Contactor assembly and its intelligence manufacture production method
Technical field
The present invention relates to a kind of electrical components and automated production to equip, more specifically to a kind of contactor assembly
And its production method.
Background technique
Standardization and interchangeability of the Automated assembly based on components in 19th century machinery manufacturing industry start for small-sized force
The production of device and clock and watch is then applied to auto industry again.In 20th century, Ford Motor Company, the U.S. is initially set up using transport
Operation break-down is carried out professional assembly manipulation in each process, shortens about assembly period by the mobile automobile assembly line of band
90%, reduce production cost.The emergence and development of interchangeability manufacture and mobile assembly line are large quantities of mass productions using automatic
Change opens road, and it is simple automatic then to occur hopper-type self-feeder and screw, automatic tightening machine for nut etc. successively
Makeup is set.In the 1960s, with digital control technology rapid development, occur the degree of automation it is higher and have compared with
The numerical assembling machine of big adaptability, it is possible to using Automated assembly in multi items medium-duty.It is nineteen eighty-two, Japanese
Individual factories are using digital control industrial robot come the AC servomotor of automatic assembling plurality of specifications.
The Automated assembly of machine refers to the automation of machine assembler's skill process.Automatic assembly system can be divided into two kinds
Type: one is based on the rigid automatic assembly system for producing assembly in enormous quantities, mainly by Assembling Special Equipment and special tool
Skill equipment is formed;The second is flexible assembly system FAS (the flexible assembly based on flexible manufacturing system
System), mainly it is made of assembly center (assembling center) and the people that puts together machines (assembly robot).By
In flexible manufacturing and computer integrated manufacturing system development that whole world manufacturing industry forward direction multi items, small lot produce, so flexible dress
Match system is the developing direction of Automated assembly.
In general, the assembling work of machine is more complicated than other processing operations, for the smooth implementation for guaranteeing Automated assembly, need
Have the following conditions.
(1) structure and assembly technology for realizing the engineering goods of automatic assembling should keep certain stability and advance.
(2) automatic assembly equipment or the transfer lines of assembling used should ensure that the assembling quality of machine.
(3) assembly technology used by should be ensured that Automated assembly easy to accomplish.
(4) engineering goods to be assembled and its components should have good automatic assembling processability of product structure.
The assembly line and ancillary equipment of mating part mechanization realize local automation's assembly and full-automatic assembly,
It must be provided with the clamping device with tool and fixture accordingly on automated assembly machine, to guarantee assembled part mutual alignment
Claimed accuracy, a possibility that realizing unit assembling and pincers worker operation, such as load onto, remove, back-out one be screwed into, compresses one unclamp,
Indentation, riveting, polishing and other necessary operations.Automatic assembling machine can be divided into rotary type and straight because of workpiece mode of movement difference
Two class of type according to the complicated and simple difference of process, and can be divided into single-station, multiplexing bit architecture.Rotary type automatic assembling machine is usually used in assembling
Number of parts is few, outer dimension is small, assembly beat is short or the demanding assembly occasion of assembling work.As for Norm part size compared with
Greatly, assembly station is more, detects that process is more or the multiplexing of hand assembled and automatic assembling hybrid manipulation especially in assembling process
Sequence assembly, then to select straight moving type automatic assembling machine to be advisable.
Assembly automation is to improve production efficiency, reduces cost, guarantee product quality, especially mitigate or replace it is special
Under the conditions of manual assembly labour.Realize that assembly automation is the important symbol of Automation of Manufacturing Process or factory automation,
It is the important content that system analysis engineering is implemented in mechanical manufacturing field.
Summary of the invention
The object of the present invention is to provide a kind of intelligence manufacture production systems of electric component, for realizing contactor group
The feeding operation of part, using manipulator realize bridge piece, diaphragm spring, rivet automation feeding, utilize rotating disk mechanism realize work
The cycle rotation of dress is realized the riveting operation of rivet using riveting mechanism, improves the gentle contactor of Automated water of Automatic manual transmission
The quality of component.
