CN216783989U - Online tectorial membrane processing apparatus in plastic material surface - Google Patents
Online tectorial membrane processing apparatus in plastic material surface Download PDFInfo
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- CN216783989U CN216783989U CN202220476129.XU CN202220476129U CN216783989U CN 216783989 U CN216783989 U CN 216783989U CN 202220476129 U CN202220476129 U CN 202220476129U CN 216783989 U CN216783989 U CN 216783989U
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- film coating
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- 239000004033 plastic Substances 0.000 title claims abstract description 68
- 229920003023 plastic Polymers 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 title claims abstract description 18
- 210000002489 tectorial membrane Anatomy 0.000 title claims description 4
- 238000004804 winding Methods 0.000 claims abstract description 49
- 239000000428 dust Substances 0.000 claims abstract description 39
- 239000007888 film coating Substances 0.000 claims abstract description 33
- 238000009501 film coating Methods 0.000 claims abstract description 33
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 12
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 210000003128 head Anatomy 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- SBPBAQFWLVIOKP-UHFFFAOYSA-N chlorpyrifos Chemical compound CCOP(=S)(OCC)OC1=NC(Cl)=C(Cl)C=C1Cl SBPBAQFWLVIOKP-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses an online film coating treatment device for the surface of a plastic profile, which comprises a base (1), wherein a conveying device and two guide mounting frames (2) are arranged on the top surface of the base (1), and a plurality of guide wheels (3) are arranged on each guide mounting frame (2); a dust removal frame (4) is arranged above the conveying device, and a dust removal part (5), a material storage plate (6) and a material storage rod (7) are arranged on the dust removal frame (4); a film coating frame (8) is arranged on one side of the dust removing frame (4), and a first tensioning roller (9), a second tensioning roller (10), a pressing roller (11) and a winding device are arranged on the film coating frame (8); an adjusting device is arranged on the position, corresponding to the press roll (11), of the film coating frame (8). The utility model not only can improve the film covering effect, but also has the advantages of high working efficiency, high space utilization rate, wide application range, high use flexibility, high working stability and convenient use.
Description
Technical Field
The utility model relates to a profile surface treatment device, in particular to an online film coating treatment device for the surface of a plastic profile.
Background
The plastic product is visible everywhere in our life, and because of the advantages of low cost and aging resistance, the plastic product has great demand in industrial sectional materials; in the process of producing and transporting the plastic section bar, in order to protect the surface of the plastic section bar from being scratched, a film covering device is required to cover the surface of the plastic section bar after the plastic section bar is formed.
The existing film covering work is mainly carried out through a film covering machine, but in the film covering process, because the plastic section bar has one end which is in a gap contacting with the external environment for a long time, when the external environment quality is poor or the time of the contact between the plastic section bar and the external environment is long, the phenomena of incomplete surface adhesion of a film and the plastic section bar, bulging and the like which influence the overall film covering effect can easily occur due to the fact that dust is adhered to the surface of the plastic section bar. Therefore, the conventional film coating device for the plastic section has the problem of poor film coating effect.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an online film coating treatment device for the surface of a plastic profile.
The utility model has the advantage of good film coating effect.
The technical scheme of the utility model is as follows: the online plastic profile surface film coating treatment device comprises a base, wherein a conveying device is arranged on the top surface of the base; the two sides of the conveying device are respectively provided with a guide mounting frame, and a plurality of guide wheels which are uniformly distributed are rotatably mounted on each guide mounting frame; a dust removal frame is arranged above the conveying device, and a dust removal piece for removing dust on the surface of the plastic section is arranged on the dust removal frame; a material storage plate is arranged on the outer top surface of the dust removing frame, and a material storage rod is arranged on the material storage plate; a film coating frame is arranged on one side of the dust removing frame, and a first tensioning roller is arranged on the film coating frame; a second tensioning roller is arranged above the first tensioning roller, and a press roller is arranged below the first tensioning roller; a winding device is arranged on one side of the first tensioning roller; an adjusting device is arranged on the position, corresponding to the compression roller, of the film covering frame; the conveying device is matched with the guide wheels, so that the plastic section can stably move, the working efficiency is improved, and the subsequent film coating effect is ensured; the first tensioning roller and the second tensioning roller are arranged, so that the tensioning degree of the film can be adjusted, the number and the direction of the tensioning rollers through which the film passes can be adjusted according to the material of the film to be covered or the effect of the film to be covered, and the use flexibility is improved; meanwhile, the adjusting device is arranged on the film covering frame, and the distance between the press roller and the top surface of the conveying device can be adjusted by the adjusting device, so that the film covering device is suitable for the film covering work of plastic sections with different sizes, and the application range is expanded.
