and the stability of the device, and prevent the influence on the winding effect of the aluminum alloy section by increasing the abrasion of the annular wheel and the fixed frame and damaging the balance of the winding device under the condition of high rotating speed of the annular wheel.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a sectional view of the adjustment device.
Fig. 3 is a schematic perspective view of the adjusting device.
Fig. 4 is a schematic view of the structure of the pressing device.
Fig. 5 is a schematic structural view of stacked aluminum alloy profiles.
In the figure, 1, a workbench is included; 2. a front mounting frame; 3. a rear mounting frame; 4. an adjustment device; 5. an extrusion device; 41. adjusting the screw rod; 42. a movable frame; 43. adjusting the roll shaft; 44. a hand wheel; 51. a T-shaped frame; 52. an adjusting cylinder; 53. a roller frame; 54. a buffer rod; 55. an extrusion roll shaft; 541. a spring lever; 542. connecting blocks; 6. an annular winding device; 61. a drive gear; 62. a fixed mount; 63. a circular groove; 64. an annular wheel; 65. a ring gear; 66. a pulley; 67. winding the film; 7. a first conveying device; 71. a first roller; 72. a roller groove; 73. a first chain wheel; 74. a first power wheel; 8. a second conveying device; 81. a second roller; 82. a second sprocket; 83. and a second power wheel.
Detailed Description
The present invention is described in further detail below with reference to figures 1-5.
The aluminum alloy section winding and packaging system comprises a workbench 1, front mounting frames 2, rear mounting frames 3, an adjusting device 4 and an extruding device 5, wherein the front mounting frames 2 are symmetrically arranged on the workbench and used for installing the adjusting device 4, the rear mounting frames 3 are symmetrically arranged on the workbench and used for installing the extruding device 5, and the front mounting frames 2 and the rear mounting frames 3 are arranged in parallel.
The adjusting device 4 comprises adjusting screw rods 41, a moving frame 42, adjusting roller shafts 43 and hand wheels 44, one end of each of the adjusting screw rods 41 is rotatably mounted at one side of the front mounting frames 2 close to each other, the other end of each of the adjusting screw rods 41 is rotatably arranged on the front mounting frames 2 in a penetrating manner and is meshed with the front mounting frames in a synchronous belt transmission connection manner, and the number of the adjusting screw rods 41 is preferably 3; the hand wheel 44 is arranged at one end of the adjusting screw rod 41 far away from the front mounting rack 2; the plurality of moving frames 42 are symmetrically arranged between the roller shaft frames, the bottom of each moving frame 42 is sleeved and in threaded fit with the adjusting screw rod 41, and the thread modes of the threaded holes of the moving frames 42 on the opposite sides and the adjusting screw rod 41 are opposite; the plurality of adjusting roller shafts 43 are symmetrically arranged on the moving frames 42 at the opposite sides in two groups, and the number of the adjusting roller shafts is preferably 5 in each group; in the actual operation process, the rotating hand wheel 44 rotates through the synchronous belt to drive the adjusting screw 41 to rotate, so that the two side moving frames 42 move close to and away from each other.
The extrusion device 5 comprises a T-shaped frame 51, an adjusting cylinder 52, a roller frame 53, a buffer rod 54 and an extrusion roller shaft 55, wherein the T-shaped frame 51 is arranged on one side of the rear mounting frame 3 away from the workbench, and the opening side of the T-shaped frame 51 faces the workbench; a plurality of adjusting cylinders 52 are fixedly installed on the inner side walls of the T-shaped frame 51 in a penetrating mode, the adjusting cylinders 52 installed on the left inner side wall and the right inner side wall are arranged in a crossing mode with the adjusting cylinders 52 on the upper inner side wall, the left inner side wall and the right inner side wall are preferably set to be 3 adjusting cylinders 52, the upper inner side wall is preferably provided with 2 adjusting cylinders 52, and the adjusting cylinders 52 face the interior of the T-shaped frame 51; the plurality of roller shaft frames 53 are arranged at one end of the adjusting cylinder 52, which is far away from the inner side wall for installing the adjusting cylinder 52, the plurality of buffer rods 54 are uniformly and fixedly arranged at two ends of the plurality of roller shaft frames 53, and two ends of the plurality of extrusion roller shafts 55 are hinged with the buffer rods 54, so that the extrusion roller shafts 55 are prevented from being excessively extruded to stacked aluminum alloy sections to cause deformation; drive actuating cylinder drive roller pedestal 53 and remove at actual operation's in-process for a plurality of squeeze roller 55 are close to each other, and the effect of buffer beam 54 in addition can realize carrying out the extrusion laminating between the winding membrane 67 to the aluminum alloy ex-trusions outside, in order to obtain better winding effect.
