CN108311580B - 一种标准化活动废料刀及修边模具结构 - Google Patents
一种标准化活动废料刀及修边模具结构 Download PDFInfo
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- CN108311580B CN108311580B CN201810184492.2A CN201810184492A CN108311580B CN 108311580 B CN108311580 B CN 108311580B CN 201810184492 A CN201810184492 A CN 201810184492A CN 108311580 B CN108311580 B CN 108311580B
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- CN
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- Prior art keywords
- die
- waste
- cutting edge
- movable
- trimming
- Prior art date
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- 239000002699 waste materials Substances 0.000 title claims abstract description 128
- 230000000694 effects Effects 0.000 title description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 122
- 238000009966 trimming Methods 0.000 claims abstract description 55
- 239000000789 fasteners Substances 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 239000001308 nitrogen Substances 0.000 claims description 6
- MDFFNEOEWAXZRQ-UHFFFAOYSA-N nitrogen group Chemical group 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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
Abstract
Description
技术领域
本发明属于汽车冲压成型领域,具体地说,本发明涉及一种标准化活动废料刀及修边模具结构。
背景技术
随着汽车工业的不断发展,汽车对覆盖件的质量要求越来越高,在汽车覆盖件生产过程中,修边工序废料刀掉铁屑,铁屑落到模具工作型面,导致在板件上出现麻点、坑包等缺陷,是冲压行业面临的一个难题。
传统切边模具主刃口切断时,板件部位压料芯压住板料,主刃口部位的修边是可控的,废料是在自由状态下被切断,在废料切刃与主刃口交汇点部位,废料撕裂是导致铁屑的主要原因。
发明内容
本发明的目的是提出一种标准化活动废料刀及修边模具结构,以解决传统修边模具工作时,在废料切刃和主刃口交汇点部位,因废料撕裂而产生铁屑的问题,避免在板件上出现麻点、坑包等缺陷。
本发明所采用的技术方案是:一种标准化活动废料刀,设置于修边模具上,所述修边模具包括上模座和下模座,所述上模座上设有上模修边刀,所述上模修边刀包括上模主刃口和上模废料切刃,所述下模座设有下模废料刀,关键在于,所述上模修边刀上还设有一可上下活动的活动上模刃和驱动该活动上模刃的活动废料刀组件;所述活动废料刀组件嵌入所述上模主刃口中,使所述活动上模刃位于上模主刃口上与上模废料切刃交汇的部位,且与所述下模废料刀的位置相对应;所述活动上模刃的底部为平坦型面。
