CN109411297A - The high-quality production technology of contactor - Google Patents
The high-quality production technology of contactor Download PDFInfo
- Publication number
- CN109411297A CN109411297A CN201811569016.9A CN201811569016A CN109411297A CN 109411297 A CN109411297 A CN 109411297A CN 201811569016 A CN201811569016 A CN 201811569016A CN 109411297 A CN109411297 A CN 109411297A
- Authority
- CN
- China
- Prior art keywords
- rivet
- bridge piece
- diaphragm spring
- riveting
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
Abstract
The present invention relates to a kind of automated production equipments, more specifically to a kind of automated production equipment of industrial products.The intelligence manufacture production system of electric component of the present invention, comprising: workbench, the rotating disk mechanism for driving tooling to realize angularly to rotate, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing diaphragm spring automation feeding diaphragm spring feed mechanism, the rivet feed mechanism of automation feeding for realizing rivet, the riveting mechanism of riveting operation for realizing rivet, the blanking mechanical hand for removing contactor assembly.The intelligence manufacture production system of electric component of the present invention, for realizing the feeding operation of contactor assembly, the gentle product quality of Automated water of Automatic manual transmission is improved using the cycle rotation of rotating disk mechanism realization tooling using the automation feeding of manipulator realization bridge piece, diaphragm spring, rivet.
Description
Technical field
Present patent application is divisional application, and the application number of female case is 2018101603080.The present invention relates to a kind of electrical members
Part and automated production equipment, more specifically to a kind of contactor assembly and its production method.
Background technique
Standardization and interchangeability of the Automated assembly based on components in 19th century machinery manufacturing industry start for small-sized force
The production of device and clock and watch is then applied to auto industry again.In 20th century, Ford Motor Company, the U.S. is initially set up using transport
Operation break-down is carried out professional assembly manipulation in each process, shortens about assembly period by the mobile automobile assembly line of band
90%, reduce production cost.The emergence and development of interchangeability manufacture and mobile assembly line are large quantities of mass productions using automatic
Change opens road, and it is simple automatic then to occur hopper-type self-feeder and screw, automatic tightening machine for nut etc. successively
Makeup is set.In the 1960s, with digital control technology rapid development, occur the degree of automation it is higher and have compared with
The numerical assembling machine of big adaptability, it is possible to using Automated assembly in multi items medium-duty.It is nineteen eighty-two, Japanese
Individual factories are using digital control industrial robot come the AC servomotor of automatic assembling plurality of specifications.
The Automated assembly of machine refers to the automation of machine assembler's skill process.Automatic assembly system can be divided into two kinds
Type: one is based on the rigid automatic assembly system for producing assembly in enormous quantities, mainly by Assembling Special Equipment and special tool
Skill equipment is formed；The second is flexible assembly system FAS (the flexible assembly based on flexible manufacturing system
System), mainly it is made of assembly center (assembling center) and the people that puts together machines (assembly robot).By
In flexible manufacturing and computer integrated manufacturing system development that whole world manufacturing industry forward direction multi items, small lot produce, so flexible dress
Match system is the developing direction of Automated assembly.
In general, the assembling work of machine is more complicated than other processing operations, for the smooth implementation for guaranteeing Automated assembly, need
Have the following conditions.
(1) structure and assembly technology for realizing the engineering goods of automatic assembling should keep certain stability and advance.
(2) automatic assembly equipment or the transfer lines of assembling used should ensure that the assembling quality of machine.
(3) assembly technology used by should be ensured that Automated assembly easy to accomplish.
(4) engineering goods to be assembled and its components should have good automatic assembling processability of product structure.
The assembly line and ancillary equipment of mating part mechanization realize local automation's assembly and full-automatic assembly,
It must be provided with the clamping device with tool and fixture accordingly on automated assembly machine, to guarantee assembled part mutual alignment
Claimed accuracy, a possibility that realizing unit assembling and pincers worker operation, such as load onto, remove, back-out one be screwed into, compresses one unclamp,
Indentation, riveting, polishing and other necessary operations.Automatic assembling machine can be divided into rotary type and straight because of workpiece mode of movement difference
Two class of type according to the complicated and simple difference of process, and can be divided into single-station, multiplexing bit architecture.Rotary type automatic assembling machine is usually used in assembling
Number of parts is few, outer dimension is small, assembly beat is short or the demanding assembly occasion of assembling work.As for Norm part size compared with
Greatly, assembly station is more, detects that process is more or the multiplexing of hand assembled and automatic assembling hybrid manipulation especially in assembling process
Sequence assembly, then to select straight moving type automatic assembling machine to be advisable.
Assembly automation is to improve production efficiency, reduces cost, guarantee product quality, especially mitigate or replace it is special
Under the conditions of manual assembly labour.Realize that assembly automation is the important symbol of Automation of Manufacturing Process or factory automation,
It is the important content that system analysis engineering is implemented in mechanical manufacturing field.
Summary of the invention
The object of the present invention is to provide a kind of intelligence manufacture production systems of electric component, for realizing contactor group
The feeding operation of part, using manipulator realize bridge piece, diaphragm spring, rivet automation feeding, utilize rotating disk mechanism realize work
The cycle rotation of dress is realized the riveting operation of rivet using riveting mechanism, improves the gentle contactor of Automated water of Automatic manual transmission
The quality of component.