The buffer rod 54 comprises a spring rod 541 and a connecting block 542, wherein a plurality of connecting blocks 542 are fixedly mounted at two ends of the spring rod 541, the connecting block 542 at one side is connected with the roller frame 53, and the connecting block 542 at the other side is hinged with the extrusion roller shaft 55 so as to realize the movement of the extrusion roller shaft 55 on the roller frame 53.
The automatic winding device comprises a circular winding device 6, wherein the circular winding device 6 comprises a driving gear 61, a fixing frame 62, a circular groove 63, a circular wheel 64, a circular gear 65, a pulley 66 and a winding film 67, and the fixing frame 62 is arranged on the workbench and positioned between the front mounting frame 2 and the rear mounting frame 3; the round groove 63 penetrates through the fixing frame 62 and is arranged close to the adjusting device 4, the annular wheel 64 is limited in the round groove 63 and is arranged in a rotating mode with the inner wall of the round groove 63, the annular gear 65 is coaxially arranged on one side of the annular wheel 64, the driving gear 61 is arranged on the fixing frame 62 and is meshed with the annular gear 65, the pulleys 66 are symmetrically arranged on one side, away from the annular gear 65, of the annular wheel 64, and the winding films 67 are sleeved on the pulleys 66; in the actual operation process, a part of the winding film 67 is wound on the aluminum alloy section which is about to pass through the circular groove 63, the driving gear 61 drives the annular gear 65 to rotate, the annular gear 65 drives the annular wheel 64 to rotate, the automatic winding of the aluminum alloy section is realized, and the number of winding layers is controlled by adjusting the rotating speed of the driving gear 61 and the advancing speed of the aluminum alloy section.
The automatic feeding device comprises a first conveying device 7, wherein the first conveying device 7 comprises a first roller 71, roller grooves 72, a first chain wheel 73 and a first power wheel 74, a plurality of first rollers 71 are uniformly and rotatably arranged between the front mounting frames 2 and are close to one ends, far away from the workbench, of the front mounting frames 2, and a plurality of roller grooves 72 are uniformly arranged on a plurality of moving frames 42 in a penetrating mode so that the plurality of first rollers 71 can penetrate through the roller grooves; the first chain wheels 73 are arranged on one side, far away from the hand wheel 44, of the front mounting frame 2 and are rotatably arranged through the front mounting frame 2 in a coaxial connection mode with the first rolling shaft 71, the first power wheels 74 are arranged on the front mounting frame 2 between the chain wheels and the workbench, are arranged on the same side of the chain wheels and are far away from the first rolling shaft 71, and the first power wheels 74 are meshed with the first chain wheels 73 through chains; in the actual operation process, the first power rotates at a constant speed, and the chain drives the first chain wheels 73 to synchronously rotate, so that the first rolling shafts 71 synchronously rotate to drive the aluminum alloy section placed on the first rolling shafts 71 to move at a constant speed.
The rear mounting frame is characterized by further comprising a second conveying device 8, the second conveying device 8 comprises a second rolling shaft 81, a second chain wheel 82 and a second power wheel 83, the second rolling shafts 81 are uniformly and rotatably arranged between the rear mounting frames 3 and are flush with the first rolling shaft 71, the second chain wheels 82 are arranged on one sides of the rear mounting frames 3 far away from the second rolling shaft 81 and rotatably penetrate through the rear mounting frames 3 to be coaxially connected with the second rolling shaft 81, and the second power wheel 83 is embedded in the rear mounting frames 3 on the same side as the second chain wheel 82 and meshed with the second chain wheels 82 through chains; in the actual operation process, the second power rotates at a constant speed, and the chain drives the second chain wheels 82 to rotate synchronously, so that the second rolling shafts 81 rotate synchronously to drive the aluminum alloy section placed on the second rolling shafts 81 to move at a constant speed.
