CN108340584A - A kind of polyunit and method of plate - Google Patents
A kind of polyunit and method of plate Download PDFInfo
- Publication number
- CN108340584A CN108340584A CN201810282592.9A CN201810282592A CN108340584A CN 108340584 A CN108340584 A CN 108340584A CN 201810282592 A CN201810282592 A CN 201810282592A CN 108340584 A CN108340584 A CN 108340584A
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- China
- Prior art keywords
- plate
- transfer passage
- smart card
- upper cover
- cover plate
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 183
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 239000011230 binding agent Substances 0.000 claims description 16
- 230000008901 benefit Effects 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims 1
- 235000011613 Pinus brutia Nutrition 0.000 claims 1
- 241000018646 Pinus brutia Species 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 13
- 239000002131 composite material Substances 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- 238000003475 lamination Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
Abstract
The present invention discloses a kind of polyunit of plate, including rack, the plate transfer passage being arranged in rack, the plate for clamping smart card plate and covering the sheet material clamping mechanism of plate and the sheet material clamping mechanism is driven to move forward and backward convey actuating unit；The covering plate includes upper cover plate material and lower covering plate；The upper cover plate material, smart card plate and lower covering plate are placed sequentially in from back to front on plate transfer passage；Wherein, the upper cover plate material is face-up, the face down of the lower covering plate.Upper cover plate material and lower covering plate can be superimposed on the upper and lower surface of smart card plate by the present invention, be prepared for the processing of subsequent composite welding；In addition, the present invention can continuously carry out the overlapping of plate, the transport transfer of plate need not be carried out in lamination process, overlapping can be completed on a device, improves the efficiency and precision of overlapping.
Description
Technical field
The present invention relates to a kind of manufacturing equipments of contactless smart card, and in particular to a kind of plate polyunit and method.
Background technology
In contactless smart card manufacturing process, need to complete coiling, chip welding, ultrasonic wave it is compound and cut plus
The smart card plate of work carries out that two-sided packaging is compound, i.e., is covered in the upper and lower surface composite welding of smart card plate
Plate and magnetic stripe film form intelligent snap-gauge；Before carrying out ultrasonic bonding, the covering together by wanted composite welding is needed
Plate is superimposed, then is transported on the station of composite welding；In field of intelligent cards, under normal conditions only to intelligent snap-gauge
The single side of material carries out composite welding processing, only needs covering plate to be composite being superimposed upon smart card before composite welding processing
The covering plate being superimposed together and smart card plate are then transported to composite welding station and are processed by the upper surface of plate
；But not yet occurs the upper and lower surface superposition multilayer simultaneously in smart card plate in the prior art and cover plate
Device；According to common processing method, it is first first superimposed with covering plate in the wherein one side of smart card plate, using transport
And overturning, it finally is superimposed with covering plate in the another side of smart card plate again, then needs to carry out smart card plate cumbersome
Transport transfer, is difficult to ensure the precision of superposition while reducing processing efficiency.
Invention content
The purpose of the present invention is to overcome the deficiency in the prior art, provides a kind of polyunit of plate, which can be
The upper and lower surface of smart card plate overlaps the upper cover plate material of welding and lower covering plate simultaneously, is processed for composite welding
It prepares.
The purpose of the present invention is achieved through the following technical solutions：
A kind of polyunit of plate, which is characterized in that including rack, the plate transfer passage being arranged in rack, use
In the plate for clamping smart card plate and covering the sheet material clamping mechanism of plate and the sheet material clamping mechanism being driven to move forward and backward
Material conveying actuating unit；The covering plate includes upper cover plate material and lower covering plate；The upper cover plate material, intelligent snap-gauge
Material and lower covering plate are placed sequentially in from back to front on plate transfer passage；Wherein, the upper cover plate material just faces
On, the face down of the lower covering plate.
The operation principle of the polyunit of above-mentioned plate is：
First, the sheet material clamping mechanism is tight by upper cover plate feed collet, and conveys actuating unit driving by plate and clamp
The sheet material clamping mechanism for cover plate material travels forward, when upper cover plate material is fed forward to the surface of smart card plate
When, plate conveying actuating unit stops driving sheet material clamping mechanism and moves forward, and overlying is unclamped by the sheet material clamping mechanism
Cover board material falls in the upper surface of smart card plate so that upper cover plate material is taken advantage of a situation due to the effect of gravity, completes first
Secondary overlapping；And then, the upper cover plate material and smart card sheet material clamping that sheet material clamping mechanism will be superimposed together, and pass through plate
Convey the driving of actuating unit so that upper cover plate material and smart card plate are transported to the lower surface for covering plate；Similarly,
Upper cover plate material and smart card plate unclamp in the sheet material clamping mechanism so that upper cover plate material and smart card plate are fallen under
On the back side for covering plate so that upper cover plate material and smart card plate are superimposed on lower covering plate, and this makes it possible in intelligence
The upper and lower surface of energy snap-gauge material overlaps cover plate material and lower covering plate respectively, completes covering plate and smart card
The overlapping of plate；Three is directly transported to the progress ultrasonic bonding of composite welding station after completing overlapping, you can form intelligence
Snap-gauge need not carry out the transport transfer of plate, effectively improve the precision of working efficiency and welding again.