A kind of intelligence manufacture production system of electric component, comprising: workbench is angularly rotated for driving tooling to realize
Rotating disk mechanism, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing in the automation of diaphragm spring
The diaphragm spring feed mechanism of material, for realizing rivet automation feeding rivet feed mechanism, for realizing the riveting of rivet
Press the riveting mechanism of operation, the blanking mechanical hand for removing contactor assembly, the rotating disk mechanism, bridge piece feed mechanism,
Diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are fixed on the workbench, in the bridge piece
Material mechanism, diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are sequentially located at the rotating disk mechanism
Side, slope is located at the lower part of the blanking mechanical hand；
The blanking mechanical hand includes: manipulator support, mini cylinder, horizontal sliding table, stroke is adjustable mini cylinder, vertical sliding
Plate, sucker, the manipulator support are fixed on the workbench, and the horizontal sliding table is movably connected on described by horizontal guide rail
The end of manipulator support, the piston rod of the mini cylinder is fixed on the horizontal sliding table；The vertical slide plate is flexibly connected
The vertical slide plate is fixed in the end of the horizontal sliding table, the piston rod of the adjustable mini cylinder of stroke；The sucker
It is fixed on one end of the vertical slide plate.
Preferably, the riveting mechanism applies pressure to the both direction up and down of rivet by spacing head and riveting head, complete
The riveting operation of pairs of rivet.
Preferably, the riveting mechanism includes: riveting bracket, spacing head, spacing collar, limit shaft, lower air cylinder, limit
Cylinder, limited block, riveting head, guide post, riveting cylinder, the riveting bracket are fixed on the workbench, the lower air cylinder
Cylinder block, spacing collar, limiting cylinder are fixed on the riveting bracket, and the limit shaft is movably connected on the spacing collar,
The end of the piston rod of the lower air cylinder is fixed on one end of the limit shaft, and the spacing head is fixed on the limit shaft
The other end, the spacing head are located at the top of the rotating disk mechanism；The limiting cylinder and the lower air cylinder are perpendicular, described
Limited block is fixed on the end of the piston rod of the limiting cylinder, is provided on the spacing collar and matches with the limited block
Limiting slot；The guide post is movably connected on the riveting bracket, and the piston rod of the riveting cylinder is fixed on by connecting plate
The guide post, the riveting head are fixed on the end of the piston rod of the riveting cylinder；The riveting head is located at the turntable
Lower part；The spacing head and riveting head match.
Preferably, the rivet feed mechanism includes: manipulator mechanism, rivet feeding track, rivet straight line feeder, riveting
Nail material platform, rivet horizontal pushing cylinder, rivet gripper, the manipulator mechanism are fixed on the workbench, and the rivet gripper is connected
In the actuating station of the manipulator mechanism；The rivet feeding track is fixed on the top of the rivet straight line feeder, described
Rivet material platform is movably connected on the workbench, and the cylinder block of the rivet horizontal pushing cylinder is fixed on the workbench, the riveting
The end for following closely the piston rod of horizontal pushing cylinder is fixed on the rivet material platform, and the rivet material platform is located at the rivet feeding track
Delivery outlet is provided with the rivet cavity for accommodating rivet on the rivet material platform.
Preferably, the brain head empty avoiding face of the brain head for avoiding rivet is provided on the rivet gripper and for clamping
The cylinder clamping part of the cylindrical body of rivet.
Preferably, it is provided on the rivet feeding track and is used to support the brain head support portion of the brain head of rivet, for preventing
The rivet observation portion of the brain head occlusion part that only brain head overlaps, the passage situation for observing rivet.
Preferably, the diaphragm spring feed mechanism includes: manipulator mechanism, vacuum gripper, feed bin, piecewise feeding machine
Structure, propulsion cylinder, stock stop, pushing ram, diaphragm push plate, the diaphragm push plate are fixed on the workbench, institute by bracket
The top that feed bin stands on the diaphragm push plate is stated, diaphragm spring is stacked in the feed bin；The cylinder block of the propulsion cylinder is solid
It is connected in the diaphragm push plate, the pushing ram is fixed on the end of the piston rod of the propulsion cylinder；The stock stop is located at
One end of the diaphragm push plate；The discharge mechanism piecewise is fixed on the lower part of the feed bin, and the discharge mechanism piecewise includes:
Inclined tab clamps gripper, backing clamps gripper, inclined tab, backing piece, and the inclined tab is fixed on the inclined tab and clamps gripper, the backing
Piece is fixed on the backing and clamps gripper, and the inclined tab is located at the top of the backing piece；The inclined tab, backing piece are at opposite opened
Structure；The vacuum gripper is fixed on the actuating station of the manipulator mechanism, and the manipulator mechanism from the diaphragm for pushing away
Plate grabs diaphragm spring and is placed in tooling.
Preferably, the rotating disk mechanism includes: divider, turntable, tooling, and the turntable is fixed on the defeated of the divider
Out on flange, the tooling is distributed on the circumferencial direction of the turntable.
Preferably, the bridge piece feed mechanism include: bridge piece straight line feeder, it is bridge piece feeding track, manipulator mechanism, true
Empty-handed pawl, bridge piece horizontal pushing cylinder, the horizontal pusher platform of bridge piece, the bridge piece feeding track are fixed on the bridge piece straight line feeder, institute
The cylinder block for stating bridge piece horizontal pushing cylinder is fixed on the workbench, and the end of the piston rod of the bridge piece horizontal pushing cylinder is fixed on institute
The horizontal pusher platform of bridge piece is stated, the horizontal pusher platform of bridge piece is movably connected on the workbench, and the horizontal pusher platform of bridge piece is located at described
The output end of bridge piece feeding track is provided with the cavity for accommodating bridge piece on the bridge piece pusher platform；The vacuum gripper is solid
It is connected in the actuating station of the manipulator mechanism, bridge piece is grabbed the work from the bridge piece pusher platform by the manipulator mechanism
It loads onto；Bridge piece cover board is fixed on the bridge piece feeding track, the bridge piece cover board is located at the top of bridge piece recess.
