CN108321022A - Contactor assembly and its intelligence manufacture production method - Google Patents

Contactor assembly and its intelligence manufacture production method Download PDF

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Publication number
CN108321022A
CN108321022A CN201810160308.0A CN201810160308A CN108321022A CN 108321022 A CN108321022 A CN 108321022A CN 201810160308 A CN201810160308 A CN 201810160308A CN 108321022 A CN108321022 A CN 108321022A
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CN
China
Prior art keywords
rivet
bridge piece
diaphragm spring
cylinder
riveting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810160308.0A
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Chinese (zh)
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CN108321022B (en
Inventor
林月洪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Dongshan Information Technology Co ltd
Original Assignee
Wenzhou Branch Robot Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wenzhou Branch Robot Technology Co Ltd filed Critical Wenzhou Branch Robot Technology Co Ltd
Priority to CN201811569016.9A priority Critical patent/CN109411297B/en
Priority to CN201811569013.5A priority patent/CN109411296A/en
Priority to CN201811569011.6A priority patent/CN109671592A/en
Priority to CN201810160308.0A priority patent/CN108321022B/en
Publication of CN108321022A publication Critical patent/CN108321022A/en
Application granted granted Critical
Publication of CN108321022B publication Critical patent/CN108321022B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H49/00Apparatus or processes specially adapted to the manufacture of relays or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

Abstract

The present invention relates to a kind of automated production equipments, more specifically to a kind of automated production equipment of industrial products.The intelligence manufacture production system of electric component of the present invention, including:Workbench, the rotating disk mechanism for driving tooling to realize angularly to rotate, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing diaphragm spring automation feeding diaphragm spring feed mechanism, for realizing rivet automation feeding rivet feed mechanism, the riveting mechanism of riveting operation for realizing rivet, the blanking mechanical hand for removing contactor assembly.The intelligence manufacture production system of electric component of the present invention, for realizing the feeding operation of contactor assembly, bridge piece is realized using manipulator, the automation feeding of diaphragm spring, rivet improves the gentle product quality of Automated water of Automatic manual transmission using the cycle rotation of rotating disk mechanism realization tooling.

Description

Contactor assembly and its intelligence manufacture production method
Technical field
The present invention relates to a kind of electrical equipments and automated production to equip, more specifically to a kind of contactor assembly And its production method.
Background technology
Standardization and interchangeability of the Automated assembly based on parts in 19th century machinery manufacturing industry, start to be used for small-sized force The production of device and clock and watch is then applied to auto industry again.In 20th century, Ford Motor Company of the U.S. initially sets up using transport Operation break-down is carried out professional assembly manipulation in each process, makes shorten about assembly period by the mobile automobile assembly line of band 90%, reduce production cost.The appearance and development of interchangeability manufacture and mobile assembly line are large quantities of mass productions using automatic Change opens road, and it is simple automatic then to occur hopper-type self-feeder and screw, automatic tightening machine for nut etc. successively Makeup is set.In the 1960s, with digital control technology rapid development, occur the degree of automation it is higher and have compared with The numerical assembling machine of big adaptability, it is possible to using Automated assembly in multi items medium-duty.It is nineteen eighty-two, Japanese Individual factories are using digital control industrial robot come the AC servomotor of automatic assembling plurality of specifications.
The Automated assembly of machine refers to the automation of machine assembler's skill process.Automatic assembly system can be divided into two kinds Type:One is based on the rigid automatic assembly system for producing assembly in enormous quantities, mainly by Assembling Special Equipment and special tool Skill equipment is formed;The second is flexible assembly system FAS (the flexible assembly based on flexible manufacturing system System), mainly it is made of assembly center (assembling center) and the people that puts together machines (assembly robot).By The flexible manufacturing and computer integrated manufacturing system development produced in whole world manufacturing industry forward direction multi items, small lot, so flexible dress Match system is the developing direction of Automated assembly.
In general, the assembling work of machine is more complicated than other processing operations, to ensure the smooth implementation of Automated assembly, need Have the following conditions.
(1) structure and assembly technology for realizing the engineering goods of automatic assembling should keep certain stability and advance.
(2) automatic assembly equipment or the transfer lines of assembling used should ensure that the assembling quality of machine.
(3) assembly technology used by should be ensured that Automated assembly easy to implement.
(4) engineering goods to be assembled and its parts should have good automatic assembling processability of product structure.
The assembly line and ancillary equipment of mating part mechanization realize local automation's assembly and full-automatic assembly, The clamping device with tool and fixture accordingly is must be provided on automated assembly machine, to ensure assembled part mutual alignment Claimed accuracy, realize the possibility of unit assembling and pincers worker operation, such as load onto, remove, back-out one be screwed into, compresses one unclamp, Indentation, riveting, polishing and other necessary operations.Automatic assembling machine can be divided into rotary type and straight because of workpiece mode of movement difference Two class of type according to the complicated and simple difference of process, and can be divided into single-station, multiplexing bit architecture.Rotary type automatic assembling machine is usually used in assembling Number of parts is few, appearance and size is small, assembly beat is short or assembling work requires high assembly occasion.As for Norm part size compared with Greatly, assembly station is more, detects that process is more or the multiplexing of hand assembled and automatic assembling hybrid manipulation especially in assembling process Sequence is assembled, then to select straight moving type automatic assembling machine to be advisable.