上述标准化活动废料刀的活动上模刃设置在上模主刃口上与上模废料切刃交汇的部位,上模主刃口切边时,活动上模刃共同参与切边,此时上模废料切刃为空切;切边完成后,活动上模刃随上模主刃口和上模废料切刃继续向下,当接触到下模废料刀时,活动上模刃压住接触部位即上模废料切刃和上模主刃口交汇点部位的废料,活动上模刃收缩,上模主刃口和上模废料切刃继续向下,上模废料切刃与下模废料刀吃入将废料切断,此时上模主刃口为空切。通过活动上模刃的设置,保证了上模主刃口和上模废料切刃交汇点部位的废料在压料状态下被切断,从而避免了因撕裂而产生修边铁屑的缺陷。
进一步地,所述活动废料刀组件包括导套、下固定板、法兰、上固定板和弹性件,所述下固定板和上固定板的中部皆设有通孔;所述活动上模刃套入所述导套中,所述导套镶入所述下固定板中;所述弹性件通过法兰固定安装到所述上固定板上;所述上固定板和下固定板通过紧固件锁付;所述活动上模刃和弹性件在所述通孔中接触。通过接触弹性件,活动上模刃可实现在与下模废料刀接触时将该部位废料压住,并在上模修边刀继续下行时收缩,从而不会对上模废料切刃和下模废料刀的吃入造成阻碍,使下模废料刀和下模主刃口之间无需设置间隙,结构更为简单,上、下模的配合更为精密。
进一步地,所述上模主刃口切边时,所述活动上模刃与所述上模主刃口平齐。当上模主刃口切边时,活动上模刃共同参与。
进一步地,所述活动上模刃的底部为边长是14mm的正方形。将活动上模刃工作部位的尺寸定位为14×14,并对整个活动废料刀其它部件也进行尺寸固定,形成标准化组件,使其在所有废料刀部位可以互换,提高其利用率,更便于模具的制作、维修和保养。边长设置为14mm,具有更高的适用性,如果太短,则强度不够;如果太长,则增加了成本,造成浪费。
进一步地,所述紧固件为螺钉。通过多个螺钉使上、下固定板连接在一起,连接牢靠,不易脱落。
进一步地,所述弹性件为氮气弹簧,实用性强。
进一步地,所述上模主刃口和上模废料切刃平齐;所述下模座还包括下模主刃口,所述下模废料刀的刃口低于下模主刃口5~7mm。当上模主刃口与下模主刃口吃入切边时,上模废料切刃为空切;当上模废料切刃与下模废料刀吃入将废料切断时,上模主刃口为空切。
一种修边模具结构,包括上模座和下模座,所述上模座上设有上模修边刀,所述上模修边刀包括上模主刃口和上模废料切刃,所述下模座设有下模废料刀,关键在于,所述上模修边刀上设有如上所述的通过上模活动废料刀组件驱动的可上下活动的活动上模刃。本设置有活动上模刃的修边模具结构可以保证上模主刃口和上模废料切刃交汇点部位的废料在压料状态下被切断,避免该部位废料因为被撕裂而产生修边铁屑。
本发明中,活动上模刃可与上模修边刀的上模主刃口同时切入板料修边,在上模主刃口部位完全切断后,活动上模刃随上模修边刀继续向下,与下模废料刀接触并压住该部件废料;上模修边刀的上模废料切刃再切入废料,将其切断,保证了上模主刃口和上模废料切刃交汇点部位的废料在压料状态下被切断,从而避免该部位废料撕裂而产生修边铁屑。
附图说明
图1是本发明的标准化活动废料刀在修边模具结构上的装配示意图。
图2是本发明的标准化活动废料刀在修边模具结构上的仰视图。
图3是本发明的标准化活动废料刀及修边模具结构的闭合状态示意图。
图4是本发明的活动废料刀组件的拆解示意图。
图5是本发明的标准化活动废料刀及修边模具结构的上死点示意图。
图6是本发明的修边模具结构中压料芯的工作状态示意图。
图7是本发明的标准化活动废料刀及修边模具结构的工作状态示意图。
图8是本发明的标准化活动废料刀及修边模具结构的下死点示意图。
附图标示:
1、上模主刃口;2、上模废料切刃;3、下模废料刀;4、上模修边刀;5、活动废料刀组件;6、活动上模刃;7、导套;8、下固定板;9、法兰;10、上固定板;11、氮气弹簧;12、凸模;13、压料芯;14、上模座;15、板料。
具体实施方式
下面对照附图,通过对实施实例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。
实施例1:
如图1、2、3所示,本发明的标准化活动废料刀,设置于修边模具上,修边模具包括上模座14和下模座,上模座14上设有上模修边刀4,上模修边刀4包括上模主刃口1和上模废料切刃2,下模座设有下模废料刀3,关键在于,上模修边刀4上还设有一可上下活动的活动上模刃6和驱动该活动上模刃6的活动废料刀组件5;活动废料刀组件5嵌入上模主刃口1中,使活动上模刃6位于上模主刃口1上与上模废料切刃2交汇的部位,且与下模废料刀3的位置相对应;活动上模刃6的底部为平坦型面。