The preferred embodiment of the present invention, wherein the plate transfer passage is logical including the first transfer passage, the second conveying
Road and third transfer passage；Before carrying out plate overlapping, the upper cover plate material position is in the first transfer passage, the smart card
Plate is located at the second transfer passage, and the lower cover plate material position is in third transfer passage；First transfer passage is more defeated than second
Send channel high, second transfer passage is higher than third transfer passage；The sheet material clamping mechanism includes for clamping upper covering
First clamp system of plate, the second clamp system for clamping upper cover plate material and smart card plate and for clamp
Cover the third clamp system of plate, smart card plate and lower covering plate；First clamp system, the second clamp system and
The retaining part of third clamp system respectively with the height of the first transfer passage, the second transfer passage and third transfer passage one
One corresponds to；The plate conveying actuating unit includes the first actuating unit for driving the movement of the first clamp system, the second folder of driving
Second actuating unit of tight mechanism kinematic and the third actuating unit of driving third clamp system movement.
Actuating unit is conveyed by the way that above-mentioned plate transfer passage, sheet material clamping mechanism and plate is arranged, on the one hand, is made
Cover plate material, smart card plate and lower covering plate must be gone up and correspond to a transfer passage and clamp system, can respectively into
Row conveying, is conducive to the accurate conveying of plate, improves the efficiency of carrying；On the other hand, it is reduced successively by setting height defeated
Send channel and clamp system so that upper cover plate material, smart card plate and the position height at the lower place for covering plate are same
It reduces successively, can thus so that upper cover plate material is transported to the surface of smart card plate when the first clamp system, unclamp
After upper cover plate material, the upper cover plate material can be taken advantage of a situation due to gravity to be fallen in the upper surface of smart card plate so that first
Clamp system is more advantageous to the precision for ensureing overlapping, similarly, below by smart card plate and overlying without doing vertical movement
Cover board material can equally be taken advantage of a situation due to difference in height and by gravity when being superimposed on lower covering plate and be fallen on lower covering plate,
To complete precisely overlapping.
The preferred embodiment of the present invention, wherein conveyed in first transfer passage, the second transfer passage and third
It is equipped on channel for compressing smart card plate or covering the feeding pressure mechanism of plate；Each feeding pressure mechanism includes that setting exists
Binder fixed plate above each transfer passage, be arranged in binder fixed plate and extend downwardly binder fixed frame, setting
Press cylinder on binder fixed frame and the holding pad being arranged on the extensible member of press cylinder；The binder fixed plate is solid
It is fixed to be arranged in rack.
The purpose that above-mentioned feeding pressure mechanism is arranged is, when smart card plate or covering plate are hold by other carrying mechanisms
When being transported on transfer passage, first plate is pushed down by above-mentioned feeding pressure mechanism, then other described carrying mechanisms unclamp plate, from
And ensure registration of the plate in transfer passage, it does not shift；Specifically, the course of work of feeding pressure mechanism is：It is described
Press cylinder works so that the holding pad being arranged on the extensible member of press cylinder moves downward, by smart card plate or covering
Plate is pressed on plate transfer passage；In addition, before being overlapped, feeding pressure mechanism always compresses plate, until
Sheet material clamping mechanism is by after sheet material clamping, and feeding pressure mechanism just unclamps plate, so that it is guaranteed that plate is removed by sheet material clamping mechanism
The front position of fortune is accurate, to meet position accuracy demand after overlapping.
The preferred embodiment of the present invention, wherein the top on the top of the first transfer passage and the second transfer passage
It is respectively provided with the first sensor of the upper cover plate discharge position of detection and the second sensor for detecting smart card plate；
It is equipped with the 3rd sensor for covering plate under detecting in the lower section of third transfer passage；The upper cover plate material, smart card
It is equipped with induced indicia on the front of plate and lower covering plate；First transfer passage, the second transfer passage and
Being respectively arranged below with for three transfer passages is moved for carrying out the positioning of running fix to plate on the length direction of transfer passage
Motivation structure.
By the way that the sensor and induced indicia is arranged, first in the length direction of plate transfer passage before being overlapped
On plate is positioned, so as to overlap carry when sheet material clamping mechanism carried i.e. with the transport distance of setting every time
Can, the course of work is as follows：Plate is driven to be moved in corresponding transfer passage by positioning mobile mechanism, when the induction in plate
After label is recognized by corresponding sensor, positioning mobile mechanism stops movement, and position at this time is exactly plate in transfer passage
Length direction on accurate positionin position, due to first sensor, second sensor and 3rd sensor be arranged at it is solid
Fixed place, the distance between three is it has been determined that therefore, the level upper cover plate material being transported to right over smart card plate
Displacement distance and by the upper cover plate material and smart card plate that are superimposed together be transported to it is lower covering plate right over level
Distance is it has been determined that in subsequent overlapping handling process, and sheet material clamping mechanism is using the position as with reference to position and by setting
Distance carried and overlapped；Also, the data feedback for passing through sensor so that the fed distance of sheet material clamping mechanism is more
Accurately, ensure to be aligned between plate in lamination process, improve the precision of overlapping.
The preferred embodiment of the present invention, wherein first transfer passage includes that station to be conveyed and setting are waiting for
Positional stations before feed station, the first sensor are arranged above the front end of positional stations.