Preferably, it is provided with pin, sucker hole on the vacuum gripper, the end of the pin is provided with cone, institute
The rivet hole for stating pin and bridge piece matches；Vacuum is extracted inside the adsorption hole, for adsorbing bridge piece.
Contactor assembly, comprising: bridge piece, diaphragm spring, rivet, the bridge piece, diaphragm spring are realized by rivet and fixed
Connection.
The intelligence manufacture production system of electric component of the present invention is used for bridge piece, the assembly of diaphragm spring and Automatic Conveying,
It comprises the following steps that:
(1) tooling is distributed on the circumferencial direction of the turntable, and the turntable is fixed on the output flange of the divider
On, the quantity of the tooling is eight, and the angle that the turntable rotates every time is 45 degree；
(2) bridge piece is exported from vibrating disk, and the electromagnetic excitation driving bridge piece of the bridge piece straight line feeder is in the bridge piece feeding
The continuous conveying of orbiting relay；At first, the piston rod of the bridge piece horizontal pushing cylinder is in retracted mode, and bridge piece enters the bridge
In the cavity of piece pusher platform；Then, the piston rod of the bridge piece horizontal pushing cylinder stretches out, bridge piece in cavity one section of transverse shifting away from
From to facilitate the crawl of manipulator；Then, the vacuum gripper is inserted into rivet hole close to bridge piece, the pin, the sucker
The pull of vacuum in hole picks up bridge piece, and bridge piece is grabbed the tooling from the bridge piece pusher platform by the manipulator mechanism
On；Then, lead to pressure-air toward the sucker hole, bridge piece blowout is detached from the pin；
(3) angle of the turntable rotation is 45 degree, and bridge piece is moved to the diaphragm spring feeder in the tooling
Position where structure；
(4) at first, the inclined tab clamps gripper, backing clamps gripper and drives the inclined tab, backing piece in clamped condition,
Diaphragm spring is stacked in the top in the feed bin and being located at the inclined tab；Then, it is described tiltedly to clamp gripper driving for the inclined tab
Piece is in open configuration, and the height of diaphragm spring declines one layer；Then, the inclined tab clamps the gripper driving inclined tab and is in folder
Tight state, the inclined tab are inserted into diaphragm spring；It is located in the inclined tab and backing piece at this point, having a diaphragm spring；
(5) then, the backing clamps the gripper driving backing piece and is in open configuration, and diaphragm spring falls on the diaphragm
In push plate；The oscillating rod of the stock stop rises and is located at one end of the diaphragm push plate, and the propulsion cylinder passes through described
Pushing ram is pushed to one end of the diaphragm push plate；Then, the vacuum gripper is inserted into film close to diaphragm spring, the pin
In the rivet hole of flat spring, the pull of vacuum in the sucker hole picks up diaphragm spring, and the manipulator mechanism is by diaphragm spring
It is grabbed in the tooling from one end of the diaphragm push plate；Then, lead to pressure-air toward the sucker hole, diaphragm spring is blown
It is detached from the pin out；
(6) angle of the turntable rotation is 45 degree, and bridge piece is moved to the rivet feed mechanism institute in the tooling
Position；
(7) the rivet feeding track is fixed on the top of the rivet straight line feeder, the electricity of the rivet straight line feeder
Magnetic pumping driving rivet is exported from vibrating disk to be moved by the rivet feeding track to the rivet material platform direction；It opens
When the beginning, the piston rod of the rivet horizontal pushing cylinder is in retracted mode, and rivet enters the rivet cavity of the rivet material platform
In, cylindrical body stands on the support portion of rivet cavity, and brain head height is for material platform upper surface；Then, the work of the rivet horizontal pushing cylinder
Stopper rod stretches out, described rivet material platform transverse shifting a distance, is conducive to the manipulator mechanism crawl rivet；
(8) the rivet gripper is close to rivet, and cylinder clamping part clamps the cylindrical body of rivet, and brain head empty avoiding face is avoided and rivet
Brain head be in contact；The manipulator mechanism grabs rivet and is inserted in rivet hole；If rivet and rivet hole are matched
Tension is closed, the rivet gripper pushes, and brain head empty avoiding face will apply downward thrust to rivet by brain head, it is ensured that rivet insertion
Into rivet hole；
(9) angle of the turntable rotation is 45 degree, and bridge piece, diaphragm spring, rivet are moved to described in the tooling
Position where riveting mechanism；
(10) lower air cylinder pushes the spacing head to decline and touches the top of rivet；Then, the limiting cylinder pushes away
It moves the limited block to stretch out and enter in the limiting slot, the limit shaft is located at the lower part of the limited block, to lock
The limit shaft；The riveting cylinder pushes the riveting head to rise and implements riveting operation to rivet, to make bridge piece, diaphragm
Spring completes riveting operation；
(11) angle that the turntable 20 rotates is 45 degree, contactor assembly 70 be moved in the tooling 21 it is described under
Expect the position where manipulator 7；
(12) piston rod of the mini cylinder 72 retracts, and the piston rod of the adjustable mini cylinder 75 of stroke stretches out, the suction
Disk 77 is adsorbed onto contactor assembly 70；Then contactor assembly 70 is placed in the slope 79 will be by sliding on the slope 79
Enter onto other production lines.
