CN108588766A - Copper foil with carrier - Google Patents
Copper foil with carrier Download PDFInfo
- Publication number
- CN108588766A CN108588766A CN201810371406.9A CN201810371406A CN108588766A CN 108588766 A CN108588766 A CN 108588766A CN 201810371406 A CN201810371406 A CN 201810371406A CN 108588766 A CN108588766 A CN 108588766A
- Authority
- CN
- China
- Prior art keywords
- copper
- resin
- carrier
- copper foil
- mentioned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/04—Wires; Strips; Foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/022—Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates
- H05K3/025—Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates by transfer of thin metal foil formed on a temporary carrier, e.g. peel-apart copper
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/382—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal
- H05K3/384—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal by plating
Abstract
The present invention relates to Copper foil with carrier.The present invention provides a kind of Copper foil with carrier suitably forming thin space.The Copper foil with carrier is had foil carriers, the peeling layer on foil carriers and the very thin layers of copper on peeling layer, the Rz of the very thin roughened processing of layers of copper, very thin layers of copper surface and is measured as 1.6 μm or less with contactless roughmeter.
Description
The application is application No. is 201380046519.7, and the applying date is September in 2013 11, entitled " appendix
The divisional application of the Chinese patent application of body copper foil ".
Technical field
The present invention relates to a kind of Copper foil with carrier.More specifically, the present invention relates to a kind of materials as printing distributing board
The Copper foil with carrier of material.
Background technology
Printing distributing board generally goes through following step and manufactures:It is then made copper-cover laminated with copper foil making insulating substrate
After plate, conductive pattern is formed in copper-clad surface by etching.With the miniaturization of e-machine in recent years, high performance demand
Increase and expand carry part high density structure dressization or signal high frequency, thus to printing distributing board requirement have conductor figure
The miniaturization (thin space) of case or high frequency answer equity.
It is corresponding with thin spaceization, require recently thickness 9 μm or less, even thickness is in 5 μm of copper foils below, so
And this its mechanical strength of very thin copper foil is low, it is easily rupturable in the manufacture of printing distributing board or generate fold, therefore develop
Metal foil with thickness is used as carrier and across peeling layer by appendix body copper made of very thin layers of copper electro-deposition thereon
Foil.After the surface of very thin layers of copper is fitted in insulating substrate and is thermally compressed, carrier is removed via peeling layer and is removed.
In the very thin layers of copper exposed after resist forms circuit pattern, etched using Sulfuric-acid-hydrogen-peroxide system etching solution
Very thin layers of copper is removed, this gimmick (MSAP is passed through:Modified-Semi-Additive-Process fine circuits are formed).
Herein, for the very thin copper of surface major requirement of the very thin layers of copper of the Copper foil with carrier as the commissure with resin
The peel strength of layer and resin base material is sufficient, and this peel strength is in high-temperature heating, wet processed, welding, Chemical treatment
Abundance is also remained Deng after.The method for improving the peel strength between very thin layers of copper and resin base material, it is however generally that be with following
Method is representative:In very thin layers of copper after making a large amount of roughening particle be attached to profile (the concave-convex, coarse) increase on surface.
However, even in printing distributing board, if in partly leading with the needs for forming especially fine circuit pattern
Body package substrate can then remain unwanted copper using the big very thin layers of copper of this profile (concave-convex, coarse) in circuit etch
Particle, the problems such as will produce the defective insulation between circuit pattern.
Therefore, it has attempted not apply on the surface of very thin layers of copper using in No. WO2004/005588 (patent document 1) thick
Change the Copper foil with carrier of processing as the Copper foil with carrier for fine circuits headed by conductor package substrate.Since its is low
Adaptation (the stripping of the influence of profile (bumps, roughness, coarse), this very thin layers of copper for not applying roughening treatment and resin
Intensity) compared with general copper foil for printed wiring board have the tendency that reduction.Therefore, it is necessary to further improve Copper foil with carrier.
Therefore, in Japanese Unexamined Patent Publication 2007-007937 bulletins (patent document 2) and Japanese Unexamined Patent Publication 2010-006071 public affairs
It records in report (patent document 3) and is arranged in the face of appendix body ultrathin copper foil contacted with polyimides system resins substrate (then)
Ni layers and/or Ni alloy-layers, setting chromate coating, Cr layers of setting and/or Cr alloy-layers, setting Ni layers and chromate coating, setting
Ni layers and Cr layers.By the way that such surface-treated layer is arranged, polyimides system resins substrate is closely sealed strong with appendix body ultrathin copper foil
Degree can be obtained required Bonding strength without the degree (miniaturization) of roughening treatment or reduction roughening treatment.In addition, also
It records and antirust treatment is surface-treated or applied using silane coupling agent.
[patent document 1] No. WO2004/005588 number
[patent document 2] Japanese Unexamined Patent Publication 2007-007937 bulletins
[patent document 3] Japanese Unexamined Patent Publication 2010-006071 bulletins
Invention content
In the exploitation of Copper foil with carrier, ensure that the peel strength of very thin layers of copper and resin base material is considered as weight up to now
Point.Therefore, thin spaceization is not inquired into fully yet, still there is improved space.Therefore the purpose of the present invention is to provide one
Kind suitably forms the Copper foil with carrier of thin space.Specifically, the purpose of the present invention is to provide a kind of Copper foil with carrier, it can
It is formed than being considered as using MSAP up to now and L/S=20 μm/20 μm finer wirings of the limit that can be formed.
In order to achieve the above objectives, present inventor etc. repeats to concentrate on studies, as a result, it has been found that, by making very thin copper
Layer surface low roughness simultaneously forms fine roughening particle in very thin layers of copper, can form uniform and low roughness roughening treatment
Face.Also, it was found that the Copper foil with carrier forms very effective fruit for thin space.
The present invention be based on above-mentioned opinion and complete winner is in one aspect a kind of Copper foil with carrier, have copper foil load
Body, the peeling layer on foil carriers and the very thin layers of copper on peeling layer, the very thin roughened processing of layers of copper, pole
The Rz on thin copper layer surface is measured with contactless roughmeter as 1.6 μm or less.
The present invention is a kind of Copper foil with carrier in another aspect, has foil carriers, on foil carriers
Peeling layer and the very thin layers of copper on peeling layer, the very thin roughened processing of layers of copper, the Ra on very thin layers of copper surface is with non-contact
It is 0.3 μm or less that formula roughmeter, which is measured,.
The present invention is a kind of Copper foil with carrier in another further aspect, has foil carriers, on foil carriers
Peeling layer and the very thin layers of copper on peeling layer, very thin layers of copper is roughened processing, and the Rt on very thin layers of copper surface is connect with non-
It is 2.3 μm or less that touch roughmeter, which is measured,.
In an embodiment of the Copper foil with carrier of the present invention, the Rz on very thin layers of copper surface is with contactless roughmeter
Be measured is 1.4 μm or less.
In the another embodiment of the Copper foil with carrier of the present invention, the Ra on very thin layers of copper surface is with contactless roughness
It is 0.25 μm or less that meter, which is measured,.
In the yet another embodiment of the Copper foil with carrier of the present invention, the Rt on very thin layers of copper surface is with contactless coarse
It is 1.8 μm or less that degree meter, which is measured,.
In the yet another embodiment of the Copper foil with carrier of the present invention, very thin its Ssk of layers of copper surface is -0.3~0.3.
In the yet another embodiment of the Copper foil with carrier of the present invention, very thin its Sku of layers of copper surface is 2.7~3.3.
In the yet another embodiment of the Copper foil with carrier of the present invention, it is a kind of Copper foil with carrier, has copper foil load
Body, the peeling layer on foil carriers and the very thin layers of copper on peeling layer, the very thin roughened processing of layers of copper, pole
The surface area ratio on thin copper layer surface is 1.05~1.5.
In the yet another embodiment of the Copper foil with carrier of the present invention, the surface area ratio on very thin layers of copper surface is 1.05~
1.5。
In the yet another embodiment of the Copper foil with carrier of the present invention, every 66524 μm of very thin layers of copper surface2Area
Volume is 300000 μm3More than.
The present invention is a kind of copper-cover laminated plate in yet another aspect, is manufactured using the Copper foil with carrier of the present invention
And winner.
The present invention is a kind of printing distributing board in yet another aspect, is manufactured using the Copper foil with carrier of the present invention
And winner.
The present invention is a kind of printed circuit board in yet another aspect, is using the Copper foil with carrier person of being fabricated.
The present invention is a kind of manufacturing method of printing distributing board, it includes following step in yet another aspect:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;And
After by above-mentioned Copper foil with carrier and insulating substrate lamination, through the step of carrier of above-mentioned Copper foil with carrier is removed
And copper-cover laminated plate is formed,
Thereafter, semi-additive process (Modified Semi are improved by semi-additive process, subtractive process, part addition process or improvement
Additive the step of either method in) forms circuit.
The present invention Copper foil with carrier formed suitable for thin space, such as can be formed than be considered as can using MSAP steps
The finer wiring in L/S=20 μm of the limit of formation/20 μm, such as L/S=15 μm/15 μm of fine wiring.
Description of the drawings
Fig. 1:The SEM photograph in the faces very thin layers of copper M in embodiment 1 and embodiment 2.
Fig. 2:A~C is the specific embodiment of the manufacturing method for the printing distributing board for having used the Copper foil with carrier of the present invention
From circuit plating-until removing photoresist the step of in distributing board section schematic diagram.
Fig. 3:D~F is the specific embodiment of the manufacturing method for the printing distributing board for having used the Copper foil with carrier of the present invention
Until the laminated resin and the 2nd layer of Copper foil with carrier to laser trepanning the step of in distributing board section schematic diagram.
Fig. 4:G~I is the specific embodiment of the manufacturing method for the printing distributing board for having used the Copper foil with carrier of the present invention
Self-forming through-hole filler until removing the 1st layer of carrier the step of in distributing board section schematic diagram.
Fig. 5:J~K is the specific embodiment of the manufacturing method for the printing distributing board for having used the Copper foil with carrier of the present invention
From fast-etching until forming convex block-copper post the step of in distributing board section schematic diagram.
Specific implementation mode
1. carrier > of <
Using copper foil as carrier for use in the present invention.For typical case, carrier is with rolled copper foil or electrolytic copper foil
Form provides.It manufactures, presses on the rotating cylinder of titanium or stainless steel in general, electrolytic copper foil system makes copper be precipitated from copper sulfate bath electrolysis
Prolong copper foil system to repeat to manufacture using the plastic processing and heat treatment of stack.As the material of copper foil, in addition to refined copper or
Other than the copper of the high-purities such as oxygen-free copper, also can be used such as mix Sn copper, mix Ag copper, added with Cr, Zr or Mg copper alloy, add
The copper alloy of the inferior series copper alloy of card added with Ni and Si etc. etc.Furthermore term " copper foil " in the present specification, is used alone
When, also include the meaning of copper alloy foil.
About the thickness for the carrier that can be used in the present invention, also there is no particular restriction, as long as reaching as carrier
It is suitably adjusted to suitable thickness on the basis of effect, such as 12 μm or more can be set as.If however, blocked up, produce
Cost improves, so generally preferable is set as 70 μm or less.Therefore, the thickness of carrier is typically 12~70 μm, more typically 18
~35 μm.
2. peeling layer > of <
Peeling layer is set on carrier.Can be well known to those skilled in the art in Copper foil with carrier as peeling layer
Arbitrary peeling layer.Such as peeling layer be preferably by containing Cr, Ni, Co, Fe, Mo, Ti, W, P, Cu, Al or its etc. alloy,
Or its etc. water and object or its etc. oxide or any one of organic matter more than layer formed.Peeling layer also can structure
As multilayer.
In embodiments of the invention, peeling layer is constituted from carrier side by following layers, the layer be by Cr, Ni, Co,
Any one of groups of elements of Fe, Mo, Ti, W, P, Cu, Al element constitute single metal layer or by be selected from Cr, Ni, Co, Fe,
The alloy-layer that the elements of more than one in the groups of elements of Mo, Ti, W, P, Cu, Al is constituted, with lamination thereon by be selected from Cr,
The layer that the water and object or oxide of the element of more than one in the groups of elements of Ni, Co, Fe, Mo, Ti, W, P, Cu, Al are constituted.
Peeling layer is preferably constituted with this 2 layers of Ni and Cr.When in this respect, carried respectively with copper foil with Ni layers and Cr layers
The interface of body and the mode that connects with the interface of very thin layers of copper carry out lamination.
Peeling layer can for example, by plating, the wet type plating of electroless plating and dipping plating etc or sputter, CVD and
The dry type plating of PDV etc and obtain.To be preferably electroplated for the viewpoint of cost.
