CN108685106A - A kind of Chinese chestnut high temperature carbonization furnace, Chinese chestnut debarking system and Chinese chestnut decortication process method - Google Patents
A kind of Chinese chestnut high temperature carbonization furnace, Chinese chestnut debarking system and Chinese chestnut decortication process method Download PDFInfo
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- CN108685106A CN108685106A CN201810690894.XA CN201810690894A CN108685106A CN 108685106 A CN108685106 A CN 108685106A CN 201810690894 A CN201810690894 A CN 201810690894A CN 108685106 A CN108685106 A CN 108685106A
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/006—Machines for hulling, husking or cracking nuts for chestnuts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/083—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with stirring, vibrating or grinding devices
Abstract
The present invention relates to a kind of Chinese chestnut high temperature carbonization furnace, Chinese chestnut debarking system and Chinese chestnut decortication process methods, wherein a kind of Chinese chestnut high temperature carbonization furnace, including:Be carbonized furnace shell, multiple heating tubes for chestnut peel to be carbonized, insulation cylinder, helical feed roller;Insulation jacket casing is located at the outside of helical feed roller, carbonization furnace shell is set in the outside of insulation cylinder, it is fixedly connected between insulation cylinder and carbonization furnace shell, it is rotatablely connected between helical feed roller and carbonization furnace shell, multiple heating tubes are uniformly arranged along the axis direction of helical feed roller in the cavity between insulation cylinder and helical feed roller;Through the invention, it realizes disposably by the endothelium and crust carbonization removal, removal cleanliness factor height on the outside of Chinese chestnut Seed, while the separating difficulty of Chinese chestnut Seed and chestnut peel is low, due to that can be carried out at the same time the epidermis carbonization treatment of a large amount of Chinese chestnuts, production efficiency is high.
Description
Technical field
The present invention relates to Chinese chestnut peeling manufacture field more particularly to a kind of Chinese chestnut high temperature carbonization furnace, Chinese chestnut debarking system and
Chinese chestnut decortication process method.
Background technology
Currently, Chinese chestnut is a kind of nut fruits fruit of the high nutritive value of good in strengthening stomach and tonifying kidney, people use plate in daily life
The general barking method of chestnut is to remove by hand, uses tooth bite-actuated in manual removal process or cuts two ways with knife,
The bite-actuated situation for being susceptible to casing rupture unevenness of tooth often will produce the wound to human hands with the mode that knife is open
Evil, and remove the peel less efficient;In food-processing industry, the predominantly artificial peeling of mode and giant peeling of Chinese chestnut peeling
Method needs the blanching in boiling water by Chinese chestnut, then artificial pinching wherein manually removing the peel, but the Chinese chestnut temperature after blanching is higher,
Artificial peeling labor intensity is big, low production efficiency, the peeling of high pressure water marksmanship refer to first with high-speed rotating blade housing then
Endothelium-denuded is sprayed with giant, such mode endothelium removal cleanliness factor is relatively low, Chinese chestnut badly broken;Lack one kind disposably by plate
Chestnut endothelium and crust remove and remove the peel the high equipment of cleanliness factor simultaneously, while lacking a kind of production line and life that peeling cleanliness factor is high
Production. art method.
Invention content
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of Chinese chestnut high temperature carbonization furnace,
Chinese chestnut debarking system and Chinese chestnut decortication process method, at least one to solve the above technical problems.
The technical solution that the present invention solves above-mentioned technical problem is as follows, and first aspect present invention provides a kind of Chinese chestnut high temperature
Carbide furnace, including:Be carbonized furnace shell, multiple heating tubes for chestnut peel to be carbonized, insulation cylinder, helical feed roller;
Insulation jacket casing is located at the outside of helical feed roller, and carbonization furnace shell is set in the outside of insulation cylinder, insulation
It is fixedly connected, is rotatablely connected between helical feed roller and carbonization furnace shell, multiple heating tube edges between cylinder and carbonization furnace shell
The axis direction of helical feed roller is uniformly arranged in the cavity between insulation cylinder and helical feed roller.
The beneficial effects of the invention are as follows:By the way that heat insulation layer is arranged in the outside of helical feed roller, realize pair plus
The maximum utilization of the heat of heat pipe, at the same reduce heating tube generation high temperature be transmitted to carbonization furnace shell on caused by
The discomfort of operating personnel's body reduces influence of the high temperature of heating tube generation to high temperature carbonization furnace ambient temperature, disappears simultaneously
Damage in addition to the heat because of high-temperature heating pipe to fixed non-refractory electronic device and circuit on carbonization furnace shell;Passing through will
Helical feed roller is connected with carbide furnace housing into rotation, realizes the stir-frying to the uncooked chestnut benevolence in helical feed roller,
Keep the carbonization of the crust and endothelium on each surface of Chinese chestnut more uniform, reduces the burned of the excessively high caused Chinese chestnut Seed of local temperature
Carbonization, while realizing the output after Chinese chestnut Seed carbonization;By being uniformly arranged between helical feed roller and insulation cylinder
Multiple heating tubes realize the high temperature cabonization of all Chinese chestnuts in helical feed roller, improve the utilization of helical feed roller
Rate can accommodate a large amount of Chinese chestnut while be carbonized, and carbonization is efficient;Technical scheme of the present invention realizes Chinese chestnut Seed disposably
Endothelium and crust the carbonization removal in outside, removal cleanliness factor is high, while the separating difficulty of Chinese chestnut Seed and chestnut peel is low, due to can be same
The epidermis carbonization treatment of a large amount of Chinese chestnuts of Shi Jinhang, production efficiency are high.
Based on the above technical solution, the present invention can also be improved as follows.
Further, helical feed roller includes:Barrel and helical blade;Barrel is round tubular structure, barrel
Tube wall on offer multiple diathermanous holes, multiple diathermanous holes are evenly distributed on the tube wall of barrel, and helical blade is fixedly connected
On the inner wall of barrel.
Using the advantageous effect of above-mentioned further scheme:By the way that barrel is designed as round tubular structure, rolling is reduced
The rotary inertia of cylinder;By opening up multiple diathermanous holes on cylinder wall, the utilization rate of the high temperature generated to heating tube is improved,
The consumption for reducing power cost saves electric energy for not opening up diathermanous hole, and absorbing heating tube convenient for Chinese chestnut generates
Heat, carbonisation is rapider, more efficient, carbonization uniformity it is good, on the outside of Chinese chestnut Seed epidermis carbonization consistency of thickness it is good;
By being fixedly connected with helical blade in barrel inner wall, realizes while the Chinese chestnut in barrel is carbonized and be carbonized
Chinese chestnut afterwards is fed forward, and after Chinese chestnut enters roller, conveying of advancing while being carbonized under the action of helical blade improves
Production efficiency.
Further, further include carbide furnace fixed frame, drum drive motor, drive sprocket and driven chain wheel rim;Be carbonized furnace shell
Body is fixed on the upper end of carbide furnace fixed frame, and drum drive motor, which is fixed on carbide furnace fixed frame, to be located under carbide furnace shell
Side, drive sprocket are fixedly connected on the output shaft of drum drive motor, and driven sprocket snare, which is set, is fixedly connected on helical feed
One end of roller, drive sprocket and driven chain wheel rim are connected by chain.
Using the advantageous effect of above-mentioned further scheme:By that will be carbonized, furnace shell is fixed on carbide furnace fixed frame, is subtracted
The heat loss that high temperature carbonization furnace contact ground generates is lacked, while having provided for be carbonized furnace shell and its internal part stable
Brace foundation;By being arranged with driven chain wheel rim in the peripheral side of helical feed roller, the transmission that bolt conveying rolls is simplified
Structure avoids the obstruction conveyed to Chinese chestnut material, meanwhile, variable transmission ratio is provided, it can be according to the carbonization needed for Chinese chestnut
Time carries out the replacement of driven chain wheel rim;It is incited somebody to action by the resting barrel driving motor on carbide furnace fixed frame and by drive sprocket
Power transmission realizes the stable rotation of helical feed roller to helical feed roller, reduces rotation process by chain drive
In slipping phenomenon generation.
Further, heating tube is Elema.
Using the advantageous effect of above-mentioned further scheme:It is main former that Elema, which is with high-purity green hexagonal carborundum,
Material, by certain material than processing base, manufactured rodlike, the nonmetallic high-temperature electric of tubulose through 2200 DEG C of high temperature silication recrystallization sintering
Thermal element.Normal use temperature is up to 1450 DEG C in oxidizing atmosphere, and continuous use was up to 2000 hours;Elema temperature in use
Height has the characteristics that high temperature resistant, anti-oxidant, corrosion-resistant, quick heating, long lifespan, high temperature deformation are small, convenient to install and maintain, and has
Good chemical stability;By the way that Elema is arranged in Chinese chestnut high temperature carbonization furnace, accurate steady temperature can be obtained, and can root
According to needing by curve automatic temperature-control for production technology.Not only facilitated using Elema heating, but also safe and reliable..
Second aspect of the present invention provides a kind of Chinese chestnut debarking system, includes first aspect present invention offer any one
The Chinese chestnut high temperature carbonization furnace of technical solution further includes:Raw material bucket, the first feeder, progressive rotation type husking machine, the second feeding
Machine, vibrating screener, sterilizes and aerobic fermentation tank and selects transport platform at potcher;The feed inlet of raw material bucket and the first feeder is connected, the
The discharge port of one feeder is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace, the discharge port and reciprocating rotary of Chinese chestnut high temperature carbonization furnace
The feed inlet of formula husking machine is connected, and the feed inlet of the discharge port of progressive rotation type husking machine and the second feeder is connected, on second
The discharge port of material machine is connected with the feed inlet of potcher, and the discharge port of potcher is connected with the feed inlet of vibrating screener, vibration
The discharge port of screening machine is connected with the feed inlet of sterilizing aerobic fermentation tank, the discharge port for the aerobic fermentation tank that sterilizes and the feed inlet for selecting transport platform
It is connected.