Detailed description of the invention
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention；
Fig. 3 is the structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention；
Fig. 4 is the structural schematic diagram at the diaphragm spring feed mechanism of the intelligence manufacture production system of electric component of the present invention；
Fig. 5 is the structural schematic diagram of the vacuum gripper of the intelligence manufacture production system of electric component of the present invention；
Fig. 6, Fig. 7 are the partial structural diagrams of the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention；
Fig. 8,9,10 are the structural schematic diagrams of the discharge mechanism piecewise of the intelligence manufacture production system of electric component of the present invention；
Figure 11 is the structural schematic diagram at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention；
Figure 12, Figure 13 are the partial structurtes signals at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Figure；
Figure 14, Figure 15 are the structural schematic diagrams of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention；
Figure 16 is the structural schematic diagram of contactor component；
Figure 17 is the structural schematic diagram of the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention.
In figure: 1 workbench, 2 rotating disk mechanisms, 3 bridge piece feed mechanisms, 4 diaphragm spring feed mechanisms, 5 rivet feedings
Mechanism, 6 riveting mechanisms, 7 blanking mechanical hands, 20 turntables, 21 toolings, 22 bridge pieces, 23 bridge piece recesses, 30 bridge piece straight lines
Feed appliance, 31 bridge piece feeding tracks, 32 bridge piece cover boards, 33 manipulator mechanisms, 34 vacuum grippers, 35 bridge piece horizontal pushing cylinders,
The horizontal pusher platform of 36 bridge pieces, 37 pins, 38 sucker holes, 40 feed bins, 41 discharge mechanism, 42 propulsion cylinders, 43 backgauges piecewise
Mechanism, 44 diaphragm springs, 45 inclined tab clamp gripper, 46 backings clamp gripper, 47 inclined tab, 48 backing pieces, 49 pushing rams,
50 rivets, 51 rivet feeding tracks, 52 rivet straight line feeders, 53 rivet material platforms, 54 rivet horizontal pushing cylinders, 55 rivets
Gripper, 56 brain head empty avoiding faces, 57 cylinder clamping parts, 58 support portions, 59 material platform upper surfaces, 60 riveting brackets, 61 limits
Head, 62 spacing collars, 63 limit shafts, 64 lower air cylinders, 65 limiting cylinders, 66 limited blocks, 67 riveting heads, 68 guide posts,
69 riveting cylinders, 70 contactor assemblies, 71 manipulator supports, 72 mini cylinders, 73 horizontal sliding tables, 74 horizontal guide rails,
75 strokes are adjustable mini cylinder, 76 vertical slide plates, 77 suckers, 78 dampings, 79 slopes.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of intelligence systems of electric component
Make production system, for realizing the feeding operation of contactor assembly, using manipulator realize bridge piece, diaphragm spring, rivet from
Dynamicization feeding realizes the cycle rotation of tooling using rotating disk mechanism, and the riveting operation of rivet is realized using riveting mechanism, improves machine
The quality of the gentle contactor component of Automated water of tool assembly.
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention, and Fig. 3 is of the invention electrical
Structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of component, Fig. 4 are the intelligence of electric component of the present invention
Structural schematic diagram at the diaphragm spring feed mechanism of manufacture system, Fig. 5 are that the intelligence manufacture of electric component of the present invention is raw
The structural schematic diagram of the vacuum gripper of production system, Fig. 6, Fig. 7 are the contacts of the intelligence manufacture production system of electric component of the present invention
The partial structural diagram of feed mechanism, Fig. 8,9,10 are the blowings piecewise of the intelligence manufacture production system of electric component of the present invention
The structural schematic diagram of mechanism, Figure 11 are the structures at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Schematic diagram, Figure 12, Figure 13 are the partial structurtes at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention
Schematic diagram, Figure 14, Figure 15 are the structural schematic diagram of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention, Figure 16
It is the structural schematic diagram of contactor component, Figure 17 is the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention
Structural schematic diagram.
The intelligence manufacture production system of electric component of the present invention, comprising: workbench 1, for drive tooling 21 realize isogonism
Spend rotation rotating disk mechanism 2, for realizing bridge piece 22 automation feeding bridge piece feed mechanism 3, for realizing diaphragm spring
44 automation feeding diaphragm spring feed mechanism 4, for realizing rivet 50 automation feeding rivet feed mechanism 5,
It is described for realizing the riveting mechanism 6 of the riveting operation of rivet 50, the blanking mechanical hand 7 for removing contactor assembly 70
Rotating disk mechanism 2, bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism 6, blanking mechanical hand 7
It is fixed on the workbench 1, the bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism
6, blanking mechanical hand 7 is sequentially located at the side of the rotating disk mechanism 2, and slope 79 is located at the lower part of the blanking mechanical hand 7；
The blanking mechanical hand 7 includes: manipulator support 71, mini cylinder 72, horizontal sliding table 73, stroke is adjustable mini cylinder
75, vertical slide plate 76, sucker 77, the manipulator support 71 are fixed on the workbench 1, and the horizontal sliding table 73 passes through level
Guide rail 74 is movably connected on the manipulator support 71, and the end of the piston rod of the mini cylinder 72 is fixed on described horizontal sliding
Platform 73；The vertical slide plate 76 is movably connected on the horizontal sliding table 73, the piston rod of the adjustable mini cylinder 75 of stroke
End is fixed on the vertical slide plate 76；The sucker 77 is fixed on one end of the vertical slide plate 76.
More specifically, the riveting mechanism 6 applies the both direction up and down of rivet 50 by spacing head 61 and riveting head 67
Plus-pressure completes the riveting operation to rivet 50.