A kind of intelligence manufacture production system of electric component, comprising: workbench is angularly rotated for driving tooling to realize
Rotating disk mechanism, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing in the automation of diaphragm spring
The diaphragm spring feed mechanism of material, for realizing rivet automation feeding rivet feed mechanism, for realizing the riveting of rivet
Press the riveting mechanism of operation, the blanking mechanical hand for removing contactor assembly, the rotating disk mechanism, bridge piece feed mechanism,
Diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are fixed on the workbench, in the bridge piece
Material mechanism, diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are sequentially located at the rotating disk mechanism
Side, slope is located at the lower part of the blanking mechanical hand;
The blanking mechanical hand includes: manipulator support, mini cylinder, horizontal sliding table, stroke is adjustable mini cylinder, vertical
Slide plate, sucker, the manipulator support are fixed on the workbench, and the horizontal sliding table is movably connected on institute by horizontal guide rail
Manipulator support is stated, the end of the piston rod of the mini cylinder is fixed on the horizontal sliding table;The vertical slide plate activity connects
It is connected to the horizontal sliding table, the end of the piston rod of the adjustable mini cylinder of stroke is fixed on the vertical slide plate;The suction
Disk is fixed on one end of the vertical slide plate.
Preferably, the riveting mechanism applies pressure to the both direction up and down of rivet by spacing head and riveting head, complete
The riveting operation of pairs of rivet.
Preferably, the riveting mechanism includes: riveting bracket, spacing head, spacing collar, limit shaft, lower air cylinder, limit
Cylinder, limited block, riveting head, guide post, riveting cylinder, the riveting bracket are fixed on the workbench, the lower air cylinder
Cylinder block, spacing collar, limiting cylinder are fixed on the riveting bracket, and the limit shaft is movably connected on the spacing collar,
The end of the piston rod of the lower air cylinder is fixed on one end of the limit shaft, and the spacing head is fixed on the limit shaft
The other end, the spacing head are located at the top of the rotating disk mechanism;The limiting cylinder and the lower air cylinder are perpendicular, described
Limited block is fixed on the end of the piston rod of the limiting cylinder, is provided on the spacing collar and matches with the limited block
Limiting slot;The guide post is movably connected on the riveting bracket, and the piston rod of the riveting cylinder is fixed on by connecting plate
The guide post, the riveting head are fixed on the end of the piston rod of the riveting cylinder;The riveting head is located at the turntable
Lower part;The spacing head and riveting head match.
Preferably, the rivet feed mechanism includes: manipulator mechanism, rivet feeding track, rivet straight line feeder, riveting
Nail material platform, rivet horizontal pushing cylinder, rivet gripper, the manipulator mechanism are fixed on the workbench, and the rivet gripper is connected
In the actuating station of the manipulator mechanism;The rivet feeding track is fixed on the top of the rivet straight line feeder, described
Rivet material platform is movably connected on the workbench, and the cylinder block of the rivet horizontal pushing cylinder is fixed on the workbench, the riveting
The end for following closely the piston rod of horizontal pushing cylinder is fixed on the rivet material platform, and the rivet material platform is located at the rivet feeding track
Delivery outlet is provided with the rivet cavity for accommodating rivet on the rivet material platform.
Preferably, the brain head empty avoiding face of the brain head for avoiding rivet is provided on the rivet gripper and for clamping
The cylinder clamping part of the cylindrical body of rivet.
Preferably, it is provided on the rivet feeding track and is used to support the brain head support portion of the brain head of rivet, for preventing
The rivet observation portion of the brain head occlusion part that only brain head overlaps, the passage situation for observing rivet.
Preferably, the diaphragm spring feed mechanism includes: manipulator mechanism, vacuum gripper, feed bin, piecewise feeding machine
Structure, propulsion cylinder, stock stop, pushing ram, diaphragm push plate, the diaphragm push plate are fixed on the workbench, institute by bracket
The top that feed bin stands on the diaphragm push plate is stated, diaphragm spring is stacked in the feed bin;The cylinder block of the propulsion cylinder is solid
It is connected in the diaphragm push plate, the pushing ram is fixed on the end of the piston rod of the propulsion cylinder;The stock stop is located at
One end of the diaphragm push plate;The discharge mechanism piecewise is fixed on the lower part of the feed bin, and the discharge mechanism piecewise includes:
Inclined tab clamps gripper, backing clamps gripper, inclined tab, backing piece, and the inclined tab is fixed on the inclined tab and clamps gripper, the backing
Piece is fixed on the backing and clamps gripper, and the inclined tab is located at the top of the backing piece;The inclined tab, backing piece are at opposite opened
Structure;The vacuum gripper is fixed on the actuating station of the manipulator mechanism, and the manipulator mechanism from the diaphragm for pushing away
Plate grabs diaphragm spring and is placed in tooling.