3. very thin layers of copper > of <
Very thin layers of copper is set on peeling layer.Preferably very thin layers of copper can be by using copper sulphate, cupric pyrophosphate, amido
The plating of the electrobath of sulfonic acid copper, copper cyanider etc. and formed, just can shape at higher current densities using common electrolytic copper foil
For the aspect of copper foil, preferably copper sulphate is bathed.There is no particular restriction for the thickness of very thin layers of copper, usually thinner than carrier, such as
It is 12 μm or less.It is typically 0.5~12 μm, more typically 2~5 μm.
The surface treatment > of 4. roughening treatments of < etc.
The surface of very thin layers of copper for example, by order to make the adaptation with insulating substrate become it is well equal applied it is thick
Change processing and roughening treatment layer is set.Roughening treatment can for example, by forming roughening particle by copper or copper alloy in a manner of come into
Row.For forming the viewpoint of thin space, roughening treatment layer is preferably by fine particle institute constitutor.It is roughened grain about being formed
The plating conditions of the period of the day from 11 p.m. to 1 a.m, have if the copper concentration improved in current density, reduction plating solution or particle can be micro- if increasing coulomb amount
The tendency of refinement.
Roughening treatment layer can be made of following electro-deposition grains, the electro-deposition grain be by be selected from by copper, nickel, phosphorus, tungsten, arsenic, molybdenum,
The simple substance of any one of the group that chromium, cobalt and zinc are constituted contains any above alloy institute constitutor.
Again, after roughening treatment, offspring or three times particle are formed using nickel, cobalt, copper, the simple substance of zinc or alloy etc.
And/or antirust coat and/or refractory layer, also further its surface can be applied at the surfaces such as chromic acid salt treatment, silane coupling processing
Reason.That is, can be formed selected from by antirust coat, refractory layer, chromating layer and silane coupling processing on the surface of roughening treatment layer
The layer of one or more of the group that layer is constituted.
For example, can have refractory layer and/or antirust coat on roughening treatment layer, on above-mentioned refractory layer and/or antirust coat
Have chromating layer, can also have silane coupling process layer on above-mentioned chromating layer.Furthermore it does not limit and is formed
The mutual sequence of above-mentioned refractory layer, antirust coat, chromating layer, silane coupling process layer, also can be in roughening treatment layer
On form its equal layer in any order.
Grant the surface (be also known as " roughening treatment face ") of the very thin layers of copper after the various surface treatments of roughening treatment etc. in
When being measured using contactless roughmeter, Rz (10 mean roughness) is set as 1.6 μm or less and is forming thin space
Viewpoint on it is extremely advantageous.Rz is preferably 1.5 μm or less, more preferably 1.4 μm or less, still more preferably from 1.35 μm or less, again
More preferably 1.3 μm or less, still more preferably from 1.2 μm or less, still more preferably from 1.0 μm or less, still more preferably from 0.8 μm with
Under, still more preferably from 0.6 μm or less.However, if Rz becomes too small, can be reduced with the closing force of resin, so preferably
0.01 μm or more, more preferably 0.1 μm or more, still more preferably from 0.2 μm or more.
Grant the surface (be also known as " roughening treatment face ") of the very thin layers of copper after the various surface treatments of roughening treatment etc. in
When being measured using contactless roughmeter, Ra (arithmetic average roughness) is set as 0.30 μm or less and is forming thin space
Viewpoint on it is extremely advantageous.Ra is preferably 0.27 μm or less, more preferably 0.26 μm or less, is more preferably 0.25 μm or less, more
Preferably 0.24 μm or less, more preferably 0.23 μm or less, still more preferably from 0.20 μm or less, still more preferably from 0.18 μm with
Under, still more preferably from 0.16 μm or less, still more preferably from 0.15 μm or less, still more preferably from 0.13 μm or less.However, if Ra becomes
Must be too small, then it can be reduced with the closing force of resin, so preferably 0.005 μm or more, more preferably 0.009 μm or more, 0.01 μ
M or more, 0.02 μm or more, more preferably 0.05 μm or more, be more preferably 0.10 μm or more.
Grant the surface (be also known as " roughening treatment face ") of the very thin layers of copper after the various surface treatments of roughening treatment etc. in
When being measured using contactless roughmeter, by Rt be set as 2.3 μm or less formed thin space viewpoint on it is extremely advantageous.
Rt is preferably 2.2 μm or less, preferably 2.1 μm or less, preferably 2.07 μm or less, more preferably 2.0 μm or less, is more preferably
1.9 μm or less, more preferably 1.8 μm or less, still more preferably from 1.5 μm or less, still more preferably from 1.2 μm or less, even more preferably
It is 1.0 μm or less.However, if Rt becomes too small, can be reduced with the closing force of resin, so preferably 0.01 μm or more, more
Preferably 0.1 μm or more, more preferably 0.3 μm or more, more preferably 0.5 μm or more.
Again, the surface for granting the very thin layers of copper after the various surface treatments of roughening treatment etc. is contactless coarse in utilizing
Degree meter is when being measured, and Ssk (degree of skewness) is set as -0.3~0.3 in the viewpoint for forming thin space preferably.The lower limit of Ssk is excellent
Be selected as -0.2 or more, more preferably -0.1 or more, more preferably -0.070 or more, more preferably -0.065 or more, more preferably -
0.060 or more, it is more preferably -0.058 or more, still more preferably from 0 or more.The upper limit of Ssk is preferably 0.2 or less.
Again, the surface for granting the very thin layers of copper after the various surface treatments of roughening treatment etc. is contactless coarse in utilizing
Degree meter is when being measured, and Sku (kurtosis) is set as 2.7~3.3 in the viewpoint for forming thin space preferably.The lower limit of Sku is preferred
It is 2.8 or more, more preferably 2.9 or more, more preferably 3.0 or more.The upper limit of Sku is preferably 3.2 or less.
In the present invention, the roughness parameter about Rz, the Ra on very thin layers of copper surface is according to JIS B0601-1994 profits
It is measured with contactless roughmeter, about the roughness parameter of Rt, is connect using non-according to JIS B0601-2001
Touch roughmeter is measured, and is according to ISO25178draft using non-contact about the roughness parameter of Ssk, Sku
Formula roughmeter is measured.
Furthermore the insulating substrate of the resins such as printing distributing board or copper-cover laminated plate etc. and the situation of very thin layers of copper surface then
When, it can be removed by dissolving insulating substrate, and above-mentioned surface roughness (Ra, Rt, Rz) is measured to copper circuit or copper foil surface.
In order to form thin space, the volume for controlling roughening treatment face is also important on the etch quantity for reducing roughening particle layer.
Volume herein refers to the value being measured using laser microscopes, for the body of the roughening particle present in evaluation roughening treatment face
Long-pending index.In the bulky situation in roughening treatment face, have the tendency that the closing force of very thin layers of copper and resin is got higher.And
And have the tendency that resistance to migration improves if the closing force if very thin layers of copper and resin is got higher.Specifically, utilizing laser microscopes
It is measured, preferably every 66524 μm of roughening treatment face2Area volume is 300000 μm3More than, more preferably 350000 μm3With
On.However, etch quantity increases if volume becomes too much, thin space can not be formed, therefore volume is preferably set as 500000 μm3With
Under, more preferably it is set as 450000 μm3Below.
Further, in order to form thin space, the surface area ratio in roughening treatment face is controlled caused by ensuring fine roughening particle
The adaptation with resin on it is also important.Surface area ratio herein refers to the value being measured using laser microscopes, and refers to
The value of real area/area when measuring area and real area.Area refers to measuring reference area, and real area refers to surveying
Determine the surface area in reference area.If surface area ratio becomes too much, dhering strength increases, but etch quantity can increase thus can not
Thin space is formed, on the other hand, if surface area ratio becomes too small, is unable to ensure dhering strength, therefore preferably 1.05~
1.5, preferably 1.07~1.47, it is preferably 1.09~1.4, more preferably 1.1~1.3.
5. resin layer > of <
In the Copper foil with carrier of the present invention, very thin layers of copper that also can be after granting the various surface treatments of roughening treatment etc.
Surface be further equipped with resin layer.For example, also can be in roughening treatment layer, refractory layer, antirust coat, chromating layer or silicon
Has resin layer in alkane coupling process layer.Above-mentioned resin layer also can be insulating resin layer.
Above-mentioned resin layer can be then to use resin, i.e. solid, also can be then to use semi-hardened state (B-stage state)
Insulating resin layer.So-called semi-hardened state (B-stage state), including following state:Even if touching its surface also without glutinous with finger
Sense, can overlappingly take care of the insulating resin layer can cause sclerous reaction if further being heated.
Also, above-mentioned resin layer can also contain thermosetting resin, also can be thermoplastic resin.Also, above-mentioned resin layer also may be used
Contain thermoplastic resin.Above-mentioned resin layer can contain well known resin, hardening of resin agent, compound, hardening accelerator, dielectric
Body, reaction catalyst, crosslinking agent, polymer, prepreg, framework material etc..Also, above-mentioned resin layer for example can be used in following document
Recorded substance (resin, hardening of resin agent, compound, hardening accelerator, dielectric substance, reaction catalyst, crosslinking agent, polymer,
Prepreg, framework material etc.) and/or resin layer forming method, forming apparatus and formed, the document is:International Publication is numbered
No. WO2008/004399, International Publication number WO2008/053878, International Publication number WO2009/084533, Japanese Unexamined Patent Publication
Flat No. 11-5828, Japanese Unexamined Patent Publication 11-140281, Japanese Patent No. 3184485, International Publication number WO97/02728,
Japanese Patent No. 3676375, Japanese Unexamined Patent Publication 2000-43188, Japanese Patent No. 3612594, Japanese Unexamined Patent Publication 2002-
No. 179772, Japanese Unexamined Patent Publication 2002-359444, Japanese Unexamined Patent Publication 2003-304068, Japanese Patent No. 3992225, Japan it is special
Open No. 2003-249739, Japanese Patent No. 4136509, Japanese Unexamined Patent Publication 2004-82687, Japanese Patent No. 4025177,
Japanese Unexamined Patent Publication 2004-349654, Japanese Patent No. 4286060, Japanese Unexamined Patent Publication 2005-262506, Japanese Patent No.
No. 4570070, it is Japanese Unexamined Patent Publication 2005-53218, Japanese Patent No. 3949676, Japanese Patent No. 4178415, international public
The number of beginning the compilation of WO2004/005588, Japanese Unexamined Patent Publication 2006-257153, Japanese Unexamined Patent Publication 2007-326923, Japanese Unexamined Patent Publication 2008-
No. 111169, Japanese Patent No. 5024930, International Publication number WO2006/028207, Japanese Patent No. No. 4828427, day
This special open 2009-67029, International Publication number WO2006/134868, Japanese Patent No. 5046927, Japanese Unexamined Patent Publication
No. 2009-173017, International Publication number WO2007/105635, Japanese Patent No. 5180815, International Publication number
WO2008/114858, International Publication number WO2009/008471, Japanese Unexamined Patent Publication 2011-14727, International Publication number
WO2009/001850, International Publication number WO2009/145179, International Publication number WO2011/068157, Japanese Unexamined Patent Publication
No. 2013-19056.
Also, its type of above-mentioned resin layer is not particularly limited, as preferred person, such as can enumerate containing selected from following ingredient
One or more of group resin:Epoxy resin, polyimide resin, multi-functional cyanate esters, Maleimide
Compound, poly- Maleimide compound, Maleimide system resin, aromatic series Maleimide resin, polyethylene acetaldehyde tree
Fat, amine ester resin (urethane resin), polyether sulfone (be also known as polyethersulphone, polyethersulfone),
Polyether sulfone (being also known as polyethersulphone, polyethersulfone) resin, aromatic polyamide resin, aromatic series
Polyamide resin lipopolymer, rubbery resin, polyamine, aromatic polyamine, polyamide-imide resin, rubber modified asphalt mixtures modified by epoxy resin
Fat, phenoxy resin, carboxyl modification acrylonitrile-butadiene resin, polyphenylene oxide, double Maleimides three mouthfuls of well resins, thermmohardenings
Property polyphenylene oxide resin, cyanate ester system resin, the acid anhydrides of carboxylic acid, the acid anhydrides of polybasic carboxylic acid, the line with crosslinkable functional group
Bis- (the 4- cyanato-s phenyl) propane of shaped polymer, polyphenylene oxide resin, 2,2-, phosphorous phenolic compounds, manganese naphthenate, 2,2- are bis-
(4- glycidyl phenyls) propane, polyphenylene oxide-cyanate ester based resin, siloxanes modification polyamide-imide resin, hydrocyanic ester tree
Fat, phosphine nitrence system resin, rubber modified polyamide-imide resin, isoprene, hydrogenation type polybutadiene, polyvinyl butyral,
Phenoxy group, macromolecule epoxy resin, aromatic polyamide, fluororesin, bis-phenol, block copolymerized polyimide resin and hydrocyanic ester tree
Fat.