More specifically, the riveting mechanism 6 include: riveting bracket 60, spacing head 61, spacing collar 62, limit shaft 63, under
Air cylinder 64, limiting cylinder 65, limited block 66, riveting head 67, guide post 68, riveting cylinder 69, the riveting bracket 60 are fixed on
The workbench 1, the cylinder block of the lower air cylinder 64, spacing collar 62, limiting cylinder 65 are fixed on the riveting bracket 60,
The limit shaft 63 is movably connected on the spacing collar 62, and the end of the piston rod of the lower air cylinder 64 is fixed on the limit
One end of position axis 63, the spacing head 61 are fixed on the other end of the limit shaft 63, and the spacing head 61 is located at the turntable
The top of mechanism 2；The limiting cylinder 65 and the lower air cylinder 64 are perpendicular, and the limited block 66 is fixed on the limit gas
The end of the piston rod of cylinder 65 is provided with the limiting slot 621 to match with the limited block 66 on the spacing collar 62；It is described
Guide post 68 is movably connected on the riveting bracket 60, and the piston rod of the riveting cylinder 69 is fixed on the guide post by connecting plate
68, the riveting head 67 is fixed on the end of the piston rod of the riveting cylinder 69；The riveting head 67 is located at the turntable 20
Lower part；The spacing head 61 and riveting head 67 match.
More specifically, the rivet feed mechanism 5 includes: that manipulator mechanism 33, rivet feeding track 51, rivet straight line are sent
Glassware 52, rivet material platform 53, rivet horizontal pushing cylinder 54, rivet gripper 55, the manipulator mechanism 33 are fixed on the workbench
1, the rivet gripper 55 is fixed on the actuating station of the manipulator mechanism 33；The rivet feeding track 51 is fixed on the riveting
The top of straight line feeder 52 is followed closely, the rivet material platform 53 is movably connected on the workbench 1, the rivet horizontal pushing cylinder 54
Cylinder block is fixed on the workbench 1, and the end of the piston rod of the rivet horizontal pushing cylinder 54 is fixed on the rivet material platform 53,
The rivet material platform 53 is located at the delivery outlet of the rivet feeding track 51, is provided on the rivet material platform 53 for accommodating riveting
The rivet cavity of nail 50.
More specifically, being provided with the brain head empty avoiding face 56 of the brain head 502 for avoiding rivet 50 on the rivet gripper 55
With the cylinder clamping part 57 of the cylindrical body 501 for clamping rivet 50.
More specifically, being provided with the brain head support for being used to support the brain head 502 of rivet 50 on the rivet feeding track 51
The rivet sight in portion 513, the brain head occlusion part 514 for preventing brain head 502 from overlapping, the passage situation for observing rivet 50
Examine portion 515.
More specifically, the diaphragm spring feed mechanism 4 include: manipulator mechanism 33, vacuum gripper 34, feed bin 40, by
Piece discharge mechanism 41, propulsion cylinder 42, stock stop 43, pushing ram 49, diaphragm push plate 401, the diaphragm push plate 401 pass through branch
Frame is fixed on the workbench 1, and the feed bin 40 stands on the top of the diaphragm push plate 401, and diaphragm spring 44 is stacked in described
In feed bin 40；The cylinder block of the propulsion cylinder 42 is fixed on the diaphragm push plate 401, and the pushing ram 49 is fixed on described push away
The end of the piston rod of inlet casing 42；The stock stop 43 is located at one end of the diaphragm push plate 401；The feeding machine piecewise
Structure 41 is fixed on the lower part of the feed bin 40, and the discharge mechanism piecewise 41 includes: that inclined tab clamps gripper 45, backing clamps gripper
46, inclined tab 47, backing piece 48, the inclined tab 47 are fixed on the inclined tab and clamp gripper 45, and the backing piece 48 is fixed on described
Backing clamps gripper 46, and the inclined tab 47 is located at the top of the backing piece 48；The inclined tab 47, backing piece 48 are at opposite opened knot
Structure；The vacuum gripper 34 is fixed on the actuating station of the manipulator mechanism 33, and the manipulator mechanism 33 is used for from the film
Piece push plate 401 grabs diaphragm spring 44 and is placed in tooling 21.
More specifically, the rotating disk mechanism 2 includes: divider, turntable 20, tooling 21, the turntable 20 is fixed on described
On the output flange of divider, the tooling 21 is distributed on the circumferencial direction of the turntable 20.
More specifically, the bridge piece feed mechanism 3 includes: bridge piece straight line feeder 30, bridge piece feeding track 31, manipulator
The horizontal pusher platform 36 of mechanism 33, vacuum gripper 34, bridge piece horizontal pushing cylinder 35, bridge piece, the bridge piece feeding track 31 are fixed on described
Bridge piece straight line feeder 30, the cylinder block of the bridge piece horizontal pushing cylinder 35 are fixed on the workbench 1, the bridge piece horizontal pushing cylinder
The end of 35 piston rod is fixed on the horizontal pusher platform 36 of the bridge piece, and the horizontal pusher platform 36 of bridge piece is movably connected on the work
Platform 1, the horizontal pusher platform 36 of bridge piece are located at the output end of the bridge piece feeding track 31, are provided on the bridge piece pusher platform 36
For accommodating the cavity of bridge piece 22；The vacuum gripper 34 is fixed on the actuating station of the manipulator mechanism 33, the manipulator
Mechanism 33 grabs bridge piece 22 in the tooling 21 from the bridge piece pusher platform 36；It is connected on the bridge piece feeding track 31
There is bridge piece cover board 32, the bridge piece cover board 32 is located at the top of bridge piece recess 23.