The beneficial effects of the invention are as follows:Raw material bucket provides material memory space for the Chinese chestnut that do not remove the peel;By by first
The feed inlet of feeder is connected with raw material bucket, realizes the defeated of the uncooked chestnut that do not remove the peel in raw material bucket according to command speed
It send;By the way that the discharge port of the first feeder is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace, realizes and stablize uncooked chestnut
It is delivered to the carbonization treatment of the uncooked chestnut epidermis after Chinese chestnut high temperature carbonization furnace is heated at high temperature;By by Chinese chestnut high temperature carbonization furnace
Discharge port be connected with the feed inlet of progressive rotation type husking machine, realize the uncooked chestnut after high temperature cabonization in progressive rotation type
The rubbing separation of epidermis and chestnut kernel after husking machine carbonization;By will be on the discharge port of progressive rotation type husking machine and second
The feed inlet of material machine is connected, and realizes mixing for the carbonization epidermis and uncooked chestnut benevolence handled via progressive rotation type husking machine
Object is closed to convey to potcher;Under the action of potcher, the separation that carbonization epidermis and uncooked chestnut benevolence is carried out using buoyancy is realized;
By the way that the discharge port of potcher is connected with the feed inlet of vibrating screener, realizes surface being stained with and do not remove clean carbonization
The vibration again of epidermis removes;By by the discharge port of vibrating screener with sterilizing aerobic fermentation tank feed inlet be connected, realize by
Vibrate purified uncooked chestnut be delivered to sterilizing aerobic fermentation tank in carry out sterilizing and maturation process, uncooked chestnut is processed as ripe Chinese chestnut
Benevolence;By the way that the discharge port for the aerobic fermentation tank that sterilizes is connected with the feed inlet for selecting transport platform, the ripe plate after curing that will sterilize is realized
Such as damaged degree that is adulterated in chestnut is big and the Chinese chestnut Seed that addles effectively removes, and improves the qualification rate of product, is promoted
Shelf-life of ripe Chinese chestnut Seed.
Based on the above technical solution, the present invention can also be improved as follows.
Further, progressive rotation type husking machine includes:Husking machine fixed frame, rail plate, rubbing leather sliding seat, sliding seat drive
Dynamic motor, eccentric rod gear, rubber roller body and rubber roller driving motor;Rail plate is fixedly connected in husking machine fixed frame
Portion, rubbing leather sliding seat and rail plate are slidably connected, and sliding seat driving motor is fixedly connected on to be located on husking machine fixed frame and slide
The lower section of dynamic guide rail, sliding seat driving motor drive rubbing leather sliding seat back and forth to be transported along the rail plate by eccentric rod gear
It is dynamic;The oblique upper of rubbing leather sliding seat offers arc surface, and rubber roller body is located at the oblique upper of arc surface, and rubber roller body is cylinder, glue
The external cylindrical surface and arc surface of roll body are coaxial, and the Chinese chestnut made by carbonization is provided between the external cylindrical surface and arc surface of rubber roller body
After rubbing leather by gap, the both ends of rubber roller body are rotatablely connected with husking machine fixed frame, and rubber roller driving motor is fixedly connected on
On husking machine fixed frame and position drives the rotation of rubber roller body by chain drive.
Specifically, eccentric rod gear refers to that the output shaft of sliding seat driving motor and one end of eccentric shaft are fixed and connected
It connects, the other end of eccentric shaft and one end of connecting rod are hinged, and the other end and rubbing leather sliding seat of connecting rod are hinged, rubber roller driving motor position
In the lower section of rail plate.
Further, equal hopper is fixed on the upper end of husking machine fixed frame, and the discharge port of equal hopper is right against rubber roller body and circle
The material inlet of cambered surface upper end shape, multiple deflectors are fixedly connected on the side of equal hopper contact plate chestnut, and deflector is in V words
Shape, multiple deflectors are distributed on the side of equal hopper contact plate chestnut and its open end is towards the direction of material inlet, homocline
The feed inlet of bucket is connected with the discharge port of Chinese chestnut high temperature carbonization furnace.
Using the advantageous effect of above-mentioned further scheme:By the way that rail plate is fixedly connected in husking machine fixed frame
Portion realizes the lower position of the center of gravity for the rubbing leather sliding seat being slidably connected on rail plate, increases rubbing leather sliding seat edge
The stability that guide rail moves back and forth;By the way that rubbing leather sliding seat and rail plate are slidably connected, it is opposite to realize rubbing leather sliding seat
Reciprocating movement of the rubber roller body in rubber roller body axis direction, effectively raises the efficiency of rubbing leather, and rubbing leather is more abundant, uncooked chestnut
The separation degree of the epidermis of Renhe carbonization is high;It is slided by the way that sliding seat driving motor to be fixedly connected on to be located on husking machine fixed frame
The lower end of dynamic guide rail, the conduction for reducing the mechanical oscillation that the rotation of sliding seat driving motor generates expand, and make entire reciprocating rotary
The operating of formula husking machine is more steady;By being fixed with eccentric shaft on the output shaft of sliding seat driving motor and being connected by connecting rod
It is connected on rubbing leather sliding seat, realizing rubbing leather sliding seat can simultaneously realize along the continual and steady reciprocally swinging of rail plate
Its hunting frequency adjustability;By setting rubber roller body to cylinder, and the circular arc on its external cylindrical surface and rubbing leather sliding seat
Face is coaxial, realizes Chinese chestnut Seed and is uniformly rubbed in the gap that the two is formed, and ensure that the consistency for rubbing gap everywhere, subtracts
The crush injury to Chinese chestnut Seed is lacked;Rubber roller driving motor provides power source for the rotation of rubber roller body, and is rotated and had by chain
There is better stability, the probability smaller that it skids for V belt translation;By on the side of equal hopper contact plate chestnut
Multiple deflectors are provided with, material is realized and uniformly feeds, are reduced during rubbing leather because material feeding is too fast or excessively
The blocking of rubber roller body and rubbing leather sliding seat caused by concentrating, reduces the mechanical breakdown for blocking and generating, while reducing rubbing leather mistake
The damage caused by Chinese chestnut Seed in journey;By the way that deflector is designed as V-shaped, difficulty of processing is low, and water conservancy diversion effect is good, water conservancy diversion speed
Rate is high, while avoiding blocking accumulation of the Chinese chestnut on deflector.
Further, potcher includes:Skin wind turbine and setting gauge, striker plate, are blown at the first conveying device in rinsing pond;First
Conveying device one end extend into rinsing pond bottom of pond, the other end stretch out rinsing pond open end and with vibrating screener into
Material mouth connects;Rinsing pond, which is located to set away from the side of the first conveying device direction of travel, offers Pai Pikou, and row's skin mouth is close
The side of first conveying device is provided with setting gauge, the side wall rotation connection of setting gauge and rinsing pond;Setting gauge and first defeated
It send and is provided with striker plate between the external part of device, striker plate is fixedly connected on the madial wall in rinsing pond, under striker plate
It is provided with gap between the conveyor surface of contact Chinese chestnut Seed on edge and the first conveying device;Striker plate is close to the side of setting gauge
It is fixedly connected with and blows skin wind turbine, the fan outlet for blowing skin wind turbine is arranged towards setting gauge;Be evenly arranged on setting gauge more with
In the broach for the chestnut peel for stirring floating.
Using the advantageous effect of above-mentioned further scheme:By the way that uncooked chestnut Renhe carbonization epidermis mixture is delivered to rinsing
In pond, takes full advantage of the buoyancy of water and detach the epidermis residue after carbonization that uncooked chestnut Renhe is rubbed;Pass through
The first conveying device is set in rinsing pond, realizes the uncooked chestnut obtained after uncooked chestnut Renhe carbonization epidermis mixture separation
The output of benevolence;By the way that setting gauge is arranged, the epidermis shell after the carbonization of the water surface will be swum in by, which realizing, is dialled from via arranging skin
Rinsing pond is discharged in mouth, and the carbonization exocuticle that the uncooked chestnut Renhe rubbing to be continuously delivered to rinsing pond is fallen, which provides to float, to be divided
From space;By be arranged striker plate and by the lower edge of striker plate and the first conveying device contact Chinese chestnut Seed conveyor surface it
Between be provided with gap, avoid the carbonization epidermis mixing with the uncooked chestnut benevolence after sedimentation again swum on liquid level, reduce
The percentage of impurity of the uncooked chestnut benevolence of potcher output;By striker plate be fixedly connected with close to the side of setting gauge blow skin wind turbine and
Its fan outlet blows to setting gauge, improves the velocity of discharge of the epidermis shell after swimming in the carbonization of the water surface, reduces simultaneously
The mixing again of itself and the uncooked chestnut benevolence after sedimentation;By being provided with broach on setting gauge, the operating resistance of setting gauge is reduced
Power, the row's of improving skin efficiency.
Further, vibrating screener includes:Vibrating screen fixed frame, shaker body, toggle, vibrating screen motor
With more spray tubes;Shaker body is slidably connected at the upper end of vibrating screen fixed frame, and vibrating screen motor is fixedly connected on vibration
It sieves and is located on fixed frame on the position below shaker body, the output shaft of vibrating screen motor and the crank end of toggle
Connection, the connecting-rod head of toggle and the lower end of shaker body are hinged, and more spray tubes are arranged in shaker body
It surface and is fixedly connected with vibrating screen fixed frame, spray tube offers multiple water jets close to the side of shaker body.
Using the advantageous effect of above-mentioned further scheme:By the way that shaker body is slidably connected at vibrating screen fixed frame
On, improve the stability in shaker body vibration processes;By the way that vibrating screen motor is fixedly connected on vibrating screen fixed frame
It is upper to reduce the conduction of the vibration during power operation positioned at the lower section of shaker body, at the same because motor have it is larger
Weight reduces the center of gravity of vibrating screener and makes in its course of work more stationarity;By using toggle reality
The stirring in designated magnitude to shaker body is showed, toggle is simple in structure, and motion continuity is good;Pass through vibration
Sieve the up-down vibration of ontology, effective removal is mingled in via the solid impurity in potcher treated uncooked chestnut benevolence;Pass through
More spray tubes are set in shaker body, realizes and the uncooked chestnut benevolence in vibration processes is rinsed, it is effective to remove
It is sticked to the impurity and carbonization epidermis residue on uncooked chestnut benevolence surface.
