CN110871357A - Full-automatic production line of direct current contactor - Google Patents
Full-automatic production line of direct current contactor Download PDFInfo
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- CN110871357A CN110871357A CN201811026501.1A CN201811026501A CN110871357A CN 110871357 A CN110871357 A CN 110871357A CN 201811026501 A CN201811026501 A CN 201811026501A CN 110871357 A CN110871357 A CN 110871357A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention provides a full-automatic production line of a direct current contactor, which comprises: the automatic material feeding device comprises a product tooling plate circulating line body, a static iron core automatic compression joint station, a movable iron core automatic assembly station, a movable iron core laser welding station, a movable contact automatic assembly and height detection station, an arc-extinguishing cover automatic detection and classification and material pairing station, an online static ion wind removing cleaning station, an arc-extinguishing cover automatic laser welding station and an automatic discharging balance station. The invention can realize the assembly and detection of the direct current contactor, has higher production efficiency and fully meets the requirements of modern industrial production. Meanwhile, the continuous detection of the product can be realized, and the outflow of unqualified products is avoided.
Description
Technical Field
The invention relates to a full-automatic production line, in particular to a full-automatic production line of a direct current contactor.
Background
At present, the existing direct contactor production process mainly depends on manual or semi-automatic, and detection in the assembly process is only spot check. This results in a lower production efficiency and is also detrimental to the detection of rejects. Therefore, it is necessary to provide a further solution to the above problems.
Disclosure of Invention
The invention aims to provide a full-automatic production line of a direct current contactor, which overcomes the defects in the prior art.
In order to achieve the above object, the present invention provides a full-automatic production line for dc contactors, comprising: the automatic material feeding device comprises a product tooling plate circulating line body, a static iron core automatic compression joint station, a movable iron core automatic assembly station, a movable iron core laser welding station, a movable contact automatic assembly and height detection station, an arc-extinguishing cover automatic detection and classification and material pairing station, an online static ion wind removing cleaning station, an arc-extinguishing cover automatic laser welding station and an automatic blanking swing disk station;
the product tooling plate circulating line body extends from the upstream end to the downstream end of the full-automatic production line of the direct current contactor, and the static iron core automatic compression joint station, the movable iron core automatic assembly station, the movable iron core laser welding station, the movable contact automatic assembly and height detection station, the arc-extinguishing cover automatic detection and classification and material pairing station, the online static ion wind removing cleaning station, the arc-extinguishing cover automatic laser welding station and the automatic blanking swing disc station are sequentially arranged from the upstream end and the downstream end of the product tooling plate circulating line body.
As an improvement of the full-automatic production line of the direct current contactor, the product tooling plate circulating line body comprises: lower floor's transmission line, upper reaches lifting machine and low reaches lifting machine, the upper transmission line is located lower floor's transmission line top, the upper reaches lifting machine is located the upper reaches end of lower, upper transmission line, low reaches lifting machine is located the low reaches end of lower, upper transmission line.
As an improvement of the full-automatic production line of the direct current contactor, the automatic compression joint station of the static iron core comprises: the material tray, the first six manipulators of getting material and quiet iron core crimping platform.
As an improvement of the full-automatic production line of the direct current contactor, the automatic assembly station of the movable iron core comprises: automatic feeding mechanism and second get six manipulators of material.
As an improvement of the full-automatic production line of the direct current contactor, the movable iron core laser welding station comprises: first laser head actuating mechanism, waste gas collection device, automatic propelling movement product frock.
As an improvement of the full-automatic production line of the direct current contactor, the moving contact automatic assembly and height detection station comprises: the third material taking six-shaft mechanical arm, the automatic assembling mechanism, the first height automatic detection mechanism and the first material bin.
As an improvement of the full-automatic production line of the direct current contactor, the automatic detection and classification and material pairing station of the arc-extinguishing chamber comprises: the first material taking four-axis mechanical arm, the product classification detention line, the second material bin, the product transferring mechanical arm, the product cutting rotating table, the second height automatic detection mechanism and the third material bin.
As an improvement of the full-automatic production line of the direct current contactor, the on-line static ion wind removing cleaning station comprises: a linear ion blower.