Assembly automation is to improve production efficiency, reduces cost, ensure product quality, especially mitigate or replace it is special Under the conditions of manual assembly labour.Realize that assembly automation is the important symbol of Automation of Manufacturing Process or factory automation, It is the important content that system analysis engineering is implemented in mechanical manufacturing field.
Invention content
The object of the present invention is to provide a kind of intelligence manufacture production systems of electric component, for realizing contactor group The feeding operation of part utilizes rotating disk mechanism to realize work using manipulator realization bridge piece, the automation feeding of diaphragm spring, rivet The cycle rotation of dress is realized the riveting operation of rivet using riveting mechanism, improves the gentle contactor of Automated water of Automatic manual transmission The quality of component.
A kind of intelligence manufacture production system of electric component, including:Workbench is angularly rotated for driving tooling to realize Rotating disk mechanism, for realizing bridge piece automation feeding bridge piece feed mechanism, for realizing in the automation of diaphragm spring The diaphragm spring feed mechanism of material, for realizing rivet automation feeding rivet feed mechanism, for realizing the riveting of rivet Press the riveting mechanism of operation, the blanking mechanical hand for removing contactor assembly, the rotating disk mechanism, bridge piece feed mechanism, Diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are fixed on the workbench, in the bridge piece Material mechanism, diaphragm spring feed mechanism, rivet feed mechanism, riveting mechanism, blanking mechanical hand are sequentially located at the rotating disk mechanism Side, slope is located at the lower part of the blanking mechanical hand;
The blanking mechanical hand includes:It is manipulator support, mini cylinder, horizontal sliding table, stroke is adjustable mini cylinder, vertical sliding Plate, sucker, the manipulator support are fixed on the workbench, and the horizontal sliding table is movably connected on described by horizontal guide rail The end of manipulator support, the piston rod of the mini cylinder is fixed on the horizontal sliding table;The vertical slide plate flexible connection It is fixed on the vertical slide plate in the end of the horizontal sliding table, the piston rod of the adjustable mini cylinder of stroke;The sucker It is fixed on one end of the vertical slide plate.
Preferably, the riveting mechanism applies pressure by spacing head and riveting head to the both direction up and down of rivet, complete The riveting operation of pairs of rivet.
Preferably, the riveting mechanism includes:Riveting holder, spacing head, spacing collar, limit shaft, lower air cylinder, limit Cylinder, limited block, riveting head, guide post, riveting cylinder, the riveting holder are fixed on the workbench, the lower air cylinder Cylinder block, spacing collar, limiting cylinder are fixed on the riveting holder, and the limit shaft is movably connected on the spacing collar, The end of the piston rod of the lower air cylinder is fixed on one end of the limit shaft, and the spacing head is fixed on the limit shaft The other end, the spacing head are located at the top of the rotating disk mechanism;The limiting cylinder and the lower air cylinder are perpendicular, described Limited block is fixed on the end of the piston rod of the limiting cylinder, is provided on the spacing collar and matches with the limited block Limiting slot;The guide post is movably connected on the riveting holder, and the piston rod of the riveting cylinder is fixed on by connecting plate The guide post, the riveting head are fixed on the end of the piston rod of the riveting cylinder;The riveting head is located at the turntable Lower part;The spacing head and riveting head match.
Preferably, the rivet feed mechanism includes:Manipulator mechanism, rivet feeding track, rivet straight line feeder, riveting Nail material platform, rivet horizontal pushing cylinder, rivet paw, the manipulator mechanism are fixed on the workbench, and the rivet paw is connected In the actuating station of the manipulator mechanism;The rivet feeding track is fixed on the top of the rivet straight line feeder, described Rivet material platform is movably connected on the workbench, and the cylinder block of the rivet horizontal pushing cylinder is fixed on the workbench, the riveting The end for following closely the piston rod of horizontal pushing cylinder is fixed on the rivet material platform, and the rivet material platform is located at the rivet feeding track Delivery outlet is provided with the rivet vessel for accommodating rivet on the rivet material platform.
Preferably, it is provided on the rivet paw:The brain head empty avoiding face of brain head for avoiding rivet and for being clamped The cylinder clamping part of the cylinder of rivet.
Preferably, it is provided on the rivet feeding track:It is used to support the brain head support portion of the brain head of rivet, for preventing The rivet observation portion of the brain head occlusion part that only brain head overlaps, the passage situation for observing rivet.
Preferably, the diaphragm spring feed mechanism includes:Manipulator mechanism, vacuum paw, feed bin, piecewise feeding machine Structure, propulsion cylinder, stock stop, pushing ram, diaphragm push plate, the diaphragm push plate are fixed on the workbench, institute by holder The top that feed bin stands on the diaphragm push plate is stated, diaphragm spring is stacked in the feed bin;The cylinder block of the propulsion cylinder is solid It is connected in the diaphragm push plate, the pushing ram is fixed on the end of the piston rod of the propulsion cylinder;The stock stop is located at One end of the diaphragm push plate;The discharge mechanism piecewise is fixed on the lower part of the feed bin, and the discharge mechanism piecewise includes: Inclined tab clamps paw, backing clamps paw, inclined tab, backing piece, and the inclined tab is fixed on the inclined tab and clamps paw, the backing Piece is fixed on the backing and clamps paw, and the inclined tab is located at the top of the backing piece;The inclined tab, backing piece are at opposite opened Structure;The vacuum paw is fixed on the actuating station of the manipulator mechanism, and the manipulator mechanism from the diaphragm for pushing away Plate grabs diaphragm spring and is positioned in tooling.
