CN108221401A - 一种三组分针织物一浴染色工艺 - Google Patents

一种三组分针织物一浴染色工艺 Download PDF

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CN108221401A
CN108221401A CN201711483348.0A CN201711483348A CN108221401A CN 108221401 A CN108221401 A CN 108221401A CN 201711483348 A CN201711483348 A CN 201711483348A CN 108221401 A CN108221401 A CN 108221401A
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刘冲
高庆峰
杜方东
陈建峰
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SHANGHAI JIALE CO Ltd
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Abstract

本发明提供了一种三组分针织物一浴染色工艺，其特征在于:采用一浴染色法对涤纶、锦纶、棉的三组分混纺织物进行染色；所述一浴染色法为：在105‑115℃的条件下用阳离子染料和特制活性染料对混纺织物进行40‑60分钟的染色，使三种组分同时进行染色，染色完成后再统一洗去浮色完成染色。该工艺降低了生产温度，缩短了工艺流程，节省了时间，提高了生产效率，避免了色差的问题。

Description

一种三组分针织物一浴染色工艺
技术领域
本发明涉及织物整染领域，特别是，涉及一种三组分针织物一浴染色工艺。
背景技术
现有的纺织面料中，对于三组分织物的染色，一般是通过两浴法来实现的，该两浴法具体为：对阳离子改性涤纶、A/C混纺纱组成的一种双纱三组分织物通常，先在120℃条件下用阳离子染料染腈纶和阳离子改性涤纶组分，染完后洗去浮色，再在60℃条件下用活性染料染棉，然后皂洗。整个过程复杂，涉及多次的染色和漂洗过程，一方面染色时间长，生产效率低下；另一方面，高低温的差异和切换导致了大量的能源消耗和浪费。而且由于两次染色的操作方式，极易导致色差的问题。
发明内容
本发明旨在克服上述缺陷，提供一种针对三组分织物的一浴染色法。
本发明提供的一种三组分针织物一浴染色工艺，其特征在于:采用一浴染色法对涤纶、锦纶、棉的三组分混纺织物进行染色；
上述一浴染色法为：在105-115℃的条件下用阳离子染料和特制活性染料对混纺织物进行40-60分钟的染色，使三种组分同时进行染色，染色完成后再统一洗去浮色完成染色。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、上述一浴染色法在酸性条件下进行。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、上述阳离子染料和特制活性染料的用量比例为1：0.8-1.5。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、上述特制活性染料为包含有质量百分比浓度为58-100％的，含有双(卤代均三嗪)活性基、其连接基为饱和脂肪烃的化合物。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、上所述饱和脂肪烃为碳原子数为2-10的饱和脂肪烃。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、上述特制活性染料中还包含有1-45％的阳离子染料。
进一步地，本发明提供的一种三组分针织物一浴染色工艺，还具有这样的特点:即、所述特制活性染料为如下结构所示的化合物中的一种或几种的混合；
其中，X为芳香环上任一或任几个取代的卤素；
n为2-10的自然数。
此类染料的相对分子质量大,具有很好的溶解性,和纤维的亲和力也较强，成键牢度高,不易断键,反应性好，在中性和弱酸性条件下也具有良好的散色性能,可满足该三组份混纺织物的染色要求。
本发明的作用和效果：
与现有技术相比，本发明缩短了工艺流程，将两浴染色法改为一浴染色，在105-115℃的条件下用阳离子染料和特殊活性染料一起对阳离子涤纶和晴纶、棉三种组分织物进行染色，使三种组分同时进行染色，染色完成后再统一洗去浮色完成工艺。整个工艺降低了生产温度，缩短了工艺流程，节省了时间，提高了生产效率，避免了色差的问题。
此外，采用本工艺方法，无需添加任何设备，便可实现解决三组分织物一浴染色的工艺，以及达到缩短工艺流程，节省时间的目的。实现节约能源、资源，有助于企业节能减排，清洁生产。
具体实施方式
实施例一、
织物织物为上海嘉乐股份有限公司的100D144FDTY阳离子涤纶+40sA70/C30反包单面绒，通过如下步骤对其进行染色处理。
步骤一、染色前去油处理：去油剂，95℃*15min；
步骤二、染色：
阳离子染料：
Yellow CA
Red CA
Blue CA
活性染料：
步骤三、染色处理后，热水洗3次，冷水洗1次。
实施例二、
织物织物为上海嘉乐股份有限公司的100D145FDTY阳离子涤纶+40sA70/C30反包单面绒，通过如下步骤对其进行染色处理。
步骤一、染色前去油处理：去油剂，95℃*15min；
步骤二、染色：
阳离子染料：
Yellow CA
Red CA
Blue CA
活性染料：
步骤三、染色处理后，热水洗3次，冷水洗1次。
实施例三、
织物织物为上海嘉乐股份有限公司的100D148FDTY阳离子涤纶+40sA70/C30反包单面绒，通过如下步骤对其进行染色处理。
步骤一、染色前去油处理：去油剂，95℃*15min；
步骤二、染色：
阳离子染料：
Yellow CA
Red CA
Blue CA
活性染料：
90％分别与
Yellow CA 10％的复配
Red CA 10％的复配
Blue CA 10％的复配
步骤三、染色处理后，热水洗3次，冷水洗1次。
实施例四、
织物织物为上海嘉乐股份有限公司的100D144FDTY阳离子涤纶+40sA70/C30反包单面绒，通过如下步骤对其进行染色处理。
步骤一、染色前去油处理：去油剂，95℃*15min；
步骤二、染色：
阳离子染料：
Yellow CA
Red CA
Blue CA
活性染料：
Yellow D-3RNL
Red D-FR
Blue D-RJL
步骤三、染色处理后，热水洗3次，冷水洗1次。
性能测试：
经过以上工艺处理，三组分织物的染色K/S值、皂洗牢度、摩擦牢度评级，与两浴染色工艺相比，染色深度、皂洗牢度、摩擦牢度基本相同。两种染色方法染色性能对比可以发现，采用本发明的一浴法方案完全能获得与两浴法相当的产品处理效果。但是，本发明的方法显然在节能、工艺步骤的简化度上存在极大的优势，更适合当代环保和科学的生产要求。
染色方法 K/S值 皂洗牢度 摩擦牢度
一浴法 18.38 4 4
两浴法 18.46 4 4