As an improvement of the full-automatic production line of the direct current contactor, the automatic laser welding station of the arc extinguishing chamber comprises: the second laser head driving mechanism, the fourth material taking six-axis manipulator and the product clamping tool.
As an improvement of the full-automatic production line of the direct current contactor, the automatic blanking swing plate station comprises: the second gets material four-axis manipulator and fourth material storehouse.
Compared with the prior art, the invention has the beneficial effects that: the invention can realize the assembly and detection of the direct current contactor, has higher production efficiency and fully meets the requirements of modern industrial production. Meanwhile, the continuous detection of the product can be realized, and the outflow of unqualified products is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of one embodiment of a fully automatic production line for DC contactors according to the present invention;
fig. 2 is a schematic perspective enlarged view of the product tooling plate circulation line body 1 in fig. 1;
fig. 3 is a schematic perspective enlarged view of the stationary core automatic crimping station 2;
fig. 4 is a schematic perspective enlarged view of the movable iron core automatic assembly station 3;
fig. 5 is a schematic perspective enlarged view of the movable iron core laser welding station 4;
fig. 6 is a schematic perspective enlarged view of the moving contact automatic assembly and height detection station 5;
figure 7 is an enlarged schematic perspective view of an automatic arc chute detection and sorting and material pairing station 6;
FIG. 8 is an enlarged perspective view of the on-line electrostatic wind cleaning station 7;
figure 9 is an enlarged perspective view of the automatic laser welding station 8 of the arc chute;
fig. 10 is an enlarged perspective view of the automatic blanking and swinging plate station 9.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that functional, methodological, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
As shown in fig. 1, the full-automatic production line of the direct current contactor of the present invention includes: the automatic welding machine comprises a product tooling plate circulating line body 1, a static iron core automatic compression joint station 2, a movable iron core automatic assembly station 3, a movable iron core laser welding station 4, a moving contact automatic assembly and height detection station 5, an arc extinguishing cover automatic detection and classification and material pairing station 6, an online static ion wind removing cleaning station 7, an arc extinguishing cover automatic laser welding station 8 and an automatic discharging balance station 9.
The product tooling plate circulating line body 1 extends from the upstream end to the downstream end of the direct current contactor full-automatic production line. The automatic static iron core crimping station 2, the automatic moving iron core assembling station 3, the laser welding station 4, the automatic moving contact assembling and height detecting station 5, the automatic arc-extinguishing cover detecting and classifying and material pairing station 6, the online static ion wind removing cleaning station 7, the automatic arc-extinguishing cover laser welding station 8 and the automatic discharging swing disk station 9 are sequentially arranged from the upstream end and the downstream end of the product tooling plate circulating line body 1.
As shown in fig. 2, the product tooling plate circulation line body 1 is used for recycling a product tooling plate, and includes: a lower layer transfer line 11, an upper layer transfer line 12, an upstream hoist 13, and a downstream hoist 14. The upper layer transmission line 12 is located above the lower layer transmission line 11, the upstream hoist 13 is located at the upstream end of the lower layer transmission line 12 and the upstream end of the upper layer transmission line 12, and the downstream hoist 14 is located at the downstream end of the lower layer transmission line 12 and the upstream end of the upper layer transmission line 12. Therefore, the upstream elevator 13 lifts the tooling plate to the upper layer transmission line 12 for transmission, and the tooling plate is transmitted to the lower layer transmission line 11 by the downstream elevator 14 through the transmission of the upper layer transmission line 12 to realize circulation. The upstream hoist 13 and the downstream hoist 14 are conventional hoists.
As shown in fig. 3, the stationary core automatic crimping station 2 includes: the material tray 21, the first six-axis material taking manipulator 22 and the static iron core pressing and connecting table 23. The first material taking six-axis manipulator 22 sequentially puts the yoke iron plate and the static iron core on the material tray 21 into a crimping table, and then takes out the yoke iron plate and the static iron core to place on a tooling plate of the circulating line body. The stationary core crimping station 23 includes a crimping cylinder and a crimping head driven by the crimping cylinder. The first six-axis material take robot 22 is an existing six-axis robot.