Also, above-mentioned epoxy resin, which is intramolecular, has 2 or more epoxy group persons, as long as and to can be used for electrically-electronics material
Expect purposes person, then can especially use without problems.It shrinks also, above-mentioned epoxy resin preferably has 2 or more using intramolecular
Glyceryl compound carries out epoxy resin made of epoxidation.It is selected from also, can be used in mixed way:Bisphenol A type epoxy resin, bis-phenol
F types epoxy resin, bisphenol-s epoxy resin, bisphenol-A D-ring oxygen resin, phenolic resin varnish type epoxy resin, cresol novolak
Type epoxy resin, alicyclic epoxy resin, bromination (brominated) epoxy resin, phenol system phenolic resin varnish type epoxy resin, naphthalene
Type epoxy resin, brominated bisphenol a type epoxy resin, o-cresol phenolic epoxy varnish, rubber modified bisphenol type epoxy tree
Fat, glycidyl amine type epoxy resin, isocyanuric acid three-glycidyl ester, N, the glycidyl amines such as N- diglycidylanilines
The epihydric alcohol ester compounds such as compound, tetrahydrophthalic acid 2-glycidyl ester, phosphorous epoxy resin, biphenyl type epoxy
The group of resin, biphenyl phenolic resin varnish type epoxy resin, trihydroxy benzene methylmethane type epoxy resin, tetraphenyl ethane type epoxy resin
In it is one kind or two or more, or the hydrogenation body or halogenation body of above-mentioned epoxy resin can be used.
Contain the epoxy resin of phosphorus as above-mentioned phosphorous epoxy resin well known to can be used.Also, above-mentioned phosphorous epoxy
Resin be preferably such as intramolecular have 2 or more epoxy groups to be aoxidized from the miscellaneous -10- phospho hetero phenanthrenes -10- of 9,10- dihydro-9-oxies
The epoxy resin that the form of the derivative of object obtains.
The epoxy obtained in the form of the derivative from the miscellaneous -10- phospho hetero phenanthrenes -10- oxides of 9,10- dihydro-9-oxies
Resin is that the miscellaneous -10- phospho hetero phenanthrenes -10- oxides of 9,10- dihydro-9-oxies is made to be reacted with naphthoquinones or hydroquinone and followingization is made
After compound represented by formula 1 (HCA-NQ) or chemical formula 2 (HCA-HQ), make the part of its OH base reacted with epoxy resin and
Phosphorous epoxy resin is made and winner.
[chemical formula 1]
[chemical formula 2]
Using above compound as above-mentioned E ingredients obtained by raw material, that is, phosphorous epoxy resin is preferably used in mixed way a kind
Or 2 kinds of following compounds, the compound have the knot represented by any one of 3~chemical formula of chemical formula 5 as shown below
Structure formula.Its reason is the excellent in stability of the resin quality under semi-hardened state, while flame retardancy effect is high.
[chemical formula 3]
[chemical formula 4]
[chemical formula 5]
Also, as above-mentioned bromination (brominated) epoxy resin, can be used well known through bromination (brominated)
Epoxy resin.For example, above-mentioned bromination (brominated) epoxy resin is preferably used in mixed way a kind or 2 kinds of intramoleculars have 2
Following brominated epoxy resins of the above epoxy group, the brominated epoxy resin are that have with the shape of the derivative from tetrabromobisphenol A
Formula obtain chemical formula 6 represented by structural formula brominated epoxy resin and have represented by chemical formula 7 as shown below
The brominated epoxy resin of structural formula.
[chemical formula 6]
[chemical formula 7]
As above-mentioned Maleimide system resin or aromatic series Maleimide resin or Maleimide compound or gather
Well known Maleimide system resin or aromatic series Maleimide resin or Malaya's acyl can be used in Maleimide compound
Amine compounds or poly- Maleimide compound.For example, as Maleimide system resin or aromatic series Maleimide resin
Or Maleimide compound or poly- Maleimide compound, it can be used:The double Maleimides of 4,4'- diphenyl methanes gather
Phenylmethane Maleimide stretches the double Maleimides of phenyl, bisphenol-A diphenyl ether double Maleimide, 3,3'- dimethyl-
5,5'- diethyl -4,4'- diphenyl methanes double Maleimide, 4- methyl-1s, 3- stretch phenyl double Maleimide, 4,4'- bis-
The double Maleimides of phenylate, 4,4'- diphenyl sulfones double Maleimide, bis- (the 3- Maleimides phenoxy group) benzene of 1,3-, 1,3-
Bis- (4- Maleimides phenoxy group) benzene and to make above compound and above compound or other compounds be polymerized poly-
Close object etc..Also, above-mentioned Maleimide system resin can be the aromatic series Malaya that intramolecular has 2 or more Maleimide bases
Amide resin also can be to make intramolecular with the aromatic series Maleimide resin and polyamine of 2 or more Maleimide bases
Or the polymer adduct that aromatic polyamine is polymerized.
As above-mentioned polyamine or aromatic polyamine, well known polyamine or aromatic polyamine can be used.For example, as polyamine or
Aromatic polyamine can be used:M-phenylene diamine (MPD), p-phenylenediamine, bis- amido dicyclohexyl methyl hydrides of 4,4'-, 1,4- diamines butylcyclohexane,
Bis- (4- aminocarbonyl phenyls) propane of 2,6- diamino pyridines, 4,4'- two aminodiphenylmethanes, 2,2-, bis- amido hexichol of 4,4'-
Ether, bis- amido -3- methyl diphenyl ethers of 4,4'-, bis- amido diphenyl sulfides of 4,4'-, bis- aminobenzophenones of 4,4'-, 4,4'- diamines
Base diphenyl sulfone, bis- (4- aminocarbonyl phenyls) phenyl amines, m-xylene diamine, p dimethylamine, bis- [the 4- amidos phenoxy group] benzene of 1,3-,
3- methyl -4,4'- two aminodiphenylmethanes, 3,3'- diethyl -4,4'- two aminodiphenylmethanes, 3,3'- bis- chloro- 4,
4'- two aminodiphenylmethanes, 2,2', the bis- (3- methyl -4- amidos of tetra- chloro- 4,4'- two aminodiphenylmethanes of 5,5'-, 2,2-
Phenyl) propane, bis- (3- ethyl -4- aminocarbonyl phenyls) propane of 2,2-, bis- (bis- chloro- 4- aminocarbonyl phenyls of the 2,3-) propane of 2,2-, it is bis- (2,
3- dimethyl -4- aminocarbonyl phenyls) diphenylphosphino ethane, ethylenediamine and hexamethylene diamine, bis- (4- (the 4- amidos phenoxy group) phenyl) propane of 2,2-,
And the polymer etc. for making above compound be polymerized with above compound or other compounds.Also, one kind or two can be used
Kind polyamine above known and/or aromatic polyamine or above-mentioned polyamine or aromatic polyamine.
As above-mentioned phenoxy resin, well known phenoxy resin can be used.Also, as above-mentioned phenoxy resin, can make
With by bis-phenol and divalent epoxy resin winner is closed by reaction.As epoxy resin, can be used well known epoxy resin and/or
Above-mentioned epoxy resin.
As above-mentioned bis-phenol, well known bis-phenol can be used, in addition, can be used with bisphenol-A, Bisphenol F, bisphenol S, tetrabromobisphenol A,
The quinones such as 4,4' dihydroxy diphenyl, HCA (miscellaneous -10- phospho hetero phenanthrenes -10- oxides of 9,10- dihydro-9-oxies) and hydroquinone, naphthoquinones
The bis-phenol etc. that the form of the addition product of class obtains.
As the above-mentioned linear polymer with crosslinkable functional group, can be used well known with crosslinkable functional group
Linear polymer.It is helped for example, the above-mentioned linear polymer with crosslinkable functional group preferably has hydroxyl, carboxyl etc.
In the functional group of the sclerous reaction of epoxy resin.Also, there should be the linear polymer of crosslinkable functional group preferably solvable
The organic solvent for the temperature that solution is 50 DEG C~200 DEG C in boiling point.If specifically illustrating the so-called threadiness with functional group herein
Polymer is then polyethylene acetaldehyde resin, phenoxy resin, polyethersulfone resin, polyamide-imide resin etc..
Above-mentioned resin layer can contain crosslinking agent.Well known crosslinking agent can be used in crosslinking agent.Such as amine ester system resin can be used
As crosslinking agent.
Well known rubbery resin can be used in above-mentioned rubbery resin.For example, above-mentioned rubbery resin be recorded as include
Concept including natural rubber and synthetic rubber, have in the synthetic rubber of the latter SBR styrene butadiene rubbers, butadiene rubber,
Butyl rubber, ethylene-propylene rubber, acrylonitrile butadiene rubber, acrylic rubber (acrylate copolymer), polybutadiene rubber
Glue, isoprene rubber etc..Further, in the heat resistance for ensuring to be formed by resin layer, selection uses nitrile rubber, neoprene two
The synthetic rubber that alkene rubber, silicon rubber, amine ester rubber etc. have heat resistance is also useful.About such rubbery resin, in order to
Aromatic polyamide resin or polyamide-imide resin react and manufacture copolymer, and more satisfactory is to have various officials in two ends
It can base person.In particular, the use of CTBN (carboxyl terminal butadiene- nitrile) being useful.If also, being also among acrylonitrile butadiene rubber
Carboxyl modifies body, then can get epoxy resin and cross-linked structure, and improves the pliability of the resin layer after hardening.Change as carboxyl
Carboxyl terminal nitrile rubber (CTBN), carboxyl terminal butadiene rubber (CTB), carboxyl modification nitrile rubber (C- can be used in plastid
NBR)。
As above-mentioned polyamide-imide resin, well known polyimide amide resin can be used.Also, as above-mentioned polyamides
Imines amide resin can be used for example:By in N- methyl -2- Pyrrolizidines ketone and/or DMAC N,N' dimethyl acetamide equal solvent
Trimellitic anhydride, benzophenone tetracarboxylic anhydride and 3 are heated, 3- dimethyl -4,4- biphenyl diisocyanate and the resin that obtains,
Or by heating trimellitic anhydride, diphenyl in N- methyl -2- Pyrrolizidines ketone and/or DMAC N,N' dimethyl acetamide equal solvent
Methane diisocyanate and carboxyl terminal acrylonitrile-butadiene rubber and winner.
It is denaturalized polyamide-imide resin as above-mentioned rubber, well known rubber modified polyamidoimide tree can be used
Fat.Rubber modified polyamide-imide resin is to make polyamide-imide resin and rubbery resin reaction and obtain person.Make polyamides
Amine imide resin and rubbery resin reaction and using the case where be to improve the softness of polyamide-imide resin itself
Property and carry out.That is, making polyamide-imide resin and rubbery resin reaction, by the sour component (ring of polyamide-imide resin
Hexane dicarboxylic acid etc.) a part be substituted by rubber constituent.Well known polyamidoimide can be used in polyamide-imide resin
Resin.Also, well known rubbery resin or above-mentioned rubbery resin can be used in rubbery resin.Make rubber modified polyamide acyl
When imide resin polymerize, the solvent for dissolving polyamide-imide resin and rubbery resin is preferably used in mixed way a kind or 2
Kind or more dimethylformamide, dimethylacetylamide, N- methyl -2- Pyrrolizidines ketone, dimethyl sulfoxide (DMSO), nitromethane, nitro second
Alkane, tetrahydrofuran, cyclohexanone, methyl ethyl ketone, acetonitrile, gamma-butyrolacton etc..
As above-mentioned phosphine nitrence system resin, well known phosphine nitrence system resin can be used.Phosphine nitrence system's resin system is with phosphorus and nitrogen
For the resin containing phosphine nitrence with double bond of constitution element.Phosphine nitrence system resin can cooperateing with by nitrogen in molecule and phosphorus
Effect, and flame retardant property is improved tremendously.Also, not with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide derivative
Together, steadily exist in resin, and obtain the effect for the generation for preventing electron transfer.
As above-mentioned fluororesin, well known fluororesin can be used.Also, as fluororesin, can be used for example by being selected from PTFE
(polytetrafluoroethylene (PTFE) (tetrafluoride)), PFA (tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer), FEP (hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)s
Copolymer (four, lithium)), ETFE (tetrafluoroethylene-ethylene copolymer), PVDF (polyvinylidene fluoride (bifluoride)), PCTFE
Arbitrary at least one kind of heat among (polychlorotrifluoroethylene (borontrifluoride)), polyarylsulfone (PAS), aromatic polysulphides and aromatic polyether
The fluororesin etc. that plastic resin is constituted with fluororesin.
Also, above-mentioned resin layer can also contain hardening of resin agent.As hardening of resin agent, well known hardening of resin can be used
Agent.For example, as hardening of resin agent, it can be used amines, bisphenol-A, the brominations such as dicyanodiamide, imidazoles, aromatic amine double
The acid anhydrides such as novolaks class, the phthalate anhydrides such as the phenols such as phenol A, phenol system novolac resin and cresol novolac resin, connection
Benzene-type phenol resin, phenol aralkyl type phenol resin etc..Also, above-mentioned resin layer can also contain one kind or two or more above-mentioned hardening of resin
Agent.Such curing agent is especially effective to epoxy resin.