Preferably, the rotating disk mechanism includes: divider, turntable, tooling, and the turntable is fixed on the defeated of the divider
Out on flange, the tooling is distributed on the circumferencial direction of the turntable.
Preferably, the bridge piece feed mechanism include: bridge piece straight line feeder, it is bridge piece feeding track, manipulator mechanism, true
Empty-handed pawl, bridge piece horizontal pushing cylinder, the horizontal pusher platform of bridge piece, the bridge piece feeding track are fixed on the bridge piece straight line feeder, institute
The cylinder block for stating bridge piece horizontal pushing cylinder is fixed on the workbench, and the end of the piston rod of the bridge piece horizontal pushing cylinder is fixed on institute
The horizontal pusher platform of bridge piece is stated, the horizontal pusher platform of bridge piece is movably connected on the workbench, and the horizontal pusher platform of bridge piece is located at described
The output end of bridge piece feeding track is provided with the cavity for accommodating bridge piece on the bridge piece pusher platform;The vacuum gripper is solid
It is connected in the actuating station of the manipulator mechanism, bridge piece is grabbed the work from the bridge piece pusher platform by the manipulator mechanism
It loads onto;Bridge piece cover board is fixed on the bridge piece feeding track, the bridge piece cover board is located at the top of bridge piece recess.
Preferably, it is provided with pin, sucker hole on the vacuum gripper, the end of the pin is provided with cone, institute
The rivet hole for stating pin and bridge piece matches;Vacuum is extracted inside the adsorption hole, for adsorbing bridge piece.
Contactor assembly, comprising: bridge piece, diaphragm spring, rivet, the bridge piece, diaphragm spring are realized by rivet and fixed
Connection.
The intelligence manufacture production system of electric component of the present invention is used for bridge piece, the assembly of diaphragm spring and Automatic Conveying,
It comprises the following steps that:
(1) tooling is distributed on the circumferencial direction of the turntable, and the turntable is fixed on the output of the divider
On flange, the quantity of the tooling is eight, and the angle that the turntable rotates every time is 45 degree;
(2) bridge piece is exported from vibrating disk, and the electromagnetic excitation driving bridge piece of the bridge piece straight line feeder is in the bridge piece
Continue to convey in feeding track;At first, the piston rod of the bridge piece horizontal pushing cylinder is in retracted mode, and bridge piece enters institute
In the cavity for stating bridge piece pusher platform;Then, the piston rod of the bridge piece horizontal pushing cylinder stretches out, bridge piece transverse shifting one in cavity
Section distance, to facilitate the crawl of manipulator;Then, close to bridge piece, the pin is inserted into rivet hole the vacuum gripper, described
The pull of vacuum in sucker hole picks up bridge piece, and bridge piece is grabbed the work from the bridge piece pusher platform by the manipulator mechanism
It loads onto;Then, lead to pressure-air toward the sucker hole, bridge piece blowout is detached from the pin;
(3) angle of the turntable rotation is 45 degree, and bridge piece is moved on the diaphragm spring in the tooling
Expect the position where mechanism;
(4) at first, the inclined tab clamps gripper, backing clamps gripper and the inclined tab, backing piece is driven to be in clamping
State, diaphragm spring are stacked in the top in the feed bin and being located at the inclined tab;Then, the inclined tab clamps gripper and drives institute
It states inclined tab and is in open configuration, the height of diaphragm spring declines one layer;Then, the inclined tab clamps gripper and drives at the inclined tab
In clamped condition, the inclined tab is inserted into diaphragm spring;At this point, having a diaphragm spring is located at the inclined tab and backing piece
In;
(5) then, the backing clamps the gripper driving backing piece and is in open configuration, and diaphragm spring falls on described
In diaphragm push plate;The oscillating rod of the stock stop rises and is located at one end of the diaphragm push plate, and the propulsion cylinder passes through