As shown in fig. 4, the movable iron core automatic assembly station 3 includes: an automatic feeding mechanism 31 and a second six-axis material-taking robot 32. The second material taking six-shaft machine completes the sequential assembly of the parts of the movable iron core provided by the automatic feeding mechanism 31. The automatic feeding mechanism 31 comprises a vibration disc and a feeding channel, one end of the feeding channel is connected with the vibration disc, and the other end of the feeding channel extends to the assembling position. The second six-axis material take robot 32 is an existing six-axis robot.
As shown in fig. 5, the movable iron core laser welding station 4 includes: first laser head actuating mechanism 41, exhaust gas collection device 42, automatic propelling movement product frock 43. Wherein, the spare part propelling movement of the movable iron core that automatic propelling movement product frock 43 will assemble is pushed to the below of first laser head, and welding is descended under its actuating mechanism's drive to first laser head. First laser head actuating mechanism 41 is the cylinder, automatic propelling movement product frock 43 includes a plurality of feed rollers that set up side by side. The exhaust gas collecting device 42 comprises an exhaust gas collecting opening which is arranged towards the welding location.
As shown in fig. 6, the moving contact automatic assembly and height detection station 5 includes: a third material taking six-axis manipulator 51, an automatic assembly mechanism 52, a first height automatic detection mechanism 53 and a first material bin 54. The third material taking six-axis manipulator 51 pairs the moving reed, the spring and other parts of the moving contact provided by the first material bin 54 with the arc extinguishing chamber detection data, and after the automatic assembly is completed in sequence, the detection is performed by the first height automatic detection mechanism. The automatic assembling mechanism 52 includes: the assembling device comprises an assembling head and a cylinder for driving the assembling head to move. The first automatic height detection mechanism 53 includes a height sensor. The third six-axis material-taking robot 51 is an existing six-axis robot.
As shown in fig. 7, the station 6 for automatic detection, classification and material pairing of the arc-extinguishing chamber includes: the automatic product taking system comprises a first material taking four-axis manipulator 61, a second material bin 62, a product transferring manipulator 63, a second height automatic detection mechanism 64 and a third material bin 65. After the moving contact, the arc extinguishing cover and the moving core cover in the corresponding storage bin are matched and finished by the first material taking four-axis mechanical arm 61 and the product transferring mechanical arm 63, the product detected by the second height automatic detection mechanism 64 is placed into the line body tool. The first material taking four-axis manipulator 61 and the product transferring manipulator 63 adopt the existing manipulators. The second automatic height detection mechanism 64 includes a height sensor.
As shown in fig. 8, the online destaticizing wind cleaning station 7 is configured to perform destaticizing cleaning processing on a tooling plate coming from an upstream flow, and the online destaticizing wind cleaning station 7 includes: a linear ion blower 71. The linear ion blower 71 is mounted on a fixed support 72, and a protective partition 73 is further mounted on the fixed support 72.
As shown in fig. 9, the automatic laser welding station 8 for arc chutes comprises: a second laser head driving mechanism (not shown), a fourth material taking six-axis manipulator 82 and a product clamping tool 83. The fourth material taking six-axis manipulator 82 puts the components into the product clamping tool 83 in sequence from the line body to be positioned and fixed, and the second laser head driving mechanism drives the second laser head to weld. The second laser head driving mechanism is an air cylinder, the product clamping tool 83 comprises a clamping block, and the fourth material taking six-axis manipulator 82 adopts the existing manipulator.
As shown in fig. 10, the automatic feeding and material placing station 9 includes: a second material taking four-axis manipulator 91 and a fourth material bin 92. The fourth material bin 92 is mounted on the mechanism support 93 and receives products transferred from an upstream flow, and the second material taking four-axis manipulator 91 further achieves discharging of the products.
In conclusion, the assembly and detection of the direct current contactor can be realized, the production efficiency is high, and the requirements of modern industrial production are fully met. Meanwhile, the continuous detection of the product can be realized, and the outflow of unqualified products is avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a full automatic production line of direct current contactor which characterized in that, full automatic production line of direct current contactor includes: the automatic material feeding device comprises a product tooling plate circulating line body, a static iron core automatic compression joint station, a movable iron core automatic assembly station, a movable iron core laser welding station, a movable contact automatic assembly and height detection station, an arc-extinguishing cover automatic detection and classification and material pairing station, an online static ion wind removing cleaning station, an arc-extinguishing cover automatic laser welding station and an automatic blanking swing disk station;
the product tooling plate circulating line body extends from the upstream end to the downstream end of the full-automatic production line of the direct current contactor, and the static iron core automatic compression joint station, the movable iron core automatic assembly station, the movable iron core laser welding station, the movable contact automatic assembly and height detection station, the arc-extinguishing cover automatic detection and classification and material pairing station, the online static ion wind removing cleaning station, the arc-extinguishing cover automatic laser welding station and the automatic blanking swing disc station are sequentially arranged from the upstream end and the downstream end of the product tooling plate circulating line body.