When work, the upper cover plate material is fed first to the station to be conveyed on the first transfer passage, then by it
In positioning mobile mechanism upper cover plate material is fed forward in positional stations so that the first sensor can detect
The induced indicia on plate is covered, to complete the positioning of upper cover plate material, at this point, due to station vacancy to be conveyed, under
One upper cover plate material is transported on station to be conveyed, and waiting, which is fed forward, to be positioned, and is set in this way in the first transfer passage
Two stations are set, the efficiency of overlapping can be effectively improved, avoid influencing overlapping due to positioning upper cover plate material
Speed.
The preferred embodiment of the present invention, wherein the positioning mobile mechanism in first transfer passage is by described first
Clamp system and the first actuating unit are constituted；The positioning mobile mechanism of second transfer passage and third transfer passage is by plate
It sucks mechanism and the driving plate sucks the actuating unit that sucks that mechanism moves forward and backward and constitutes；The plate sucks mechanism packet
Rubbing board material sucks holder and the sucker for sucking smart card plate or lower covering plate sucked in plate on holder is arranged；
It includes the sucker riser that sucker bottom plate and two are separately positioned on sucker bottom plate both sides that the plate, which sucks holder,；In two institutes
It states and is equipped with sucker at the top of sucker riser, the sucker is connect with negative pressure device；It is logical in the second transfer passage and third conveying
The escape groove moved forward and backward for avoiding sucker is equipped on road；Plate below the second transfer passage is set and sucks mechanism
Sucker upper surface is concordant with the upper surface of the second transfer passage, and the suction that the plate below third transfer passage sucks mechanism is arranged
Disk upper surface is concordant with the upper surface of third transfer passage.The such plate of setting, which sucks mechanism, to be advantageous in that, plate is inhaled
Tight mechanism is arranged in the lower section of plate transfer passage, the space of reasonable utilization whole device so that device is compacter；Pass through suction
Plate is sucked disk, then plate is driven to move, and is conducive to smart card plate and covers the smooth delivery of power of plate, and carries out positioning tune
It is whole, meanwhile, it can avoid generating damage to plate in conveying position fixing process；Mechanism is sucked individually to intelligent snap-gauge by plate
Material or lower covering plate carry out short-range position positioning, then the overlapping by sheet material clamping mechanism so that the division of labor of device is more
Add clear.
The preferred embodiment of the present invention, wherein the actuating unit that sucks includes the motive power being arranged in rack
Plate, the conveying lead screw transmission mechanism being arranged on motive power plate and conveying power motor；The sucker bottom plate is arranged defeated
It send on the conveying feed screw nut of lead screw transmission mechanism.It is realized by conveying lead-screw drive mechanism and is transported before and after driving plate sucks holder
It is dynamic, the kinematic accuracy for sucking holder is improved, to improve the precision of plate positioning.
The folding method of a kind of polyunit using above-mentioned plate, which is characterized in that include the following steps：
(1) cover plate material, smart card plate and lower covering plate are placed sequentially in plate transfer passage from back to front on
On；Wherein, face-up, the face down of the lower covering plate of the upper cover plate material and smart card plate；Described
One clamp system is tight by the upper cover plate feed collet, meanwhile, the first actuating unit driving clips the first of cover plate material
Clamp system travels forward；
(2) described when the upper cover plate material is transported to the surface of the smart card plate on the second transfer passage
First actuating unit stops the first clamp system of driving and moves forward, and then, first clamp system, which unclamps, to be covered
Plate, the upper cover plate material is taken advantage of a situation due to the effect of gravity to be fallen on smart card plate, completes smart card plate and overlying
The overlapping of cover board material；
(3) the upper cover plate material and smart card sheet material clamping that second clamp system will be superimposed together, described
The driving of two actuating units clips cover plate material and the second clamp system of smart card plate travels forward；
(4) when overlapping upper cover plate material together and smart card plate are transported to the lower cover plate on third transfer passage
When the surface of material, second actuating unit stops the second clamp system of driving and moves forward, then, second folder
The upper cover plate material being superimposed together and smart card plate unclamp in tight mechanism, at this point, the upper cover plate material and intelligence that are superimposed together
Energy snap-gauge material, which is taken advantage of a situation, to be fallen on the back side of lower covering plate, and the overlapping of lower covering plate is completed.
One preferred embodiment of the folding method unclamps upper cover plate in step (2) in first clamp system
Before material, the press cylinder work being arranged on the second transfer passage, the holding pad moves downward, and will be located at smart card plate just
The upper cover plate material of top is pressed on smart card plate, and then, first clamp system unclamps again cover plate material；In step
Suddenly in (4), when upper cover plate material and smart card plate are transported to the surface of lower covering plate, it is arranged in third transfer passage
Press cylinder work so that the holding pad on third transfer passage moves downward, the upper cover plate and intelligence that will be superimposed together
Energy snap-gauge material is pressed on the back side of lower cover plate, and then, second clamp system unclamps again cover plate material and smart card
Plate.First the position of upper cover plate material or/and smart card plate can be fixed in this way, position is inaccurate when avoiding overlapping, and carries
The high precision of overlapping.
One preferred embodiment of the folding method, in step (1), first clamp system clamps upper cover plate
Material, the first actuating unit first drive the first clamp system for clipping cover plate material to travel forward on the first transfer passage, when
After first sensor detects the induced indicia on cover plate material, first actuating unit stops the first clamp system of driving
It moves forward；Meanwhile the plate for being arranged below the second transfer passage and being arranged below third transfer passage sucks
Smart card plate and lower covering plate are sucked respectively for mechanism, and suck actuating unit driving by corresponding so that smart card
Plate and lower covering plate travel forward, until second sensor and 3rd sensor detect smart card plate and lower covering
Induced indicia on plate.By the detection of first sensor, second sensor and 3rd sensor, to realize plate
Positioning improves the precision of plate overlapping.