The pushing ram is pushed to one end of the diaphragm push plate;Then, the vacuum gripper is inserted into close to diaphragm spring, the pin
Into the rivet hole of diaphragm spring, the pull of vacuum in the sucker hole picks up diaphragm spring, and the manipulator mechanism is by diaphragm
Spring grabs in the tooling from one end of the diaphragm push plate;Then, lead to pressure-air toward the sucker hole, by diaphragm bullet
Spring blowout is detached from the pin;
(6) angle of the turntable rotation is 45 degree, and bridge piece is moved to the rivet feeder in the tooling
Position where structure;
(7) the rivet feeding track is fixed on the top of the rivet straight line feeder, the rivet straight line feeder
Electromagnetic excitation driving rivet export from vibrating disk process the rivet feeding track transported to the rivet material platform direction
It is dynamic;At first, the piston rod of the rivet horizontal pushing cylinder is in retracted mode, and rivet enters the rivet of the rivet material platform
In cavity, cylindrical body stands on the support portion of rivet cavity, and brain head height is for material platform upper surface;Then, the rivet horizontal pushing cylinder
Piston rod stretch out, described rivet material platform transverse shifting a distance is conducive to manipulator mechanism crawl rivet;
(8) the rivet gripper is close to rivet, and cylinder clamping part clamps the cylindrical body of rivet, brain head empty avoiding face avoid and
The brain head of rivet is in contact;The manipulator mechanism grabs rivet and is inserted in rivet hole;If rivet and rivet hole
Cooperation tension, the rivet gripper pushes, and brain head empty avoiding face will apply downward thrust to rivet by brain head, it is ensured that rivet
It is inserted into rivet hole;
(9) angle of the turntable rotation is 45 degree, and bridge piece, diaphragm spring, rivet are moved in the tooling
Position where the riveting mechanism;
(10) lower air cylinder pushes the spacing head to decline and touches the top of rivet;Then, the limit gas
Cylinder pushes the limited block to stretch out and enter in the limiting slot, and the limit shaft is located at the lower part of the limited block, thus
Lock the limit shaft;The riveting cylinder pushes the riveting head to rise and implements riveting operation to rivet, thus make bridge piece,
Diaphragm spring completes riveting operation;
(11) angle that the turntable 20 rotates is 45 degree, and contactor assembly 70 is moved to institute in the tooling 21
State the position where blanking mechanical hand 7;
(12) piston rod of the mini cylinder 72 retracts, and the piston rod of the adjustable mini cylinder 75 of stroke stretches out, institute
It states sucker 77 and is adsorbed onto contactor assembly 70;Then contactor assembly 70 is placed in the slope 79 will be by the slope 79
On slide on other production lines.
Detailed description of the invention
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention;
Fig. 3 is the structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Fig. 4 is the structural representation at the diaphragm spring feed mechanism of the intelligence manufacture production system of electric component of the present invention
Figure;
Fig. 5 is the structural schematic diagram of the vacuum gripper of the intelligence manufacture production system of electric component of the present invention;
Fig. 6, Fig. 7 are the partial structurtes signals of the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention
Figure;
Fig. 8,9,10 are the structural schematic diagrams of the discharge mechanism piecewise of the intelligence manufacture production system of electric component of the present invention;
Figure 11 is the structural schematic diagram at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Figure 12, Figure 13 are the partial structurtes at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Schematic diagram;
Figure 14, Figure 15 are the structural schematic diagrams of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention;
Figure 16 is the structural schematic diagram of contactor component;
Figure 17 is the structural schematic diagram of the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention.