2. The fully automatic production line of direct current contactors of claim 1, characterized in that the product tooling plate circulation line body comprises: lower floor's transmission line, upper reaches lifting machine and low reaches lifting machine, the upper transmission line is located lower floor's transmission line top, the upper reaches lifting machine is located the upper reaches end of lower, upper transmission line, low reaches lifting machine is located the low reaches end of lower, upper transmission line.
3. The full-automatic production line of the direct current contactor as claimed in claim 1, wherein the automatic static iron core crimping station comprises: the material tray, the first six manipulators of getting material and quiet iron core crimping platform.
4. The full-automatic production line of direct current contactors as claimed in claim 1, wherein said automatic movable iron core assembling station comprises: automatic feeding mechanism and second get six manipulators of material.
5. The full-automatic production line of direct current contactors as in claim 1, wherein said moving core laser welding station comprises: first laser head actuating mechanism, waste gas collection device, automatic propelling movement product frock.
6. The full-automatic production line of the direct current contactor as claimed in claim 1, wherein the moving contact automatic assembly and height detection station comprises: the third material taking six-shaft mechanical arm, the automatic assembling mechanism, the first height automatic detection mechanism and the first material bin.
7. The full-automatic production line of direct current contactors as in claim 1, wherein said arc chute automatic detection and classification and material pairing station comprises: the first material taking four-axis mechanical arm, the product classification detention line, the second material bin, the product transferring mechanical arm, the product cutting rotating table, the second height automatic detection mechanism and the third material bin.
8. The full-automatic production line of direct current contactors as in claim 1, wherein said online de-electrostatic ion wind cleaning station comprises: a linear ion blower.
9. The full-automatic direct current contactor production line according to claim 1, wherein the automatic laser welding station for arc extinguishing chambers comprises: the second laser head driving mechanism, the fourth material taking six-axis manipulator and the product clamping tool.
10. The full-automatic production line of direct current contactors as in claim 1, wherein said automatic blanking balance station comprises: the second gets material four-axis manipulator and fourth material storehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811026501.1A CN110871357A (en) | 2018-09-04 | 2018-09-04 | Full-automatic production line of direct current contactor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811026501.1A CN110871357A (en) | 2018-09-04 | 2018-09-04 | Full-automatic production line of direct current contactor |
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| Publication Number | Publication Date |
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| CN110871357A true CN110871357A (en) | 2020-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811026501.1A Pending CN110871357A (en) | 2018-09-04 | 2018-09-04 | Full-automatic production line of direct current contactor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111933487A (en) * | 2020-07-13 | 2020-11-13 | 温州佳捷电气有限公司 | Automatic assembling device for movable contact spring and framework of relay |
| CN114367828A (en) * | 2021-12-29 | 2022-04-19 | 无锡黎曼机器人科技有限公司 | Dish washer heat exchanger robot assembly line |
-
2018
- 2018-09-04 CN CN201811026501.1A patent/CN110871357A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111933487A (en) * | 2020-07-13 | 2020-11-13 | 温州佳捷电气有限公司 | Automatic assembling device for movable contact spring and framework of relay |
| CN111933487B (en) * | 2020-07-13 | 2022-11-11 | 温州佳捷电气有限公司 | Automatic assembly device of movable contact spring and framework of relay |
| CN114367828A (en) * | 2021-12-29 | 2022-04-19 | 无锡黎曼机器人科技有限公司 | Dish washer heat exchanger robot assembly line |
| CN114367828B (en) * | 2021-12-29 | 2024-01-23 | 无锡黎曼机器人科技有限公司 | Robot assembly line for dish-washing machine heat exchanger |
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