By the particular instantiation of above-mentioned biphenyl type phenol resin in chemical formula 8.
[chemical formula 8]
Also, by the particular instantiation of above-mentioned phenol aralkyl type phenol resin in chemical formula 9.
[chemical formula 9]
As imidazoles, known person can be used, such as can enumerate:2- undecylimidazoles, 2- heptadecylimidazoles, 2- ethyls-
4-methylimidazole, 2- phenyl -4-methylimidazole, 1- cyano ethyl -2- undecylimidazoles, 1- cyano ethyl -2- ethyl -4- methyl
Imidazoles, 1- cyano ethyl -2- phenylimidazoles, 2- phenyl -4,5- bishydroxymethyls imidazoles, 2- phenyl -4- methyl -5- hydroxymethyls
Imidazoles etc. can be used alone or as a mixture.
Also, wherein, it is preferable to use have the imidazoles of the structural formula represented by chemical formula 10 below.By using this
The imidazoles of structural formula represented by chemical formula 10 improve the resistance to hygroscopicity of the resin layer of semi-hardened state, make length in which can dramatically
Phase excellent storage stability.The reason is that imidazoles are the performance catalytic action persons in the hardening of epoxy resin, hardening
The initial stage of reaction plays a role as the reaction initiator for causing the auto polymerization of epoxy resin to be reacted.
[chemical formula 10]
As the hardening of resin agent of above-mentioned amine, well known amine can be used.Also, the hardening of resin as above-mentioned amine
Agent, such as above-mentioned polyamine or aromatic polyamine can be used, in addition, also can be used selected from aromatic polyamine, polyamide-based and make such
It polymerize with epoxy resin or polybasic carboxylic acid or is condensed and one kind or two or more in the group of amine additives that obtains.Also, as upper
State the hardening of resin agent of amine, it is preferable to use 4,4'- bis- amidos two stretch phenylsulfone, 3,3'-, bis- amidos two stretch phenylsulfone, 4,4-
It is any in bis- [4- (the 4- amidos phenoxy group) phenyl] propane of benzidine, 2,2- or bis- [4- (4- amidos phenoxy group) phenyl] sulfones
Kind or more.
Above-mentioned resin layer can also contain hardening accelerator.As hardening accelerator, well known hardening accelerator can be used.Example
Such as, as hardening accelerator, tertiary amine, imidazoles, urea system hardening accelerator etc. can be used.
Above-mentioned resin layer can also contain catalysts.As catalysts, well known catalysts can be used.Example
Such as, as catalysts, Crushing of Ultrafine silica, antimony trioxide etc. can be used.
The acid anhydrides of above-mentioned polybasic carboxylic acid is preferably the ingredient to play a role as the curing agent of epoxy resin.Also, above-mentioned
The acid anhydrides of polybasic carboxylic acid is preferably phthalate anhydride, maleic anhydride, trimellitic anhydride, pyromellitic dianhydride, tetrahydroxy benzene two
Formic anhydride, hexahydroxybenzene dicarboxylic acid anhydride, methyl hexahydroxybenzene dicarboxylic acid anhydride, resistance to ground acid, the resistance to ground acid of methyl.
Above-mentioned thermoplastic resin can be with can be with the thermoplasticity of the functional group other than the alcohol hydroxyl group of polymerization of epoxy resins
Resin.
Above-mentioned polyethylene acetaldehyde resin can with other than hydroxyl and hydroxyl can be with epoxy resin or Maleimide chemical combination
The functional group of object polymerization.It is formed also, above-mentioned polyethylene acetaldehyde resin can be its intramolecular importing carboxyl, amido or unsaturated double-bond
Person.
As above-mentioned aromatic polyamide resin polymer, can enumerate keeps aromatic polyamide resin and rubbery resin anti-
It answers and winner.Herein, so-called aromatic polyamide resin refers to being synthesized with the condensation polymerization of dicarboxylic acids by aromatic diamine
Person.Aromatic diamine at this time is using 4,4'- two aminodiphenylmethanes, bis- amido diphenyl sulfones of 3,3'-, isophthalic diformazan
Amine, 3,3'- diaminodiphenyl ethers etc..Also, dicarboxylic acids is using phthalic acid, isophthalic acid, terephthalic acid (TPA), fumaric acid
Deng.
Well known rubbery tree can be used in the so-called above-mentioned rubbery resin that can be reacted with above-mentioned aromatic polyamide resin
Fat or above-mentioned rubbery resin.
The aromatic polyamide resin polymer be in order in be processed into the copper foil after copper-cover laminated plate be etched plus
Working hour is not damaged and user due to etching solution by caused by end eclipse.
Also, above-mentioned resin layer can be to have sequentially formed hardening resin from copper foil side (i.e. the very thin layers of copper side of Copper foil with carrier)
The resin layer of layer (so-called " hard resin-layer " means the resin layer of hardened mistake) and semi-hardened resin layer.Above-mentioned hardening resin
Polyimide resin that layer also can be 0ppm/ DEG C~25ppm/ DEG C by coefficient of thermal expansion, such is answered at polyamide-imide resin
Any resin component in resin is constituted.
Also, the coefficient of thermal expansion that can be arranged on above-mentioned hard resin-layer after hardening is the half of 0ppm/ DEG C~50ppm/ DEG C
Hard resin-layer.Also, the thermal expansion system of the resin layer entirety after making above-mentioned hard resin-layer be hardened with above-mentioned semi-hardened resin layer
Number also can be 40ppm/ DEG C or less.The glass transition temperature of above-mentioned hard resin-layer also can be 300 DEG C or more.Also, above-mentioned semihard
It can be former using Maleimide system resin or aromatic series Maleimide resin to change resin layer.To form above-mentioned half
The resin combination of hard resin-layer is preferably comprising Maleimide system resin, epoxy resin, with crosslinkable functional group
Linear polymer.Epoxy resin recorded in well known epoxy resin or this specification can be used in epoxy resin.Also, conduct
Public affairs can be used in Maleimide system resin, aromatic series Maleimide resin, the linear polymer with crosslinkable functional group
Maleimide system resin, aromatic series Maleimide resin, the linear polymer with crosslinkable functional group known, or on
State Maleimide system resin, aromatic series Maleimide resin, the linear polymer with crosslinkable functional group.
Also, in a kind of Copper foil with carrier with resin layer manufacturing purposes suitable for stereo shaping printing distributing board of offer
When situation, above-mentioned hard resin-layer is preferably hardened with flexible high polymer layer.Above-mentioned high molecular polymerization
Nitride layer is preferably made of the resin of the glass transition temperature with 150 DEG C or more for tolerable firmly solder installation steps
Person.Above-mentioned high polymer layer is preferably by polyamide, polyethersulfone resin, Nomex resin, phenoxy resin, gathers
One kind or two or more hybrid resin is appointed to constitute in imide resin, polyethylene acetaldehyde resin, polyamide-imide resin.
Also, the thickness of above-mentioned high polymer layer is preferably 3 μm~10 μm.
Also, above-mentioned high polymer layer is preferably containing epoxy resin, Maleimide system resin, phenol resin, amine
Appointing in ester resin is one kind or two or more.Also, the asphalt mixtures modified by epoxy resin that it is 10 μm~50 μm by thickness that above-mentioned semi-hardened resin layer, which is preferably,
Fat composition is constituted.
Also, above-mentioned epoxy resin component is preferably each ingredient person containing following A ingredients~E ingredients.
A ingredients:Epoxide equivalent is 200 or less and by selected from bisphenol A type epoxy resin, the bisphenol-f type for being at room temperature liquid
One kind or two or more constituted epoxy resin in epoxy resin and bisphenol-A D-ring oxygen resin.
B component:High-fire resistance epoxy resin.
C ingredients:Wantonly a kind in phosphorous epoxy system resin, phosphine nitrence system resin or mixing it is such made of resin contain
The nonflammable resin of phosphorus.
D ingredients:By have be dissolvable in water boiling point be 50 DEG C~200 DEG C range solvent in property liquid rubber at
Divide rubber modified polyamide-imide resin made of denaturation.
E ingredients:Hardening of resin agent.
B component is so-called glass transition temperature Tg high " high-fire resistance epoxy resin "." high-fire resistance ring so-called herein
Oxygen resin " is preferably phenolic resin varnish type epoxy resin, cresol novolak type epoxy resin, phenol system nobolak type epoxy tree
The polyfunctional epoxy resins such as fat, naphthalene type epoxy resin.
As the phosphorous epoxy resin of C ingredients, above-mentioned phosphorous epoxy resin can be used.Also, the phosphine nitrogen as C ingredients
Above-mentioned phosphine nitrence system resin can be used in alkene system resin.
As the rubber modified polyamide-imide resin of D ingredients, above-mentioned rubber modified polyamidoimide tree can be used
Fat.As the hardening of resin agent of E ingredients, above-mentioned hardening of resin agent can be used.
Solvent is added in resin combination illustrated above and is used as resin varnish, and forms thermosetting resin layer conduct
The following layer of printing distributing board.The resin varnish lies in above-mentioned resin combination and adds solvent, by resin solid content component amount
It is prepared as the range of 30wt%~70wt%, when being measured according to the MIL-P-13949G in MIL standards, resin stream can be formed
The semi-hardened resin film for the range that momentum is 5%~35%.Well known solvent or above-mentioned solvent can be used in solvent.
Above-mentioned resin series of strata sequentially have the 1st thermosetting resin layer from copper foil side and are located at the 1st thermosetting resin
The resin layer of the 2nd thermosetting resin layer on the surface of layer, the 1st thermosetting resin layer also can be by not dissolving in distributing board manufacture
The resin component institute former of chemicals when removing glue Slag treatment in manufacturing method, the 2nd thermosetting resin layer also can be
It is formed using the resin of chemicals and clean removal when dissolving in the removing glue Slag treatment in distributing board manufacture manufacturing method
Person.Above-mentioned 1st thermosetting resin layer can be use be mixed with any one of polyimide resin, polyether sulfone, polyphenylene oxide or
Two or more resin component and former.Above-mentioned 2nd thermosetting resin layer can be former using epoxy resin ingredient.
The thickness t1 (μm) of above-mentioned 1st thermosetting resin layer by the roughening surface roughness of Copper foil with carrier preferably in being set as Rz (μ
When the thickness of the 2nd thermosetting resin layer m), being set as t2 (μm), t1 meets the thickness of the condition of Rz < t1 < t2.
Above-mentioned resin layer can be in framework material containing the prepreg for being soaked with resin.The tree being impregnated in above-mentioned framework material
Fat is preferably thermosetting resin.Above-mentioned prepreg also can be the preimpregnation used in well known prepreg or printing distributing board manufacture
Body.
Above-mentioned framework material can contain aromatic polyamide fibre or glass fibre or Wholly aromatic polyester fiber.Above-mentioned skeleton material
Material is preferably the nonwoven fabric or woven fabric of aromatic polyamide fibre or glass fibre or Wholly aromatic polyester fiber.Also, above-mentioned full virtue
Fragrant adoption ester fiber is preferably the Wholly aromatic polyester fiber that fusing point is 300 DEG C or more.So-called above-mentioned fusing point is 300 DEG C or more
Wholly aromatic polyester fiber refers to using fiber made of the referred to as resin manufacture of so-called liquid crystal polymer, and the polymerizable mesogenic
Object is using 2- hydroxyl -6- naphthoic acids and to the polymer of Para Hydroxy Benzoic Acid as principal component.The Wholly aromatic polyester fiber has
Low-k, low dielectric loss tangent, therefore there is excellent performance as the constituent material of electrical insulation layer, it can be with glass
Fiber and aromatic polyamide fibre are used in the same manner.
Furthermore constitute the fiber of above-mentioned nonwoven fabric and woven fabric in order to improve the wetability with the resin on its surface, preferably
Implement silane coupling agent processing.Silane coupling agent at this time can be according to using purpose to use the silicon such as well known amido system, epoxy
Alkane coupling agent or above-mentioned silane coupling agent.
Also, above-mentioned prepreg can be using nominal thickness be 70 μm of aromatic polyamide fibres or glass fibre below not
Woven fabric or nominal thickness are to be presoaked made of impregnation thermosetting resin in the framework material that 30 μm of glass cloth below are constituted
Body.
(resin layer contains the situation of dielectric substance (dielectric substance filler))
Above-mentioned resin layer can also contain dielectric substance (dielectric substance filler).