The present invention has the advantages that compared with prior art：
1, upper cover plate material and lower covering plate can be superimposed on the upper and lower surface of smart card plate by the present invention, be follow-up
Composite welding processing prepare.
2, the present invention can continuously carry out the overlapping of plate, and the transport that plate need not be carried out in lamination process turns
It moves, overlapping can be completed on a device, improves the efficiency and precision of overlapping.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of the polyunit of plate of the present invention.
Fig. 2 be plate transfer passage in a kind of polyunit of plate of the present invention, first sensor, second sensor with
And the structure diagram of the side view of 3rd sensor.
Fig. 3 is the dimensional structure diagram saved in Fig. 1 after sheet material clamping mechanism and plate conveying actuating unit.
Fig. 4 is the vertical view that plate conveys actuating unit and sheet material clamping mechanism.
Fig. 5 is the dimensional structure diagram that plate sucks mechanism.
Fig. 6 is the dimensional structure diagram of feeding pressure mechanism.
Fig. 7 be Fig. 4 in one of actuating unit and clamp system dimensional structure diagram.
Fig. 8 is the dimensional structure diagram of the clamp system in Fig. 7.
Specific implementation mode
With reference to embodiment and attached drawing, the invention will be further described, but embodiments of the present invention are not limited only to
This.
Referring to Fig. 1-Fig. 8, the polyunit of the plate of the present embodiment includes rack 1, the plate conveying that is arranged in rack 1
Channel 2, for clamping smart card plate 6 and covering sheet material clamping mechanism 3 and the driving sheet material clamping mechanism 3 of plate before
The plate conveying actuating unit 4 moved afterwards；The covering plate includes upper cover plate material 5 and lower covering plate 7；The upper covering
Plate 5, smart card plate 6 and lower covering plate 7 are placed sequentially in from back to front on plate transfer passage 2；Wherein, on described
Cover the face-up of plate 5, the face down of the lower covering plate 7.
Referring to Fig. 1-Fig. 3, the plate transfer passage 2 include the first transfer passage 2-1, the second transfer passage 2-2 and
Third transfer passage 2-3；Before carrying out plate overlapping, the upper cover plate material 5 is located at the first transfer passage 2-1, the intelligence
Snap-gauge material 6 is located at the second transfer passage 2-2, and the lower covering plate 7 is located at third transfer passage 2-3；First conveying is logical
Road 2-1 is than the second transfer passage 2-2 high, and the second transfer passage 2-2 is than third transfer passage 2-3 high；The sheet material clamping
Mechanism 3 includes for clamping the first clamp system 3-1 of upper cover plate material 5, for clamping upper cover plate material 5 and smart card plate
6 the second clamp system 3-2 and for clamp upper cover plate material 5, smart card plate 6 and it is lower covering plate 7 third clamp
Mechanism 3-3；The retaining part of the first clamp system 3-1, the second clamp system 3-2 and third clamp system 3-3 respectively with
The height of first transfer passage 2-1, the second transfer passage 2-2 and third transfer passage 2-3 correspond；The plate conveying
Actuating unit 4 includes the first actuating unit 4-1 of driving the first clamp system 3-1 movements, driving the second clamp system 3-2 movements
The second actuating unit 4-2 and driving third clamp system 3-3 movement third actuating unit 4-3.
Actuating unit 4, a side are conveyed by the way that above-mentioned plate transfer passage 2, sheet material clamping mechanism 3 and plate is arranged
Face so that upper cover plate material 5, smart card plate 6 and lower covering plate 7 correspond to a transfer passage and clamp system, energy
It is enough respectively to be conveyed, be conducive to the accurate conveying of plate, improve the efficiency of carrying；On the other hand, by the way that height is arranged successively
The transfer passage and clamp system of reduction so that upper cover plate material 5, smart card plate 6 and the position at the lower place for covering plate 7
Set height equally reduces successively, can thus so that upper cover plate material 5 is transported to smart card plate as the first clamp system 3-1
6 surface, in release after cover plate material 5, the upper cover plate material 5 can be taken advantage of a situation due to gravity to be fallen in smart card plate 6
Upper surface so that the first clamp system 3-1 is more advantageous to the precision for ensureing overlapping, similarly, rear without doing vertical movement
Equally it can pass through gravity due to difference in height when smart card plate 6 and upper cover plate material 5 are superimposed on lower covering plate 7 by face
It takes advantage of a situation and falls on lower covering plate 7, to complete precisely overlapping.
Referring to Fig. 3 and Fig. 6, in the first transfer passage 2-1, the second transfer passage 2-2 and third transfer passage 2-3
On be equipped with for compress smart card plate 6 or cover plate feeding pressure mechanism 10；Each feeding pressure mechanism 10 includes setting
Binder fixed plate 10-1 above each transfer passage, be arranged on binder fixed plate 10-1 and the binder that extends downwardly it is solid
Determine frame 10-2, the press cylinder 10-4 being arranged on binder fixed frame 10-2 and is arranged on the extensible member of press cylinder 10-4
Holding pad 10-3；The binder fixed plate 10-1 is fixed in rack 1.