Preferably, the rotating disk mechanism includes:Dispenser, turntable, tooling, the turntable are fixed on the defeated of the dispenser Go out on flange, the tooling is distributed on the circumferencial direction of the turntable.
Preferably, the bridge piece feed mechanism includes:It is bridge piece straight line feeder, bridge piece feeding track, manipulator mechanism, true Empty-handed pawl, bridge piece horizontal pushing cylinder, the horizontal pusher platform of bridge piece, the bridge piece feeding track are fixed on the bridge piece straight line feeder, institute The cylinder block for stating bridge piece horizontal pushing cylinder is fixed on the workbench, and the end of the piston rod of the bridge piece horizontal pushing cylinder is fixed on institute The horizontal pusher platform of bridge piece is stated, the horizontal pusher platform of bridge piece is movably connected on the workbench, and the horizontal pusher platform of bridge piece is located at described The output end of bridge piece feeding track is provided with the vessel for accommodating bridge piece on the bridge piece pusher platform;The vacuum paw is solid It is connected in the actuating station of the manipulator mechanism, bridge piece is grabbed the work by the manipulator mechanism from the bridge piece pusher platform It loads onto;Bridge piece cover board is fixed on the bridge piece feeding track, the bridge piece cover board is located at the top of bridge piece recess.
Preferably, it is provided on the vacuum paw:The end set in pin, sucker hole, the pin has cone, institute The rivet hole for stating pin and bridge piece matches;Vacuum is extracted inside the adsorption hole, for adsorbing bridge piece.
Contactor assembly, including:Bridge piece, diaphragm spring, rivet, the bridge piece, diaphragm spring are realized by rivet and are fixed Connection.
The intelligence manufacture production system of electric component of the present invention is used for bridge piece, the assembly of diaphragm spring and Automatic Conveying, It comprises the following steps that:
(1) tooling is distributed on the circumferencial direction of the turntable, and the turntable is fixed on the output flange of the dispenser On, the quantity of the tooling is eight, and the angle that the turntable rotates every time is 45 degree;
(2) bridge piece is exported from vibrating disk, and the electromagnetic excitation of the bridge piece straight line feeder drives bridge piece in the bridge piece feeding The continuous conveying of orbiting relay;At first, the piston rod of the bridge piece horizontal pushing cylinder is in retracted mode, and bridge piece enters the bridge In the vessel of piece pusher platform;Then, the piston rod of the bridge piece horizontal pushing cylinder stretches out, bridge piece in vessel one section of transverse shifting away from From to facilitate the crawl of manipulator;Then, the vacuum paw is inserted into close to bridge piece, the pin in rivet hole, the sucker The pull of vacuum in hole picks up bridge piece, and bridge piece is grabbed the tooling by the manipulator mechanism from the bridge piece pusher platform On;Then, lead to pressure-air toward the sucker hole, bridge piece blowout is detached from the pin;
(3) angle of the turntable rotation is 45 degree, and bridge piece is moved to the diaphragm spring feeder in the tooling Position where structure;
(4) at first, the inclined tab clamps paw, backing clamps paw and drives the inclined tab, backing piece in clamped condition, Diaphragm spring is stacked in the top in the feed bin and positioned at the inclined tab;Then, it is described tiltedly to clamp paw driving for the inclined tab Piece is in open configuration, and the height of diaphragm spring declines one layer;Then, the inclined tab clamps the paw driving inclined tab and is in folder Tight state, the inclined tab are inserted into diaphragm spring;At this point, can be located in the inclined tab and backing piece there are one diaphragm spring;
(5) then, the backing clamps the paw driving backing piece and is in open configuration, and diaphragm spring falls on the diaphragm In push plate;The oscillating rod of the stock stop rises and is located at one end of the diaphragm push plate, and the propulsion cylinder passes through described Pushing ram is pushed to one end of the diaphragm push plate;Then, the vacuum paw is inserted into film close to diaphragm spring, the pin In the rivet hole of flat spring, the pull of vacuum in the sucker hole picks up diaphragm spring, and the manipulator mechanism is by diaphragm spring It is grabbed in the tooling from one end of the diaphragm push plate;Then, lead to pressure-air toward the sucker hole, diaphragm spring is blown Go out and is detached from the pin;
(6) angle of the turntable rotation is 45 degree, and bridge piece is moved to the rivet feed mechanism institute in the tooling Position;
(7) the rivet feeding track is fixed on the top of the rivet straight line feeder, the electricity of the rivet straight line feeder Magnetic pumping driving rivet is exported from vibrating disk to be moved by the rivet feeding track to the rivet material platform direction;It opens When the beginning, the piston rod of the rivet horizontal pushing cylinder is in retracted mode, and rivet enters the rivet vessel of the rivet material platform In, cylinder stands on the support portion of rivet vessel, and brain head height is for material platform upper surface;Then, the work of the rivet horizontal pushing cylinder Stopper rod stretches out, described rivet material platform transverse shifting a distance, is conducive to the manipulator mechanism crawl rivet;
(8) the rivet paw is close to rivet, and cylinder clamping part clamps the cylinder of rivet, and brain head empty avoiding face is avoided and rivet Brain head be in contact;The manipulator mechanism grabs rivet and is inserted in rivet hole;If rivet and rivet hole are matched Tension is closed, the rivet paw pushes, and brain head empty avoiding face will apply rivet downward thrust by brain head, it is ensured that rivet is inserted into Into rivet hole;
(9) angle of the turntable rotation is 45 degree, and bridge piece, diaphragm spring, rivet are moved to described in the tooling Position where riveting mechanism;
(10) lower air cylinder pushes the spacing head to decline and touches the top of rivet;Then, the limiting cylinder pushes away It moves the limited block to stretch out and enter in the limiting slot, the limit shaft is located at the lower part of the limited block, to lock The limit shaft;The riveting cylinder pushes the riveting head to rise and implements riveting operation to rivet, to make bridge piece, diaphragm Spring completes riveting operation;
(11) turntable 20 rotate angle be 45 degree, contactor assembly 70 be moved in the tooling 21 it is described under Expect the position where manipulator 7;
(12) piston rod of the mini cylinder 72 is retracted, and the piston rod of the stroke is adjustable mini cylinder 75 stretches out, the suction Disk 77 is adsorbed onto contactor assembly 70;Then contactor assembly 70 is positioned over the slope 79 will be by sliding on the slope 79 Enter onto other production lines.