In the online plastic profile surface film coating treatment device, the adjusting device comprises adjusting seats sleeved at two ends of the press roll, and two side surfaces of each adjusting seat are provided with first magnet blocks; adjusting waist holes are formed in the positions, corresponding to the adjusting seats, of the two side faces of the film coating frame, and a second magnet block matched with the first magnet block is arranged on each inner side face of each adjusting waist hole; adjusting nuts are arranged at positions corresponding to the adjusting waist holes on the adjusting seat.
In the online film covering device for the surface of the plastic section, scale marks are arranged at positions, corresponding to the waist adjusting holes, on two outer side surfaces of the film covering frame; the adjustment distance can be clearly known in the process of adjusting the position of the press roll by utilizing the scale marks, so that the adjustment work is convenient to carry out.
In the online film coating processing device for the surface of the plastic section, the conveying device comprises a driving shaft and a driven shaft which are symmetrically distributed, and a driving motor is installed at the end part of the driving shaft; two symmetrically distributed driving chains are arranged between the driving shaft and the driven shaft, and a plurality of uniformly distributed supporting plates are arranged between the two driving chains; the guide wheel is arranged above the supporting plate.
In the device for online surface coating treatment of the plastic section, the winding device comprises a winding roller, and one end of the winding roller is connected with a winding motor; a fixed limiting piece is fixedly arranged on the winding roller, and a movable limiting piece is arranged on one side of the fixed limiting piece; the movable limiting part and the fixed limiting part are symmetrically arranged on the winding roller, photosensitive sensors are arranged on the movable limiting part and the fixed limiting part on the side faces, facing to the central shaft of the winding roller, of the side faces, and the photosensitive sensors are electrically connected with a winding motor; and a threaded section is arranged at the position, corresponding to the movable limiting part, of the winding roller, and the movable limiting part is in threaded connection with the threaded section.
In the above online plastic profile surface film coating device, a mounting groove is formed in the top surface of the base at a position corresponding to the conveying device.
Compared with the prior art, the utility model improves the prior plastic profile surface film coating device, and the conveying device is arranged on the top surface of the base, the two sides of the conveying device are respectively provided with the plurality of guide wheels which are uniformly distributed, the conveying device can automatically drive the plastic profile to move, and the guide wheels can guide the movement of the plastic profile, so that the plastic profile can stably move, the working efficiency is improved, and the subsequent film coating effect is ensured; the dust removing frame is arranged above the conveying device, the dust removing piece is arranged in the dust removing frame, and dust, impurities and the like on the surface of the plastic section can be removed by the dust removing piece, so that the problem that a film is raised or bubbles and the like are caused by the dust, the impurities and the like on the surface of the plastic section in the subsequent film covering process is avoided, and the film covering effect is further ensured; the storage rods are arranged on the top surface of the dust removing frame, so that different installation spaces of the whole equipment are fully utilized, and the storage frame does not need to be additionally arranged, and the space utilization rate is improved; the first tensioning roller and the second tensioning roller are arranged, the tensioning degree of the film can be adjusted by utilizing the two tensioning rollers, and the number and the direction of the tensioning rollers through which the film passes can be adjusted according to the material of the film to be covered or the effect of the film to be covered, so that the use flexibility is improved; meanwhile, the adjusting device is arranged on the film covering frame, and the distance between the press roller and the top surface of the conveying device can be adjusted by the adjusting device, so that the film covering device is suitable for the film covering work of plastic sections with different sizes, and the application range is expanded. In addition, the two end parts of the compression roller are respectively provided with the adjusting seat and the adjusting nut, the adjusting seat is provided with the first magnet block, and the first magnet block is matched with the second magnet block arranged on the inner side surface of the adjusting waist hole, so that the double fixation of the compression roller position can be realized, and the working stability is ensured; by arranging the scale marks on the film coating frame, the adjusting distance can be clearly known in the process of adjusting the position of the press roll by using the scale marks, so that the adjustment work is facilitated; the conveying device is formed by arranging the driving chain and the plurality of supporting plates, so that the supporting plates can support the bottom of the plastic section in the film laminating process, the phenomenon that the coverage effect is influenced by the fact that the bottom of the plastic section is supported weakly due to overlarge pressure of the compression roller is avoided, and the coverage effect is further improved; the fixed limiting piece and the movable limiting piece are arranged on the winding roller, and can be used for blocking at two end parts of the winding roller, so that the phenomenon that the film separating piece is wound in disorder is avoided, and the subsequent treatment is facilitated; the photosensitive sensors are arranged on the fixed limiting part and the movable limiting part, so that the rolling thickness can be detected by using the photosensitive sensors, the phenomenon of rolling over head is avoided, and the use is further facilitated; the limiting part is arranged on the winding roller in a threaded connection mode, so that the limiting part only needs to be moved to take down when a wound film separating piece needs to be replaced, and operation is facilitated. Therefore, the laminating machine not only can improve the laminating effect, but also has the advantages of high working efficiency, high space utilization rate, wide application range, high use flexibility, high working stability and convenient use.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic structural view of the winding device;
FIG. 4 is a schematic view of the construction of the press roll;
fig. 5 is a partially enlarged view of a portion a in fig. 1.