In figure: 1 workbench, 2 rotating disk mechanisms, 3 bridge piece feed mechanisms, 4 diaphragm spring feed mechanisms, 5 rivet feedings
Mechanism, 6 riveting mechanisms, 7 blanking mechanical hands, 20 turntables, 21 toolings, 22 bridge pieces, 23 bridge piece recesses, 30 bridge piece straight lines
Feed appliance, 31 bridge piece feeding tracks, 32 bridge piece cover boards, 33 manipulator mechanisms, 34 vacuum grippers, 35 bridge piece horizontal pushing cylinders,
The horizontal pusher platform of 36 bridge pieces, 37 pins, 38 sucker holes, 40 feed bins, 41 discharge mechanism, 42 propulsion cylinders, 43 backgauges piecewise
Mechanism, 44 diaphragm springs, 45 inclined tab clamp gripper, 46 backings clamp gripper, 47 inclined tab, 48 backing pieces, 49 pushing rams,
50 rivets, 51 rivet feeding tracks, 52 rivet straight line feeders, 53 rivet material platforms, 54 rivet horizontal pushing cylinders, 55 rivets
Gripper, 56 brain head empty avoiding faces, 57 cylinder clamping parts, 58 support portions, 59 material platform upper surfaces, 60 riveting brackets, 61 limits
Head, 62 spacing collars, 63 limit shafts, 64 lower air cylinders, 65 limiting cylinders, 66 limited blocks, 67 riveting heads, 68 guide posts,
69 riveting cylinders, 70 contactor assemblies, 71 manipulator supports, 72 mini cylinders, 73 horizontal sliding tables, 74 horizontal guide rails,
75 strokes are adjustable mini cylinder, 76 vertical slide plates, 77 suckers, 78 dampings, 79 slopes.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of intelligence systems of electric component
Make production system, for realizing the feeding operation of contactor assembly, using manipulator realize bridge piece, diaphragm spring, rivet from
Dynamicization feeding realizes the cycle rotation of tooling using rotating disk mechanism, and the riveting operation of rivet is realized using riveting mechanism, improves machine
The quality of the gentle contactor component of Automated water of tool assembly.
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention, and Fig. 3 is of the invention electrical
Structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of component, Fig. 4 are the intelligence of electric component of the present invention
Structural schematic diagram at the diaphragm spring feed mechanism of manufacture system, Fig. 5 are that the intelligence manufacture of electric component of the present invention is raw
The structural schematic diagram of the vacuum gripper of production system, Fig. 6, Fig. 7 are the contacts of the intelligence manufacture production system of electric component of the present invention
The partial structural diagram of feed mechanism, Fig. 8,9,10 are the blowings piecewise of the intelligence manufacture production system of electric component of the present invention
The structural schematic diagram of mechanism, Figure 11 are the structures at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Schematic diagram, Figure 12, Figure 13 are the partial structurtes at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Schematic diagram, Figure 14, Figure 15 are the structural schematic diagram of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention, Figure 16
It is the structural schematic diagram of contactor component, Figure 17 is the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention
Structural schematic diagram.
The intelligence manufacture production system of electric component of the present invention, comprising: workbench 1, for drive tooling 21 realize isogonism
Spend rotation rotating disk mechanism 2, for realizing bridge piece 22 automation feeding bridge piece feed mechanism 3, for realizing diaphragm spring
44 automation feeding diaphragm spring feed mechanism 4, for realizing rivet 50 automation feeding rivet feed mechanism 5,
It is described for realizing the riveting mechanism 6 of the riveting operation of rivet 50, the blanking mechanical hand 7 for removing contactor assembly 70
Rotating disk mechanism 2, bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism 6, blanking mechanical hand 7
It is fixed on the workbench 1, the bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism
6, blanking mechanical hand 7 is sequentially located at the side of the rotating disk mechanism 2, and slope 79 is located at the lower part of the blanking mechanical hand 7;
The blanking mechanical hand 7 includes: manipulator support 71, mini cylinder 72, horizontal sliding table 73, stroke is adjustable mini gas
Cylinder 75, vertical slide plate 76, sucker 77, the manipulator support 71 are fixed on the workbench 1, and the horizontal sliding table 73 passes through water
Level gauge 74 is movably connected on the manipulator support 71, and the end of the piston rod of the mini cylinder 72 is fixed on the level
Slide unit 73;The vertical slide plate 76 is movably connected on the horizontal sliding table 73, the piston rod of the adjustable mini cylinder 75 of stroke
End be fixed on the vertical slide plate 76;The sucker 77 is fixed on one end of the vertical slide plate 76.