Description of the drawings
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention;
Fig. 3 is the structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Fig. 4 is the structural schematic diagram at the diaphragm spring feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Fig. 5 is the structural schematic diagram of the vacuum paw of the intelligence manufacture production system of electric component of the present invention;
Fig. 6, Fig. 7 are the partial structural diagrams of the contact feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Fig. 8,9,10 are the structural schematic diagrams of the discharge mechanism piecewise of the intelligence manufacture production system of electric component of the present invention;
Figure 11 is the structural schematic diagram at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention;
Figure 12, Figure 13 are the partial structurtes signals at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention Figure;
Figure 14, Figure 15 are the structural schematic diagrams of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention;
Figure 16 is the structural schematic diagram of contactor component;
Figure 17 is the structural schematic diagram of the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention.
In figure:1 workbench, 2 rotating disk mechanisms, 3 bridge piece feed mechanisms, 4 diaphragm spring feed mechanisms, 5 rivet feedings Mechanism, 6 riveting mechanisms, 7 blanking mechanical hands, 20 turntables, 21 toolings, 22 bridge pieces, 23 bridge piece recesses, 30 bridge piece straight lines Feed appliance, 31 bridge piece feeding tracks, 32 bridge piece cover boards, 33 manipulator mechanisms, 34 vacuum paws, 35 bridge piece horizontal pushing cylinders, The horizontal pusher platform of 36 bridge pieces, 37 pins, 38 sucker holes, 40 feed bins, 41 discharge mechanism, 42 propulsion cylinders, 43 backgauges piecewise Mechanism, 44 diaphragm springs, 45 inclined tab clamp paw, 46 backings clamp paw, 47 inclined tab, 48 backing pieces, 49 pushing rams, 50 rivets, 51 rivet feeding tracks, 52 rivet straight line feeders, 53 rivet material platforms, 54 rivet horizontal pushing cylinders, 55 rivets Paw, 56 brain head empty avoiding faces, 57 cylinder clamping parts, 58 support portions, 59 material platform upper surfaces, 60 riveting holders, 61 limits Head, 62 spacing collars, 63 limit shafts, 64 lower air cylinders, 65 limiting cylinders, 66 limited blocks, 67 riveting heads, 68 guide posts, 69 riveting cylinders, 70 contactor assemblies, 71 manipulator supports, 72 mini cylinders, 73 horizontal sliding tables, 74 horizontal guide rails, 75 strokes are adjustable mini cylinder, 76 vertical slide plates, 77 suckers, 78 dampings, 79 slopes.
Specific implementation mode
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention, Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of intelligence systems of electric component Make production system, for realizing the feeding operation of contactor assembly, using manipulator realize bridge piece, diaphragm spring, rivet from Dynamicization feeding realizes the cycle rotation of tooling using rotating disk mechanism, and the riveting operation of rivet is realized using riveting mechanism, improves machine The quality of the gentle contactor component of Automated water of tool assembly.
Fig. 1, Fig. 2 are the structural schematic diagrams of the intelligence manufacture production system of electric component of the present invention, and Fig. 3 is of the invention electrical Structural schematic diagram at the contact feed mechanism of the intelligence manufacture production system of component, Fig. 4 are the intelligence of electric component of the present invention Structural schematic diagram at the diaphragm spring feed mechanism of manufacture system, Fig. 5 are the intelligence manufacture lifes of electric component of the present invention The structural schematic diagram of the vacuum paw of production system, Fig. 6, Fig. 7 are the contacts of the intelligence manufacture production system of electric component of the present invention The partial structural diagram of feed mechanism, Fig. 8,9,10 are the blowings piecewise of the intelligence manufacture production system of electric component of the present invention The structural schematic diagram of mechanism, Figure 11 are the structures at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention Schematic diagram, Figure 12, Figure 13 are the partial structurtes at the rivet feed mechanism of the intelligence manufacture production system of electric component of the present invention Schematic diagram, Figure 14, Figure 15 are the structural schematic diagram of the riveting mechanism of the intelligence manufacture production system of electric component of the present invention, Figure 16 It is the structural schematic diagram of contactor component, Figure 17 is the blanking mechanical hand of the intelligence manufacture production system of electric component of the present invention Structural schematic diagram.