Further, heating device is provided in the cavity to sterilize in aerobic fermentation tank and for the Chinese chestnut after curing that will sterilize from going out
Second conveying device of bacterium aerobic fermentation tank output, heating device are located at the downside of the second conveying device, and sterilizing aerobic fermentation tank upper end is fixed
It is connected with steam cover;One end of second conveying device is connected with the discharge port of vibrating screener and extend into sterilizing aerobic fermentation tank,
The other end stretches out sterilizing aerobic fermentation tank and is connected with the feed inlet for selecting transport platform;It selects and is provided with third conveying device in transport platform
With multiple impurity hoppers, multiple impurity hoppers are evenly distributed in the both sides of third conveying device direction of travel;First feeder
It is chain scraper conveyor or screw conveyor or net chain conveyor with the second feeder;First conveying device, the second conveying device
It is chain scraper conveyor or net chain conveyor with third conveying device.
Using the advantageous effect of above-mentioned further scheme:By the way that heating device is arranged in sterilizing aerobic fermentation tank, realize pair
The continuous heating of water in sterilizing aerobic fermentation tank, ensure that uncooked chestnut can be ripened in time;By being arranged in the aerobic fermentation tank that sterilizes
Second conveying device realizes in maturing process and timely exports the Chinese chestnut cured, and it is long to reduce the Chinese chestnut curing time
The case where caused Chinese chestnut taste bad, occurs;By being fixedly connected with steam cover in the upper end of sterilizing aerobic fermentation tank, effectively subtract
The speed for having lacked heat loss, improves the efficiency of Chinese chestnut curing, while reducing the consumption of electric energy, realizes hot in aerobic fermentation tank
It can utilize to the greatest extent;By will be exported via sterilizing aerobic fermentation tank Chinese chestnut Seed after curing to transport platform is selected, realize pair
Ripe Chinese chestnut Seed selects classification, by the way that third conveying device is arranged and is fixed with impurity hopper in both sides, realizes transmission process
The collection of the removal of ripe Chinese chestnut Seed and substandard product that is middle that level of breakage is big and addling, improves the health in operation workshop
Tidiness.
Third aspect present invention provides a kind of Chinese chestnut decortication process method, including second aspect of the present invention provide it is arbitrary
A kind of Chinese chestnut debarking system, it is further comprising the steps of:
S1, it will be poured into raw material bucket by pretreated belt leather uncooked chestnut;
S2, the uncooked chestnut in raw material bucket is delivered to via the first feeder in Chinese chestnut high temperature carbonization furnace and heats carbonization, plate
Between the temperature of chestnut high temperature carbonization furnace is 1000 DEG C -1100 DEG C, heating carbonization time of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace is
25 seconds;
S3, it will be delivered to rub in progressive rotation type husking machine via the Chinese chestnut after Chinese chestnut high temperature carbonization furnace carbonization treatment and go
Except the Chinese chestnut exocuticle of carbonization, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is obtained;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder in potcher, will be swum in
The carbonization exocuticle of the water surface is transferred to, and the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is obtained;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener, Chinese chestnut Seed is sticked to by vibrating removal
On do not remove clean carbonization exocuticle, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut
Benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank carries out sterilizing maturation process, the water in the aerobic fermentation tank that sterilizes
Temperature is 100 DEG C, and the sterilizing maturation process time is 2-4 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform, hand picking removes unqualified ripe Chinese chestnut Seed semi-finished product, is closed
Panel chestnut semi-finished product.
The beneficial effects of the invention are as follows:By carrying out Chinese chestnut successively to select classification, help to realize in follow-up rubbing leather work
The consistency of rubbing leather degree in skill avoids the non-uniform phenomenon of the rubbing leather caused by Chinese chestnut size disparity is excessive from occurring, pass through by
Belt leather uncooked chestnut cleans, and reduces the sundries such as the soil adulterated in belt leather uncooked chestnut and branch leaf, by by belt leather uncooked chestnut
It dries, reduces the non-uniform situation hair of the carbonizing degree caused by moisture is contained on belt leather uncooked chestnut surface during high temperature cabonization
It is raw, while reducing the consumption of electric energy;By the way that belt leather uncooked chestnut is delivered in high temperature carbonization furnace in 1000 DEG C of -1100 DEG C of heating
Carbonization 25 seconds, realizes the disposably crust and endothelium by the exocuticle of belt leather uncooked chestnut i.e. Chinese chestnut and is disposably carbonized,
Convenient for removing crust and endothelium simultaneously in follow-up rubbing leather technique, the removal cleanliness factor of Chinese chestnut crust and endothelium is high;By by table
Chinese chestnut after the carbonization of face is delivered to progress rubbing leather processing in progressive rotation type husking machine, effectively by the plate after Chinese chestnut Seed and carbonization
Chestnut crust and endothelium separation, separative efficiency are high;By the Chinese chestnut Seed handled via progressive rotation type husking machine and carbonization appearance
The mixture of skin is delivered in potcher, and the effective buoyancy using water removes carbonization exocuticle, is stained with a small amount of chestnut peel simultaneously
Uncooked chestnut benevolence containing a small amount of carbonized residue is deposited to the bottom in potcher;Uncooked chestnut benevolence that previous step is obtained and a small amount of
The uncooked chestnut benevolence of carbonized residue will effectively be sticked in uncooked chestnut benevolence the epidermis and a small amount of of being carbonized under the action of vibrating screener
Carbonized residue is removed by the vibration of vibrating screen and screening effect, to obtain clean uncooked chestnut benevolence;By by clean life
Chinese chestnut Seed boiling 2-4 minutes in 100 DEG C of boiling water in the aerobic fermentation tank that sterilizes, can thoroughly boil the uncooked part of uncooked chestnut benevolence
It is ripe, while having killed the bacterium and fungi for being attached to Chinese chestnut Seed;By by ripe Chinese chestnut Seed in conveying cull board through artificial removal
Chinese chestnut Seed that is broken and addling, improves the quality of ripe Chinese chestnut Seed, while extending the shelf-life of ripe Chinese chestnut Seed, avoids because addling
Chinese chestnut Seed caused by the Chinese chestnut Seed pollution addled of the intact Chinese chestnut Seed of quality, meanwhile, removed by hand picking, ripe Chinese chestnut
The qualification rate of benevolence is high, quality and in good taste.
Description of the drawings
Fig. 1 is a kind of front view of Chinese chestnut debarking system of the present invention;
Fig. 2 is a kind of vertical view of Chinese chestnut debarking system shown in FIG. 1;
Fig. 3 is a kind of front view of Chinese chestnut high temperature carbonization furnace of the present invention;
Fig. 4 is a kind of right view of Chinese chestnut high temperature carbonization furnace shown in Fig. 3;
Fig. 5 is a kind of front view of the helical feed roller of Chinese chestnut high temperature carbonization furnace of the present invention;
Fig. 6 is a kind of left side sectional view of the helical feed roller of Chinese chestnut high temperature carbonization furnace shown in fig. 5;
Fig. 7 be the present invention a kind of Chinese chestnut debarking system in progressive rotation type husking machine front view;
Fig. 8 is the right view of progressive rotation type husking machine in a kind of Chinese chestnut debarking system shown in Fig. 7;
Fig. 9 is the vertical view of progressive rotation type husking machine in a kind of Chinese chestnut debarking system shown in Fig. 7;
Figure 10 be the present invention a kind of Chinese chestnut debarking system in progressive rotation type husking machine rubber roller body structure chart;
Figure 11 be the present invention a kind of Chinese chestnut debarking system in progressive rotation type husking machine eccentric shaft structure figure;
Figure 12 is three-dimensional for the rubbing leather sliding seat front of progressive rotation type husking machine in a kind of Chinese chestnut debarking system of the present invention
Figure;
Figure 13 is three-dimensional for the rubbing leather sliding seat back side of progressive rotation type husking machine in a kind of Chinese chestnut debarking system of the present invention
Figure;
Figure 14 be the present invention a kind of Chinese chestnut debarking system in progressive rotation type husking machine equal hopper front view;
Figure 15 is the equal hopper vertical view of progressive rotation type husking machine in a kind of Chinese chestnut debarking system shown in Figure 14;
Figure 16 be the present invention a kind of Chinese chestnut debarking system in potcher front view;
Figure 17 be the present invention a kind of Chinese chestnut debarking system in potcher setting gauge structure chart;
Figure 18 be the present invention a kind of Chinese chestnut debarking system in vibrating screener front view;
Figure 19 be the present invention a kind of Chinese chestnut debarking system in sterilize aerobic fermentation tank front view;
Figure 20 selects the front view of transport platform in a kind of Chinese chestnut debarking system for the present invention;
Figure 21 is the vertical view that transport platform is selected in a kind of Chinese chestnut debarking system shown in Figure 20.
In attached drawing, parts list represented by the reference numerals are as follows:
1, raw material bucket, the 2, first feeder, 3, Chinese chestnut high temperature carbonization furnace, 4, progressive rotation type husking machine, the 5, second feeding
Machine, 6, potcher, 7, vibrating screener, 8, sterilizing aerobic fermentation tank, 9, select transport platform, 10, carbonization furnace shell, 11, heating tube,
12, insulation cylinder, 13, barrel, 14, helical blade, 15, diathermanous hole, 16, carbide furnace fixed frame, 17, driven chain wheel rim,
18, drive sprocket, 19, husking machine fixed frame, 20, rail plate, 21, rubbing leather sliding seat, 22, sliding seat driving motor, 23, partially
Mandrel, 24, connecting rod, 25, rubber roller body, 26, rubber roller driving motor, 27, arc surface, 28, equal hopper, 29, deflector, 30, rinsing
Pond, the 31, first conveying device, 32, setting gauge, 33, striker plate, 34, blow skin wind turbine, 35, broach, 36, vibrating screen fixed frame,
37, shaker body, 38, toggle, 39, vibrating screen motor, 40, spray tube, the 41, second conveying device, 42, steam
Lid, 43, third conveying device, 44, impurity hopper.