When containing the situation of dielectric substance (dielectric substance filler) in any of the above-described resin layer or resin combination, it can be used for shape
At the purposes of capacitor layer, and increase the capacitance of capacitor circuit.The dielectric substance (dielectric substance filler) is to use BaTiO3、
SrTiO3、Pb(Zr-Ti)O3(common name PZT), PbLaTiO3- PbLaZrO (common name PLZT), SrBi2Ta2O9Tools such as (common name SBT)
There is the dielectric substance powder of the composite oxides of perovskite structure.
Dielectric substance (dielectric substance filler) also can be powdery.When dielectric substance (dielectric substance filler) is the situation of powdery, Jie
It is 0.01 μm~3.0 μm that the powder characteristics of electric body (dielectric substance filler), which must be grain size first, preferably 0.02 μm~2.0 μm
Range.So-called grain size herein refers to being dissipated according to laser diffraction since powder forms 2 times certain state of aggregations each other
The measured value for penetrating formula determination of particle size distribution or BET method etc. speculates in the indirect determination of average grain diameter etc nothing due to precision is poor
Method uses, so dielectric substance (dielectric substance filler) is directly observed using scanning electron microscope (SEM), by the sem photomicrograph picture
The average grain diameter of parsing and acquisition.In this part specification, grain size at this time is expressed as DIA.Furthermore make in this part specification
The image analysis of the powder for the dielectric substance (dielectric substance filler) observed with scanning electron microscope (SEM) is to use Asahi
The IP-1000PC of Engineering limited liability companies manufacture, is set as roundness threshold 10, overlapping degree 20 and carries out round particle
Parsing, and find out average grain diameter DIA.
Pass through the scheme of above-mentioned implementation, it is possible to provide the inner layer core material can be improved in a kind of following Copper foil with carrier
The adaptation on internal layer circuit surface and the resin layer containing dielectric substance has low dielectric loss tangent with containing to be formed
The resin layer of the dielectric substance of capacitor circuit layer.
Resin and/or resin combination and/or compound contained in above-mentioned resin layer is set to be dissolved in such as Methylethyl
Ketone (MEK), cyclopentanone, dimethylformamide, dimethylacetylamide, N- methylpyrrole pyridines ketone, toluene, methanol, ethyl alcohol, propylene glycol
Methyl ether, dimethylformamide, dimethylacetylamide, cyclohexanone, ethyl Sai Lusu, N- methyl -2- Pyrrolizidines ketone, N, N- dimethyl
Resin liquid (resin varnish) is made in acetamide, n,N-Dimethylformamide equal solvent, for example, by print roll coating method by its
It is coated in above-mentioned very thin layers of copper or above-mentioned refractory layer, antirust coat or above-mentioned chromating layer or above-mentioned silane coupling agent
On layer, then optionally it is thermally dried removal solvent and becomes B-stage state.As long as drying is for example using hot air drying
Dry stove, as long as drying temperature is 100~250 DEG C, preferably 130~200 DEG C.Above-mentioned resin layer is dissolved using solvent
Constituent, can be made into resin solid content ingredient be 3wt%~70wt%, preferably 3wt%~60wt%, preferably 10wt%
The resin liquid of~40wt%, more preferably 25wt%~40wt%.Furthermore for the viewpoint of environment, it is most preferably at this stage
It is dissolved using the mixed solvent of methyl ethyl ketone and cyclopentanone.Furthermore solvent is preferably 50 DEG C~200 DEG C using boiling point
Range solvent.
Also, above-mentioned resin layer is preferably resin flow when being measured according to the MIL-P-13949G in MIL standards
For the semi-hardened resin film of 5%~35% range.
In present specification, so-called resin flow means according to the MIL-P-13949G in MIL standards, will set certainly
The copper foil with resin that fat thickness is set as 55 μm takes 4 10cm square samples, in the state (product that 4 samples overlap
Layer body) under, in 171 DEG C of press temperature, pressing pressure 14kgf/cm2, be bonded under conditions of 10 minutes pressing times, according to
The resin of measurement at this time flows out obtained by weight as a result, the value calculated based on number 1.
[mathematical expression 1]
Copper foil with carrier (Copper foil with carrier for the having resin) system for having above-mentioned resin layer is used with following aspect:It will
Overall thermal is crimped after overlapping with base material and makes the resin layer thermmohardening by the resin layer, is then removed carrier and is exposed very thin layers of copper
(expose certainly be the very thin layers of copper middle layer side surface), be formed on set Wiring pattern.
If having the Copper foil with carrier of resin using this, preimpregnation material when manufacture multilayer printed wiring board can be reduced
Use the piece number.Moreover, the thickness of resin layer is set as to can ensure that the thickness of layer insulation, or preimpregnation material is not used completely,
Also copper-cover laminated plate can be manufactured.Also, at this point, insulating resin priming paint to be coated on to the surface of base material, it can also improve surface in turn
Flatness.
Furthermore when without using the situation of preimpregnation material, the material cost of preimpregnation material can be saved, in addition, layering steps are also
Become simple, therefore economically advantageously, moreover, having the following advantages:The only multilayer of the thickness degree of manufacture preimpregnation material
The thickness of printed wiring board is thinning, and the thickness that can manufacture 1 layer is 100 μm of very thin multilayer printed wiring boards below.
The thickness of the resin layer is preferably 0.1~120 μm.
If the thickness of resin layer is thinner than 0.1 μm, there is following situation:Adhesion reduces, in the feelings for being not inserted into preimpregnation material
When this being had the Copper foil with carrier of resin laminated on the base material for having inner layer material under condition, it is difficult to ensure the electricity with inner layer material
Layer insulation between road.On the other hand, if the thickness of resin layer has following situation than 120 μ m-thicks:It is difficult to be coated at 1 time
The resin layer of target thickness is formed in step, and needs extra fee of material and number of steps, therefore economically becomes unfavorable.
Furthermore in being used for the Copper foil with carrier with resin layer to manufacture situation in very thin multi-layer printed circuit board
When, it, can when the thickness of above-mentioned resin layer is set as 0.1 μm~5 μm, more preferably 0.5 μm~5 μm, more preferably 1 μm~5 μm
The thickness of multi-layer printed circuit board is reduced, so preferably.
Also, when resin layer contains the situation of dielectric substance, the thickness of resin layer is preferably 0.1~50 μm, preferably 0.5 μm
~25 μm, more preferably 1.0 μm~15 μm.
Also, the resin layer overall thickness of above-mentioned hard resin-layer, semi-hardened resin layer is preferably 0.1 μm~120 μm, preferably
5 μm~120 μm, preferably 10 μm~120 μm, more preferably 10 μm~60 μm.Also, the thickness of hard resin-layer is preferably 2 μ
M~30 μm, preferably 3 μm~30 μm, more preferably 5~20 μm.Also, the thickness of semi-hardened resin layer is preferably 3 μm~55 μm,
Preferably 7 μm~55 μm, be more preferably 15~115 μm.If its reason is that resin layer overall thickness is more than 120 μm, it is difficult to
The case where manufacturing very thin multi-layer printed circuit board, if not having following situation up to 5 μm:Though being easy to form very thin multilayer print
Brush distributing board, but will produce the insulating layer i.e. resin layer between the circuit of internal layer and become too thin, and make the insulation between the circuit of internal layer
The unstable tendency of property.Also, if hardening resin layer thickness has the surface roughness that must take into consideration roughening of copper foil face not up to 2 μm
Situation.Conversely, if hardening resin layer thickness is more than 20 μm, there is the effect that the resin layer by hardened mistake is brought not carry especially
High situation, total thickness of insulating layer thicken.
Furthermore when the thickness of above-mentioned resin layer to be set as to 0.1 μm~5 μm of situation, in order to improve resin layer and appendix
The adaptation of body copper foil, be arranged preferably on very thin layers of copper refractory layer and/or antirust coat and/or chromating layer and/
Or after silane coupling process layer, tree is formed on the refractory layer or antirust coat or chromating layer or silane coupling process layer
Lipid layer.
Furthermore the thickness of above-mentioned resin layer refers to by observing being averaged for the thickness measured by section in arbitrary 10 points
Value.
Further, another product form of the Copper foil with carrier as this with resin, also can be coating above-mentioned with resin layer
In very thin layers of copper or above-mentioned refractory layer, antirust coat or above-mentioned chromating layer or above-mentioned silane coupling process layer on simultaneously
After being made for semi-hardened state, then carrier is removed, and is made in the form of the copper foil with resin there is no carrier
It makes.
6. Copper foil with carrier > of <
In this way, manufacture has foil carriers, the peeling layer on foil carriers, the very thin copper on peeling layer
The Copper foil with carrier of layer and arbitrary resin layer.The application method of Copper foil with carrier itself is well known to dealer, such as can be by pole
The surface of thin copper layer fits in paper base material phenol resin, paper base material epoxy resin, synthetic fibers cloth base material epoxy resin, glass cloth-
Paper composite base material epoxy resin, glass cloth-glass nonwoven fabric composite base material epoxy resin and glass cloth base material epoxy resin, polyester
Insulating substrates such as film, polyimide film and after being thermally compressed, remove carrier and form copper-cover laminated plate, will be then in insulation base
The very thin layers of copper of plate is etched to target conductor pattern, finally manufactures printing distributing board.Further, by being carried in printing distributing board
Electronic component class, and complete printed circuit board.Hereinafter, indicating several printing distributing boards using the Copper foil with carrier for having the present invention
Manufacturing step embodiment.
In one of the manufacturing method of printing distributing board of present invention embodiment, including following step:Prepare the present invention
Copper foil with carrier and the step of insulating substrate;The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;So that very thin copper
The mode of layer side and insulating substrate opposite direction by above-mentioned Copper foil with carrier with after insulating substrate lamination, through by above-mentioned Copper foil with carrier
Carrier remove the step of and form copper-cover laminated plate, thereafter, pass through semi-additive process, improve improve semi-additive process, part addition process
And any one of subtractive process forms the step of circuit.Insulating substrate can also be set as internal layer circuit entrance.
In the present invention, so-called semi-additive process refers in carrying out relatively thin electroless plating on insulating substrate or copper foil seed layer
It applies, after forming pattern, using plating and etches the method for forming conductive pattern.
Therefore, in the embodiment using the manufacturing method of the printing distributing board of the present invention of semi-additive process, including
Following step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
The very thin copper that will be removed above-mentioned carrier by using the methods of the etching or plasma-based that have the etchant solutions such as acid and expose
The step of layer completely removes;
In the insulating substrate exposed by using the above-mentioned very thin layers of copper of etching removal or there are resins when resin layer
The step of layer setting through-hole and/or blind hole;
The step of removing glue Slag treatment is carried out to the region containing above-mentioned through-hole and/or blind hole;
Above-mentioned resin and containing the region of above-mentioned through-hole and/or blind hole be arranged electroless plating coating the step of;
The step of plating resist is set on above-mentioned electroless plating coating;
Above-mentioned plating resist is exposed, thereafter, remove be formed with circuit region plating resist the step of;
There is the step of electroplated layer is arranged in the region of foregoing circuit in the formation for eliminating above-mentioned plating resist;
The step of removing above-mentioned plating resist;And
The step of electroless plating coating in the region other than the region of foregoing circuit is formed with by removals such as fast-etchings.
In the another embodiment using the manufacturing method of the printing distributing board of the present invention of semi-additive process, including following
Step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
The very thin copper that will be removed above-mentioned carrier by using the methods of the etching or plasma-based that have the etchant solutions such as acid and expose
The step of layer completely removes;
In the insulating substrate exposed by using the above-mentioned very thin layers of copper of etching removal or there are resins when resin layer
The step of electroless plating coating is arranged in layer surface;
The step of plating resist is set on above-mentioned electroless plating coating;
Above-mentioned plating resist is exposed, thereafter, remove be formed with circuit region plating resist the step of;
There is the step of electroplated layer is arranged in the region of foregoing circuit in the formation for eliminating above-mentioned plating resist;
The step of removing above-mentioned plating resist;And
The electroless plating coating in the region other than the region of foregoing circuit and very thin is formed with by removals such as fast-etchings
The step of layers of copper.
In the present invention, so-called improvement improves semi-additive process, refers to lamination metal foil on the insulating layer, is protected by plating resist
Inverter circuit forming portion is protected, after the layers of copper that circuit forming portion is thickened by plating, removes photoresist, is utilized in (quick) etching removal
The metal foil other than circuit forming portion is stated, thus in the method for forming circuit on insulating layer.
Therefore, in an embodiment of the manufacturing method of the printing distributing board using the present invention for improving semi-additive process
In, including following step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
In the step of through-hole and/or blind hole is arranged with insulating substrate in the very thin layers of copper removed above-mentioned carrier and exposed;
The step of removing glue Slag treatment is carried out to the region containing above-mentioned through-hole and/or blind hole;
In the step of electroless plating coating is arranged in the region containing above-mentioned through-hole and/or blind hole;
In the step of plating resist is arranged in the very thin layers of copper surface removed above-mentioned carrier and exposed;
After above-mentioned plating resist is arranged, by the way that the step of forming circuit is electroplated;
The step of removing above-mentioned plating resist;And
The step of very thin layers of copper exposed by removing above-mentioned plating resist using fast-etching removal.