The intelligence manufacture production system of electric component of the present invention, including:Workbench 1, for drive tooling 21 realize isogonism Spend rotation rotating disk mechanism 2, for realizing bridge piece 22 automation feeding bridge piece feed mechanism 3, for realizing diaphragm spring 44 automation feeding diaphragm spring feed mechanism 4, for realizing rivet 50 automation feeding rivet feed mechanism 5, It is described for realizing the riveting mechanism 6 of the riveting operation of rivet 50, the blanking mechanical hand 7 for removing contactor assembly 70 Rotating disk mechanism 2, bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism 6, blanking mechanical hand 7 It is fixed on the workbench 1, the bridge piece feed mechanism 3, diaphragm spring feed mechanism 4, rivet feed mechanism 5, riveting mechanism 6, blanking mechanical hand 7 is sequentially located at the side of the rotating disk mechanism 2, and slope 79 is located at the lower part of the blanking mechanical hand 7;
The blanking mechanical hand 7 includes:Manipulator support 71, mini cylinder 72, horizontal sliding table 73, stroke is adjustable mini cylinder 75, vertical slide plate 76, sucker 77, the manipulator support 71 are fixed on the workbench 1, and the horizontal sliding table 73 passes through level Guide rail 74 is movably connected on the manipulator support 71, and the end of the piston rod of the mini cylinder 72 is fixed on the level and slides Platform 73;The vertical slide plate 76 is movably connected on the horizontal sliding table 73, the piston rod of the stroke is adjustable mini cylinder 75 End is fixed on the vertical slide plate 76;The sucker 77 is fixed on one end of the vertical slide plate 76.
More specifically, the riveting mechanism 6 applies the both direction up and down of rivet 50 by spacing head 61 and riveting head 67 Plus-pressure completes the riveting operation to rivet 50.
More specifically, the riveting mechanism 6 includes:Riveting holder 60, spacing head 61, spacing collar 62, limit shaft 63, under Air cylinder 64, limiting cylinder 65, limited block 66, riveting head 67, guide post 68, riveting cylinder 69, the riveting holder 60 are fixed on The workbench 1, the cylinder block of the lower air cylinder 64, spacing collar 62, limiting cylinder 65 are fixed on the riveting holder 60, The limit shaft 63 is movably connected on the spacing collar 62, and the end of the piston rod of the lower air cylinder 64 is fixed on the limit One end of position axis 63, the spacing head 61 are fixed on the other end of the limit shaft 63, and the spacing head 61 is located at the turntable The top of mechanism 2;The limiting cylinder 65 and the lower air cylinder 64 are perpendicular, and the limited block 66 is fixed on the limit gas The end of the piston rod of cylinder 65 is provided with the limiting slot 621 to match with the limited block 66 on the spacing collar 62;It is described Guide post 68 is movably connected on the riveting holder 60, and the piston rod of the riveting cylinder 69 is fixed on the guide post by connecting plate 68, the riveting head 67 is fixed on the end of the piston rod of the riveting cylinder 69;The riveting head 67 is located at the turntable 20 Lower part;The spacing head 61 and riveting head 67 match.
More specifically, the rivet feed mechanism 5 includes:Manipulator mechanism 33, rivet feeding track 51, rivet straight line are sent Glassware 52, rivet material platform 53, rivet horizontal pushing cylinder 54, rivet paw 55, the manipulator mechanism 33 are fixed on the workbench 1, the rivet paw 55 is fixed on the actuating station of the manipulator mechanism 33;The rivet feeding track 51 is fixed on the riveting The top of straight line feeder 52 is followed closely, the rivet material platform 53 is movably connected on the workbench 1, the rivet horizontal pushing cylinder 54 Cylinder block is fixed on the workbench 1, and the end of the piston rod of the rivet horizontal pushing cylinder 54 is fixed on the rivet material platform 53, The rivet material platform 53 is located at the delivery outlet of the rivet feeding track 51, is provided on the rivet material platform 53 for accommodating riveting The rivet vessel of nail 50.
More specifically, being provided on the rivet paw 55:Brain head empty avoiding face 56 for the brain head 502 for avoiding rivet 50 With the cylinder clamping part 57 of the cylinder 501 for rivet 50 to be clamped.
More specifically, being provided on the rivet feeding track 51:It is used to support the brain head support of the brain head 502 of rivet 50 Portion 513, for preventing the rivet of the brain head occlusion part 514 that brain head 502 overlaps, the passage situation for observing rivet 50 from seeing Examine portion 515.