Specific implementation mode
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in figures 3 to 6, a kind of Chinese chestnut high temperature carbonization furnace in the present embodiment of first aspect present invention, including:Carbon
Change furnace shell 10, multiple heating tubes 11 for chestnut peel to be carbonized, insulation cylinder 12, helical feed roller;Insulation
Cylinder 12 is set in the outside of helical feed roller, and carbonization furnace shell 10 is set in the outside of insulation cylinder 12, insulation cylinder
It is fixedly connected, is rotatablely connected between helical feed roller and carbonization furnace shell 10, multiple heating between 12 and carbonization furnace shell 10
The cavity between insulation cylinder 12 and helical feed roller is uniformly arranged along the axis direction of helical feed roller for pipe 11
It is interior.
Specifically, carbonization furnace shell 10 is hollow housing welding fabrication or that composition is bolted, both ends
Offer circular through hole;Rolling bearing or sliding bearing are fixed in circular through hole, the both ends of helical feed roller are fixed on
In the inner ring of rolling bearings or plain bearings, one end of one end projecting end bearing wherein in helical feed roller, periphery
Side welding either has one kind in chain wheel rim, external toothing or synchronous belt gear ring, insulation cylinder 12 and carbon by interference fit
Change one kind being fixedly connected in being welding or being bolted between furnace shell 10, insulation cylinder 12 is using such as phenol
The material or one kind in the cyclic annular cylinder that vacuumizes that aldehyde fireproof heated board, aluminium silicate wool plate etc. have heat-insulating property, add
Heat pipe 11 uses any one in Elema, heating wire or quartz heating-pipe 11 etc. to have the heating for being heated to 1000 DEG C or more
Core, heating tube 11 are connected with the AC power of 220V or 380V voltages, and heating tube 11 is by temperature regulation switch into trip temperature
Control, temperature sensor is provided on the outside of helical feed roller, monitors heating temperature in real time, and being arranged being capable of display board
The display device of heating temperature in chestnut high temperature carbonization furnace 3 is carried out timely when temperature deficiency by temperature regulation switch
Adjustment can also carry out the real-time adjustment of heating temperature, in order to make belt leather uncooked chestnut be obtained in helical feed roller by microcontroller
To sufficient heating, heating tube 11 can be made into circular ring shape, axis of the multiple circular ring shape heating tubes 11 along helical feed roller
It is uniformly set in the outside of helical feed roller, is set on the outside of helical feed roller in addition, heating tube 11 can be made into
Rectangular configuration, benefit are that installation is simple, and manufacture difficulty is low.
The course of work of the present embodiment is to open power supply heating tube 11 is heated to the temperature between 1000 DEG C -1050 DEG C,
Start conveying device while starting helical feed roller and be allowed to operate, material is adjusted via helical feed roller by speed regulation device
In the input and output material time, pass through temperature-adjusting device and adjust operating temperature in 3 stove of Chinese chestnut high temperature carbonization furnace.
In a kind of preferred embodiment, carbonization furnace shell 10 uses thickness to be made for the galvanized sheet of 1mm, and Chinese chestnut is high
The power of warm carbide furnace 3 is 60KW, and voltage is 380V alternating currents, in such a way that three are connected.
The advantageous effect of the present embodiment is:By the way that heat insulation layer is arranged in the outside of helical feed roller, realize pair
The maximum utilization of the heat of heating tube 11, while the high temperature for reducing the generation of heating tube 11 is transmitted to carbonization furnace shell 10
The discomfort of operating personnel's body caused by upper reduces shadow of the high temperature to high temperature carbonization furnace ambient temperature of the generation of heating tube 11
It rings, while eliminating the heat because of high-temperature heating pipe 11 to fixed non-refractory electronic device and line on carbonization furnace shell 10
The damage on road;By the way that helical feed roller and carbonization furnace shell 10 to be rotatablely connected, realize to being located in helical feed roller
Uncooked chestnut benevolence stir-frying, keep the carbonization of the crust and endothelium on each surface of Chinese chestnut more uniform, it is excessively high to reduce local temperature
The burned carbonization of caused Chinese chestnut Seed, while realizing the output after Chinese chestnut Seed carbonization;By in helical feed roller and heat preservation
It is uniformly arranged multiple heating tubes 11 between heat insulation cylinder 12, realizes the high temperature cabonization of all Chinese chestnuts in helical feed roller, carries
The high utilization rate of helical feed roller, can accommodate a large amount of Chinese chestnut while be carbonized, be carbonized efficient;The technical side of the present invention
Case realize disposably by the outside of Chinese chestnut Seed endothelium and crust carbonization removal, removal cleanliness factor is high, while Chinese chestnut Seed and Chinese chestnut
The separating difficulty of skin is low, and due to that can be carried out at the same time the epidermis carbonization treatment of a large amount of Chinese chestnuts, production efficiency is high.
As shown in Fig. 5-Fig. 6, a kind of Chinese chestnut high temperature carbonization furnace in some optional embodiments, helical feed roller packet
It includes:Barrel 13 and helical blade 14;Barrel 13 is round tubular structure, is offered on the tube wall of barrel 13 multiple diathermanous
Hole 15, multiple diathermanous holes 15 are evenly distributed on the tube wall of barrel 13, and helical blade 14 is fixedly connected on the interior of barrel 13
On wall.
Specifically, helical blade 14 selects the existing helical blade 14 that can be bought on the market, feature is perpendicular to spiral shell
From the point of view of in the plane of 14 axis of vane piece, there is cylindrical channel in the section of helical blade 14, is fixed on inner wall of rotary drum,
Its mode being fixedly connected is one kind in welding or being bolted, and can realize the entrance of material in the middle part of roller and convey;
The aperture in diathermanous hole 15 should be less than the size of Chinese chestnut, avoid the transmission of Chinese chestnut in heating carbonisation.
In a kind of preferred embodiment, barrel 13 is using pipe knot made of 314 (1Cr25ni20Si2) stainless steels
Structure offers the circular through hole of a diameter of 15mm, the circular hole group circle center line connecting parallel with 13 axis direction of barrel on tube wall
Between spacing be 25mm, the circular hole in every group of circular hole group and the circular hole interlaced arrangement in adjacent circular holes group, the wall thickness of roller are
The outer diameter of 1.5mm, roller are 259mm, and the aperture of 14 interior bone of helical blade is 180mm, and the thickness of helical blade 14 is
1.5mm。
Using the advantageous effect of above-described embodiment:By the way that barrel 13 is designed as round tubular structure, roller is reduced
The rotary inertia of body 13;By opening up multiple diathermanous holes 15 on cylinder wall, the profit of the high temperature generated to heating tube 11 is improved
With rate, the consumption of power cost is reduced, electric energy is saved for not opening up diathermanous hole 15, absorbs heating convenient for Chinese chestnut
The heat that pipe 11 generates, carbonisation is rapider, more efficient, and carbonization uniformity is good, epidermis carbonization thickness on the outside of Chinese chestnut Seed
Consistency is good;By being fixedly connected with helical blade 14 in 13 inner wall of barrel, realizes the Chinese chestnut in barrel 13 and carry out carbon
Chinese chestnut after being carbonized while change is fed forward, after Chinese chestnut enters roller, one side carbon under the action of helical blade 14
Change conveying of advancing on one side, improves production efficiency.
As shown in figures 3 to 6, a kind of Chinese chestnut high temperature carbonization furnace in some optional embodiments further includes that carbide furnace is solid
Determine frame 16, drum drive motor, drive sprocket 18 and driven chain wheel rim 17;Carbonization furnace shell 10 is fixed on carbide furnace fixed frame 16
Upper end, drum drive motor is fixed on the lower section for being located at carbide furnace shell 10 on carbide furnace fixed frame 16, and drive sprocket 18 is solid
Surely it being connected on the output shaft of drum drive motor, driven chain wheel rim 17 is arranged the one end for being fixedly connected on helical feed roller,
Drive sprocket 18 is connected with driven chain wheel rim 17 by chain.
Specifically, the frame structure that channel steel, rectangular steel pipe or deformed steel are welded can be used in carbide furnace fixed frame 16,
Rolling motor selection work voltage is the alternating current of 220V or 380V, passes through the rotating speed of Frequency Converter Control Rolling motor;Carbonization
Fixed form between furnace shell 10 and carbide furnace fixed frame 16 is one kind in welding or being bolted;Drive sprocket 18 is logical
It crosses and is keyed and is fixed on the output shaft of drum drive motor by way of interference fit, driven chain wheel rim 17 and spiral transferring
It is that welding is either connected by being full of to send the fixed form between roller.
In a kind of preferred embodiment, driven chain wheel rim 17 and drive chain are all made of carbon steel and are made, and pitch is
15.875;Carbide furnace fixed frame 16 selects the rectangular square tube of 50*50 to be welded, and reinforcing section is reinforced using channel steel.
Using the advantageous effect of above-described embodiment:By that will be carbonized, furnace shell 10 is fixed on carbide furnace fixed frame 16, is subtracted
The heat loss that high temperature carbonization furnace contact ground generates is lacked, while having been provided surely for carbonization furnace shell 10 and its internal part
Fixed brace foundation;By being arranged with driven chain wheel rim 17 in the peripheral side of helical feed roller, simplifies bolt conveying and roll
Drive mechanism, avoid the obstruction conveyed to Chinese chestnut material, meanwhile, provide variable transmission ratio, can be according to needed for Chinese chestnut
Carbonization time carry out the replacement of driven chain wheel rim 17;By the resting barrel driving motor on carbide furnace fixed frame 16 and pass through
Power transmission to helical feed roller is realized the stable rotation of helical feed roller, is subtracted by chain drive by drive sprocket 18
The generation of the slipping phenomenon in rotation process is lacked.
As shown in figures 3 to 6, a kind of Chinese chestnut high temperature carbonization furnace in some optional embodiments, heating tube 11 are silicon-carbon
Stick.
Specifically, Elema is linear type, or needs according to actual installation to be customized to circular ring shape, use alternating current for it
Power supply is provided.