In the another embodiment using the manufacturing method of the printing distributing board for the present invention for improving semi-additive process,
Including following step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
The step of plating resist is set on the very thin layers of copper that the above-mentioned carrier of stripping exposes;
Above-mentioned plating resist is exposed, thereafter, remove be formed with circuit region plating resist the step of;
There is the step of electroplated layer is arranged in the region of foregoing circuit in the formation for eliminating above-mentioned plating resist;
The step of removing above-mentioned plating resist;And
The step of very thin layers of copper in the region other than the region of foregoing circuit is formed with by removals such as fast-etchings.
In the present invention, so-called part addition process refers to the substrate made of conductor layer is arranged, optionally passes through through-hole or auxiliary
It helps on substrate made of the hole of hole (via hole) and assigns catalyst core, be etched and form conductor circuit, optionally set
After setting solder resist or plating resist, is handled by electroless plating on above-mentioned conductor circuit and through-hole or via hole etc. are increased
Thickness, the method for thus manufacturing printing distributing board.
Therefore, in the embodiment using the manufacturing method of the printing distributing board of the present invention of part addition process, packet
Containing following step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
In the step of through-hole and/or blind hole is arranged with insulating substrate in the very thin layers of copper removed above-mentioned carrier and exposed;
The step of removing glue Slag treatment is carried out to the region containing above-mentioned through-hole and/or blind hole;
The step of catalyst core being assigned to the region containing above-mentioned through-hole and/or blind hole;
In the step of very thin layers of copper surface setting removed above-mentioned carrier and exposed etches resist;
The step of above-mentioned etching resist is exposed, circuit pattern is formed;
Above-mentioned very thin layers of copper and above-mentioned catalyst are removed by using the methods of etching or plasma-based for there are the etchant solutions such as acid
Core, and the step of forming circuit;
The step of removing above-mentioned etching resist;
Above-mentioned very thin layers of copper and above-mentioned catalysis are being removed by using the methods of etching or plasma-based for there are the etchant solutions such as acid
Agent core and the above-mentioned insulating substrate surface exposed, the step of solder resist or plating resist are set;And
In the step of electroless plating coating is arranged in the region that above-mentioned solder resist or plating resist are not arranged.
In the present invention, so-called subtractive process refers to being optionally removed copper foil on copper-cover laminated plate not by etching etc.
The part needed, and the method for forming conductive pattern.
Therefore, in using one of the manufacturing method of printing distributing board of the present invention of subtractive process embodiment, including under
State step:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
In the step of through-hole and/or blind hole is arranged with insulating substrate in the very thin layers of copper removed above-mentioned carrier and exposed;
The step of removing glue Slag treatment is carried out to the region containing above-mentioned through-hole and/or blind hole;
In the step of electroless plating coating is arranged in the region containing above-mentioned through-hole and/or blind hole;
In the step of electroplated layer is arranged in the surface of above-mentioned electroless plating coating;
In the step of etching resist is arranged in the surface of above-mentioned electroplated layer and/or above-mentioned very thin layers of copper;
The step of above-mentioned etching resist is exposed, circuit pattern is formed;
Above-mentioned very thin layers of copper and above-mentioned electroless is removed by using the methods of etching or plasma-based for there are the etchant solutions such as acid
Plating layer and above-mentioned electroplated layer, and the step of forming circuit;And
The step of removing above-mentioned etching resist.
In the another embodiment using the manufacturing method of the printing distributing board of the present invention of subtractive process, including following steps
Suddenly:
The step of preparing the Copper foil with carrier and insulating substrate of the present invention;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the step of the carrier of above-mentioned Copper foil with carrier is removed;
In the step of through-hole and/or blind hole is arranged with insulating substrate in the very thin layers of copper removed above-mentioned carrier and exposed;
The step of removing glue Slag treatment is carried out to the region containing above-mentioned through-hole and/or blind hole;
In the step of electroless plating coating is arranged in the region containing above-mentioned through-hole and/or blind hole;
In the step of surface of above-mentioned electroless plating coating forms shade;
In the step of electroplated layer is arranged in the surface for the above-mentioned electroless plating coating for not forming shade;
In the step of etching resist is arranged in the surface of above-mentioned electroplated layer and/or above-mentioned very thin layers of copper;
The step of above-mentioned etching resist is exposed, circuit pattern is formed;
Above-mentioned very thin layers of copper and above-mentioned electroless is removed by using the methods of etching or plasma-based for there are the etchant solutions such as acid
Plating layer, and the step of forming circuit;And
The step of removing above-mentioned etching resist.
Also can be without setting through-hole and/or blind hole the step of and subsequent de-smear step.
Herein, the manufacturing method of the printing distributing board of the Copper foil with carrier using the present invention is explained in detail using schema
Specific embodiment.Furthermore it herein, is said by taking the Copper foil with carrier with the very thin layers of copper for being formed with roughening treatment layer as an example
Bright, but it is not limited to this, using the Copper foil with carrier with the very thin layers of copper for not forming roughening treatment layer, can also be carried out similarly
The manufacturing method of following printing distributing boards.
First, as shown in Fig. 2-A, preparing surface has the Copper foil with carrier for the very thin layers of copper for being formed with roughening treatment layer
(the 1st layer).
Secondly, as shown in fig. 2-b, it is coated with photoresist on the roughening treatment layer of very thin layers of copper, is exposed, develops, it will
Photoresist is etched to set shape.
Then, as shown in Fig. 2-C, after forming circuit plating, photoresist is removed, by the way that specific shape is consequently formed
Circuit coating.
Then, as shown in Fig. 3-D, in very thin layers of copper (in a manner of burying circuit coating) in a manner of coating circuit coating
Upper setting is embedded to resin and laminated resin layer, then, from very thin layers of copper side then another Copper foil with carrier (the 2nd layer).
Then, as shown in Fig. 3-E, carrier is removed from the 2nd layer of Copper foil with carrier.
Then, as shown in Fig. 3-F, laser trepanning is carried out in the commitment positions of resin layer, circuit coating is made to expose and be formed
Blind hole.
Then, as shown in Fig. 4-G, the through-hole filler of embedment copper is formed in blind hole.
Then, as shown in Fig. 4-H, on through-hole filler, circuit coating is formed in a manner of above-mentioned Fig. 2-B and Fig. 2-C.
Then, as shown in Fig. 4-I, carrier is removed from the 1st layer of Copper foil with carrier.
Then, as shown in Fig. 5-J, the very thin layers of copper on two surfaces is removed by fast-etching, the circuit in resin layer is made to plate
Expose on the surface of layer.
Then, as shown in Fig. 5-K, convex block is formed on the circuit coating in resin layer, copper post is formed on the solder.Such as
This makes the printing distributing board of the Copper foil with carrier using the present invention.
(the 2nd layer) Copper foil with carrier that the present invention can be used of above-mentioned another Copper foil with carrier, also can be used existing appendix
Body copper foil, and then common copper foil also can be used.Also, 1 layer is further formed on the 2nd layer of circuit that can be represented by Fig. 4-H
Or multilayer circuit, the either method in semi-additive process can be improved by semi-additive process, subtractive process, part addition process or improvement and formed
Such circuit.
Also, Copper foil with carrier used in above-mentioned first layer also can have base in the carrier side surface of the Copper foil with carrier
Plate.By having the substrate or resin layer, it is supported and becomes difficult to generate fold using the Copper foil with carrier in first layer, therefore
Has the advantages that productivity raising.Furthermore as long as aforesaid substrate is with Copper foil with carrier used in the above-mentioned first layer of support
Effect person, then whole substrates all can be used.For example, as aforesaid substrate, can be used recorded in present specification
Carrier, prepreg, resin layer or known carrier, prepreg, resin layer, metallic plate, metal foil, the plate of inorganic compound, nothing
The foil of the foil of machine compound, the plate of organic compound, organic compound.
At the time point that carrier side surface forms substrate, there is no particular restriction, but must be formed before removing carrier.Especially
It is preferably to be formed the step of above-mentioned very thin layers of copper side surface of above-mentioned Copper foil with carrier forms resin layer before, more preferably
It is formed the step of above-mentioned very thin layers of copper side surface of Copper foil with carrier forms circuit before.
The Copper foil with carrier of the present invention is preferably the aberration on the control pole thin copper layer surface in a manner of meeting following (1).This
In invention, so-called " aberration on very thin layers of copper surface " is the aberration on the surface for indicating very thin layers of copper, or is implementing roughening treatment etc.
Indicate that it is surface-treated the aberration of layer surface when the situation of various surface treatments.That is, the present invention Copper foil with carrier preferably with
The mode control pole thin copper layer or roughening treatment layer or refractory layer or antirust coat or chromating layer or silane of (1) below meeting
The aberration on the surface of coupled layer.
(1) very thin layers of copper or roughening treatment layer or refractory layer or antirust coat or chromating layer or silane are coupled process layer
Surface the aberration Δ E ﹡ ab based on JISZ8730 be 45 or more.
Herein, aberration Δ L, Δ a, Δ b are to be measured respectively with colour difference meter, take black/white/red green/yellow blue, and are made
The overall target indicated with the L ﹡ a ﹡ b colour systems based on JIS Z8730, and it is expressed as Δ L:White black, Δ a:Red green, Δ b:It is yellow
It is blue.Also, Δ E ﹡ ab are indicated with following formula using such aberration.
Current density when above-mentioned aberration can be formed by improving very thin layers of copper, the copper concentration in reduction plating solution, raising
The line flow velocity of plating solution and be adjusted.
Also, above-mentioned aberration can also be carried out by by roughening treatment is implemented on the surface of very thin layers of copper and roughening treatment layer is arranged
Adjustment.It, can be by using containing in the group that copper and nickel, cobalt, tungsten, molybdenum are formed when the situation of roughening treatment layer is arranged
The electric field liquid of more than one elements, it is more existing to further increase current density (such as 40~60A/dm2), shorten processing time
(such as 0.1~1.3 second) and be adjusted.When the situation of roughening treatment layer is not arranged in the surface of very thin layers of copper, can pass through
Using the plating bath of the 2 times or more for a concentration of other elements for making Ni, at very thin layers of copper or refractory layer or antirust coat or chromate
The surface for managing layer or silane coupling process layer, to be set lower than existing current density (0.1~1.3A/dm2) and increase processing
The mode of time (20 seconds~40 seconds) to plating Ni alloys (such as plating Ni-W alloys, plating Ni-Co-P alloys, plating Ni-Zn alloys) into
Row handles and reaches.
If the aberration Δ E ﹡ ab based on JISZ8730 on very thin layers of copper surface are 45 or more, in such as Copper foil with carrier
When very thin layers of copper circuit forming surface, the contrast of very thin layers of copper and circuit is clear, and as a result visibility becomes good, can precision it is good
The position alignment of circuit is carried out well.The aberration Δ E ﹡ ab based on JISZ8730 on very thin layers of copper surface are preferably 50 or more, more
Preferably 55 or more, still more preferably from 60 or more.
As described above as control pole thin copper layer or roughening treatment layer or refractory layer or antirust coat or chromating layer or
When the situation of the aberration on the surface of silane coupled layer, it is apparent from the contrast of circuit coating, visibility is good.Therefore, exist
It, can be precisely in set position shape in manufacturing step represented by such as Fig. 2-C of printing distributing board as described above
At circuit coating.Also, according to the manufacturing method of printing distributing board as described above, formation makes circuit coating be embedded in resin layer
Constitute, thus represented by such as Fig. 5-J when removing very thin layers of copper by fast-etching, pass through resin layer protect circuit plating
Layer, and its shape is kept, thus it is easy to form fine circuits.Also, in order to protect circuit coating by resin layer, and improve resistance to move
Shifting property, the well conducting of the wiring of suppression circuit.Therefore, it is easy to form fine circuits.Also, in such as Fig. 5-J and Fig. 5-K institutes table
When removing very thin layers of copper by fast-etching as showing, the exposed surface of circuit coating is formed as the shape being recessed from resin layer, therefore
It is easy respectively at forming convex block on the circuit coating, and then forms copper post thereon, and improve manufacture efficiency.
Furthermore it is embedded to resin (Resin) and well known resin, prepreg can be used.Such as BT (double Maleimides can be used
Three mouthfuls of wells) resin or be impregnated with BT resins glass cloth, that is, prepreg, Ajinomoto Fine-Techno limited liability companies manufacture
ABF films or ABF.Also, above-mentioned embedment resin (Resin) can be used resin layer recorded in this specification and/or resin and/
Or prepreg.
Embodiment
Hereinafter, the present invention is described in more detail in embodiment through the invention, but the present invention is not by such embodiment
Any restriction.