Claims (7)

1.一种三组分针织物一浴染色工艺，其特征在于:采用一浴染色法对涤纶、锦纶、棉的三组分混纺织物进行染色；
所述一浴染色法为：在105-115℃的条件下用阳离子染料和特制活性染料对混纺织物进行40-60分钟的染色，使三种组分同时进行染色，染色完成后再统一洗去浮色完成染色。
2.如权利要求1所述的一种三组分针织物一浴染色工艺，其特征在于:
所述一浴染色法在酸性条件下进行。
3.如权利要求1所述的一种三组分针织物一浴染色工艺，其特征在于:
所述阳离子染料和特制活性染料的用量比例为1：0.8-1.5。
4.如权利要求1所述的一种三组分针织物一浴染色工艺，其特征在于:
所述特制活性染料为包含有质量百分比浓度为58-100％的，含有双(卤代均三嗪)活性基、其连接基为饱和脂肪烃的化合物。
5.如权利要求4所述的一种三组分针织物一浴染色工艺，其特征在于:
所述饱和脂肪烃为碳原子数为2-10的饱和脂肪烃。
6.如权利要求1所述的一种三组分针织物一浴染色工艺，其特征在于:
所述特制活性染料中还包含有1-45％的阳离子染料。
7.如权利要求1所述的一种三组分针织物一浴染色工艺，其特征在于:
所述特制活性染料为如下结构所示的化合物中的一种或几种的混合；
其中，X为芳香环上任一或任几个取代的卤素；
n为2-10的自然数。
CN201711483348.0A 2017-12-29 2017-12-29 一种三组分针织物一浴染色工艺 Pending CN108221401A (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1544721A (zh) * 2003-11-28 2004-11-10 �й������ž��ܺ��ڲ�����װ���о� 一种高色牢度新合纤色织物的制备方法
CN1662701A (zh) * 2002-06-21 2005-08-31 情野纯三郎 使用反应染料的染色法
CN1687520A (zh) * 2005-03-25 2005-10-26 苏州东吴染料有限公司 一种用于混纺、交织织物染色的专用染料
JP3885378B2 (ja) * 1998-08-31 2007-02-21 東レ株式会社 ポリエステル／ポリアミド混合繊維構造物の染色方法およびその染色物
CN101942773A (zh) * 2009-07-06 2011-01-12 招远市针织厂有限公司 一种腈/涤/棉/氨纶四种组分不影响牢度、色光、纤维强力的染整加工方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3885378B2 (ja) * 1998-08-31 2007-02-21 東レ株式会社 ポリエステル／ポリアミド混合繊維構造物の染色方法およびその染色物
CN1662701A (zh) * 2002-06-21 2005-08-31 情野纯三郎 使用反应染料的染色法
CN1544721A (zh) * 2003-11-28 2004-11-10 �й������ž��ܺ��ڲ�����װ���о� 一种高色牢度新合纤色织物的制备方法
CN1687520A (zh) * 2005-03-25 2005-10-26 苏州东吴染料有限公司 一种用于混纺、交织织物染色的专用染料
CN101942773A (zh) * 2009-07-06 2011-01-12 招远市针织厂有限公司 一种腈/涤/棉/氨纶四种组分不影响牢度、色光、纤维强力的染整加工方法

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Application publication date: 20180629