Using the advantageous effect of above-described embodiment:It is primary raw material that Elema, which is with high-purity green hexagonal carborundum, is pressed
Certain material is than processing base, manufactured rodlike, the nonmetallic high-temperature electric heat member of tubulose through 2200 DEG C of high temperature silication recrystallization sintering
Part;Normal use temperature is up to 1450 DEG C in oxidizing atmosphere, and continuous use was up to 2000 hours;Elema temperature in use is high,
Have the characteristics that high temperature resistant, anti-oxidant, corrosion-resistant, quick heating, long lifespan, high temperature deformation are small, convenient to install and maintain, and has good
Chemical stability;By the way that Elema is arranged in Chinese chestnut high temperature carbonization furnace 3, accurate steady temperature can be obtained, and can basis
Production technology is needed by curve automatic temperature-control.Not only facilitated using Elema heating, but also safe and reliable..
As Figure 1-Figure 2, a kind of Chinese chestnut debarking system in the present embodiment of second aspect of the present invention, including above-mentioned
It anticipates a kind of Chinese chestnut high temperature carbonization furnace 3 of embodiment, further includes:Raw material bucket 1, the first feeder 2, progressive rotation type husking machine 4,
Two feeders 5, potcher 6, vibrating screener 7, sterilizing aerobic fermentation tank 8 and select transport platform 9;Raw material bucket 1 and the first feeder 2
Feed inlet is connected, and the discharge port of the first feeder 2 is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace 3, Chinese chestnut high temperature carbonization furnace 3
Discharge port is connected with the feed inlet of progressive rotation type husking machine 4, the discharge port of progressive rotation type husking machine 4 and the second feeder 5
Feed inlet be connected, the discharge port of the second feeder 5 is connected with the feed inlet of potcher 6, the discharge port and vibrating screen of potcher 6
The feed inlet of machine 7 is selected to be connected, the discharge port of vibrating screener 7 is connected with the feed inlet of sterilizing aerobic fermentation tank 8, sterilizing aerobic fermentation tank 8
Discharge port is connected with the feed inlet for selecting transport platform 9.
Specifically, raw material bucket 1 is the shell structure of upper end opening, the first feeder 2 and the second feeder 5 are that carrier bar is defeated
One kind in machine or screw conveyor is sent, can also be other can transport the conveying mechanism of Chinese chestnut material;Progressive rotation type
Husking machine 4 can be realized by rotating and knead the mask work of the Chinese chestnut Seed of the Chinese chestnut after carbonization and carbonization exocuticle;Rinsing
Machine 6 is that by the equipment for detaching the carbonization exocuticle that Chinese chestnut Seed and rubbing fall by the difference of buoyancy;Vibrating screen
Machine 7 is selected to carry out adaptability repacking using sorting mechanism in the prior art, it is less than Chinese chestnut Seed aperture that sieve, which is customized to aperture,
Sieve;The constant boiling water of sustainable supply temperature, the killing of bacterium is carried out by high temperature sterilization, is passed through simultaneously in sterilizing aerobic fermentation tank 8
The continuous boiling of boiling water, realizes the curing of Chinese chestnut;Transport platform 9 is selected using the device of ripe Chinese chestnut Seed can be conveyed, such as is transmitted
Band etc., selects transport platform 9 and needs human assistance that could complete to select work;Connected in above-described embodiment refer to abutting or
It is being fixedly connected between shell, is not fallen with material as the standard completed that is connected.
The advantageous effect of the present embodiment is:Raw material bucket 1 provides material memory space for the Chinese chestnut that do not remove the peel;By by
The feed inlet of one feeder 2 is connected with raw material bucket 1, realizes the uncooked chestnut that do not remove the peel in raw material bucket 1 according to command speed
Conveying;By the way that the discharge port of the first feeder 2 is connected with the feed inlet of Chinese chestnut high temperature carbonization furnace 3, realize uncooked chestnut
The stable carbonization treatment for being delivered to the uncooked chestnut epidermis after Chinese chestnut high temperature carbonization furnace 3 is heated at high temperature;By by Chinese chestnut height
The discharge port of warm carbide furnace 3 is connected with the feed inlet of progressive rotation type husking machine 4, realizes and the uncooked chestnut after high temperature cabonization exists
The rubbing separation of epidermis and chestnut kernel after the carbonization of progressive rotation type husking machine 4;Pass through going out progressive rotation type husking machine 4
Material mouth is connected with the feed inlet of the second feeder 5, realizes and handles obtained carbonization epidermis via progressive rotation type husking machine 4
It is conveyed to potcher 6 with the mixture of uncooked chestnut benevolence;Under the action of potcher 6, realizes and carry out carbonization epidermis using buoyancy
With the separation of uncooked chestnut benevolence;By the way that the discharge port of potcher 6 is connected with the feed inlet of vibrating screener 7, realize surface
It is stained with the removal of vibration again for not removing clean carbonization epidermis;By by the discharge port of vibrating screener 7 and sterilizing aerobic fermentation tank 8
Feed inlet be connected, realize will vibrate purified uncooked chestnut be delivered to sterilizing aerobic fermentation tank 8 in carry out sterilizing and maturation process,
Uncooked chestnut is processed as ripe Chinese chestnut Seed;It is real by the way that the discharge port for the aerobic fermentation tank 8 that sterilizes is connected with the feed inlet for selecting transport platform 9
Showed it is such as damaged degree adulterated in the ripe Chinese chestnut Seed after curing that sterilizes is big and Chinese chestnut Seed that is addling effectively remove, carry
The high qualification rate of product, improves the shelf-life of ripe Chinese chestnut Seed.
As shown in Fig. 7-Figure 15, a kind of Chinese chestnut debarking system in some optional embodiments, progressive rotation type rubbing leather
Machine 4 includes:Husking machine fixed frame 19, rail plate 20, rubbing leather sliding seat 21, sliding seat driving motor 22, eccentric rod gear,
Rubber roller body 25 and rubber roller driving motor 26;Rail plate 20 is fixedly connected on the middle part of husking machine fixed frame 19, rubbing leather sliding seat
21 and rail plate 20 be slidably connected, sliding seat driving motor 22 be fixedly connected on husking machine fixed frame 19 be located at rail plate
20 lower section, sliding seat driving motor 22 drive rubbing leather sliding seat 21 past along the rail plate 20 by eccentric rod gear
Multiple movement, the other end and rubbing leather sliding seat 21 of connecting rod 24 are hinged;The oblique upper of rubbing leather sliding seat 21 offers arc surface 27, glue
Roll body 25 is located at the oblique upper of arc surface 27, and rubber roller body 25 is cylinder, and the external cylindrical surface and arc surface 27 of rubber roller body 25 are same
Axis, be provided between the external cylindrical surface and arc surface 27 of rubber roller body 25 after making the rubbing leather of the Chinese chestnut by carbonization by gap, glue
The both ends of roll body 25 are rotatablely connected with husking machine fixed frame 19, and rubber roller driving motor 26 is fixedly connected on husking machine fixed frame
Rubber roller body 25 is driven to rotate on 19 and by chain drive;Equal hopper 28 is fixed on the upper end of husking machine fixed frame 19.
A kind of Chinese chestnut debarking system as shown in Figure 14-Figure 15 in some optional embodiments, the discharging of equal hopper 28
Mouth is right against the material inlet of 27 upper end shape of rubber roller body 25 and arc surface, is fixedly connected on the side of the contact Chinese chestnut of equal hopper 28
Multiple deflectors 29, deflector 29 are in the shape of the letter V, and multiple deflectors 29 are distributed on the side of the contact Chinese chestnut of equal hopper 28 and it is spacious
Towards the direction of material inlet, the feed inlet of equal hopper 28 is connected with the discharge port of Chinese chestnut high temperature carbonization furnace 3 at mouth end.
Specifically, eccentric rod gear refers to that the output shaft of sliding seat driving motor 22 and one end of eccentric shaft 23 are consolidated
Fixed connection, the other end of eccentric shaft 23 and one end of connecting rod 24 are hinged, and the other end and rubbing leather sliding seat 21 of connecting rod 24 are hinged, glue
Roll drive motor 22 is located at the lower section husking machine fixed frame 19 of rail plate 20 using appointing in rectangular steel pipe, angle steel or channel steel
A kind of soldering of anticipating forms, and 21 lower end of rubbing leather sliding seat is fixedly connected with sliding block, and sliding block can reciprocatingly slide on rail plate 20,
To avoid rubbing leather sliding seat 21 from falling off in the vertical direction, sliding rail can be fabricated to the wedge that cross-sectional width is gradually reduced from top to bottom
Shape structure;Sliding seat driving motor 22 uses frequency-conversion alternating current motor, and motor output shaft, which is bolted, is fixed with eccentric shaft 23;
Rubber roller body 25 is using made of rubber, can also be to fix the form of rubber sleeve in steel rod outer surface, for increasing friction force
Several rubbings protrusion can be uniformly arranged in the peripheral side of rubber roller body 25 in degree, rub protrusion shape can for hemispherical or
It is the protrusion of round and smooth curve form;Deflector 29 is bolted or soldering is fixed on equal hopper 28.