1. the manufacture of Copper foil with carrier
1 > of < embodiments
The electrolytic copper foil (JTC of JX days mine days stone metal company manufacture) for preparing the strip of 35 μm of thickness is carried as copper foil
Body.To the glassy surface of the copper foil, it is electroplated under the following conditions using the continuous plating wiring of roll-to-roll type, is consequently formed 4000
μg/dm2Adhesion amount Ni layers.
Ni layers
Nickel sulfate:250~300g/L
Nickel chloride:35~45g/L
Nickel acetate:10~20g/L
Trisodium citrate:15~30g/L
Gloss agent:Saccharin, butynediols etc.
Lauryl sodium sulfate:30~100ppm
pH:4~6
Bath temperature:50~70 DEG C
Current density:3~15A/dm2
After washing and pickling, then, on the continuous plating wiring of roll-to-roll type, by 11 μ g/dm2Adhesion amount Cr layers
It carries out electrolytic chromate processing under the following conditions and it is made to be attached on Ni layers.
Electrolytic chromate processing
Liquid forms:1~10g/L of potassium bichromate, 0~5g/L of zinc
pH:3~4
Liquid temperature:50~60 DEG C
Current density:0.1~2.6A/dm2
Coulomb amount:0.5~30As/dm2
Then, it continuously plates on wiring in roll-to-roll type, is electroplated using the following conditions, formed on Cr layers therefrom thick
3 μm of very thin layers of copper manufactures Copper foil with carrier.Furthermore the thickness for also manufacturing very thin layers of copper in the present embodiment is formed as 2,5,
10 μm of Copper foil with carrier, and carried out evaluation identical with the embodiment that the thickness of very thin layers of copper is 3 μm.As a result no matter thick it is
It is identical to spend its evaluation.
Very thin layers of copper
Copper concentration:30~120g/L
H2SO4Concentration:20~120g/L
Electrolyte temperature:20~80 DEG C
Current density:10~100A/dm2
Then, roughening treatment 1 below, roughening treatment 2, antirust treatment, chromate are sequentially carried out to very thin layers of copper surface
Processing and silane coupling processing.
Roughening treatment 1
(liquid composition 1)
Cu:10~30g/L
H2SO4:10~150g/L
W:0~50mg/L
Lauryl sodium sulfate:0~50mg/L
As:0~200mg/L
(plating conditions 1)
Temperature:30~70 DEG C
Current density:25~110A/dm2
It is roughened coulomb amount:50~500As/dm2
Plating time:0.5~20 second
Roughening treatment 2
(liquid composition 2)
Cu:20~80g/L
H2SO4:50~200g/L
(plating conditions 2)
Temperature:30~70 DEG C
Current density:5~50A/dm2
It is roughened coulomb amount:50~300As/dm2
Plating time:1~60 second
Antirust treatment
(liquid composition)
NaOH:40~200g/L
NaCN:70~250g/L
CuCN:50~200g/L
Zn(CN)2:2~100g/L
As2O3:0.01~1g/L
(liquid temperature)
40~90 DEG C
(current condition)
Current density:1~50A/dm2
Plating time:1~20 second
Chromic acid salt treatment
K2Cr2O7(Na2Cr2O7Or CrO3):2~10g/L
NaOH or KOH:10~50g/L
ZnOH or ZnSO4·7H2O:0.05~10g/L
pH:7~13
Bath temperature:20~80 DEG C
Current density:0.05~5A/dm2
Time:5~30 seconds
Silicon alkane coupling is handled
After the 3- glycidoxypropyltrimewasxysilane aqueous solutions for spraying 0.1vol%~0.3vol%, 100
It is dried-heats in~200 DEG C of air 0.1~10 second.
2 > of < embodiments
With condition same as Example 1 after forming very thin layers of copper on foil carriers, sequentially carry out at roughening below
Reason 1, roughening treatment 2, antirust treatment, chromic acid salt treatment and silane coupling processing.Furthermore the thickness of ultrathin copper foil is set as 3 μm.
Roughening treatment 1
Liquid forms:10~20g/L of copper, 50~100g/L of sulfuric acid
Liquid temperature:25~50 DEG C
Current density:1~58A/dm2
Coulomb amount:4~81As/dm2
Roughening treatment 2
Liquid forms:10~20g/L of copper, 5~15g/L of nickel, 5~15g/L of cobalt
pH:2~3
Liquid temperature:30~50 DEG C
Current density:24~50A/dm2
Coulomb amount:34~48As/dm2
Antirust treatment
Liquid forms:5~20g/L of nickel, 1~8g/L of cobalt
pH:2~3
Liquid temperature:40~60 DEG C
Current density:5~20A/dm2
Coulomb amount:10~20As/dm2
Chromic acid salt treatment
Liquid forms:1~10g/L of potassium bichromate, 0~5g/L of zinc
pH:3~4
Liquid temperature:50~60 DEG C
Current density:0~2A/dm2(due to for impregnate chromic acid salt treatment, therefore can also implement electroless)
Coulomb amount:0~2As/dm2(due to for impregnate chromic acid salt treatment, therefore can also implement electroless)
Silicon alkane coupling is handled
Coating (the two amido silicon alkane concentration of two amido silicon alkane aqueous solutions:0.1~0.5wt%)
3 > of < embodiments
With condition same as Example 1 after forming very thin layers of copper on foil carriers, then, very thin layers of copper surface according to
Sequence carries out roughening treatment 1, roughening treatment 2, antirust treatment, chromic acid salt treatment and silane coupling processing below.Furthermore it is very thin
The thickness of copper foil is set as 3 μm.
Roughening treatment 1
(liquid composition 1)
Cu:10~30g/L
H2SO4:10~150g/L
As:0~200mg/L
(plating conditions 1)
Temperature:30~70 DEG C
Current density:25~110A/dm2
It is roughened coulomb amount:50~500As/dm2
Plating time:0.5~20 second
Roughening treatment 2
(liquid composition 2)
Cu:20~80g/L
H2SO4:50~200g/L
(plating conditions 2)
Temperature:30~70 DEG C
Current density:5~50A/dm2
It is roughened coulomb amount:50~300As/dm2
Plating time:1~60 second
Antirust treatment
(liquid composition)
NaOH:40~200g/L
NaCN:70~250g/L
CuCN:50~200g/L
Zn(CN)2:2~100g/L
As2O3:0.01~1g/L
(liquid temperature)
40~90 DEG C
(current condition)
Current density:1~50A/dm2
Plating time:1~20 second
Chromic acid salt treatment
K2Cr2O7(Na2Cr2O7Or CrO3):2~10g/L
NaOH or KOH:10~50g/L
ZnOH or ZnSO4·7H2O:0.05~10g/L
pH:7~13
Bath temperature:20~80 DEG C
Current density:0.05~5A/dm2
Time:5~30 seconds
Silicon alkane coupling is handled
After the 3- glycidoxypropyltrimewasxysilane aqueous solutions for spraying 0.1vol%~0.3vol%, 100
~200 DEG C of air drying-heating 0.1~10 second.
4 > of < embodiments
With condition same as Example 1 after forming Ni layers and Cr layers on foil carriers, in the continuous plating of roll-to-roll type
On wiring, 3 μm of very thin layers of copper of thickness is electroplated under the following conditions, thus forms it on Cr layers, manufactures appendix body
Copper foil.Furthermore the thickness for also manufacturing very thin layers of copper in this present embodiment is formed as 2,5,10 μm of Copper foil with carrier, and carries out
Evaluation identical with the embodiment that the thickness of very thin layers of copper is 3 μm.As a result it is no matter thickness its evaluation is almost the same.
Very thin layers of copper
Copper concentration:30~120g/L
H2SO4Concentration:20~120g/L
Bis- (3 sulfopropyl) disulphide concentration:10~100ppm
3 grades of amine compounds:10~100ppm
Chlorine:10~100ppm
Electrolyte temperature:20~80 DEG C
Current density:10~100A/dm2
Furthermore it can be used following compound as above-mentioned 3 grades of amine compounds.
[chemical formula 11]
(in above-mentioned chemical formula, R1And R2To select free hydroxyl alkyl, ether, aryl, the alkyl replaced through aromatic series, unsaturation
Person in the group that alkyl, alkyl are formed.Herein, R1And R2All it is set as methyl.)
Above compound for example can by the Denacol Ex-314 that manufacture NagaseChemtex limited liability companies with
Dimethyl amine is mixed with given amount, and reaction in 3 hours is carried out in 60 DEG C and is obtained.
After forming very thin layers of copper on foil carriers, roughening treatment 1 below, roughening treatment 2 are sequentially carried out, at antirust
Reason, chromic acid salt treatment and silane coupling processing.
Roughening treatment 1
Liquid forms:10~20g/L of copper, 50~100g/L of sulfuric acid
Liquid temperature:25~50 DEG C
Current density:1~58A/dm2
Coulomb amount:4~81As/dm2
Roughening treatment 2
Liquid forms:10~20g/L of copper, 5~15g/L of nickel, 5~15g/L of cobalt
pH:2~3
Liquid temperature:30~50 DEG C
Current density:24~50A/dm2
Coulomb amount:34~48As/dm2
Antirust treatment
Liquid forms:5~20g/L of nickel, 1~8g/L of cobalt
pH:2~3
Liquid temperature:40~60 DEG C
Current density:5~20A/dm2
Coulomb amount:10~20As/dm2
Chromic acid salt treatment
Liquid forms:1~10g/L of potassium bichromate, 0~5g/L of zinc
pH:3~4
Liquid temperature:50~60 DEG C
Current density:0~2A/dm2(due to for impregnate chromic acid salt treatment, therefore can also implement electroless)
Coulomb amount:0~2As/dm2(due to for impregnate chromic acid salt treatment, therefore can also implement electroless)
Silicon alkane coupling is handled
Coating (the two amido silicon alkane concentration of two amido silicon alkane aqueous solutions:0.1~0.5wt%)
5 > of < embodiments
With condition same as Example 1 after forming Ni layers and Cr layers on foil carriers, in the continuous plating of roll-to-roll type
On wiring, 3 μm of very thin layers of copper of thickness is electroplated under the following conditions, thus forms it on Cr layers, manufactures appendix body
Copper foil.Furthermore the thickness for also manufacturing very thin layers of copper in the present embodiment is formed as 2,5,10 μm of Copper foil with carrier, and carries out
Evaluation identical with the embodiment that the thickness of very thin layers of copper is 3 μm.As a result it is no matter to spend its evaluation afterwards almost the same.
Very thin layers of copper
Copper concentration:30~120g/L
H2SO4Concentration:20~120g/L
Bis- (3 sulfopropyl) disulphide concentration:10~100ppm
3 grades of amine compounds:10~100ppm
Chlorine:10~100ppm
Electrolyte temperature:20~80 DEG C
Current density:10~100A/dm2
Furthermore it can be used following compound as above-mentioned 3 grades of amine compounds.
[chemical formula 12]
(in above-mentioned chemical formula, R1And R2To select free hydroxyl alkyl, ether, aryl, the alkyl replaced through aromatic series, unsaturation
Person in the group that alkyl, alkyl are formed.Herein, R1And R2All it is set as methyl.)
Above compound for example can by the Denacol Ex-314 that manufacture NagaseChemtex limited liability companies with
Dimethyl amine is mixed with given amount, and reaction in 3 hours is carried out in 60 DEG C and is obtained.
After forming very thin layers of copper on foil carriers, roughening treatment 1 below, roughening treatment 2 are sequentially carried out, at antirust
Reason, chromic acid salt treatment and silane coupling processing.
Roughening treatment 1
(Ye Ti Group are at 1)
Cu:10~30g/L
H2SO4:10~150g/L
W:0.1~50mg/L
Lauryl sodium sulfate:0.1~50mg/L
As:0.1~200mg/L
(plating conditions 1)
Temperature:30~70 DEG C
Current density:25~110A/dm2
It is roughened coulomb amount:50~500As/dm2
Plating time:0.5~20 second
Roughening treatment 2
(liquid composition 2)
Cu:20~80g/L
H2SO4:50~200g/L
(plating conditions 2)
Temperature:30~70 DEG C
Current density:5~50A/dm2
It is roughened coulomb amount:50~300As/dm2
Plating time:1~60 second
Antirust treatment
(liquid composition)
NaOH:40~200g/L
NaCN:70~250g/L
CuCN:50~200g/L
Zn(CN)2:2~100g/L
As2O3:0.01~1g/L
(liquid temperature)
40~90 DEG C
(current condition)
Current density:1~50A/dm2
Plating time:1~20 second
Chromic acid salt treatment
K2Cr2O7(Na2Cr2O7Or CrO3):2~10g/L
NaOH or KOH:10~50g/L
ZnOH or ZnSO4·7H2O:0.05~10g/L
pH:7~13
Bath temperature:20~80 DEG C
Current density:0.05~5A/dm2
Time:5~30 seconds
Silicon alkane coupling is handled
After the 3- glycidoxypropyltrimewasxysilane aqueous solutions for spraying 0.1vol%~0.3vol%, in 100
~200 DEG C of air drying-heating 0.1~10 second.