如图2所示,上模修边刃的工作刃口包含上模主刃口1和上模废料切刃2,上模主刃口1和上模废料切刃2之间呈90°左右的角度,上模主刃口1是工艺补充与产品连接的边界,用于切入板料15时修边,上模废料切刃2用于将修边后的废料切碎,便于废料落入废料池。上模主刃口1和上模废料切刃2平齐,而活动上模刃6设置在上模主刃口1上与上模废料切刃2交汇的部位,即在上模主刃口1上靠近上模废料切刃2的部位,分割出一个底部为14mm×14mm的活动上模刃6,并将活动废料刀组件5标准化,以便于模具的制作、维修和保养。
上模主刃口1切边时,活动上模刃6共同参与切边,此时上模废料切刃2为空切;切边完成后,活动上模刃6随上模主刃口1和上模废料切刃2继续向下,当接触到下模废料刀3时,活动上模刃6压住接触部位即上模废料切刃2和上模主刃口1交汇点部位的废料,活动上模刃6收缩,上模主刃口1和上模废料切刃2继续向下,上模废料切刃2与下模废料刀3吃入将废料切断,此时上模主刃口1为空切。通过活动上模刃6的设置,保证了上模主刃口1和上模废料切刃2交汇点部位的废料在压料状态下被切断,从而避免了因撕裂而产生修边铁屑的缺陷。
如图4所示,活动废料刀组件5具体包括导套7、下固定板8、法兰9、上固定板10和弹性件,下固定板8和上固定板10的中部皆设有通孔;活动上模刃6套入导套7中,导套7镶入下固定板8中;弹性件通过法兰9固定安装到上固定板10上;上固定板10和下固定板8通过紧固件锁付;活动上模刃6和弹性件在通孔中接触。
上述中,活动上模刃6通过导套7导向,在活动废料刀组件5中能够上下运动,避免活动上模刃6在工作过程中产生侧向力,保障了活动上模刃6工作的稳定性,延长了其使用寿命。弹性件具体为氮气弹簧11,弹性件即氮气弹簧11与活动上模刃6接触,为活动上模刃6提供切边工作力,当上模主刃口1切边时,活动上模刃6与上模主刃口1平齐,活动上模刃6与上模主刃口1一起切边。紧固件具体为螺钉,通过多个螺钉使上、下固定板连接在一起,进而保证活动上模刃6和氮气弹簧11在上、下固定板通孔中的接触。
下模座还包括下模主刃口,下模废料刀3的刃口低于下模主刃口5~7mm。当上模主刃口1与下模主刃口吃入切边时,上模废料切刃2为空切,这时活动上模刃6的刃口与上模主刃口1平齐,并共同参与切边;随后,上模修边刀4继续下行,活动上模刃6与下模废料刀3接触并压住该部位废料,上模废料切刃2与下模废料刀3吃入将废料切断,避免了因废料撕裂而产生修边铁屑。
另外,本发明还提供了一种修边模具结构,包括上模座14和下模座,上模座14上设有上模修边刀4,上模修边刀4包括上模主刃口1和上模废料切刃2,下模座设有下模主刃口和下模废料刀3,上模修边刀4上还设有如上所述的通过上模活动废料刀组件5驱动的可上下活动的活动上模刃6。
下面对本修边模具结构的工作流程详述如下:
如图5所示,图5为本发明的修边模具结构的上死点示意图,板料15放置并定位在凸模12上,此阶段,上模各部件处于非工作状态,模具处于修边准备阶段。
如图6所示,当上模座14沿冲压方向向下运动,上模座14的压料芯13首先与下模座的凸模12接触,并压住放置定位在凸模12上的板料15,防止板料15在工作过程中窜动。
如图7所示,随着上模座14继续向下运动,上模修边刀4的上模主刃口1和活动上模刃6同时切入板料15,因为有压料芯13的定位压料,保证了上模主刃口1在压料状态下修边,上模主刃口1部位的修边没有撕裂,修边过程是可控的。
如图8所示,在上模主刃口1部位完全切断后,修边工作结束,随着上模修边刀4的继续下行,活动上模刃6与下模废料刀3接触,并压住该部位废料,上模废料切刃2与下模废料刀3吃入将废料切断,保证上模废料切刃2与上模主刃口1交汇点部位在压料状态下被切断,模具到达下死点后进入下一个工作循环。
以上通过对所列实施方式的介绍,阐述了本发明的基本构思和基本原理。但本发明绝不限于上述所列实施方式。凡是基于本发明的技术方案所作的等同变化、改进及故意变劣等行为,均应属于本发明的保护范围。
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