In a kind of preferred embodiment, a diameter of 404mm of rubber roller body 25, the circular arc camber on rubbing leather sliding seat 21
Radius be 232mm, spacing between 25 external cylindrical surface of rubber roller body and circular arc camber is 20mm, in rubbing leather sliding seat 21 away from circle
The side of arc surface is welded with multiple reinforcing ribs, and 28304 stainless steel of equal hopper is made, and its contact Chinese chestnut tablet be it is trapezoidal,
Trapezoidal big end is close to the material inlet of 27 upper end shape of rubber roller body 25 and arc surface, the side outside of the contact Chinese chestnut of equal hopper 28
Edge is welded with the vertically backplate with the side, in order to reduce falling of being generated in Chinese chestnut transmission process, eccentric shaft 23 by
First shaft part and the second shaft part are separately fixed at connecting shaft both sides and are formed, and the spacing of the axis of the first shaft part and the second shaft part is
45mm。
Using the advantageous effect of above-described embodiment:By the way that rail plate 20 is fixedly connected in husking machine fixed frame 19
Portion realizes the lower position of the center of gravity for the rubbing leather sliding seat 21 being slidably connected on rail plate 20, increases rubbing leather sliding
The stability that seat 21 is moved back and forth along guide rail;By the way that rubbing leather sliding seat 21 and rail plate 20 are slidably connected, rubbing leather is realized
Sliding seat 21 effectively raises the efficiency of rubbing leather with respect to reciprocating movement of the rubber roller body 25 on 25 axis direction of rubber roller body, rubs with the hands
Skin is more abundant, and the separation degree of the epidermis of uncooked chestnut Renhe carbonization is high;By the way that sliding seat driving motor 22 is fixedly connected on
It is located at the lower end of rail plate 20 on husking machine fixed frame 19, reduces the machinery that the rotation of sliding seat driving motor 22 generates and shake
Dynamic conduction expands, and keeps the operating of entire progressive rotation type husking machine 4 more steady;By in the defeated of sliding seat driving motor 22
It is fixed with eccentric shaft 23 on shaft and is connected on rubbing leather sliding seat 21 by connecting rod 24, realizing rubbing leather sliding seat 21 can
Along the continual and steady reciprocally swinging of rail plate 20, while realizing its hunting frequency adjustability;By the way that rubber roller body 25 is set
It is set to cylinder, and the arc surface 27 on its external cylindrical surface and rubbing leather sliding seat 21 is coaxial, realizes Chinese chestnut Seed and is formed in the two
Gap in uniformly rub, ensure that everywhere rub gap consistency, reduce the crush injury to Chinese chestnut Seed;Rubber roller drives
Dynamic motor 26 provides power source for the rotation of rubber roller body 25, and has better stability by chain rotation, is passed compared to band
The probability smaller that it skids for dynamic;By being provided with multiple deflectors 29 on the side that equal hopper 28 contacts Chinese chestnut, realize
Material is uniformly fed, and is reduced the rubber roller body 25 caused by material feeding is too fast or excessively concentrates during rubbing leather and is rubbed with the hands
The blocking of skin sliding seat 21 reduces the mechanical breakdown for blocking and generating, while reducing during rubbing leather caused by Chinese chestnut Seed
Damage;By the way that deflector 29 is designed as V-shaped, difficulty of processing is low, and water conservancy diversion effect is good, and water conservancy diversion rate is high, avoids simultaneously
Blocking accumulation of the Chinese chestnut on deflector 29.
As shown in Figure 16-Figure 17, a kind of Chinese chestnut debarking system in some optional embodiments, potcher 6 includes:Drift
Washing basin 30, striker plate 33, blows skin wind turbine 34 and setting gauge 32 at first conveying device 31;First conveying device, 31 one end is stretched into
To the bottom of pond in rinsing pond 30, the other end stretches out the open end in rinsing pond 30 and is connected with the feed inlet of vibrating screener 7;Drift
Washing basin 30, which is located to set away from the side of 31 direction of travel of the first conveying device, offers Pai Pikou, and row's skin mouth is close to the first conveying
The side of device 31 is provided with setting gauge 32, the side wall rotation connection of setting gauge 32 and rinsing pond 30;Setting gauge 32 and
Striker plate 33 is provided between the external part of one conveying device 31, striker plate 33 is fixedly connected on the madial wall in rinsing pond 30
On, it is provided with gap between the conveyor surface of the contact Chinese chestnut Seed on the lower edge of striker plate 33 and the first conveying device 31;Backgauge
Plate 33 is fixedly connected with close to the side of setting gauge 32 blows skin wind turbine 34, and the fan outlet for blowing skin wind turbine 34 is set towards setting gauge 32
It sets;The broach 35 of the more chestnut peels for stirring floating is evenly arranged on setting gauge 32.
Specifically, rinsing pond 30 is the shell structure of upper end opening, the first conveying device 31 uses plate-and-chain conveyer, or
Person is connected using the conveying device for being fixed with partition board on conveyer belt, 32 both ends of setting gauge by rolling bearing or sliding bearing rotation
It is connected on the upper end in rinsing pond 30, broach 35 thereon is to be immersed in the water surface hereinafter, in above-described embodiment in rotation to bottom
Do not illustrated be fixedly connected mode be welding, be bolted or rivet in one kind, blow skin wind turbine 34 use from
Any one in core type wind turbine, axial fan or mixed flow fan.
In a kind of preferred embodiment, the depth capacity that the broach 35 on setting gauge 32 immerses the water surface is 50mm, broach
35 are made of stainless steel, and the rotating speed of setting gauge 32 is 20 revs/min, and adjacent fingers 35 are between 32 axis direction of setting gauge
Spacing be 5mm, broach 35 is made using the round steel of a diameter of 5mm, and end is processed as round and smooth tip.
Using the advantageous effect of above-described embodiment:By the way that uncooked chestnut Renhe carbonization epidermis mixture is delivered to rinsing pond
In 30, takes full advantage of the buoyancy of water and detach the epidermis residue after carbonization that uncooked chestnut Renhe is rubbed;By
It rinses and the first conveying device 31 is set in pond 30, realize the life plate obtained after uncooked chestnut Renhe carbonization epidermis mixture separation
The output of chestnut;By the way that setting gauge 32 is arranged, realize will swim in the epidermis shell after the carbonization of the water surface dialled from via
Skin mouth discharge rinsing pond 30 is arranged, the carbonization exocuticle that the uncooked chestnut Renhe rubbing to be continuously delivered to rinsing pond 30 is fallen provides
The space of floating separation;By the way that striker plate 33 is arranged and by contact plate on the lower edge of striker plate 33 and the first conveying device 31
Be provided with gap between the conveyor surface of chestnut, avoid swim in carbonization epidermis on liquid level again with the uncooked chestnut benevolence after sedimentation
Mixing, reduce potcher 6 output uncooked chestnut benevolence percentage of impurity;By solid close to the side of setting gauge 32 in striker plate 33
Surely it is connected with and blows skin wind turbine 34 and its fan outlet blows to setting gauge 32, improve the epidermis shell after swimming in the carbonization of the water surface
The velocity of discharge, while reducing the mixing again of the uncooked chestnut benevolence after itself and sedimentation;By being provided with comb on setting gauge 32
Tooth 35 reduces the running resistance of setting gauge 32, the row's of improving skin efficiency.
As shown in figure 18, a kind of Chinese chestnut debarking system in some optional embodiments, vibrating screener 7 include:It shakes
Dynamic sieve fixed frame 36, shaker body 37, toggle 38, vibrating screen motor 39 and Duo Gen spray tubes 40;Vibrating screen sheet
Body 37 is slidably connected at the upper end of vibrating screen fixed frame 36, and vibrating screen motor 39, which is fixedly connected on vibrating screen fixed frame 36, to be located at
On the position of 37 lower section of shaker body, the output shaft of vibrating screen motor 39 is connected with the crank end of toggle 38, bent
The connecting-rod head of handle link mechanism 38 and the lower end of shaker body 37 are hinged, and more spray tubes 40 are arranged in shaker body 37
It surface and is fixedly connected with vibrating screen fixed frame 36, spray tube 40 offers multiple water sprays close to the side of shaker body 37
Mouthful.
Specifically, vibrating screen fixed frame 36 is formed using any one soldering in rectangular steel pipe, angle steel or channel steel, shake
Mesh size on dynamic sieve ontology 37 is less than the minimum grain size of Chinese chestnut Seed, and vibrating screen motor 39 uses frequency-conversion alternating current motor, spray
Pipe 40 is fixed on by connector in vibrating screen rack using hard plastic tube either stainless steel tube.
Using the advantageous effect of above-described embodiment:By the way that shaker body 37 is slidably connected at vibrating screen fixed frame 36
On, improve the stability in 37 vibration processes of shaker body;Consolidated by the way that vibrating screen motor 39 is fixedly connected on vibrating screen
Determine the lower section for being located at shaker body 37 on frame 36, reduces the conduction of the vibration during power operation, while because motor has
Standby larger weight reduces the center of gravity of vibrating screener 7 and makes in its course of work more stationarity;Connected by using crank
Linkage 38 realizes the stirring in designated magnitude to shaker body 37, and toggle 38 is simple in structure, and movement connects
Continuous property is good;By the up-down vibration of shaker body 37, effective removal is mingled in via treated the uncooked chestnut of potcher 6
Solid impurity in benevolence;By the way that more spray tubes 40 are arranged in shaker body 37, realize to the life plate in vibration processes
Chestnut is rinsed, and effectively eliminates the impurity for being sticked to uncooked chestnut benevolence surface and carbonization epidermis residue..
As shown in Figure 19-21, a kind of Chinese chestnut debarking system in some optional embodiments sterilizes in aerobic fermentation tank 8
Cavity in be provided with heating device and for the Chinese chestnut after curing that will sterilize from the second conveying device for exporting of sterilizing aerobic fermentation tank 8
41, heating device is located at the downside of the second conveying device 41, and 8 upper end of sterilizing aerobic fermentation tank is fixedly connected with steam cover 42;Second is defeated
It send one end of device 41 and the discharge port of vibrating screener 7 to be connected and extend into sterilizing aerobic fermentation tank 8, the other end stretches out sterilizing
Aerobic fermentation tank 8 and it is connected with the feed inlet for selecting transport platform 9;It selects and is provided with third conveying device 43 and multiple miscellaneous in transport platform 9
Material bucket 44, multiple impurity hoppers 44 are evenly distributed in the both sides of 43 direction of travel of third conveying device;First feeder, 2 He
Second feeder 5 is chain scraper conveyor or screw conveyor;First conveying device 31, the second conveying device 41 and third conveying
Device 43 is chain scraper conveyor.
It is conveyed specifically, the plate-and-chain conveyer either conveyer belt with partition board may be used in the second conveying device 41, on
One kind in being fixedly connected as being bolted or rivet in embodiment is stated, heating device is anticorrosive using copper nickel plating and surface
Other mode of heatings in electric heating tube 11 made of tubing and high-grade magnesia material, or similar electric heater;For
It avoids the steam pressure in sterilizing aerobic fermentation tank 8 excessive, the nozzle of steam discharge is offered on steam cover 42;It selects in transport platform 9
Third conveying device 43 in addition to selecting chain scraper conveyor unexpected, conveyer belt can also be selected to be conveyed, impurity hopper 44 is in
Inverted trapezoidal structure is provided with the inclined-plane gradually converged to outlet in impurity hopper 44.