1 > of < comparative examples
After forming Ni layers and Cr layers on foil carriers with condition same as Example 1, in the continuous plating of roll-to-roll type
On wiring, 3 μm of very thin layers of copper of thickness is electroplated under the following conditions, thus forms it on Cr layers, manufactures appendix body
Copper foil.
Very thin layers of copper
Copper concentration:30~120g/L
H2SO4Concentration:20~120g/L
Electrolyte temperature:20~80 DEG C
Current density:5~9A/dm2
Roughening treatment 1
(liquid composition 1)
Cu:10~30g/L
H2SO4:10~150g/L
As:0~200mg/L
(plating conditions 1)
Temperature:30~70 DEG C
Current density:25~110A/dm2
It is roughened coulomb amount:50~500As/dm2
Plating time:0.5~20 second
Roughening treatment 2
(liquid composition 2)
Cu:20~80g/L
H2SO4:50~200g/L
(plating conditions 2)
Temperature:30~70 DEG C
Current density:5~50A/dm2
It is roughened coulomb amount:50~300As/dm2
Plating time:1~60 second
Antirust treatment
(liquid composition)
NaOH:40~200g/L
NaCN:70~250g/L
CuCN:50~200g/L
Zn(CN)2:2~100g/L
As2O3:0.01~1g/L
(liquid temperature)
40~90 DEG C
(current condition)
Current density:1~50A/dm2
Plating time:1~20 second
Chromic acid salt treatment
K2Cr2O7(Na2Cr2O7Or CrO3):2~10g/L NaOH or KOH:10~50g/L
ZnOH or ZnSO4·7H2O:0.05~10g/L pH:7~13
Bath temperature:20~80 DEG C
Current density:0.05~5A/dm2
Time:5~30 seconds
Silicon alkane coupling is handled
After the 3- glycidoxypropyltrimewasxysilane aqueous solutions for spraying 0.1vol%~0.3vol%, in 100
~200 DEG C of air drying-heating 0.1~10 second.
2 > of < comparative examples
After forming Ni layers and Cr layers on foil carriers with condition same as Example 1, in the continuous plating of roll-to-roll type
On wiring, 3 μm of very thin layers of copper of thickness is electroplated under the following conditions, thus forms it on Cr layers, manufactures appendix body
Copper foil.
Very thin layers of copper
Copper concentration:30~120g/L
H2SO4Concentration:20~120g/L
Electrolyte temperature:20~80 DEG C
Current density:10~100A/dm2
Roughening treatment 1
(Ye Ti Group are at 1)
Cu:10~30g/L
H2SO4:10~150g/L
W:0~50mg/L
Lauryl sodium sulfate:0~50mg/L
As:0~200mg/L
(plating conditions 1)
Temperature:30~70 DEG C
Current density:25~110A/dm2
It is roughened coulomb amount:50~500As/dm2
Plating time:40 seconds
Roughening treatment 2
(liquid composition 2)
Cu:20~80g/L
H2SO4:50~200g/L
(plating conditions 2)
Temperature:30~70 DEG C
Current density:5~50A/dm2
It is roughened coulomb amount:50~300As/dm2
Plating time:80 seconds
Antirust treatment
(liquid composition)
NaOH:40~200g/L
NaCN:70~250g/L
CuCN:50~200g/L
Zn(CN)2:2~100g/L
As2O3:0.01~1g/L
(liquid temperature)
40~90 DEG C
(current condition)
Current density:1~50A/dm2
Plating time:1~20 second
Chromic acid salt treatment
K2Cr2O7(Na2Cr2O7Or CrO3):2~10g/L
NaOH or KOH:10~50g/L
ZnOH or ZnSO4·7H2O:0.05~10g/L
pH:7~13
Bath temperature:20~80 DEG C
Current density:0.05~5A/dm2
Time:5~30 seconds
Silicon alkane coupling is handled
After the 3- glycidoxypropyltrimewasxysilane aqueous solutions for spraying 0.1vol%~0.3vol%, in 100
~200 DEG C of air drying-heating 0.1~10 second.
2. the evaluating characteristics of Copper foil with carrier
To the Copper foil with carrier obtained in the above described manner, implement evaluating characteristics using following methods.Show the result in table 1.
(surface roughness)
Using contactless roughness measuring machine the LEXT OLS 4000 of manufacture (Olympus), for Ra, Rz according to
JIS B0601-1994, for Rt according to JIS B0601-2001 and for Ssk, Sku according to ISO25178draft and with
Under determination condition the surface roughness (Ra, Rt, Rz, Ssk, Sku) of very thin layers of copper is measured.
< determination conditions >
It blocks:Nothing
Datum length:257.9μm
Reference area:66524μm2
Determination of the environment temperature:23~25 DEG C
Also, in order to compare, using contact roughness measuring machine, (contact of limited liability company of little Ban research institutes manufacture is thick
Roughnessmeter Surfcorder SE-3C), according to JIS B0601-1994 (Ra, Rz) and JIS B0601-2001 (Rt) and with following
Determination condition measures the surface roughness (Ra, Rt, Rz) of very thin layers of copper.
< determination conditions >
It blocks:0.25mm
Datum length:0.8mm
Determination of the environment temperature:23~25 DEG C
(surface area ratio)
Come with following determination condition using contactless roughness measuring machine (the LEXT OLS 4000 of Olympus manufacture)
It is measured.Surface area ratio is to measure area and real area, and the value of real area/area is set as surface area ratio.Herein,
Area refers to measuring reference area, and real area refers to the surface area measured in reference area.
< determination conditions >
It blocks:Nothing
Datum length:257.9μm
Reference area:66524μm2
Determination of the environment temperature:23~25 DEG C
(volume in roughening treatment face)
Using contactless roughness measuring machine (laser microscopes, the LEXT OLS 4000 of Olympus manufacture), utilize
Determination condition below is measured.Furthermore the volume in roughening treatment face is to be measured as follows.
(1) make the focusing height of laser microscopes cooperation specimen surface.
(2) brightness is adjusted, whole illumination is adjusted to about the 80% of saturation point.
(3) make laser microscopes close to sample, the place that picture illumination completely disappears is set as zero.
(4) make laser microscopes far from sample, the place that picture illumination completely disappears is set as limit level.
(5) it is highly the zero supreme volume for being limited to roughening treatment face only to measure certainly.
< determination conditions >
It blocks:Nothing
Datum length:257.9μm
Reference area:66524μm2
Determination of the environment temperature:23~25 DEG C
(migration)
Each Copper foil with carrier is set then, then, to remove removal carrier foils with bismuth system resin.Make the pole of exposing by soft etching
The thickness of thin copper layer is formed as 1.5 μm.Later, it cleaned, dried, then, in very thin layers of copper upper layer extrusion cloth DF (Hitachis
The trade name RY-3625 of Cheng companies manufacture).With 15mJ/cm2Condition be exposed, using developer solution (sodium carbonate) in 38 DEG C
Liquid injection and the shake for carrying out 1 minute form corrosion-resisting pattern with various spacing recorded in table 1.Then, using copper sulphate
Plating (CUBRITE21 of Ren Yuanyou Gilat manufacture) removes DF in 15 μm of plated UP using stripper (sodium hydroxide).
Later, very thin layers of copper is removed to form various spacing recorded in table 1 using the etching solution etching of Sulfuric-acid-hydrogen-peroxide system
Wiring.
Recorded spacing is equivalent to the aggregate value at line and interval in table.
Obtained wiring is evaluated using migration measuring machine (MIG-9000 of IMV manufactures) under determination condition below
Whether there is or not the insulation degradations between Wiring pattern.
< determination conditions >
Threshold value:Lower than initial stage resistance 60%
Minute:1000h
Voltage:60V
Temperature:85℃
Relative humidity:85%RH
Table 1-1
Table 1-2
Claims (16)
1. a kind of Copper foil with carrier has foil carriers, the peeling layer on foil carriers and on peeling layer
Very thin layers of copper, the very thin roughened processing of layers of copper, the surface area ratio on very thin layers of copper surface is 1.05~1.5, very thin layers of copper surface
Every 66524 μm2The volume of area measured using laser microscopes is 300000 μm3More than;Wherein, so-called surface area ratio is
The value of real area/area when using laser microscopes measurement area and real area;Area refers to measuring reference area, real
Interphase product refers to the surface area measured in reference area.
2. a kind of Copper foil with carrier has foil carriers, the peeling layer on foil carriers and on peeling layer
Very thin layers of copper, the very thin roughened processing of layers of copper, the surface area ratio on very thin layers of copper surface is 1.05~1.5, very thin layers of copper surface
Its S s k is -0.058~0.3;Wherein, so-called surface area ratio is when measuring area and real area using laser microscopes
The value of real area/area;Area refers to measuring reference area, and real area refers to the surface area measured in reference area.
3. a kind of Copper foil with carrier has foil carriers, the peeling layer on foil carriers and on peeling layer
Very thin layers of copper, the very thin roughened processing of layers of copper, the surface area ratio on very thin layers of copper surface is 1.05~1.5, very thin layers of copper surface
Its Sku is 2.8~3.3;Wherein, so-called surface area ratio is reality when measuring area and real area using laser microscopes
The value of area/area;Area refers to measuring reference area, and real area refers to the surface area measured in reference area.
4. Copper foil with carrier according to any one of claim 1 to 3, wherein the surface area ratio on very thin layers of copper surface is
1.1~1.3.
5. Copper foil with carrier according to any one of claim 1 to 3, wherein every 66524 μm of very thin layers of copper surface2Face
The long-pending volume measured using laser microscopes is 350000 μm3More than.
6. Copper foil with carrier according to any one of claim 1 to 3, wherein very thin its Ssk of layers of copper surface is -0.058
~0.3.
7. Copper foil with carrier according to claim 4, wherein very thin its Ssk of layers of copper surface is -0.058~0.3.
8. Copper foil with carrier according to any one of claim 1 to 3, wherein very thin its Sku of layers of copper surface be 2.8~
3.3。
9. Copper foil with carrier according to claim 4, wherein very thin its Sku of layers of copper surface is 2.8~3.3.
10. Copper foil with carrier according to claim 5, wherein very thin its Sku of layers of copper surface is 2.8~3.3.
11. Copper foil with carrier according to claim 6, wherein very thin its Sku of layers of copper surface is 2.8~3.3.
12. Copper foil with carrier according to claim 7, wherein very thin its Sku of layers of copper surface is 2.8~3.3.
13. a kind of copper-cover laminated plate is manufactured using the Copper foil with carrier described in any one of claim 1 to 12.
14. a kind of printing distributing board is made using Copper foil with carrier according to any one of claim 1 to 12
It makes.
15. a kind of printed circuit board is made using Copper foil with carrier according to any one of claim 1 to 12
It makes.
16. a kind of manufacturing method of printing distributing board, including following step:
The step of preparing Copper foil with carrier according to any one of claim 1 to 12 and insulating substrate;
The step of by above-mentioned Copper foil with carrier and insulating substrate lamination;And
After by above-mentioned Copper foil with carrier and insulating substrate lamination, the shape through the step of removing the carrier of above-mentioned Copper foil with carrier
At copper-cover laminated plate,
Thereafter, pass through semi-additive process, subtractive process, part addition process or the step for improving the either method formation circuit in semi-additive process
Suddenly.
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JP2013012468A JP5481577B1 (en) | 2012-09-11 | 2013-01-25 | Copper foil with carrier |
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Also Published As
Publication number | Publication date |
---|---|
JP5481577B1 (en) | 2014-04-23 |
CN104619889A (en) | 2015-05-13 |
KR102050646B1 (en) | 2019-11-29 |
TW201533280A (en) | 2015-09-01 |
CN109379858A (en) | 2019-02-22 |
CN108588766B (en) | 2020-02-18 |
MY167704A (en) | 2018-09-21 |
TWI504788B (en) | 2015-10-21 |
KR101766554B1 (en) | 2017-08-08 |
KR20170046822A (en) | 2017-05-02 |
JP2014139336A (en) | 2014-07-31 |
CN107641820A (en) | 2018-01-30 |
PH12015500529B1 (en) | 2015-04-27 |
CN104619889B (en) | 2018-10-09 |
PH12015500529A1 (en) | 2015-04-27 |
KR20150052315A (en) | 2015-05-13 |
TWI575120B (en) | 2017-03-21 |
TW201428144A (en) | 2014-07-16 |
WO2014042201A1 (en) | 2014-03-20 |
MY188679A (en) | 2021-12-22 |
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Address after: No.4, 10-fan, erdingmu, huzhimen, Tokyo, Japan Patentee after: JX Nippon Mining & Metals Corp. Address before: Tokyo, Japan Patentee before: JX Nippon Mining & Metals Corp. |