More specifically, the diaphragm spring feed mechanism 4 includes:Manipulator mechanism 33, vacuum paw 34, feed bin 40, by Piece discharge mechanism 41, propulsion cylinder 42, stock stop 43, pushing ram 49, diaphragm push plate 401, the diaphragm push plate 401 pass through branch Frame is fixed on the workbench 1, and the feed bin 40 stands on the top of the diaphragm push plate 401, and diaphragm spring 44 is stacked in described In feed bin 40;The cylinder block of the propulsion cylinder 42 is fixed on the diaphragm push plate 401, and the pushing ram 49 is fixed on described push away The end of the piston rod of inlet casing 42;The stock stop 43 is located at one end of the diaphragm push plate 401;The feeding machine piecewise Structure 41 is fixed on the lower part of the feed bin 40, and the discharge mechanism piecewise 41 includes:Inclined tab clamps paw 45, backing clamps paw 46, inclined tab 47, backing piece 48, the inclined tab 47 are fixed on the inclined tab and clamp paw 45, and the backing piece 48 is fixed on described Backing clamps paw 46, and the inclined tab 47 is located at the top of the backing piece 48;The inclined tab 47, backing piece 48 are at opposite opened knot Structure;The vacuum paw 34 is fixed on the actuating station of the manipulator mechanism 33, and the manipulator mechanism 33 is used for from the film Piece push plate 401 grabs diaphragm spring 44 and is positioned in tooling 21.
More specifically, the rotating disk mechanism 2 includes:Dispenser, turntable 20, tooling 21, the turntable 20 are fixed on described On the output flange of dispenser, the tooling 21 is distributed on the circumferencial direction of the turntable 20.
More specifically, the bridge piece feed mechanism 3 includes:Bridge piece straight line feeder 30, bridge piece feeding track 31, manipulator The horizontal pusher platform 36 of mechanism 33, vacuum paw 34, bridge piece horizontal pushing cylinder 35, bridge piece, the bridge piece feeding track 31 are fixed on described The cylinder block of bridge piece straight line feeder 30, the bridge piece horizontal pushing cylinder 35 is fixed on the workbench 1, the bridge piece horizontal pushing cylinder The end of 35 piston rod is fixed on the horizontal pusher platform 36 of the bridge piece, and the horizontal pusher platform of the bridge piece 36 is movably connected on the work Platform 1, the horizontal pusher platform 36 of bridge piece are located at the output end of the bridge piece feeding track 31, are provided on the bridge piece pusher platform 36 Vessel for accommodating bridge piece 22;The vacuum paw 34 is fixed on the actuating station of the manipulator mechanism 33, the manipulator Mechanism 33 grabs bridge piece 22 from the bridge piece pusher platform 36 in the tooling 21;It is connected on the bridge piece feeding track 31 There are bridge piece cover board 32, the bridge piece cover board 32 to be located at the top of bridge piece recess 23.
More specifically, being provided on the vacuum paw 34:Pin 37, sucker hole 38, the end set of the pin 37 There is a cone, the rivet hole 24 of the pin 37 and bridge piece 22 matches;Vacuum is extracted in 38 inside of the adsorption hole, for adsorbing Bridge piece 22.
In conjunction with Fig. 1 to Figure 13, further describe the intelligence manufacture production system of electric component of the present invention the course of work and Operation principle:
Riveting of the intelligence manufacture production system of electric component of the present invention for bridge piece, diaphragm spring, the assembly of rivet, rivet is made Industry and Automatic Conveying, comprise the following steps that:
(1) tooling 21 is distributed on the circumferencial direction of the turntable 20, and the turntable 20 is fixed on the defeated of the dispenser Go out on flange, the quantity of the tooling 21 is eight, and the angle that the turntable 20 rotates every time is 45 degree;
(2) bridge piece 22 is exported from vibrating disk, and the electromagnetic excitation of the bridge piece straight line feeder 30 drives bridge piece 22 in the bridge Continue to convey in piece feeding track 31;At first, the piston rod of the bridge piece horizontal pushing cylinder 35 is in retracted mode, bridge piece 22 It enters in the vessel of the bridge piece pusher platform 36;Then, the piston rod of the bridge piece horizontal pushing cylinder 35 stretches out, and bridge piece 22 is being held Transverse shifting a distance in chamber, to facilitate the crawl of manipulator;Then, the vacuum paw 34 is close to bridge piece 22, the pin Nail 37 is inserted into rivet holes 24, and the pull of vacuum in the sucker hole 38 picks up bridge piece 22, and the manipulator mechanism 33 is by bridge piece 22 grab from the bridge piece pusher platform 36 in the tooling 21;Then, lead to pressure-air toward the sucker hole 38, by bridge piece 22 blowouts are detached from the pin 37;
(3) angle that the turntable 20 rotates is 45 degree, and bridge piece 22 is moved to the diaphragm spring in the tooling 21 Position where feed mechanism 4;
(4) at first, the inclined tab clamps paw 45, backing clamps paw 46 and the inclined tab 47, backing piece 48 is driven to be in Clamped condition, diaphragm spring 44 are stacked in the top in the feed bin 40 and positioned at the inclined tab 47;Then, the inclined tab clamps Paw 45 drives the inclined tab 47 to be in open configuration, and the height of diaphragm spring 44 declines one layer;Then, the inclined tab clamps hand Pawl 45 drives the inclined tab 47 in clamped condition, and the inclined tab 47 is inserted into diaphragm spring 44;At this point, can be there are one diaphragm Spring 44 is located in the inclined tab 47 and backing piece 48;