Using the advantageous effect of above-described embodiment:By the way that heating device is arranged in sterilizing aerobic fermentation tank 8, realize to sterilizing
The continuous heating of water in aerobic fermentation tank 8 ensure that uncooked chestnut can be ripened in time;By the way that is arranged in the aerobic fermentation tank 8 that sterilizes
Two conveying devices 41, realize in maturing process and timely export the Chinese chestnut cured, and it is long to reduce the Chinese chestnut curing time
The case where caused Chinese chestnut taste bad, occurs;By being fixedly connected with steam cover 42 in the upper end of sterilizing aerobic fermentation tank 8, effectively
The speed for reducing heat loss, improves the efficiency of Chinese chestnut curing, while reducing the consumption of electric energy, realizes in aerobic fermentation tank
Thermal energy utilizes to the greatest extent;By will be exported via sterilizing 8 Chinese chestnut Seed after curing of aerobic fermentation tank to transport platform 9 is selected, realize
Classification is selected to ripe Chinese chestnut Seed, by the way that third conveying device 43 is arranged and in both sides is fixed with impurity hopper 44, is realized
Level of breakage is the big and collection of the removal of ripe Chinese chestnut Seed and substandard product addled, improves operation vehicle in transmission process
Between sanitary degree.
As shown in Fig. 1-Figure 21, a kind of Chinese chestnut decortication process method in the present embodiment of third aspect present invention, including
Chinese chestnut debarking system described in any one of the above embodiment, it is further comprising the steps of:
S1, it will be poured into raw material bucket 1 by pretreated belt leather uncooked chestnut;
S2, the uncooked chestnut in raw material bucket 1 is delivered to via the first feeder 2 in Chinese chestnut high temperature carbonization furnace 3 and heats carbon
Change, between the temperature of Chinese chestnut high temperature carbonization furnace 3 is 1000 DEG C -1050 DEG C, heating carbonization of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace 3
Time is 25 seconds;
S3, it will be delivered in progressive rotation type husking machine 4 and rub via the Chinese chestnut after 3 carbonization treatment of Chinese chestnut high temperature carbonization furnace
The Chinese chestnut exocuticle for removing carbonization obtains the mixture of Chinese chestnut Seed and the exocuticle that is carbonized;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder 5 in potcher 6, will be floated
It is transferred in the carbonization exocuticle of the water surface, obtains the uncooked chestnut benevolence for being stained with a small amount of chestnut peel;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener 7, Chinese chestnut Seed is sticked to by vibrating removal
On do not remove clean carbonization exocuticle, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut
Benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank 8 carries out sterilizing maturation process, in the aerobic fermentation tank 8 that sterilizes
Water temperature is 100 DEG C, and the sterilizing maturation process time is 2 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform 9, hand picking removes unqualified ripe Chinese chestnut Seed semi-finished product, obtains
Qualified Chinese chestnut Seed semi-finished product.
Specifically, the Chinese chestnut Seed semi-finished product that the present embodiment obtains refer to the sixty percent ripe Chinese chestnut Seed production between medium well
Product, i.e. Chinese chestnut outer layer maturing part quality account between the 60%-70% of entire Chinese chestnut quality, which passes through user
Become full ripe product after high-temperature heating, the advantage of doing so is that user has better mouthfeel when eating heating.
The advantageous effect of the present embodiment is:By carrying out Chinese chestnut successively to select classification, help to realize in follow-up rubbing leather
The consistency of rubbing leather degree in technique avoids the non-uniform phenomenon of the rubbing leather caused by Chinese chestnut size disparity is excessive from occurring, passes through
Belt leather uncooked chestnut is cleaned, reduces the sundries such as the soil adulterated in belt leather uncooked chestnut and branch leaf, by the way that belt leather is given birth to plate
Chestnut dries, and reduces the non-uniform situation of carbonizing degree caused by moisture is contained on belt leather uncooked chestnut surface during high temperature cabonization
Occur, while reducing the consumption of electric energy;Added at 1000 DEG C -1100 DEG C by the way that belt leather uncooked chestnut to be delivered in high temperature carbonization furnace
Heat carbonization 25 seconds, realizes the disposable carbon of crust and endothelium disposably by the exocuticle of belt leather uncooked chestnut i.e. Chinese chestnut
Change, convenient for removing crust and endothelium simultaneously in follow-up rubbing leather technique, the removal cleanliness factor of Chinese chestnut crust and endothelium is high;Passing through will
Chinese chestnut after surface carbonation is delivered to progress rubbing leather processing in progressive rotation type husking machine 4, effectively will be after Chinese chestnut Seed and carbonization
Chinese chestnut crust and endothelium separation, separative efficiency it is high;Obtained Chinese chestnut Seed and carbonization will be handled via progressive rotation type husking machine 4
The mixture of exocuticle is delivered in potcher 6, and the effective buoyancy using water removes carbonization exocuticle, is stained with a small amount of Chinese chestnut
Skin is simultaneously deposited to the bottom in potcher 6 containing the uncooked chestnut benevolence of a small amount of carbonized residue;The uncooked chestnut benevolence that previous step is obtained
And the uncooked chestnut benevolence of a small amount of carbonized residue will be effectively sticked under the action of vibrating screener 7 in uncooked chestnut benevolence be carbonized epidermis with
And a small amount of carbonized residue is removed by the vibration of vibrating screen and screening effect, to obtain clean uncooked chestnut benevolence;By that will do
Net uncooked chestnut benevolence boiling 2-4 minutes in 100 DEG C of boiling water in the aerobic fermentation tank 8 that sterilizes, can be thoroughly uncooked by uncooked chestnut benevolence
Part it is cooked, while having killed the bacterium and fungi for being attached to Chinese chestnut Seed;By the way that ripe Chinese chestnut Seed is passed through in conveying cull board
The Chinese chestnut Seed that artificial removal is crushed and addles, improves the quality of ripe Chinese chestnut Seed, while extending the shelf-life of ripe Chinese chestnut Seed, keeps away
Exempt from the Chinese chestnut Seed pollution that the Chinese chestnut Seed that quality is intact caused by the Chinese chestnut Seed to addle is addled, meanwhile, it is gone by hand picking
It removes, the qualification rate of ripe Chinese chestnut Seed is high, quality and in good taste.
A kind of Chinese chestnut decortication process method in a specific embodiment is:Raw material bucket 1 is filled into belt leather uncooked chestnut benevolence,
Start the first feeder 2 and carries out material conveying, wherein the feeding speed of the first feeder 2 is that 7.5kg is per minute, the first feeder
2 working frequency is 42Hz, wherein the gait of march of 2 upper spacer of the first feeder is that 40 lattice are per minute;First feeder 2 is by band
After skin uncooked chestnut benevolence is delivered to Chinese chestnut high temperature carbonization furnace 3, the heating temperature in Chinese chestnut high temperature carbonization furnace 3 is 1050 DEG C, and power is
The rotating speed of 40kW, helical feed roller are 40 rpms, and the time of Chinese chestnut disengaging is 25s;Then by the band after high temperature cabonization
The Chinese chestnut of carbonization epidermis is delivered to progress rubbing leather processing in progressive rotation type husking machine 4, wherein in progressive rotation type husking machine 4
The rotating speed of rubbing leather roller (rubber roller body 25) is 48 rpms, the round-trip shifting relative to the rubbing leather sliding seat 21 that rubbing leather roller moves back and forth
Dynamic speed is 94 times per minute;Then obtained Chinese chestnut Seed will be handled via progressive rotation type husking machine 4 and the exocuticle that is carbonized
Mixture is transported to the removal that carbonization exocuticle is carried out in the rinsing bath of potcher 6 via the second feeder 5, wherein the second feeding
The rotating speed of machine 5 is 48 rpms;By via potcher 6, treated is stained with the uncooked chestnut benevolence of a small amount of chestnut peel and is delivered to vibration
Screening machine 7 carries out screening separation, and the wherein working speed of vibrating screener 7 is 400 rpms, working frequency 37Hz;So
Clean uncooked chestnut benevolence after screening is cleaned afterwards is delivered in sterilizing aerobic fermentation tank 8 and carries out sterilizing maturation process, wherein sterilizing curing
The heating power in pond 8 is 50 kW, and temperature is heated to 100 DEG C;Then it will be cured via the conveying device in sterilizing aerobic fermentation tank 8
Ripe Chinese chestnut Seed afterwards is delivered to the conveyer belt that transmission linear velocity is 6 metre per second (m/s)s and carries out artificial separation.
In the description of this specification, reference term " embodiment one ", " embodiment two ", " example ", " specific example " or
The description of " some examples " etc. means that specific method, device or feature described in conjunction with this embodiment or example are contained in this hair
In bright at least one embodiment or example.In the present specification, schematic expression of the above terms are necessarily directed to
Identical embodiment or example.Moreover, specific features, method, apparatus or the feature of description can be in any one or more realities
It applies and can be combined in any suitable manner in example or example.In addition, without conflicting with each other, those skilled in the art can incite somebody to action
The feature of different embodiments or examples and different embodiments or examples described in this specification is combined.
The foregoing is merely a prefered embodiment of the invention, is not intended to limit the invention, all in the spirit and principles in the present invention
Within, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of Chinese chestnut high temperature carbonization furnace, which is characterized in that including:It is carbonization furnace shell (10), multiple for chestnut peel to be carbonized
Heating tube (11), insulation cylinder (12), helical feed roller;
The insulation cylinder (12) is set in the outside of the helical feed roller, and the carbonization furnace shell (10) is set in institute
The outside of insulation cylinder (12) is stated, is fixedly connected between the insulation cylinder (12) and the carbonization furnace shell (10), institute
It states and is rotatablely connected between helical feed roller and the carbonization furnace shell (10), multiple heating tubes (11) are along the spiral transferring
It send in the uniform cavity being arranged between the insulation cylinder (12) and the helical feed roller of the axis direction of roller.