The purpose that above-mentioned feeding pressure mechanism 10 is arranged is, when smart card plate 6 or covering plate are pressed from both sides by other carrying mechanisms
It holds when being transported on transfer passage, is first pushed down plate by above-mentioned feeding pressure mechanism 10, then other described carrying mechanisms unclamp
Plate does not shift to ensure registration of the plate in transfer passage；Specifically, feeding pressure mechanism 10 is worked
Cheng Shi：The press cylinder 10-4 work so that the holding pad 10-3 being arranged on the extensible member of press cylinder 10-4 is transported downwards
It is dynamic, smart card plate 6 or covering plate are pressed on plate transfer passage 2；In addition, before being overlapped, feeding pressure mechanism
10 always compress plate, until sheet material clamping mechanism 3, by after sheet material clamping, 10 ability of feeding pressure mechanism unclamps plate, from
And ensure that plate is accurate in the front position carried by sheet material clamping mechanism 3, to meet position accuracy demand after overlapping.
Referring to Fig. 1-Fig. 3, the top on the top of the first transfer passage 2-1 and the second transfer passage 2-2 is respectively equipped with
First sensor 8 for detecting upper 5 position of cover plate material and the second sensor 9 for detecting smart card plate 6；
The lower section of three transfer passage 2-3 is equipped with the 3rd sensor 17 for detecting lower covering plate 7；The upper cover plate material 5, intelligence
It is equipped with induced indicia on the front of snap-gauge material 6 and lower covering plate 7；The first transfer passage 2-1, the second transfer passage
2-2's and third transfer passage 2-3 is respectively arranged below with for being moved to plate on the length direction of transfer passage
The positioning mobile mechanism of positioning.
By the way that the sensor and induced indicia is arranged, first in the length side of plate transfer passage 2 before being overlapped
Plate is positioned upwards, so that every time when overlapping carrying, sheet material clamping mechanism 3 is removed with the transport distance of setting
Fortune, the course of work are as follows：Plate is driven to be moved in corresponding transfer passage by positioning mobile mechanism, when in plate
After induced indicia is recognized by corresponding sensor, positioning mobile mechanism stops movement, and position at this time is exactly that plate is conveying
Accurate positionin position on the length direction in channel, since first sensor 8, second sensor 9 and 3rd sensor 17 are equal
It is arranged in fixed place, therefore the distance between three is it has been determined that, smart card plate 6 is being transported to just by upper cover plate material 5
Top move horizontally distance and the upper cover plate material 5 and smart card plate 6 that are superimposed together are transported to lower covering plate 7
The horizontal distance of surface it has been determined that in subsequent overlapping handling process, sheet material clamping mechanism 3 with the position as reference
It is simultaneously carried and is overlapped by the distance of setting in position；Also, the data feedback for passing through sensor so that sheet material clamping mechanism 3
Fed distance it is more accurate, ensure to be aligned between plate in lamination process, improve the precision of overlapping.
Referring to Fig. 2, the first transfer passage 2-1 includes that station to be conveyed and being arranged is determined before station to be conveyed
Position station, the first sensor 8 are arranged above the front end of positional stations.
When work, the upper cover plate material 5 is fed first to the station to be conveyed on the first transfer passage 2-1, then
Upper cover plate material 5 is fed forward in positional stations by positioning mobile mechanism therein so that the first sensor 8 can
Induced indicia in detection on cover plate material 5, to complete the positioning of upper cover plate material 5, at this point, due to station to be conveyed sky
It lacks, therefore, next upper cover plate material 5 is transported on station to be conveyed, and waiting, which is fed forward, to be positioned, in this way first
Two stations are arranged in transfer passage 2-1, can effectively improve the efficiency of overlapping, avoid due to determining upper cover plate material 5
Position and influence overlapping speed.
Positioning mobile mechanism in the first transfer passage 2-1 is by the first clamp system 3-1 and the first engine
Structure 4-1 is constituted；The positioning mobile mechanism of the second transfer passage 2-2 and third transfer passage 2-3 by plate suck mechanism with
And the driving plate sucks the actuating unit that sucks that mechanism moves forward and backward and constitutes；It includes that plate sucks that the plate, which sucks mechanism,
Holder and be arranged plate suck on holder for suck smart card plate 6 or it is lower covering plate 7 sucker 11；The plate
It includes the sucker riser 14 that sucker bottom plate 13 and two are separately positioned on 13 both sides of sucker bottom plate that material, which sucks holder,；In two institutes
It states 14 top of sucker riser and is equipped with sucker 11, the sucker 11 is connect with negative pressure device；In the second transfer passage 2-2 and
The escape groove moved forward and backward for avoiding sucker 11 is equipped on three transfer passage 2-3；It is arranged below the second transfer passage 2-2
Plate suck mechanism 11 upper surface of sucker it is concordant with the upper surface of the second transfer passage 2-2, be arranged in third transfer passage
11 upper surface of sucker that plate below 2-3 sucks mechanism is concordant with the upper surface of third transfer passage 2-3.The such plate of setting
Material, which sucks mechanism, to be advantageous in that, plate, which is sucked mechanism, to be arranged in the lower section of plate transfer passage 2, reasonable utilization whole device
Space so that device is compacter；Plate is sucked by sucker 11, then plate is driven to move, is conducive to smart card plate 6
With the smooth delivery of power of covering plate, and positioning adjustment is carried out, meanwhile, it can avoid generating plate in convey position fixing process and damage
It is bad；Mechanism is sucked by plate, short-range position positioning individually is carried out to smart card plate 6 or lower covering plate 7, then pass through
The overlapping of sheet material clamping mechanism 3 so that the division of labor of device is definitely.