(5) then, the backing clamping paw 46 drives the backing piece 48 to be in open configuration, and diaphragm spring 44 falls on institute It states in diaphragm push plate 401;The oscillating rod of the stock stop 43 rises and is located at one end of the diaphragm push plate 401, described to push away Inlet casing 42 is pushed by the pushing ram 49 to one end of the diaphragm push plate 401;Then, the vacuum paw 34 is close to film Flat spring 44, the pin 37 are inserted into the rivet hole of diaphragm spring 44, and the pull of vacuum in the sucker hole 38 is by diaphragm bullet Spring 44 picks up, and diaphragm spring 44 is grabbed the tooling 21 by the manipulator mechanism 33 from one end of the diaphragm push plate 401 On;Then, lead to pressure-air toward the sucker hole 38, the blowout of diaphragm spring 44 is detached from the pin 37;
(6) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44 are moved to institute in the tooling 21 State the position where rivet feed mechanism 5;
(7) the rivet feeding track 51 is fixed on the top of the rivet straight line feeder 52, the rivet straight line feeder 52 electromagnetic excitation driving rivet 50 is exported from vibrating disk passes through the rivet feeding track 51 to 53 institute of rivet material platform It is moved in direction;At first, the piston rod of the rivet horizontal pushing cylinder 54 is in retracted mode, and rivet 50 enters the riveting In the rivet vessel of nail material platform 53, cylinder 501 stands on the support portion 58 of rivet vessel, and brain head 502 is above material platform upper surface 59;Then, the piston rod of the rivet horizontal pushing cylinder 54 stretches out, and described 53 transverse shifting a distance of rivet material platform is conducive to The manipulator mechanism 33 captures rivet 50;
(8) for the rivet paw 55 close to rivet 50, cylinder clamping part 57 clamps the cylinder 501 of rivet 50, brain head empty avoiding It avoids being in contact with the brain head 502 of rivet 50 in face 56;The manipulator mechanism 33 grabs rivet 50 and is inserted in rivet hole In 24;If the cooperation tension of rivet 50 and rivet hole 24, the rivet paw 55 pushes, and brain head empty avoiding face 56 will pass through brain head 502 pairs of rivets 50 apply downward thrust, it is ensured that rivet 50 is inserted into rivet hole 24;
(9) angle that the turntable 20 rotates is 45 degree, and bridge piece 22, diaphragm spring 44, rivet 50 are in the tooling 21 It is moved to the position where the riveting mechanism 6;
(10) lower air cylinder 64 pushes the spacing head 61 to decline and touches the top of rivet 50;Then, the limit Cylinder 65 pushes the limited block 66 to stretch out and enters in the limiting slot 621, and the limit shaft 63 is located at the limited block 66 lower part, to lock the limit shaft 63;The riveting cylinder 69 pushes the riveting head 67 to rise and to 50 reality of rivet Riveting operation is applied, to make bridge piece 22, diaphragm spring 44 complete riveting operation;
(11) turntable 20 rotate angle be 45 degree, contactor assembly 70 be moved in the tooling 21 it is described under Expect the position where manipulator 7;
(12) piston rod of the mini cylinder 72 is retracted, and the piston rod of the stroke is adjustable mini cylinder 75 stretches out, the suction Disk 77 is adsorbed onto contactor assembly 70;Then contactor assembly 70 is positioned over the slope 79 will be by sliding on the slope 79 Enter onto other production lines.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to Above-described embodiment, acceptable there are many deformations.It is every according to the technical essence of the invention to any letter made by above example Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.

Claims (1)

1. a kind of contactor assembly, which is characterized in that composition is as follows:Bridge piece, diaphragm spring, rivet, the bridge piece, diaphragm spring It is achieved a fixed connection by rivet;
The intelligence manufacture production method of contactor assembly, the following processing step of packet postal:
(1) tooling is distributed on the circumferencial direction of the turntable, and the turntable is fixed on the output flange of the dispenser On, the quantity of the tooling is eight, and the angle that the turntable rotates every time is 45 degree;
(2) bridge piece is exported from vibrating disk, and the electromagnetic excitation of the bridge piece straight line feeder drives bridge piece in the bridge piece feeding The continuous conveying of orbiting relay;At first, the piston rod of the bridge piece horizontal pushing cylinder is in retracted mode, and bridge piece enters the bridge In the vessel of piece pusher platform;Then, the piston rod of the bridge piece horizontal pushing cylinder stretches out, bridge piece in vessel one section of transverse shifting away from From to facilitate the crawl of manipulator;Then, the vacuum paw is inserted into close to bridge piece, the pin in rivet hole, the sucker The pull of vacuum in hole picks up bridge piece, and bridge piece is grabbed the tooling by the manipulator mechanism from the bridge piece pusher platform On;Then, lead to pressure-air toward the sucker hole, bridge piece blowout is detached from the pin;
(3) angle of the turntable rotation is 45 degree, and bridge piece is moved to the diaphragm spring feeder in the tooling Position where structure;
(4) at first, the inclined tab clamps paw, backing clamps paw and the inclined tab, backing piece is driven to be in clamping shape State, diaphragm spring are stacked in the top in the feed bin and positioned at the inclined tab;Then, the inclined tab clamps described in paw driving Inclined tab is in open configuration, and the height of diaphragm spring declines one layer;Then, the inclined tab clamps the paw driving inclined tab and is in Clamped condition, the inclined tab are inserted into diaphragm spring;At this point, the inclined tab and backing piece can be located at there are one diaphragm spring In;