In addition, the invention also comprises an aluminum alloy section winding and packaging method which is mainly completed by matching the aluminum alloy section winding and packaging system and comprises the following steps:
the method comprises the following steps: stacking a plurality of aluminum alloy sections on a plurality of first rollers 71, and driving a first power wheel 74 to enable the first rollers 71 to rotate, so that the stacked aluminum alloy sections slowly move to the circular grooves 63;
step two: at the moment, the hand wheel 44 is rotated to drive the adjusting screw rod 41 to rotate, so that the moving frames 42 on the two sides begin to be close, and the roller shafts on the moving frames 42 begin to abut against the stacked aluminum alloy sections, so that gaps among the aluminum alloy sections are eliminated through extrusion, and the aluminum alloy sections are more attached to each other;
step three: at this time, an operator puts a part of the winding film 67 on two sides around the aluminum alloy section, and then starts the driving gear 61 to rotate so as to drive the ring gear 65 and the ring wheel 64 to rotate, so that the winding film 67 starts to surround the stacked aluminum alloy sections to be automatically wound;
step four: the aluminum alloy section passes through the circular groove 63, approaches and enters the T-shaped frame 51, the second power wheel 83 is started to rotate, the second roller 81 is synchronously rotated through a chain and a plurality of second chain wheels 82, the adjusting cylinder 52 is started to drive the roller shaft frames 53 to approach each other, the extrusion roller shaft 55 starts to abut against and extrude the winding film 67 on the outer side of the aluminum alloy section through the buffer rod 54, so that the winding film 67 is more attached and compact, and the winding film 67 is prevented from being wound poorly and protruding;
step five, when the aluminum alloy section completely passes through the circular groove 63, the driving gear 61 and the first power wheel 74 are closed, the winding film 67 is cut off, the wound aluminum alloy section is moved out of the working area under the driving of the second conveying device 8, and the aluminum alloy section is tightly wound and attached to the winding film 67.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (5)
1. The utility model provides an aluminum alloy ex-trusions winding packaging system, includes workstation (1), preceding mounting bracket (2) and after-mounting bracket (3), its characterized in that: the device is characterized by further comprising an adjusting device (4) and an extruding device (5), wherein the front mounting frames (2) are symmetrically arranged on the workbench and used for mounting the adjusting device (4), and the rear mounting frames (3) are symmetrically arranged on the workbench and used for mounting the extruding device (5);
the adjusting device (4) comprises adjusting screw rods (41), moving frames (42), adjusting roller shafts (43) and hand wheels (44), one ends of the adjusting screw rods (41) are rotatably installed on one sides, close to each other, of the front mounting frames (2), the other ends of the adjusting screw rods (41) are rotatably arranged in the front mounting frames (2) in a penetrating mode and meshed with each other in a synchronous belt transmission connection mode, the hand wheels (44) are arranged at one ends, far away from the front mounting frames (2), of the adjusting screw rods (41), the moving frames (42) are symmetrically arranged between the roller shaft frames, the bottoms of the moving frames (42) are sleeved on the adjusting screw rods (41) in a threaded mode, and the adjusting roller shafts (43) are symmetrically arranged on the moving frames (42) on the opposite sides in two;
extrusion device (5) include T shape frame (51), adjust cylinder (52), roller frame (53), buffer beam (54) and extrusion roller axle (55), one side that the workstation was kept away from in back mounting bracket (3) is located in T shape frame (51), all run through fixed mounting on T shape frame (51) inside wall and have a plurality ofly adjust cylinder (52), and adjust cylinder (52) output towards the inside setting of T shape frame (51), and is a plurality of roller frame (53) are installed and are kept away from the one end of the inside wall that supplies adjust cylinder (52) to install in adjust cylinder (52), and are a plurality of the both ends in a plurality of roller frame (53) are evenly installed in buffer beam (54), and are a plurality of the both ends of extrusion roller axle (55) are articulated mutually with buffer beam (54).
2. An aluminum alloy profile wrap package system as recited in claim 1, wherein: buffer lever (54) include spring lever (541) and connecting block (542), spring lever (541) both ends are equal fixed mounting a plurality of connecting block (542), and one side connecting block (542) link to each other with roller frame (53), and opposite side connecting block (542) are articulated mutually with squeeze roll axle (55).