Referring to Fig. 5, the actuating unit that sucks includes the motive power plate 16 being arranged in rack 1, is arranged in power branch
Conveying lead-screw drive mechanism 15 on fagging 16 and conveying power motor 12；The setting of sucker bottom plate 13 is passed in conveying leading screw
On the conveying feed screw nut of motivation structure 15.Realize that driving plate sucks holder and moves forward and backward by conveying lead-screw drive mechanism 15,
The kinematic accuracy for sucking holder is improved, to improve the precision of plate positioning.
Referring to Fig. 7 and Fig. 8, the first clamp system 3-1, the second clamp system 3-2 and third clamp system 3-3 are equal
The clamp system for the both sides for being separately positioned on corresponding transfer passage including two, each clamp system include movement frame 17, two
A clamp assembly and two clamping actuating cylinders 18；Wherein, each movement frame 17 includes clamping bottom plate 17-1 and being arranged to exist
The clamping riser 17-2 on bottom plate 17-1 is clamped, the corresponding cylinder body for clamping actuating cylinder 18, which is arranged, is clamping the outer of riser 17-2
Side；The clamp assembly includes movement parts 19 and fixing piece 20, and the fixing piece 20 is arranged on the inside for clamping riser 17-2,
The movement parts 19 are arranged on the extensible member for clamping actuating cylinder 18；Smart card plate 6 or the front end both sides position for covering plate
Between movement parts 19 and fixing piece 20, when clamping actuating cylinder 18 drives the movement parts 19 to move downward, the movement
Part 19 is closed with fixing piece 20, to live smart card plate 6 or cover plate feed collet.
Referring to Fig. 7, the first actuating unit 4-1, the second actuating unit 4-2 and third actuating unit 4-3 include
Two groups of conveying actuating units, every group of conveying actuating unit respectively drive a corresponding movement frame 17 and are moved forward and backward；Wherein,
Each conveying actuating unit includes conveying powered support, the power motor 19 being arranged on conveying powered support and belt transmission
Mechanism；The conveying powered support includes that the power bottom plate 21 being arranged in rack 1 and two are separately positioned on power bottom plate
The power riser 20 of 21 both sides；The belt gear includes being arranged moving in the driving wheel of 21 one end of power bottom plate, setting
The driven wheel of 21 other end of power bottom plate and the power belt being looped around between driving wheel and driven wheel, the driving wheel and power
The power output axis connection of motor 19；The movement frame 17 is fixedly connected with the wherein side of power belt.Pass through power motor
19 driving so that power belt operates, and to drive movement frame 17 to move forward and backward, realizes the movement of clamp system.
Referring to Fig. 7 and Fig. 8, conveying orientation mechanism, the conveying are equipped between each movement frame 17 and conveying powered support
Guiding mechanism include the conveying 22 being arranged on power riser 20 and be arranged clamp bottom plate 17-1 bottom surfaces and with it is defeated
Send guide rail 22 matched conveying sliding block 23.Above-mentioned conveying orientation mechanism is set, the stability of each clamp system movement is improved.
Referring to Fig. 1-Fig. 8, using the folding method of the polyunit of above-mentioned plate in the present embodiment, include the following steps：
(1) it is logical to be placed sequentially in plate conveying from back to front for cover plate material 5, smart card plate 6 and lower covering plate 7 on
On road 2；Wherein, face-up, the face down of the lower covering plate 7 of the upper cover plate material 5 and smart card plate 6；
The first clamp system 3-1 clamps the upper cover plate material 5, meanwhile, the first actuating unit 4-1 drivings clip overlying
First clamp system 3-1 of cover board material 5 travels forward；
(2) when the upper cover plate material 5 is transported to the surface of the smart card plate 6 on the second transfer passage 2-2,
The first actuating unit 4-1 stops the first clamp system 3-1 of driving and moves forward, then, first clamp system
Cover plate material 5 in 3-1 releases, the upper cover plate material 5 is taken advantage of a situation due to the effect of gravity to be fallen on smart card plate 6, is completed
The overlapping of smart card plate 6 and upper cover plate material 5；
(3) the second clamp system 3-2 clamps the upper cover plate material 5 and smart card plate 6 that are superimposed together, institute
State that the second actuating unit 4-2 driving clips cover plate material 5 and the second clamp system 3-2 of smart card plate 6 travels forward；
(4) under overlapping upper cover plate material 5 together and smart card plate 6 are transported on third transfer passage 2-3
When covering the surface of plate 7, the second actuating unit 4-2 stops the second clamp system 3-2 of driving and moves forward, with
Afterwards, the second clamp system 3-2 unclamps the upper cover plate material 5 being superimposed together and smart card plate 6, at this point, being superimposed on one
The upper cover plate material 5 and smart card plate 6 risen, which is taken advantage of a situation, to be fallen on the back side of lower covering plate 7, and the folded of lower covering plate 7 is completed
It closes.