More specifically, the riveting mechanism 6 applies the both direction up and down of rivet 50 by spacing head 61 and riveting head 67
Plus-pressure completes the riveting operation to rivet 50.
More specifically, the riveting mechanism 6 include: riveting bracket 60, spacing head 61, spacing collar 62, limit shaft 63, under
Air cylinder 64, limiting cylinder 65, limited block 66, riveting head 67, guide post 68, riveting cylinder 69, the riveting bracket 60 are fixed on
The workbench 1, the cylinder block of the lower air cylinder 64, spacing collar 62, limiting cylinder 65 are fixed on the riveting bracket 60,
The limit shaft 63 is movably connected on the spacing collar 62, and the end of the piston rod of the lower air cylinder 64 is fixed on the limit
One end of position axis 63, the spacing head 61 are fixed on the other end of the limit shaft 63, and the spacing head 61 is located at the turntable
The top of mechanism 2;The limiting cylinder 65 and the lower air cylinder 64 are perpendicular, and the limited block 66 is fixed on the limit gas
The end of the piston rod of cylinder 65 is provided with the limiting slot 621 to match with the limited block 66 on the spacing collar 62;It is described
Guide post 68 is movably connected on the riveting bracket 60, and the piston rod of the riveting cylinder 69 is fixed on the guide post by connecting plate
68, the riveting head 67 is fixed on the end of the piston rod of the riveting cylinder 69;The riveting head 67 is located at the turntable 20
Lower part;The spacing head 61 and riveting head 67 match.
More specifically, the rivet feed mechanism 5 includes: that manipulator mechanism 33, rivet feeding track 51, rivet straight line are sent
Glassware 52, rivet material platform 53, rivet horizontal pushing cylinder 54, rivet gripper 55, the manipulator mechanism 33 are fixed on the workbench
1, the rivet gripper 55 is fixed on the actuating station of the manipulator mechanism 33;The rivet feeding track 51 is fixed on the riveting
The top of straight line feeder 52 is followed closely, the rivet material platform 53 is movably connected on the workbench 1, the rivet horizontal pushing cylinder 54
Cylinder block is fixed on the workbench 1, and the end of the piston rod of the rivet horizontal pushing cylinder 54 is fixed on the rivet material platform 53,
The rivet material platform 53 is located at the delivery outlet of the rivet feeding track 51, is provided on the rivet material platform 53 for accommodating riveting
The rivet cavity of nail 50.
More specifically, being provided with the brain head empty avoiding face 56 of the brain head 502 for avoiding rivet 50 on the rivet gripper 55
With the cylinder clamping part 57 of the cylindrical body 501 for clamping rivet 50.
More specifically, being provided with the brain head support for being used to support the brain head 502 of rivet 50 on the rivet feeding track 51
The rivet sight in portion 513, the brain head occlusion part 514 for preventing brain head 502 from overlapping, the passage situation for observing rivet 50
Examine portion 515.
More specifically, the diaphragm spring feed mechanism 4 include: manipulator mechanism 33, vacuum gripper 34, feed bin 40, by
Piece discharge mechanism 41, propulsion cylinder 42, stock stop 43, pushing ram 49, diaphragm push plate 401, the diaphragm push plate 401 pass through branch
Frame is fixed on the workbench 1, and the feed bin 40 stands on the top of the diaphragm push plate 401, and diaphragm spring 44 is stacked in described
In feed bin 40;The cylinder block of the propulsion cylinder 42 is fixed on the diaphragm push plate 401, and the pushing ram 49 is fixed on described push away
The end of the piston rod of inlet casing 42;The stock stop 43 is located at one end of the diaphragm push plate 401;The feeding machine piecewise
Structure 41 is fixed on the lower part of the feed bin 40, and the discharge mechanism piecewise 41 includes: that inclined tab clamps gripper 45, backing clamps gripper
46, inclined tab 47, backing piece 48, the inclined tab 47 are fixed on the inclined tab and clamp gripper 45, and the backing piece 48 is fixed on described
Backing clamps gripper 46, and the inclined tab 47 is located at the top of the backing piece 48;The inclined tab 47, backing piece 48 are at opposite opened knot
Structure;The vacuum gripper 34 is fixed on the actuating station of the manipulator mechanism 33, and the manipulator mechanism 33 is used for from the film
Piece push plate 401 grabs diaphragm spring 44 and is placed in tooling 21.
