CN108442147A - 一种纯棉经纱泡沫印织方法 - Google Patents

一种纯棉经纱泡沫印织方法 Download PDF

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CN108442147A
CN108442147A CN201810117403.2A CN201810117403A CN108442147A CN 108442147 A CN108442147 A CN 108442147A CN 201810117403 A CN201810117403 A CN 201810117403A CN 108442147 A CN108442147 A CN 108442147A
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foam
pure cotton
warp thread
parts
foamed coating
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瞿建刚
张小丽
高强
王文元
张永辉
高卫东
朱博
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Nantong University
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Abstract

本发明公开了一种纯棉经纱泡沫印织方法，所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色。本发明利用经纱泡沫印花后免上浆进行织造的印织技术，直接对浆纱机轴架上多根经轴退绕出来的片状经纱进行大面积满地印花，并在固色后不进行上浆，制得织轴。最后织轴在织机上与纬纱进行织造而形成织物，这样省去了退浆后的水洗工序，节约用水量，降低废水处理难度，是一种清洁化生产工艺。使用本发明可以缩短流程，降低能耗，降低成本。

Description

一种纯棉经纱泡沫印织方法
技术领域
本发明属于纺织品织造和印花加工领域，特别涉及一种纯棉经纱泡沫印织方法。
背景技术
随着全球环境的日益恶化，绿色环保与清洁生产是国家长远发展和人们期待的工业化方向。常规印花纺织品的生产，需要经过上浆织造后再退浆印花，需要多道加工工序，不仅能耗高，需要大量水洗。且常规涂料印花工艺，在制备色浆是需要消耗大量水，在烘干过程也因为印花部分含水量大而消耗大量能量，对节能环保都不利。
本发明提出了一种纯棉经纱泡沫印织方法，不仅经纱上印制了不同颜色，且具有上浆的效果，烘干后直接进行织造，可获得特殊风格的印花产品。这种纯棉经纱泡沫印织方法属于新型的机织加工工艺，不仅可以丰富印花产品的外观风格，且经纱泡沫印花后无需进行浆纱，省去了浆料的使用，且后续减少了退浆工艺，织造后无需水洗，节约了水资源，生产流程短，大大降低了生产成本。
发明内容
发明目的：为了解决现有技术的不足，本发明提供了一种纯棉经纱泡沫印织方法，通过对经纱进行涂料泡沫印花，经纱印花后同样具有上浆效果，可以免上浆直接进行织造形成具有特殊风格的花纹产品，具有流程短，能耗低，后处理简单，产品性能优良等优点。
技术方案：一种纯棉经纱泡沫印织方法，所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色；
所述的泡沫涂料色浆制备如下：
色浆的处方组分按如下重量份数为：软水剂1～2份，发泡剂5～20份，泡沫稳定剂0.5～2份，涂料20～50份，聚丙烯酸酯粘合剂20-50份，交联剂2～5份；
所述的发泡剂为茶皂素、烷基葡萄糖酰胺、月硅酸钠肥皂、十二烷基苯磺酸钠和十二烷基硫酸钠中的一种或两种；
所述的泡沫稳定剂为双亲改性氧化石墨烯、有机硅嵌段聚醚、海藻酸钠、硬脂酸铵、羟乙基纤维素和十二醇中的一种或两种；
所述的聚丙烯酸粘合剂中单体比例如下：甲基丙烯酸：丙烯酸丁酯：羟甲基丙烯酰胺＝1：1～5:0.1～0.5。
作为优化：所述纯棉支数为20s～80s。
作为优化：所述泡沫涂料喷涂包括圆网喷涂和泡沫输送管直接喷涂。
作为优化：所述固色的过程中，温度为100℃～160℃，烘燥时间为30～120s。
有益效果：本发明所述的纯棉经纱泡沫印织方法，是利用经纱泡沫印花后免上浆进行织造的印织技术，直接对浆纱机轴架上多根经轴退绕出来的片状经纱进行大面积满地印花，并在固色后不进行上浆，制得织轴。最后织轴在织机上与纬纱进行织造而形成织物，这样省去了退浆后的水洗工序，节约用水量，降低废水处理难度，是一种清洁化生产工艺。使用本发明可以缩短流程，降低能耗，降低成本。
本发明通过纯棉经纱泡沫印织方法形成的特殊风格花纹产品的摩擦色牢度：干摩擦牢度为4-5级，湿摩擦牢度4级；耐洗色牢度4-5级，耐汗渍色牢度4级。满足常规纺织品色牢度要求；通过纯棉经纱泡沫印织方法，可以缩短流程，节能减排，降低成本，符合目前纺织品清洁化生产要求。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，以使本领域的技术人员能够更好的理解本发明的优点和特征，从而对本发明的保护范围做出更为清楚的界定。本发明所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
具体实施例1
一种纯棉经纱泡沫印织方法，所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色；
所述的泡沫涂料色浆制备如下：
色浆的处方组分按如下重量份数为：软水剂1份，发泡剂5份，泡沫稳定剂0.5份，涂料20份，聚丙烯酸酯粘合剂20份，交联剂2份；
所述的发泡剂为茶皂素、烷基葡萄糖酰胺、月硅酸钠肥皂、十二烷基苯磺酸钠和十二烷基硫酸钠中的一种或两种；
所述的泡沫稳定剂为双亲改性氧化石墨烯、有机硅嵌段聚醚、海藻酸钠、硬脂酸铵、羟乙基纤维素和十二醇中的一种或两种；
所述的聚丙烯酸粘合剂中单体比例如下：甲基丙烯酸：丙烯酸丁酯：羟甲基丙烯酰胺＝1：1:0.1。
所述纯棉支数为20s。所述泡沫涂料喷涂包括圆网喷涂和泡沫输送管直接喷涂。所述固色的过程中，温度为100℃，烘燥时间为30s。
具体实施例2
一种纯棉经纱泡沫印织方法，所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色；
所述的泡沫涂料色浆制备如下：
色浆的处方组分按如下重量份数为：软水剂2份，发泡剂20份，泡沫稳定剂2份，涂料50份，聚丙烯酸酯粘合剂50份，交联剂5份；
所述的发泡剂为茶皂素、烷基葡萄糖酰胺、月硅酸钠肥皂、十二烷基苯磺酸钠和十二烷基硫酸钠中的一种或两种；
所述的泡沫稳定剂为双亲改性氧化石墨烯、有机硅嵌段聚醚、海藻酸钠、硬脂酸铵、羟乙基纤维素和十二醇中的一种或两种；
所述的聚丙烯酸粘合剂中单体比例如下：甲基丙烯酸：丙烯酸丁酯：羟甲基丙烯酰胺＝1：5:0.5。
所述纯棉支数为80s。所述泡沫涂料喷涂包括圆网喷涂和泡沫输送管直接喷涂。所述固色的过程中，温度为160℃，烘燥时间为120s。
具体实施例3
一种纯棉经纱泡沫印织方法，所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色；
所述的泡沫涂料色浆制备如下：
色浆的处方组分按如下重量份数为：软水剂1.6份，发泡剂13份，泡沫稳定剂1份，涂料30份，聚丙烯酸酯粘合剂30份，交联剂3份；
所述的发泡剂为茶皂素、烷基葡萄糖酰胺、月硅酸钠肥皂、十二烷基苯磺酸钠和十二烷基硫酸钠中的一种或两种；
所述的泡沫稳定剂为双亲改性氧化石墨烯、有机硅嵌段聚醚、海藻酸钠、硬脂酸铵、羟乙基纤维素和十二醇中的一种或两种；
所述的聚丙烯酸粘合剂中单体比例如下：甲基丙烯酸：丙烯酸丁酯：羟甲基丙烯酰胺＝1：3:0.4。
所述纯棉支数为50s。所述泡沫涂料喷涂包括圆网喷涂和泡沫输送管直接喷涂。所述固色的过程中，温度为130℃，烘燥时间为80s。
本发明通过纯棉经纱泡沫印织方法形成的特殊风格花纹产品的摩擦色牢度：干摩擦牢度为4-5级，湿摩擦牢度4级；耐洗色牢度4-5级，耐汗渍色牢度4级。满足常规纺织品色牢度要求；通过纯棉经纱泡沫印织方法，可以缩短流程，节能减排，降低成本，符合目前纺织品清洁化生产要求。
本发明所述的纯棉经纱泡沫印织方法，是利用经纱泡沫印花后免上浆进行织造的印织技术，直接对浆纱机轴架上多根经轴退绕出来的片状经纱进行大面积满地印花，并在固色后不进行上浆，制得织轴。最后织轴在织机上与纬纱进行织造而形成织物，这样省去了退浆后的水洗工序，节约用水量，降低废水处理难度，是一种清洁化生产工艺。使用本发明可以缩短流程，降低能耗，降低成本。