The labels in the figures are: 1-base, 2-guiding mounting frame, 3-guiding wheel, 4-dust removing frame, 5-dust removing piece, 6-material storing plate, 7-material storing rod, 8-coating frame, 9-first tensioning roller, 10-second tensioning roller, 11-pressing roller, 12-adjusting seat, 13-first magnet block, 14-adjusting waist hole, 15-second magnet block, 16-adjusting nut, 17-driving shaft, 18-driven shaft, 19-driving motor, 20-driving chain, 21-supporting plate, 22-winding roller, 23-winding motor, 24-fixed limiting piece, 25-movable limiting piece, 26-photosensitive sensor and 27-mounting groove.
Detailed Description
The utility model is further described with reference to the following figures and examples, which are not to be construed as limiting the utility model.
Examples are given. The online plastic profile surface film coating treatment device comprises a base 1, wherein a conveying device is arranged on the top surface of the base 1, and the plastic profile surface film coating treatment device is shown in figures 1 to 5; the two sides of the conveying device are respectively provided with a guide mounting frame 2, and a plurality of guide wheels 3 which are uniformly distributed are rotatably mounted on each guide mounting frame 2; a dust removal frame 4 is arranged above the conveying device, and a dust removal piece 5 for removing dust on the surface of the plastic section is arranged on the dust removal frame 4; a material storage plate 6 is arranged on the outer top surface of the dust removing frame 4, and a material storage rod 7 is arranged on the material storage plate 6; a film coating frame 8 is arranged on one side of the dust removing frame 4, and a first tensioning roller 9 is arranged on the film coating frame 8; a second tensioning roller 10 is arranged above the first tensioning roller 9, and a press roller 11 is arranged below the first tensioning roller 9; a winding device is arranged on one side of the first tensioning roller 9; and an adjusting device is arranged on the position, corresponding to the press roll 11, of the film coating frame 8.
The adjusting device comprises adjusting seats 12 sleeved at two end parts of the compression roller 11, and two side surfaces of each adjusting seat 12 are provided with first magnet blocks 13; adjusting waist holes 14 are formed in the positions, corresponding to the adjusting seats 12, of the two side faces of the film coating frame 8, and a second magnet block 15 matched with the first magnet block 13 is arranged on each inner side face of each adjusting waist hole 14; the adjusting seat 12 is provided with adjusting nuts 16 at positions corresponding to the adjusting waist holes 14; the positions of the two outer side surfaces of the film covering frame 8, which correspond to the waist adjusting holes 14, are provided with scale marks; the conveying device comprises a driving shaft 17 and a driven shaft 18 which are symmetrically distributed, and a driving motor 19 is installed at the end part of the driving shaft 17; two symmetrically distributed drive chains 20 are arranged between the driving shaft 17 and the driven shaft 18, and a plurality of uniformly distributed support plates 21 are arranged between the two drive chains 20; the guide wheel 3 is arranged above the support plate 21; the winding device comprises a winding roller 22, and one end part of the winding roller 22 is connected with a winding motor 23; a fixed limiting piece 24 is fixedly arranged on the winding roller 22, and a movable limiting piece 25 is arranged on one side of the fixed limiting piece 24; the movable limiting piece 25 and the fixed limiting piece 24 are symmetrically arranged on the winding roller 22, photosensitive sensors 26 are arranged on the side surfaces, facing the central shaft of the winding roller 22, of the movable limiting piece 25 and the fixed limiting piece 24, and the photosensitive sensors 26 are electrically connected with the winding motor 23; a threaded section is arranged at the position, corresponding to the movable limiting part 25, of the winding roller 22, and the movable limiting part 25 is in threaded connection with the threaded section; the top surface of the base 1 is provided with a mounting groove 27 at a position corresponding to the conveying device.