More specifically, the rotating disk mechanism 2 includes: divider, turntable 20, tooling 21, the turntable 20 is fixed on described
On the output flange of divider, the tooling 21 is distributed on the circumferencial direction of the turntable 20.
More specifically, the bridge piece feed mechanism 3 includes: bridge piece straight line feeder 30, bridge piece feeding track 31, manipulator
The horizontal pusher platform 36 of mechanism 33, vacuum gripper 34, bridge piece horizontal pushing cylinder 35, bridge piece, the bridge piece feeding track 31 are fixed on described
Bridge piece straight line feeder 30, the cylinder block of the bridge piece horizontal pushing cylinder 35 are fixed on the workbench 1, the bridge piece horizontal pushing cylinder
The end of 35 piston rod is fixed on the horizontal pusher platform 36 of the bridge piece, and the horizontal pusher platform 36 of bridge piece is movably connected on the work
Platform 1, the horizontal pusher platform 36 of bridge piece are located at the output end of the bridge piece feeding track 31, are provided on the bridge piece pusher platform 36
For accommodating the cavity of bridge piece 22;The vacuum gripper 34 is fixed on the actuating station of the manipulator mechanism 33, the manipulator
Mechanism 33 grabs bridge piece 22 in the tooling 21 from the bridge piece pusher platform 36;It is connected on the bridge piece feeding track 31
There is bridge piece cover board 32, the bridge piece cover board 32 is located at the top of bridge piece recess 23.
More specifically, pin 37, sucker hole 38 are provided on the vacuum gripper 34, the end setting of the pin 37
There is a cone, the rivet hole 24 of the pin 37 and bridge piece 22 matches;Vacuum is extracted inside the adsorption hole 38, for adsorbing
Bridge piece 22.
In conjunction with Fig. 1 to Figure 13, further describe the intelligence manufacture production system of electric component of the present invention the course of work and
Working principle:
The intelligence manufacture production system of electric component of the present invention is used for bridge piece, diaphragm spring, the assembly of rivet, the riveting of rivet
Operation and Automatic Conveying are pressed, is comprised the following steps that:
(1) tooling 21 is distributed on the circumferencial direction of the turntable 20, and the turntable 20 is fixed on the divider
Output flange on, the quantity of the tooling 21 is eight, and the angle that the turntable 20 rotates every time is 45 degree;
(2) bridge piece 22 is exported from vibrating disk, and the electromagnetic excitation driving bridge piece 22 of the bridge piece straight line feeder 30 is in institute
It states in bridge piece feeding track 31 and continues to convey;At first, the piston rod of the bridge piece horizontal pushing cylinder 35 is in retracted mode, bridge
Piece 22 enters in the cavity of the bridge piece pusher platform 36;Then, the piston rod of the bridge piece horizontal pushing cylinder 35 stretches out, bridge piece 22
Transverse shifting a distance in cavity, to facilitate the crawl of manipulator;Then, the vacuum gripper 34 is close to bridge piece 22, institute
It states pin 37 to be inserted into rivet hole 24, the pull of vacuum in the sucker hole 38 picks up bridge piece 22, and the manipulator mechanism 33 will
Bridge piece 22 grabs in the tooling 21 from the bridge piece pusher platform 36;Then, lead to pressure-air toward the sucker hole 38, it will
The blowout of bridge piece 22 is detached from the pin 37;
(3) angle that the turntable 20 rotates is 45 degree, and bridge piece 22 is moved to the diaphragm in the tooling 21
Position where spring feeding mechanism 4;
(4) at first, the inclined tab clamps gripper 45, backing clamps gripper 46 and drives the inclined tab 47, backing piece 48
In clamped condition, diaphragm spring 44 is stacked in the top in the feed bin 40 and being located at the inclined tab 47;Then, the inclined tab
Clamping gripper 45 drives the inclined tab 47 to be in open configuration, and the height of diaphragm spring 44 declines one layer;Then, the inclined tab folder