Claims (4)

1.一种纯棉经纱泡沫印织方法，其特征在于：所述印织工艺路线中，未经过浆纱过程，具体的印织工艺路线如下：纯棉原纱准备→轴经整经→并轴→泡沫涂料印花→织造→坯布定型→成品；其中，所述的泡沫涂料印花工艺为：泡沫发生器→泡沫涂料色浆制备→泡沫涂料喷涂→固色；
所述的泡沫涂料色浆制备如下：
色浆的处方组分按如下重量份数为：软水剂1～2份，发泡剂5～20份，泡沫稳定剂0.5～2份，涂料20～50份，聚丙烯酸酯粘合剂20-50份，交联剂2～5份；
所述的发泡剂为茶皂素、烷基葡萄糖酰胺、月硅酸钠肥皂、十二烷基苯磺酸钠和十二烷基硫酸钠中的一种或两种；
所述的泡沫稳定剂为双亲改性氧化石墨烯、有机硅嵌段聚醚、海藻酸钠、硬脂酸铵、羟乙基纤维素和十二醇中的一种或两种；
所述的聚丙烯酸粘合剂中单体比例如下：甲基丙烯酸：丙烯酸丁酯：羟甲基丙烯酰胺＝1：1～5:0.1～0.5。
2.根据权利要求1所述的纯棉经纱泡沫印织方法，其特征在于：所述纯棉支数为20s～80s。
3.根据权利要求1所述的纯棉经纱泡沫印织方法，其特征在于：所述泡沫涂料喷涂包括圆网喷涂和泡沫输送管直接喷涂。
4.根据权利要求1所述的纯棉经纱泡沫印织方法，其特征在于：所述固色的过程中，温度为100℃～160℃，烘燥时间为30～120s。
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