2. a kind of Chinese chestnut high temperature carbonization furnace according to claim 1, which is characterized in that the helical feed roller includes:
Barrel (13) and helical blade (14);
The barrel (13) is round tubular structure, and multiple diathermanous holes (15) are offered on the tube wall of the barrel (13),
Multiple diathermanous holes (15) are evenly distributed on the tube wall of the barrel (13), and the helical blade (14) is fixedly connected on
On the inner wall of the barrel (13).
3. a kind of Chinese chestnut high temperature carbonization furnace according to claim 1, which is characterized in that further include carbide furnace fixed frame
(16), drum drive motor, drive sprocket (18) and driven chain wheel rim (17);
The carbonization furnace shell (10) is fixed on the upper end of the carbide furnace fixed frame (16), and the drum drive motor is fixed on
It is located at the lower section of the carbonization furnace shell (10) on the carbide furnace fixed frame (16), the drive sprocket (18) is fixedly connected on
On the output shaft of the drum drive motor, the driven chain wheel rim (17), which is arranged, is fixedly connected on the helical feed roller
One end, the drive sprocket (18) are connected with the driven chain wheel rim (17) by chain.
4. a kind of Chinese chestnut high temperature carbonization furnace according to claim 1, which is characterized in that the heating tube (11) is silicon-carbon
Stick.
5. a kind of Chinese chestnut debarking system, which is characterized in that including Claims 1-4 any one of them Chinese chestnut high temperature carbonization furnace,
Further include:Raw material bucket (1), progressive rotation type husking machine (4), the second feeder (5), potcher (6), shakes at the first feeder (2)
It moves screening machine (7), sterilizing aerobic fermentation tank (8) and selects transport platform (9);
The raw material bucket (1) is connected with the feed inlet of first feeder (2), the discharge port of first feeder (2) and
The feed inlet of the Chinese chestnut high temperature carbonization furnace (3) is connected, the discharge port and the reciprocating rotary of the Chinese chestnut high temperature carbonization furnace (3)
The feed inlet of formula husking machine (4) is connected, the discharge port of the progressive rotation type husking machine (4) and second feeder (5)
Feed inlet is connected, and the discharge port of second feeder (5) is connected with the feed inlet of the potcher (6), the potcher (6)
Discharge port be connected with the feed inlet of the vibrating screener (7), the discharge port of the vibrating screener (7) and it is described sterilizing it is ripe
The feed inlet for changing pond (8) is connected, and the discharge port of the sterilizing aerobic fermentation tank (8) is connected with the feed inlet for selecting transport platform (9).
6. a kind of Chinese chestnut debarking system according to claim 5, which is characterized in that the progressive rotation type husking machine (4)
Including:Husking machine fixed frame (19), rail plate (20), rubbing leather sliding seat (21), sliding seat driving motor (22), eccentric ratio
Mechanism, rubber roller body (25) and rubber roller driving motor (26);
The rail plate (20) is fixedly connected on the middle part of the husking machine fixed frame (19), the rubbing leather sliding seat (21) and
The rail plate (20) is slidably connected, and the sliding seat driving motor (22) is fixedly connected on the husking machine fixed frame (19)
The upper lower section for being located at the rail plate (20), the sliding seat driving motor (22) pass through the eccentric rod gear and drive institute
Rubbing leather sliding seat (21) is stated to move back and forth along the rail plate (20);
The oblique upper of the rubbing leather sliding seat (21) offers arc surface (27), and the rubber roller body (25) is located at the arc surface
(27) oblique upper, the rubber roller body (25) are cylinder, the external cylindrical surface and the arc surface (27) of the rubber roller body (25)
Coaxially, after being provided with the Chinese chestnut rubbing leather made by carbonization between the external cylindrical surface and the arc surface (27) of the rubber roller body (25)
By gap, the both ends of the rubber roller body (25) and the husking machine fixed frame (19) rotation connection, the rubber roller driving
Motor (26) is fixedly connected on the husking machine fixed frame (19) and drives the rubber roller body (25) to rotate by chain drive.
7. a kind of Chinese chestnut debarking system according to claim 5, which is characterized in that the potcher (6) includes:Rinse water
Skin wind turbine (34) and setting gauge (32), striker plate (33), are blown at the first conveying device (31) in pond (30);
Described first conveying device (31) one end extend into the bottom of pond of rinsing pond (30), and the other end stretches out the rinse water
It the open end in pond (30) and is connected with the feed inlet of the vibrating screener (7);
Rinsing pond (30), which is located to set away from the side of the first conveying device (31) direction of travel, offers Pai Pikou,
Row's skin mouth is provided with the setting gauge (32) close to the side of first conveying device (31), the setting gauge (32) and
The side wall rotation connection of rinsing pond (30);
The striker plate (33) is provided between the setting gauge (32) and the external part of first conveying device (31), it is described
Striker plate (33) is fixedly connected on the madial wall of rinsing pond (30), the lower edge of the striker plate (33) and described the
It is provided with gap between the conveyor surface of contact Chinese chestnut Seed in one conveying device (31);
The striker plate (33) is fixedly connected with close to the side of the setting gauge (32) blows skin wind turbine (34), described to blow skin wind turbine
(34) fan outlet is arranged towards the setting gauge (32);
The broach (35) of the more chestnut peels for stirring floating is evenly arranged on the setting gauge (32).
8. a kind of Chinese chestnut debarking system according to claim 7, which is characterized in that the vibrating screener (7) includes:It shakes
Dynamic sieve fixed frame (36), shaker body (37), toggle (38), vibrating screen motor (39) and more spray tubes
(40);
The shaker body (37) is slidably connected at the upper end of the vibrating screen fixed frame (36), the vibrating screen motor (39)
It is fixedly connected on the vibrating screen fixed frame (36) and is located on the position below the shaker body (37), the vibrating screen
The output shaft of motor (39) is connected with the crank end of the toggle (38), the connecting rod of the toggle (38)
End and the lower end of the shaker body (37) are hinged, and the more spray tubes (40) are arranged in the shaker body (37)
It surface and is fixedly connected with the vibrating screen fixed frame (36), the spray tube (40) is close to the shaker body (37)
Side offers multiple water jets.
9. a kind of Chinese chestnut debarking system according to claim 6, which is characterized in that the cavity of the sterilizing aerobic fermentation tank (8)
The second conveying device for being inside provided with heating device and being exported from sterilizing aerobic fermentation tank (8) for the Chinese chestnut after curing that will sterilize
(41), the heating device is located at the downside of second conveying device (41), and sterilizing aerobic fermentation tank (8) upper end is fixedly connected
There is steam cover (42);
One end of second conveying device (41) is connected with the discharge port of the vibrating screener (7) and extend into the sterilizing
In aerobic fermentation tank (8), the other end stretches out the sterilizing aerobic fermentation tank (8) and is connected with the feed inlet for selecting transport platform (9);
Described select is provided with third conveying device (43) and multiple impurity hoppers (44) in transport platform (9), multiple impurity
Hopper (44) is evenly distributed in the both sides of third conveying device (43) direction of travel;
First feeder (2) and second feeder (5) are chain scraper conveyor or screw conveyor or network chain conveying
Machine;
First conveying device (31), the second conveying device (41) and the third conveying device (43) are chain scraper conveyor
Or net chain conveyor.
10. a kind of Chinese chestnut decortication process method, which is characterized in that remove the peel system including claim 6 to 9 any one of them Chinese chestnut
System, it is further comprising the steps of:
S1, it will be poured into raw material bucket (1) by pretreated belt leather uncooked chestnut;
S2, the uncooked chestnut in raw material bucket (1) is delivered to via the first feeder (2) in Chinese chestnut high temperature carbonization furnace (3) and heats carbon
Change, between the temperature of Chinese chestnut high temperature carbonization furnace (3) is 1000 DEG C -1100 DEG C, heating of the Chinese chestnut in Chinese chestnut high temperature carbonization furnace (3)
Carbonization time is 25 seconds;
S3, rubbing in progressive rotation type husking machine (4) will be delivered to via the Chinese chestnut after Chinese chestnut high temperature carbonization furnace (3) carbonization treatment
The Chinese chestnut exocuticle for removing carbonization obtains the mixture of Chinese chestnut Seed and the exocuticle that is carbonized;
S4, the mixture of Chinese chestnut Seed and the exocuticle that is carbonized is delivered to via the second feeder (5) in potcher (6), will be floated
It is transferred in the carbonization exocuticle of the water surface, obtains the uncooked chestnut benevolence for being stained with a small amount of chestnut peel;
S5, the uncooked chestnut benevolence for being stained with a small amount of chestnut peel is delivered to vibrating screener (7), is sticked on Chinese chestnut Seed by vibrating removal
Clean carbonization exocuticle is not removed, while spraying-rinsing is carried out to Chinese chestnut Seed in vibration processes, obtains clean uncooked chestnut benevolence;
S6, it clean uncooked chestnut benevolence is delivered in sterilizing aerobic fermentation tank (8) carries out sterilizing maturation process, in sterilizing aerobic fermentation tank (8)
Water temperature is 100 DEG C, and the sterilizing maturation process time is 2-4 minutes, obtains ripe Chinese chestnut Seed semi-finished product;
S7, ripe Chinese chestnut Seed is delivered to and selects transport platform (9), hand picking removes unqualified ripe Chinese chestnut Seed semi-finished product, is closed
Panel chestnut semi-finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810690894.XA CN108685106B (en) | 2018-06-28 | High-temperature carbonization furnace for Chinese chestnut, peeling system for Chinese chestnut and peeling process method for Chinese chestnut |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810690894.XA CN108685106B (en) | 2018-06-28 | High-temperature carbonization furnace for Chinese chestnut, peeling system for Chinese chestnut and peeling process method for Chinese chestnut |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108685106A true CN108685106A (en) | 2018-10-23 |
| CN108685106B CN108685106B (en) | 2024-05-17 |
Family
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110679963A (en) * | 2019-06-20 | 2020-01-14 | 云南省林业科学院 | Nut meat processing system |
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