In order to improve precision of the plate in overlapping, in step (2), overlying is unclamped in the first clamp system 3-1
Before cover board material 5, the press cylinder 10-4 work being arranged on the second transfer passage 2-2, the holding pad 10-3 is moved downward, will
Upper cover plate material 5 right over smart card plate 6 is pressed on smart card plate 6, then, the first clamp system 3-
1 unclamps again cover plate material 5；In step (4), when upper cover plate material 5 and smart card plate 6 are transported to lower covering plate 7
When surface, the press cylinder 10-4 work in third transfer passage 2-3 is set so that the binder on third transfer passage 2-3
Plate 10-3 is moved downward, and the upper cover plate being superimposed together and smart card plate 6 are pressed on the back side of lower cover plate, with
Afterwards, the second clamp system 3-2 unclamps again cover plate material 5 and smart card plate 6.It in this way can be first by upper cover plate material 5
Or/and the position of smart card plate 6 is fixed, position is inaccurate when avoiding overlapping, and improves the precision of overlapping.
In step (1), cover plate material 5 in the first clamp system 3-1 clampings, the first actuating unit 4-1 first drives
The the first clamp system 3-1 for clipping cover plate material 5 travels forward on the first transfer passage 2-1, when first sensor 8 detects
After induced indicia on to upper cover plate material 5, the first actuating unit 4-1 stop the first clamp system 3-1 of driving continue to
Preceding movement；Meanwhile the plate for being arranged below the second transfer passage 2-2 and being arranged below third transfer passage 2-3 sucks
Smart card plate 6 and lower covering plate 7 are sucked respectively for mechanism, and suck actuating unit driving by corresponding so that intelligence
Snap-gauge material 6 and lower covering plate 7 travel forward, until second sensor 9 and 3rd sensor 17 detect smart card plate 6
With the induced indicia on lower covering plate 7.By first sensor 8, the detection of second sensor 9 and 3rd sensor 17,
To realize the positioning of plate, the precision of plate overlapping is improved.
Above-mentioned is the preferable embodiment of the present invention, but embodiments of the present invention are not limited by the foregoing content,
His any changes, modifications, substitutions, combinations, simplifications done without departing from the spirit and principles of the present invention, should be
The substitute mode of effect, is included within the scope of the present invention.
Claims (10)
1. a kind of polyunit of plate, which is characterized in that including rack, the plate transfer passage being arranged in rack, be used for
The plate for clamping smart card plate and covering the sheet material clamping mechanism of plate and the sheet material clamping mechanism being driven to move forward and backward
Convey actuating unit；The covering plate includes upper cover plate material and lower covering plate；The upper cover plate material, smart card plate
And lower covering plate is placed sequentially in from back to front on plate transfer passage；Wherein, the upper cover plate material is face-up,
The face down of the lower covering plate.
2. a kind of polyunit of plate according to claim 1, which is characterized in that the plate transfer passage includes the
One transfer passage, the second transfer passage and third transfer passage；Before carrying out plate overlapping, the upper cover plate material position is in
One transfer passage, the smart card plate are located at the second transfer passage, and the lower cover plate material position is in third transfer passage；It is described
First transfer passage is higher than the second transfer passage, and second transfer passage is higher than third transfer passage；The sheet material clamping machine
Structure includes the second folder for clamping the first clamp system of upper cover plate material, for clamping upper cover plate material and smart card plate
Tightly mechanism and the third clamp system for clamping upper cover plate material, smart card plate and lower covering plate；First folder
The retaining part of tight mechanism, the second clamp system and third clamp system respectively with the first transfer passage, the second transfer passage with
And the height of third transfer passage corresponds；Plate conveying actuating unit includes drive the movement of the first clamp system the
The third of one actuating unit, the second actuating unit of driving the second clamp system movement and driving third clamp system movement is dynamic
Force mechanisms.
3. a kind of polyunit of plate according to claim 2, which is characterized in that in first transfer passage,
It is equipped on two transfer passages and third transfer passage for compressing smart card plate or covering the feeding pressure mechanism of plate；Each
The feeding pressure mechanism include the binder fixed plate being arranged above each transfer passage, be arranged in binder fixed plate and it is downward
The binder fixed frame of extension, the press cylinder being arranged on binder fixed frame and the pressure being arranged on the extensible member of press cylinder
Flitch；The binder fixed plate is fixed on the rack.
4. a kind of polyunit of plate according to claim 2, which is characterized in that in the top of the first transfer passage and
Top on second transfer passage is respectively provided with the first sensor of the upper cover plate discharge position of detection and for detecting intelligence
The second sensor of energy snap-gauge material；It is equipped with the 3rd sensor for covering plate under detecting in the lower section of third transfer passage；
It is equipped with induced indicia on the front of the upper cover plate material, smart card plate and lower covering plate；First conveying is logical
Road, the second transfer passage and third transfer passage be respectively arranged below on the length direction of transfer passage to plate
Carry out the positioning mobile mechanism of running fix.
5. a kind of polyunit of plate according to claim 4, which is characterized in that first transfer passage includes waiting for
Feed station and the positional stations being arranged before station to be conveyed, the first sensor are arranged in the front end of positional stations
Top.