3. An aluminum alloy profile wrap package system as recited in claim 1, wherein: still include annular winding device (6), annular winding device (6) includes drive gear (61), mount (62), circular slot (63), ring gear (64), ring gear (65), pulley (66) and winding membrane (67), mount (62) are located on the workstation and are located between preceding mounting bracket (2) and after-mounting frame (3), circular slot (63) run through set up on mount (62) and are close to adjusting device (4) and set up, ring gear (64) are spacing to be located in circular slot (63), and rotate the setting mutually with circular slot (63) inner wall, ring gear (65) coaxial arrangement is in one side of ring gear (64), drive gear (61) are located on mount (62) and mesh mutually with ring gear (65), a plurality of one side that ring gear (65) were kept away from to ring gear (64) is located to pulley (66) symmetry, the winding films (67) are sleeved on the pulleys (66).
4. An aluminum alloy profile wrap package system as recited in claim 1, wherein: the automatic feeding device is characterized by further comprising a first conveying device (7), wherein the first conveying device (7) comprises a first rolling shaft (71), a rolling shaft groove (72), a first chain wheel (73) and a first power wheel (74), a plurality of the first rolling shafts (71) are uniformly and rotatably arranged between the front mounting frames (2), and is close to one end of the front mounting rack (2) far away from the workbench, a plurality of roller grooves (72) are uniformly penetrated and arranged on a plurality of moving racks (42), a plurality of first rollers (71) are arranged in a penetrating way, a plurality of first chain wheels (73) are arranged on one side of the front mounting rack (2) far away from the hand wheel (44), and is rotatably arranged through the front mounting rack (2) and is coaxially connected with the first rolling shaft (71), the first power wheel (74) is arranged on the front mounting rack (2) between the chain wheel and the workbench and is at the same side with the chain wheel, and is arranged far away from the first rolling shaft (71), and the first power wheel (74) is meshed with the first chain wheels (73) through chains.
5. An aluminum alloy profile wrap package system as recited in claim 1, wherein: still including second conveyor (8), second conveyor (8) are including No. two roller bearings (81), No. two sprocket (82) and No. two power wheel (83), and are a plurality of No. two roller bearings (81) are evenly rotated and are located between after-mounting frame (3), and flush the setting mutually with roller bearing (71), and are a plurality of No. two sprocket (82) all locate after-mounting frame (3) one side of keeping away from No. two roller bearings (81) to rotate and wear to locate after-mounting frame (3) and No. two roller bearing (81) coaxial coupling setting, No. two power wheel (83) inlay establish install on after-mounting frame (3) with No. two sprocket (82) homonymies, and mesh mutually through the chain with a plurality of No. two sprocket (82).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010980908.9A CN112061456A (en) | 2020-09-17 | 2020-09-17 | Aluminum alloy section winding and packaging system and winding and packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010980908.9A CN112061456A (en) | 2020-09-17 | 2020-09-17 | Aluminum alloy section winding and packaging system and winding and packaging method |
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| CN112061456A true CN112061456A (en) | 2020-12-11 |
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| CN202010980908.9A Withdrawn CN112061456A (en) | 2020-09-17 | 2020-09-17 | Aluminum alloy section winding and packaging system and winding and packaging method |
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| CN115557004A (en) * | 2022-09-26 | 2023-01-03 | 无锡普天铁心股份有限公司 | Packaging method and packaging equipment for transformer iron core |
| CN115675985A (en) * | 2022-12-05 | 2023-02-03 | 杭州鼎成缆索科技有限公司 | Auxiliary device for steel strand coil packaging |
| CN115848694A (en) * | 2022-12-10 | 2023-03-28 | 嘉善金泰工程塑业有限公司 | Automatic winding and packaging device and method for soft belt production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115675985A (en) * | 2022-12-05 | 2023-02-03 | 杭州鼎成缆索科技有限公司 | Auxiliary device for steel strand coil packaging |
| CN115848694A (en) * | 2022-12-10 | 2023-03-28 | 嘉善金泰工程塑业有限公司 | Automatic winding and packaging device and method for soft belt production |
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Application publication date: 20201211 |