More specifically, pin 37, sucker hole 38 are provided on the vacuum gripper 34, the end setting of the pin 37
There is a cone, the rivet hole 24 of the pin 37 and bridge piece 22 matches；Vacuum is extracted inside the adsorption hole 38, for adsorbing
Bridge piece 22.
In conjunction with Fig. 1 to Figure 13, further describe the intelligence manufacture production system of electric component of the present invention the course of work and
Working principle:
Riveting of the intelligence manufacture production system of electric component of the present invention for bridge piece, diaphragm spring, the assembly of rivet, rivet is made
Industry and Automatic Conveying, comprise the following steps that:
(1) tooling 21 is distributed on the circumferencial direction of the turntable 20, and the turntable 20 is fixed on the defeated of the divider
Out on flange, the quantity of the tooling 21 is eight, and the angle that the turntable 20 rotates every time is 45 degree；
(2) bridge piece 22 is exported from vibrating disk, and the electromagnetic excitation driving bridge piece 22 of the bridge piece straight line feeder 30 is in the bridge
Continue to convey in piece feeding track 31；At first, the piston rod of the bridge piece horizontal pushing cylinder 35 is in retracted mode, bridge piece 22
It enters in the cavity of the bridge piece pusher platform 36；Then, the piston rod of the bridge piece horizontal pushing cylinder 35 stretches out, and bridge piece 22 is being held
Transverse shifting a distance in chamber, to facilitate the crawl of manipulator；Then, the vacuum gripper 34 is close to bridge piece 22, the pin
In 37 insertion rivet holes 24 of nail, the pull of vacuum in the sucker hole 38 picks up bridge piece 22, and the manipulator mechanism 33 is by bridge piece
22 grab in the tooling 21 from the bridge piece pusher platform 36；Then, lead to pressure-air toward the sucker hole 38, by bridge piece
22 blowouts are detached from the pin 37；
(3) angle that the turntable 20 rotates is 45 degree, and bridge piece 22 is moved to the diaphragm spring in the tooling 21
Position where feed mechanism 4；
(4) at first, the inclined tab clamps gripper 45, backing clamps gripper 46 and the inclined tab 47, backing piece 48 is driven to be in
Clamped condition, diaphragm spring 44 are stacked in the top in the feed bin 40 and being located at the inclined tab 47；Then, the inclined tab clamps
Gripper 45 drives the inclined tab 47 to be in open configuration, and the height of diaphragm spring 44 declines one layer；Then, the inclined tab clamps hand
Pawl 45 drives the inclined tab 47 in clamped condition, and the inclined tab 47 is inserted into diaphragm spring 44；At this point, having a diaphragm
Spring 44 is located in the inclined tab 47 and backing piece 48；
(5) then, the backing clamping gripper 46 drives the backing piece 48 to be in open configuration, and diaphragm spring 44 falls on institute
It states in diaphragm push plate 401；The oscillating rod of the stock stop 43 rises and is located at one end of the diaphragm push plate 401, described to push away
Inlet casing 42 is pushed by the pushing ram 49 to one end of the diaphragm push plate 401；Then, the vacuum gripper 34 is close to film
Flat spring 44, the pin 37 are inserted into the rivet hole of diaphragm spring 44, and the pull of vacuum in the sucker hole 38 is by diaphragm bullet
Spring 44 picks up, and diaphragm spring 44 is grabbed the tooling 21 from one end of the diaphragm push plate 401 by the manipulator mechanism 33
On；Then, lead to pressure-air toward the sucker hole 38, the blowout of diaphragm spring 44 is detached from the pin 37；
(6) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44 are moved to institute in the tooling 21
State the position where rivet feed mechanism 5；
(7) the rivet feeding track 51 is fixed on the top of the rivet straight line feeder 52, the rivet straight line feeder
52 electromagnetic excitation driving rivet 50 is exported from vibrating disk passes through the rivet feeding track 51 to 53 institute of rivet material platform
It is moved in direction；At first, the piston rod of the rivet horizontal pushing cylinder 54 is in retracted mode, and rivet 50 enters the riveting
In the rivet cavity of nail material platform 53, cylindrical body 501 stands on the support portion 58 of rivet cavity, and brain head 502 is above material platform upper surface
59；Then, the piston rod of the rivet horizontal pushing cylinder 54 stretches out, and described 53 transverse shifting a distance of rivet material platform is conducive to
The manipulator mechanism 33 grabs rivet 50；
(8) for the rivet gripper 55 close to rivet 50, cylinder clamping part 57 clamps the cylindrical body 501 of rivet 50, brain head empty avoiding
It avoids being in contact with the brain head 502 of rivet 50 in face 56；The manipulator mechanism 33 grabs rivet 50 and is inserted in rivet hole
In 24；If the cooperation tension of rivet 50 and rivet hole 24, the rivet gripper 55 is pushed, and brain head empty avoiding face 56 will pass through brain head
502 pairs of rivets 50 apply downward thrust, it is ensured that rivet 50 is inserted into rivet hole 24；
(9) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44, rivet 50 are in the tooling 21
It is moved to the position where the riveting mechanism 6；
(10) lower air cylinder 64 pushes the spacing head 61 to decline and touches the top of rivet 50；Then, the limit
Cylinder 65 pushes the limited block 66 to stretch out and enters in the limiting slot 621, and the limit shaft 63 is located at the limited block
66 lower part, to lock the limit shaft 63；The riveting cylinder 69 pushes the riveting head 67 to rise and to 50 reality of rivet
Riveting operation is applied, so that bridge piece 22, diaphragm spring 44 be made to complete riveting operation；
(11) angle that the turntable 20 rotates is 45 degree, contactor assembly 70 be moved in the tooling 21 it is described under
Expect the position where manipulator 7；
(12) piston rod of the mini cylinder 72 retracts, and the piston rod of the adjustable mini cylinder 75 of stroke stretches out, the suction
Disk 77 is adsorbed onto contactor assembly 70；Then contactor assembly 70 is placed in the slope 79 will be by sliding on the slope 79
Enter onto other production lines.