6. a kind of polyunit of plate according to claim 4, which is characterized in that determine in first transfer passage
Position mobile mechanism is made of first clamp system and the first actuating unit；Second transfer passage and third transfer passage
Positioning mobile mechanism mechanism sucked by plate and what the driving plate sucked that mechanism moves forward and backward sucks actuating unit structure
At；The plate suck mechanism include plate suck holder and be arranged plate suck on holder for sucking intelligent snap-gauge
The sucker of material or lower covering plate；It includes that sucker bottom plate and two are separately positioned on sucker bottom plate two that the plate, which sucks holder,
The sucker riser of side；It is equipped with sucker at the top of two sucker risers, the sucker is connect with negative pressure device；It is defeated second
Send the escape groove for being equipped on channel and third transfer passage and being moved forward and backward for avoiding sucker；It is arranged in the second transfer passage
The sucker upper surface that the plate of lower section sucks mechanism is concordant with the upper surface of the second transfer passage, is arranged under third transfer passage
The sucker upper surface that the plate of side sucks mechanism is concordant with the upper surface of third transfer passage.
7. a kind of polyunit of plate according to claim 6, which is characterized in that the actuating unit that sucks includes setting
Set the motive power plate in rack, the conveying lead screw transmission mechanism being arranged on motive power plate and conveying power motor；
The sucker bottom plate is arranged on the conveying feed screw nut of conveying lead screw transmission mechanism.
8. a kind of folding method of polyunit using the plate described in claim 2-7, which is characterized in that including following step
Suddenly：
(1) cover plate material, smart card plate and lower covering plate are placed sequentially in from back to front on plate transfer passage on；Its
In, face-up, the face down of the lower covering plate of the upper cover plate material and smart card plate；Described first clamps
Mechanism is tight by the upper cover plate feed collet, meanwhile, the first actuating unit driving clips the first clamping machine of cover plate material
Structure travels forward；
(2) when the upper cover plate material is transported to the surface of the smart card plate on the second transfer passage, described first
Actuating unit stops the first clamp system of driving and moves forward, and then, first clamp system unclamps upper cover plate material,
The upper cover plate material is taken advantage of a situation due to the effect of gravity to be fallen on smart card plate, and smart card plate and upper cover plate material are completed
Overlapping；
(3) the upper cover plate material and smart card sheet material clamping that second clamp system will be superimposed together, described second is dynamic
Force mechanisms driving clips cover plate material and the second clamp system of smart card plate travels forward；
(4) when overlapping upper cover plate material together and smart card plate are transported to the lower covering plate on third transfer passage
When surface, second actuating unit stops the second clamp system of driving and moves forward, then, second clamping machine
Structure unclamps the upper cover plate material being superimposed together and smart card plate, at this point, the upper cover plate material and smart card that are superimposed together
Plate, which is taken advantage of a situation, to be fallen on the back side of lower covering plate, and the overlapping of lower covering plate is completed.
9. folding method according to claim 8, which is characterized in that in step (2), in first clamp system pine
Before opening cover plate material, the press cylinder work being arranged on the second transfer passage, the holding pad moves downward, and will be located at intelligence
Upper cover plate material right over energy snap-gauge material is pressed on smart card plate, and then, first clamp system unclamps again overlying
Cover board material；In step (4), when upper cover plate material and smart card plate are transported to the surface of lower covering plate, setting exists
The press cylinder of third transfer passage works so that the holding pad on third transfer passage moves downward, by what is be superimposed together
Upper cover plate and smart card plate are pressed on the back side of lower cover plate, and then, second clamp system unclamps again covering
Plate and smart card plate.
10. folding method according to claim 9, which is characterized in that in step (1), the first clamp system folder
Tightly upper cover plate material, the first actuating unit first drive the first clamp system for clipping cover plate material on the first transfer passage to
Preceding movement, after first sensor detects the induced indicia on upper cover plate material, first actuating unit stops driving the
One clamp system moves forward；Meanwhile being arranged below the second transfer passage and being arranged below third transfer passage
Plate suck mechanism smart card plate and lower covering plate be sucked respectively, and suck actuating unit driving by corresponding,
So that smart card plate and lower covering plate travel forward, until second sensor and 3rd sensor detect intelligent snap-gauge
Induced indicia on material and lower covering plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810282592.9A CN108340584B (en) | 2018-03-31 | 2018-03-31 | Plate superposition device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810282592.9A CN108340584B (en) | 2018-03-31 | 2018-03-31 | Plate superposition device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108340584A true CN108340584A (en) | 2018-07-31 |
| CN108340584B CN108340584B (en) | 2023-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810282592.9A Active CN108340584B (en) | 2018-03-31 | 2018-03-31 | Plate superposition device and method |
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| Country | Link |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110000493A (en) * | 2019-05-10 | 2019-07-12 | 广州明森科技股份有限公司 | A kind of continuous clamped-in style polyunit and method of sheet stock |
| CN110015454A (en) * | 2019-05-10 | 2019-07-16 | 广州明森科技股份有限公司 | A kind of material conveying device |
| CN110027222A (en) * | 2019-05-10 | 2019-07-19 | 广州明森科技股份有限公司 | A kind of sheet stock overlapping clamping device |
| CN110039794A (en) * | 2019-05-10 | 2019-07-23 | 广州明森科技股份有限公司 | A kind of the sheet stock polyunit and method of double-station |
| CN111284017A (en) * | 2020-02-10 | 2020-06-16 | 湖南航天远望科技有限公司 | Flexible material alignment device and control method thereof |
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|---|---|
| CN108340584B (en) | 2023-12-05 |
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