(5) then, the backing clamps the paw driving backing piece and is in open configuration, and diaphragm spring falls on the film In piece push plate;The oscillating rod of the stock stop rises and is located at one end of the diaphragm push plate, and the propulsion cylinder passes through institute Pushing ram is stated to push to one end of the diaphragm push plate;Then, the vacuum paw is inserted into close to diaphragm spring, the pin In the rivet hole of diaphragm spring, the pull of vacuum in the sucker hole picks up diaphragm spring, and the manipulator mechanism is by diaphragm bullet Spring is grabbed from one end of the diaphragm push plate in the tooling;Then, lead to pressure-air toward the sucker hole, by diaphragm spring Blowout is detached from the pin;
(6) angle of the turntable rotation is 45 degree, and bridge piece is moved to the rivet feed mechanism institute in the tooling Position;
(7) the rivet feeding track is fixed on the top of the rivet straight line feeder, the electricity of the rivet straight line feeder Magnetic pumping driving rivet is exported from vibrating disk to be moved by the rivet feeding track to the rivet material platform direction;It opens When the beginning, the piston rod of the rivet horizontal pushing cylinder is in retracted mode, and rivet enters the rivet vessel of the rivet material platform In, cylinder stands on the support portion of rivet vessel, and brain head height is for material platform upper surface;Then, the work of the rivet horizontal pushing cylinder Stopper rod stretches out, described rivet material platform transverse shifting a distance, is conducive to the manipulator mechanism crawl rivet;
(8) the rivet paw is close to rivet, and cylinder clamping part clamps the cylinder of rivet, and brain head empty avoiding face is avoided and riveting The brain head of nail is in contact;The manipulator mechanism grabs rivet and is inserted in rivet hole;If rivet and rivet hole Tension, the rivet paw is coordinated to push, brain head empty avoiding face will apply rivet downward thrust by brain head, it is ensured that rivet is inserted Enter into rivet hole;
(9) angle of the turntable rotation is 45 degree, and bridge piece, diaphragm spring, rivet are moved to described in the tooling Position where riveting mechanism;
(10) lower air cylinder pushes the spacing head to decline and touches the top of rivet;Then, the limiting cylinder pushes away It moves the limited block to stretch out and enter in the limiting slot, the limit shaft is located at the lower part of the limited block, to lock The limit shaft;The riveting cylinder pushes the riveting head to rise and implements riveting operation to rivet, to make bridge piece, diaphragm Spring completes riveting operation;
(11) turntable 20 rotate angle be 45 degree, contactor assembly 70 be moved in the tooling 21 it is described under Expect the position where manipulator 7;
(12) piston rod of the mini cylinder 72 is retracted, and the piston rod of the stroke is adjustable mini cylinder 75 stretches out, the suction Disk 77 is adsorbed onto contactor assembly 70;Then contactor assembly 70 is positioned over the slope 79 will be by sliding on the slope 79 Enter onto other production lines.
CN201810160308.0A 2018-02-27 2018-02-27 Contactor assembly and its intelligence manufacture production method Active CN108321022B (en)

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CN201811569013.5A CN109411296A (en) 2018-02-27 2018-02-27 The intelligent production method of contactor
CN201811569011.6A CN109671592A (en) 2018-02-27 2018-02-27 The manufacturing process of contactor assembly
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CN109433999A (en) * 2018-12-03 2019-03-08 广东盛茂达自动控制科技有限公司 The automatic riveting system of expansion bracket
CN110883300A (en) * 2018-09-10 2020-03-17 珠海华宇金属有限公司 Riveting equipment and automatic riveting method for piston part of four-way reversing valve
CN114039467A (en) * 2021-11-19 2022-02-11 杭州泰尚机械有限公司 Mechanism for riveting contact pin into motor bearing end cover and control method thereof
CN116504581A (en) * 2023-06-26 2023-07-28 深圳市圆朗智能科技有限公司 Reed equipment special for relay
CN116618571A (en) * 2023-07-21 2023-08-22 上海泽丰半导体科技有限公司 Automatic riveting equipment for connector and PCB on probe card

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CN108788728A (en) * 2018-08-15 2018-11-13 中山华粹智能装备有限公司 A kind of toaster crane kludge
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CN110883300A (en) * 2018-09-10 2020-03-17 珠海华宇金属有限公司 Riveting equipment and automatic riveting method for piston part of four-way reversing valve
CN109433999A (en) * 2018-12-03 2019-03-08 广东盛茂达自动控制科技有限公司 The automatic riveting system of expansion bracket
CN114039467A (en) * 2021-11-19 2022-02-11 杭州泰尚机械有限公司 Mechanism for riveting contact pin into motor bearing end cover and control method thereof
CN116504581A (en) * 2023-06-26 2023-07-28 深圳市圆朗智能科技有限公司 Reed equipment special for relay
CN116504581B (en) * 2023-06-26 2023-09-01 深圳市圆朗智能科技有限公司 Reed equipment special for relay
CN116618571A (en) * 2023-07-21 2023-08-22 上海泽丰半导体科技有限公司 Automatic riveting equipment for connector and PCB on probe card
CN116618571B (en) * 2023-07-21 2023-10-20 上海泽丰半导体科技有限公司 Automatic riveting equipment for connector and PCB on probe card

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CN109411297B (en) 2020-09-15
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CN109671592A (en) 2019-04-23
CN109411297A (en) 2019-03-01

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Denomination of invention: Contactor components and their intelligent manufacturing production methods

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