Tight gripper 45 drives the inclined tab 47 in clamped condition, and the inclined tab 47 is inserted into diaphragm spring 44;At this point, having one
Diaphragm spring 44 is located in the inclined tab 47 and backing piece 48;
(5) then, the backing clamping gripper 46 drives the backing piece 48 to be in open configuration, and diaphragm spring 44 is fallen
In in the diaphragm push plate 401;The oscillating rod of the stock stop 43 rises and is located at one end of the diaphragm push plate 401, institute
It states propulsion cylinder 42 and is pushed by the pushing ram 49 to one end of the diaphragm push plate 401;Then, the vacuum gripper 34 connects
Nearly diaphragm spring 44, the pin 37 are inserted into the rivet hole of diaphragm spring 44, and the pull of vacuum in the sucker hole 38 is by film
Flat spring 44 picks up, and diaphragm spring 44 is grabbed the work from one end of the diaphragm push plate 401 by the manipulator mechanism 33
It fills on 21;Then, lead to pressure-air toward the sucker hole 38, the blowout of diaphragm spring 44 is detached from the pin 37;
(6) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44 move in the tooling 21
Position to where the rivet feed mechanism 5;
(7) the rivet feeding track 51 is fixed on the top of the rivet straight line feeder 52, and the rivet straight line is sent
The electromagnetic excitation driving rivet 50 of glassware 52 is exported from vibrating disk passes through the rivet feeding track 51 to the rivet material platform
The movement of 53 directions;At first, the piston rod of the rivet horizontal pushing cylinder 54 is in retracted mode, and rivet 50 enters institute
In the rivet cavity for stating rivet material platform 53, cylindrical body 501 stands on the support portion 58 of rivet cavity, and brain head 502 is above on material platform
Surface 59;Then, the piston rod of the rivet horizontal pushing cylinder 54 stretches out, and described 53 transverse shifting a distance of rivet material platform has
Rivet 50 is grabbed conducive to the manipulator mechanism 33;
(8) for the rivet gripper 55 close to rivet 50, cylinder clamping part 57 clamps the cylindrical body 501 of rivet 50, brain head
It avoids being in contact with the brain head 502 of rivet 50 in empty avoiding face 56;The manipulator mechanism 33 grabs rivet 50 and is inserted in riveting
In nail hole 24;If the cooperation tension of rivet 50 and rivet hole 24, the rivet gripper 55 is pushed, and brain head empty avoiding face 56 will pass through
Brain head 502 applies downward thrust to rivet 50, it is ensured that rivet 50 is inserted into rivet hole 24;
(9) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44, rivet 50 are in the tooling
The position where the riveting mechanism 6 is moved on 21;
(10) lower air cylinder 64 pushes the spacing head 61 to decline and touches the top of rivet 50;Then, described
Limiting cylinder 65 pushes the limited block 66 to stretch out and enters in the limiting slot 621, and the limit shaft 63 is located at the limit
The lower part of position block 66, to lock the limit shaft 63;The riveting cylinder 69 pushes the riveting head 67 to rise and to rivet
50 implement riveting operation, so that bridge piece 22, diaphragm spring 44 be made to complete riveting operation;
(11) angle that the turntable 20 rotates is 45 degree, and contactor assembly 70 is moved to institute in the tooling 21
State the position where blanking mechanical hand 7;
(12) piston rod of the mini cylinder 72 retracts, and the piston rod of the adjustable mini cylinder 75 of stroke stretches out, institute
It states sucker 77 and is adsorbed onto contactor assembly 70;Then contactor assembly 70 is placed in the slope 79 will be by the slope 79
On slide on other production lines.
Finally it is pointed out that above embodiments are only the more representational examples of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.Any letter to the above embodiments according to the technical essence of the invention
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.