The working principle is as follows: when the specific film coating work is carried out, firstly, the whole device is connected with an external safe commercial power, then the film raw material needing to be coated on the plastic section is placed on the storage roller 7, one end part of the film sequentially passes through the second tensioning roller 10, the first tensioning roller 9 and the compression roller 11 according to the tension of the film coating, and the stripping layer on the film is wound on the winding roller 22; then, the plastic section is placed on the supporting plate 21, the driving motor 19 is controlled to be started, the driving shaft 17 can be driven to rotate after the driving motor 19 is started (because the driving shaft 17 and the driven shaft 18 are both provided with a transmission chain wheel), the driving shaft 17 can drive the driving chain 20 to move through the transmission chain wheel after rotating, the driven shaft 18 can be driven to rotate through the transmission chain wheel after the driving chain 20 moves, and finally the driving chain 20 can move in a circulating mode; after the driving chain 20 circularly moves, the supporting plate 21 is synchronously driven to move, and after the supporting plate 21 moves, the plastic section bar is driven to move, so that the plastic section bar slowly moves towards the dust removing frame 4 and the film coating frame 8; in-process that drives plastic section bar and remove in backup pad 21, leading wheel 3 that is located backup pad 21 both sides can contact with plastic section bar's side, utilize leading wheel 3 can adjust plastic section bar's direction of motion and position, thereby make plastic section bar can the horizontally carry toward tectorial membrane frame 8, and because leading wheel 3 rotates and installs on direction mounting bracket 2, make the in-process that plastic section bar removed can drive leading wheel 3 and rotate, and certain thrust is applyed for plastic section bar's removal again in the rotation of leading wheel 3, thereby plastic section bar's conveying speed has been accelerated.
When the plastic section bar is transported to the position right below the dust removal frame 4, the dust removal piece 5 is in contact with the upper surface of the plastic section bar, so that the dust removal piece 5 can adhere dust particles and the like on the upper surface of the plastic section bar, and the dust removal work on the surface of the plastic section bar is realized; after the surface dust removal work of the plastic section is finished, the plastic property is quickly contacted with the pressing roller 11 under the film covering frame 8; pressing the peeled surface with the warhawk on the film on the surface of the plastic section by using a press roller 11, and synchronously controlling a winding motor 23 to start; the winding motor 23 can drive the winding roller 22 to rotate after being started, and the plastic film can be automatically stripped by the mutual matching of the rotation action of the winding roller 22 and the forward movement of the plastic section; the pressure roller 11 is always in contact with the surface of the plastic profile, that is, the pressure roller 11 always presses the subsequent film on the plastic profile, so that the automatic film covering work is realized.
When the film stripping part on the winding roller 22 is wound to a certain thickness, the film stripping part can block the photosensitive sensors 26 on the fixed limiting part 24 and the movable limiting part 25, and at this time, the photosensitive sensors 26 cannot detect the existence of light rays, and do not send signals to an external control unit, and the external control unit can control the winding motor 23 and the driving motor 19 to stop so that the plastic section bar stops moving, and an operator can conveniently take off the film stripping part wound on the winding roller and having a certain thickness; the process of taking off the film stripping piece comprises the steps of manually powering off the whole device, then rotating the movable limiting piece 25 to separate the movable limiting piece 25 from the winding roller 22, so that the film stripping piece can be taken off, after taking off, reinstalling the movable limiting piece 25 on the recovery winding roller 22, preliminarily winding the head of a new film stripping piece on the winding roller 22, and finally powering on and starting the whole device again; when the size of the plastic section bar changes, the distance between the compression roller 11 and the plastic support plate 21 needs to be adjusted, and the adjusting nut 16 is taken down from the compression roller 11 by a route in the adjusting process, so that the compression roller 11 can drive the adjusting seat 12 to move in the adjusting waist hole 14, then the adjusting seat 12 is moved according to the scale, and the compression roller 11 is synchronously driven to move in the moving process of the adjusting seat 12; after moving to a proper position, the first magnet block 13 and the second magnet block 15 are matched with each other to be primarily fixed, and then the quick adjusting nut 16 rotates on the pressing roller 11, so that the adjusting nut 16 is used for further fixing, and the whole adjusting work is completed.