Finally it is pointed out that above embodiments are only the more representational examples of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.Any letter to the above embodiments according to the technical essence of the invention
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.
Claims (1)
1. a kind of high-quality production technology of contactor, which is characterized in that intelligence manufacture production system including electric component and
Production technology；The intelligence manufacture production system of the electric component, comprising: workbench angularly turns for driving tooling to realize
Dynamic rotating disk mechanism, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing the automation of diaphragm spring
The diaphragm spring feed mechanism of feeding, for realizing rivet automation feeding rivet feed mechanism, for realizing rivet
The riveting mechanism of riveting operation, the blanking mechanical hand for removing contactor assembly, the bridge piece feed mechanism, diaphragm spring
Feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are sequentially located at the side of the rotating disk mechanism, and slope is located at
The lower part of the blanking mechanical hand；
The blanking mechanical hand includes: manipulator support, mini cylinder, horizontal sliding table, stroke is adjustable mini cylinder, vertical sliding
Plate, sucker, the manipulator support are fixed on the workbench, and the horizontal sliding table is movably connected on described by horizontal guide rail
The end of manipulator support, the piston rod of the mini cylinder is fixed on the horizontal sliding table；The vertical slide plate is flexibly connected
The vertical slide plate is fixed in the end of the horizontal sliding table, the piston rod of the adjustable mini cylinder of stroke；The sucker
It is fixed on one end of the vertical slide plate；
The production technology comprises the following steps that:
(1) tooling is distributed on the circumferencial direction of turntable, and turntable is fixed on the output flange of divider, and the quantity of tooling is eight
A, the angle that turntable rotates every time is 45 degree；
(2) bridge piece is exported from vibrating disk, and the electromagnetic excitation driving bridge piece of bridge piece straight line feeder is relayed in bridge piece feeding track
Continuous conveying；At first, the piston rod of bridge piece horizontal pushing cylinder is in retracted mode, and bridge piece enters the cavity of bridge piece pusher platform
In；Then, the piston rod of bridge piece horizontal pushing cylinder stretches out, bridge piece transverse shifting a distance in cavity, to facilitate manipulator
Crawl；Then, vacuum gripper is inserted into rivet hole close to bridge piece, pin, and the pull of vacuum in sucker hole picks up bridge piece, manipulator
Mechanism grabs bridge piece in tooling from bridge piece pusher platform；Then, lead to pressure-air toward sucker hole, bridge piece is blown out and is detached from pin
Nail；
(3) angle of turntable rotation is 45 degree, and bridge piece is moved to the position where diaphragm spring feed mechanism in tooling；
(4) at first, inclined tab clamps gripper, backing clamps gripper and drives inclined tab, backing piece in clamped condition, diaphragm spring
It is stacked in feed bin and is located at the top of inclined tab；Then, inclined tab clamps gripper driving inclined tab and is in open configuration, diaphragm spring
One layer of height decline；Then, inclined tab clamping gripper driving inclined tab is in clamped condition, and inclined tab is inserted into diaphragm spring；At this point,
A diaphragm spring is had to be located in inclined tab and backing piece；
(5) then, backing clamps gripper driving backing piece and is in open configuration, and diaphragm spring is fallen in diaphragm push plate；Backgauge
The oscillating rod of mechanism rises and is located at one end of diaphragm push plate, and propulsion cylinder is pushed by pushing ram to one end of diaphragm push plate；
Then, vacuum gripper is inserted into the rivet hole of diaphragm spring close to diaphragm spring, pin, and the pull of vacuum in sucker hole is by diaphragm
Spring picks up, and manipulator mechanism grabs diaphragm spring in tooling from one end of diaphragm push plate；Then, lead to high pressure toward sucker hole
Diaphragm spring is blown out and is detached from pin by air；
(6) angle of turntable rotation is 45 degree, and bridge piece is moved to the position where rivet feed mechanism in tooling；
(7) rivet feeding track is fixed on the top of rivet straight line feeder, and the electromagnetic excitation of rivet straight line feeder drives riveting
Nail output from vibrating disk is moved by rivet feeding track to rivet material platform direction；At first, rivet horizontal pushing cylinder
Piston rod be in retracted mode, rivet enters in the rivet cavity of rivet material platform, and cylindrical body stands on the support of rivet cavity
Portion, brain head height is for material platform upper surface；Then, the piston rod of rivet horizontal pushing cylinder stretches out, one section of rivet material platform transverse shifting away from
From, be conducive to manipulator mechanism crawl rivet；
(8) for rivet gripper close to rivet, cylinder clamping part clamps the cylindrical body of rivet, and the brain with rivet is avoided in brain head empty avoiding face
Head is in contact；Manipulator mechanism grabs rivet and is inserted in rivet hole；If the cooperation tension of rivet and rivet hole, riveting
It follows closely gripper to push, brain head empty avoiding face will apply rivet downward thrust by brain head, it is ensured that rivet is inserted into rivet hole；
(9) angle of turntable rotation is 45 degree, and bridge piece, diaphragm spring, rivet are moved to where riveting mechanism in tooling
Position；
(10) lower air cylinder pushes spacing head to decline and touch the top of rivet；Then, limiting cylinder pushes limited block to stretch out
And enter in limiting slot, limit shaft is located at the lower part of limited block, to lock limit shaft；Riveting cylinder pushes riveting head to rise
And riveting operation is implemented to rivet, so that bridge piece, diaphragm spring be made to complete riveting operation；
(11) angle of turntable rotation is 45 degree, and contactor assembly is moved to the position where blanking mechanical hand 7 in tooling
It sets；
(12) piston rod of mini cylinder retracts, and the piston rod of stroke is adjustable mini cylinder stretches out, sucker suction to contactor group
Part；Then contactor assembly is placed on slope, by being slid on slope on other production lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811569016.9A CN109411297B (en) | 2018-02-27 | 2018-02-27 | Production process of contactor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810160308.0A CN108321022B (en) | 2018-02-27 | 2018-02-27 | Contactor assembly and its intelligence manufacture production method |
| CN201811569016.9A CN109411297B (en) | 2018-02-27 | 2018-02-27 | Production process of contactor |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810160308.0A Division CN108321022B (en) | 2018-02-27 | 2018-02-27 | Contactor assembly and its intelligence manufacture production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109411297A true CN109411297A (en) | 2019-03-01 |
| CN109411297B CN109411297B (en) | 2020-09-15 |
Family
ID=62899890
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811569013.5A Withdrawn CN109411296A (en) | 2018-02-27 | 2018-02-27 | The intelligent production method of contactor |
| CN201811569016.9A Active CN109411297B (en) | 2018-02-27 | 2018-02-27 | Production process of contactor |
| CN201811569011.6A Withdrawn CN109671592A (en) | 2018-02-27 | 2018-02-27 | The manufacturing process of contactor assembly |
| CN201810160308.0A Active CN108321022B (en) | 2018-02-27 | 2018-02-27 | Contactor assembly and its intelligence manufacture production method |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201811569013.5A Withdrawn CN109411296A (en) | 2018-02-27 | 2018-02-27 | The intelligent production method of contactor |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811569011.6A Withdrawn CN109671592A (en) | 2018-02-27 | 2018-02-27 | The manufacturing process of contactor assembly |
| CN201810160308.0A Active CN108321022B (en) | 2018-02-27 | 2018-02-27 | Contactor assembly and its intelligence manufacture production method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109411296A (en) * | 2018-02-27 | 2019-03-01 | 温州市科泓机器人科技有限公司 | The intelligent production method of contactor |
| CN110026770A (en) * | 2019-05-22 | 2019-07-19 | 电子科技大学中山学院 | Commutator assembling machine and commutator assembling method thereof |
| CN110246727A (en) * | 2019-06-29 | 2019-09-17 | 广东利元亨智能装备股份有限公司 | D.C. contactor production line |
| CN110434801A (en) * | 2019-09-10 | 2019-11-12 | 太仓敏锐自动化科技有限公司 | A kind of nut cap aluminium flake and cushion rubber automate press equipment |
| CN114039467A (en) * | 2021-11-19 | 2022-02-11 | 杭州泰尚机械有限公司 | Mechanism for riveting contact pin into motor bearing end cover and control method thereof |
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| CN108788728B (en) * | 2018-08-15 | 2023-11-17 | 哈尔滨工大智慧工厂有限公司 | Toaster lifting frame assembling machine |
| CN110883300A (en) * | 2018-09-10 | 2020-03-17 | 珠海华宇金属有限公司 | Riveting equipment and automatic riveting method for piston part of four-way reversing valve |
| CN109433999A (en) * | 2018-12-03 | 2019-03-08 | 广东盛茂达自动控制科技有限公司 | The automatic riveting system of expansion bracket |
| CN110625055A (en) * | 2019-10-15 | 2019-12-31 | 江苏安用座椅科技有限公司 | Full-automatic riveting equipment |
| CN112658656A (en) * | 2020-12-15 | 2021-04-16 | 浙江智菱科技有限公司 | Automatic assembly equipment |
| CN116504581B (en) * | 2023-06-26 | 2023-09-01 | 深圳市圆朗智能科技有限公司 | Reed equipment special for relay |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109411296A (en) * | 2018-02-27 | 2019-03-01 | 温州市科泓机器人科技有限公司 | The intelligent production method of contactor |
| CN110026770A (en) * | 2019-05-22 | 2019-07-19 | 电子科技大学中山学院 | Commutator assembling machine and commutator assembling method thereof |
| CN110026770B (en) * | 2019-05-22 | 2023-06-30 | 电子科技大学中山学院 | Commutator assembly machine and method for assembling commutator |
| CN110246727A (en) * | 2019-06-29 | 2019-09-17 | 广东利元亨智能装备股份有限公司 | D.C. contactor production line |
| CN110434801A (en) * | 2019-09-10 | 2019-11-12 | 太仓敏锐自动化科技有限公司 | A kind of nut cap aluminium flake and cushion rubber automate press equipment |
| CN114039467A (en) * | 2021-11-19 | 2022-02-11 | 杭州泰尚机械有限公司 | Mechanism for riveting contact pin into motor bearing end cover and control method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109671592A (en) | 2019-04-23 |
| CN109411296A (en) | 2019-03-01 |
| CN109411297B (en) | 2020-09-15 |
| CN108321022A (en) | 2018-07-24 |
| CN108321022B (en) | 2019-10-01 |
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