Claims (6)
1. Plastics section surface online tectorial membrane processing apparatus which characterized in that: comprises a base (1), wherein a conveying device is arranged on the top surface of the base (1); the two sides of the conveying device are respectively provided with a guide mounting rack (2), and a plurality of guide wheels (3) which are uniformly distributed are rotatably mounted on each guide mounting rack (2); a dust removal frame (4) is arranged above the conveying device, and a dust removal piece (5) for removing dust on the surface of the plastic section is arranged on the dust removal frame (4); a material storage plate (6) is arranged on the outer top surface of the dust removing frame (4), and a material storage rod (7) is arranged on the material storage plate (6); a film coating frame (8) is arranged on one side of the dust removing frame (4), and a first tensioning roller (9) is arranged on the film coating frame (8); a second tensioning roller (10) is arranged above the first tensioning roller (9), and a press roller (11) is arranged below the first tensioning roller (9); a winding device is arranged on one side of the first tensioning roller (9); and an adjusting device is arranged on the film coating frame (8) at a position corresponding to the press roll (11).
2. The plastic profile surface online film covering treatment device according to claim 1, characterized in that: the adjusting device comprises adjusting seats (12) sleeved at two end parts of the compression roller (11), and two side surfaces of each adjusting seat (12) are provided with first magnet blocks (13); adjusting waist holes (14) are formed in the positions, corresponding to the adjusting seats (12), of the two side faces of the film coating frame (8), and a second magnet block (15) matched with the first magnet block (13) is arranged on each inner side face of each adjusting waist hole (14); adjusting nuts (16) are arranged on the adjusting seat (12) at positions corresponding to the adjusting waist holes (14).
3. The plastic profile surface online film covering treatment device according to claim 2, characterized in that: and the positions of the two outer side surfaces of the film covering frame (8) corresponding to the waist adjusting holes (14) are provided with scale marks.
4. The plastic profile surface online film covering treatment device according to claim 1, characterized in that: the conveying device comprises a driving shaft (17) and a driven shaft (18) which are symmetrically distributed, and a driving motor (19) is installed at the end part of the driving shaft (17); two symmetrically distributed driving chains (20) are arranged between the driving shaft (17) and the driven shaft (18), and a plurality of uniformly distributed supporting plates (21) are arranged between the two driving chains (20); the guide wheel (3) is arranged above the support plate (21).
5. The plastic profile surface on-line film covering treatment device according to claim 1, characterized in that: the winding device comprises a winding roller (22), and one end part of the winding roller (22) is connected with a winding motor (23); a fixed limiting piece (24) is fixedly arranged on the winding roller (22), and a movable limiting piece (25) is arranged on one side of the fixed limiting piece (24); the movable limiting piece (25) and the fixed limiting piece (24) are symmetrically arranged on the winding roller (22), photosensitive sensors (26) are arranged on the movable limiting piece (25) and the fixed limiting piece (24) on the side faces, facing to the central shaft of the winding roller (22), and the photosensitive sensors (26) are electrically connected with the winding motor (23); and a threaded section is arranged at the position, corresponding to the movable limiting part (25), of the winding roller (22), and the movable limiting part (25) is in threaded connection with the threaded section.
6. The plastic profile surface on-line film covering treatment device as claimed in any one of claims 1 to 5, wherein: and a mounting groove (27) is formed in the top surface of the base (1) at a position corresponding to the conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220476129.XU CN216783989U (en) | 2022-03-07 | 2022-03-07 | Online tectorial membrane processing apparatus in plastic material surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220476129.XU CN216783989U (en) | 2022-03-07 | 2022-03-07 | Online tectorial membrane processing apparatus in plastic material surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216783989U true CN216783989U (en) | 2022-06-21 |
Family
ID=82000321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220476129.XU Active CN216783989U (en) | 2022-03-07 | 2022-03-07 | Online tectorial membrane processing apparatus in plastic material surface |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216783989U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115303531A (en) * | 2022-08-16 | 2022-11-08 | 绵阳高新区鸿强科技有限公司 | Full-automatic pipe winding mechanism of pipe winding machine |
-
2022
- 2022-03-07 CN CN202220476129.XU patent/CN216783989U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115303531A (en) * | 2022-08-16 | 2022-11-08 | 绵阳高新区鸿强科技有限公司 | Full-automatic pipe winding mechanism of pipe winding machine |
| CN115303531B (en) * | 2022-08-16 | 2023-09-29 | 绵阳高新区鸿强科技有限公司 | Pipe winding mechanism of full-automatic pipe winding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Online Film Coating Treatment Device for Plastic Profile Surface Granted publication date: 20220621 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jinhua Lanxi Sub branch Pledgor: ZHEJIANG LANXI JINLIDA FRAME INDUSTRY CO.,LTD. Registration number: Y2024980012099 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |