CN107970988A - 一种用于合成芳烃的催化剂和其制备方法 - Google Patents

一种用于合成芳烃的催化剂和其制备方法 Download PDF

Info

Publication number
CN107970988A
CN107970988A CN201610931965.1A CN201610931965A CN107970988A CN 107970988 A CN107970988 A CN 107970988A CN 201610931965 A CN201610931965 A CN 201610931965A CN 107970988 A CN107970988 A CN 107970988A
Authority
CN
China
Prior art keywords
molecular sieve
particle
catalyst
acidic molecular
aromatic hydrocarbons
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610931965.1A
Other languages
English (en)
Other versions
CN107970988B (zh
Inventor
倪友明
朱文良
陈之旸
刘勇
刘红超
马现刚
刘世平
刘中民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dalian Institute of Chemical Physics of CAS
Original Assignee
Dalian Institute of Chemical Physics of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dalian Institute of Chemical Physics of CAS filed Critical Dalian Institute of Chemical Physics of CAS
Priority to CN201610931965.1A priority Critical patent/CN107970988B/zh
Priority to GB1905139.0A priority patent/GB2570592B/en
Priority to US16/343,870 priority patent/US11014076B2/en
Priority to RU2019109457A priority patent/RU2732247C1/ru
Priority to PCT/CN2017/098509 priority patent/WO2018076909A1/zh
Publication of CN107970988A publication Critical patent/CN107970988A/zh
Application granted granted Critical
Publication of CN107970988B publication Critical patent/CN107970988B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/405Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/0445Preparation; Activation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/005Spinels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/06Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/60Platinum group metals with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/90Regeneration or reactivation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/16Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/185Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
    • B01J29/22Noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
    • B01J29/24Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/26Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/44Noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/48Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing arsenic, antimony, bismuth, vanadium, niobium tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7049Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7049Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/7057Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7049Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/7069EMT-type, e.g. EMC-2, ECR-30, CSZ-1, ZSM-3 or ZSM-20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/7049Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/7088MWW-type, e.g. MCM-22, ERB-1, ITQ-1, PSH-3 or SSZ-25
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/7215Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/7238EMT-type, e.g. EMC-2, ECR-30, CSZ-1, ZSM-3 or ZSM-20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/74Noble metals
    • B01J29/7415Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/74Noble metals
    • B01J29/7438EMT-type, e.g. EMC-2, ECR-30, CSZ-1, ZSM-3 or ZSM-20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • B01J29/7615Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • B01J29/7638EMT-type, e.g. EMC-2, ECR-30, CSZ-1, ZSM-3 or ZSM-20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/7815Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/7838EMT-type, e.g. EMC-2, ECR-30, CSZ-1, ZSM-3 or ZSM-20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/7876MWW-type, e.g. MCM-22, ERB-1, ITQ-1, PSH-3 or SSZ-25
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/90Regeneration or reactivation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0063Granulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/04Mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/02Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/04Gas or vapour treating; Treating by using liquids vaporisable upon contacting spent catalyst
    • B01J38/12Treating with free oxygen-containing gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/04Gas or vapour treating; Treating by using liquids vaporisable upon contacting spent catalyst
    • B01J38/12Treating with free oxygen-containing gas
    • B01J38/14Treating with free oxygen-containing gas with control of oxygen content in oxidation gas
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/026After-treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/043Catalysts; their physical properties characterised by the composition
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/043Catalysts; their physical properties characterised by the composition
    • C07C1/0435Catalysts; their physical properties characterised by the composition containing a metal of group 8 or a compound thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/045Regeneration
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/20After treatment, characterised by the effect to be obtained to introduce other elements in the catalyst composition comprising the molecular sieve, but not specially in or on the molecular sieve itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/37Acid treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/10Constitutive chemical elements of heterogeneous catalysts of Group I (IA or IB) of the Periodic Table
    • B01J2523/17Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/20Constitutive chemical elements of heterogeneous catalysts of Group II (IIA or IIB) of the Periodic Table
    • B01J2523/27Zinc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/30Constitutive chemical elements of heterogeneous catalysts of Group III (IIIA or IIIB) of the Periodic Table
    • B01J2523/31Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/40Constitutive chemical elements of heterogeneous catalysts of Group IV (IVA or IVB) of the Periodic Table
    • B01J2523/48Zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/60Constitutive chemical elements of heterogeneous catalysts of Group VI (VIA or VIB) of the Periodic Table
    • B01J2523/67Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/80Constitutive chemical elements of heterogeneous catalysts of Group VIII of the Periodic Table
    • B01J2523/82Metals of the platinum group
    • B01J2523/824Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/04Benzene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/06Toluene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C15/00Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
    • C07C15/02Monocyclic hydrocarbons
    • C07C15/067C8H10 hydrocarbons
    • C07C15/08Xylenes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/02Boron or aluminium; Oxides or hydroxides thereof
    • C07C2521/04Alumina
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/06Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of zinc, cadmium or mercury
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

本发明涉及一种用于合成芳烃的催化剂及其制备方法,还涉及一种使用该催化剂合成芳烃的方法。所述催化剂包括酸性分子筛颗粒和锌铝复合氧化物颗粒。本发明的催化剂对芳烃,尤其是BTX选择性较高,性能稳定,且单程寿命长。其特别适用于芳烃的一步合成,从而降低了分步合成带来的大量的能耗的问题。现有技术相比,本发明中失活的催化剂经过多次重生后性能无明显下降。

Description

一种用于合成芳烃的催化剂和其制备方法
技术领域
本发明涉及一种用于合成芳烃的催化剂及其制备方法,还涉及一种使用该催化剂合成芳烃的方法。
背景技术
芳烃尤其是苯(Benzene),甲苯(Toluene)和二甲苯(Xylene),统称为BTX,是产量和规模仅次于乙稀和丙烯的重要有机化工原料,其衍生物广泛用于燃料、石化、化纤、塑料和橡胶等化工产品和精细化工品。
目前芳烃主要以石油为原料进行生产,其中世界范围内70%的BTX芳烃来自炼油厂的催化重整工艺单元。催化重整技术是以石脑油为原料,采用半再生和连续再生重整的工艺类型,催化重整一般采用含铂催化剂。催化重整的典型工艺代表为UOP公司的CCRplatformer工艺和IFP公司的Aromizer工艺。另外,石油路线的芳烃生产工艺还有汽油加氢技术、芳烃抽提技术、重芳烃轻质化技术以及轻烃芳构化技术。
随着社会的不断发展,世界上对芳烃的需求量不断增长,然而石油资源日益紧张造成芳烃尤其是BTX的价格居高不下。鉴于中国“富煤贫油”的能源结构现状,大力发展煤化工路线制芳烃具有非常重要的意义。在煤化工制芳烃技术中,以煤化工平台产品甲醇为原料制取芳烃的技术(MTA)研究最为广泛。甲醇制芳烃技术一般采用金属锌、镓、银等金属改性的酸性ZSM-5分子筛催化剂,然而芳烃选择性下降快,催化剂寿命短,BTX选择性不高,催化剂重生后性能下降明显等因素制约了甲醇制芳烃技术的大规模工业化应用。众所周知,工业甲醇一般以合成气为原料进行生产,如果利用合成气直接制取芳烃可以缩短反应路径、节约能耗、减少污水排放以及降低固定投资。合成气直接制取芳烃研究较少,芳烃选择性低,催化剂稳定性差以及失活催化剂不能够重生等原因制约了该技术研究的进一步发展。
因此亟需一种芳烃选择性较高,性能稳定的催化剂。
发明内容
根据现有技术中存在的技术问题,本发明开发出了一种芳烃选择性较高,性能稳定的催化剂。而且本发明的催化剂特别适用于芳烃的一步合成,从而降低了分步合成带来的大量的能耗的问题。
具体来讲,本发明之一提供了一种催化剂,所述催化剂包括酸性分子筛颗粒和锌铝复合氧化物颗粒。
在一个具体实施方式中,所述锌铝复合氧化物颗粒可以通过浸渍或不通过浸渍改性加入其他金属元素。
但是作为优选的具体实施方式,所述锌铝复合氧化物颗粒中还包括其他金属元素。
作为一个更优选的具体实施方式,所述其他金属元素为除去锌、铝和放射性元素的其他金属元素。
作为一个进一步优选的具体实施方式,所述其他金属元素包括锆、铜、铂、钯和铬中的至少一种。
在一个具体实施方式中,所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为1:19至19:1。
在一个优选的具体实施方式中,所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为4:1至1:4。
在一个最优选的具体实施方式中,所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为2:1至1:2。
在一个具体实施方式中,所述酸性分子筛颗粒和锌铝复合氧化物的粒径各自独立地小于或等于5mm。
在一个具体实施方式中,所述酸性分子筛颗粒和锌铝复合氧化物的粒径各自独立地小于或等于5mm,且大于或等于0.1mm。
在一个优选的具体实施方式中,所述酸性分子筛颗粒和锌铝复合氧化物颗粒的粒径各自独立地小于或等于1mm,且大于或等于0.1mm。
在一个更优选的具体实施方式中,所述颗粒的粒径小于或等于0.5mm,且大于或等于0.1mm。
在一个最优选的具体实施方式中,所述颗粒的粒径小于或等于0.5mm,且大于或等于0.25mm。
在一个具体实施方式中,所述酸性分子筛为具有尺度大于或等于十元环的孔道结构的酸性分子筛。
在一个具体实施方式中,所述酸性分子筛包括具有MFI、BEA、FAU、EMT、MOR、FER和MWW中的至少一种结构的酸性分子筛。
在一个优选的具体实施方式中,所述酸性分子筛为具有MFI结构的酸性分子筛。
在一个更优选的具体实施方式中,所述酸性分子筛为酸性ZSM-5分子筛。
在一个最优选的具体实施方式中,所述酸性分子筛为未经过金属元素改性的酸性ZSM-5分子筛。
在一个具体实施方式中,所述酸性ZSM-5分子筛中硅和铝的原子比为Si/Al=3-200,优选Si/Al=10-40。
在一个具体实施方式中,所述酸性ZSM-5分子筛可经过或不经过脱硅后处理和/或脱铝后处理。
在一个具体实施方式中,所述脱硅后处理是碱溶液处理。常用碱溶液有氢氧化钠、氢氧化钾、氢氧化铵、碳酸钠、碳酸氢钠的水溶液。
在一个具体实施方式中,所述脱铝后处理是酸溶液处理或水蒸气处理。常用酸溶液有盐酸、硝酸、草酸、柠檬酸、醋酸的水溶液。常规的水蒸气处理的温度为400℃至700℃。
在一个具体实施方式中,所述酸性ZSM-5分子筛具有微米结构、纳米结构、微孔结构、介孔-微孔结构中的一种或几种。
在一个具体实施方式中,所述酸性ZSM-5分子筛中可以不含或含有锌、镓、银、铜、铁、钼、镧、铈等金属元素中的一种或者多种。
在一个具体实施方式中,所述酸性ZSM-5分子筛中含有的金属质量分数为0-10%。
在一个具体实施方式中,所述金属在所述酸性分子筛中的位置是分子筛的离子交换位置,或所述酸性分子筛的孔道或表面上,或所述酸性分子筛的骨架上的一种或者多种。
在一个具体实施方式中,所述金属引入所述酸性分子筛的方式是原位合成、浸渍或者离子交换中的一种或者多种。
在一个具体实施方式中,所述催化剂的颗粒形状可以为球形、条形或三叶草形,还可以为大颗粒破碎并筛分后得到的不规则形状。
在一个具体实施方式中,所述颗粒可以为锌铝复合氧化物和酸性分子筛制备过程中未经过进一步成型而自然形成的粉状颗粒。进一步地,所述粉状颗粒的粒径小于或等于5mm;优选地,所述粉状颗粒的粒径小于或等于5mm,且大于或等于0.1mm;更优选地,所述粉状颗粒的粒径小于或等于0.5mm,且大于或等于0.1mm;最优选地,所述粉状颗粒的粒径小于或等于0.5mm,且大于或等于0.25mm。
本发明之二提供了一种制备本发明之一所述的催化剂的方法,包括如下步骤:
1)将含锌元素和铝元素的盐配成水溶液,然后利用沉淀剂的水溶液将所述含锌元素和铝元素的盐中的金属离子共沉淀,老化,再将沉淀物洗涤、干燥后煅烧制得所述锌铝复合氧化物颗粒;
2)将所述锌铝复合氧化物颗粒与所述酸性分子筛颗粒混合均匀。
在一个具体实施方式中,所述沉淀剂包括碳酸钠、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钾、碳酸氢铵、氨水、氢氧化钠和氢氧化钾中的至少一种。
在一个具体实施方式中,所述混合方式一般通过机械搅拌实现。
在一个具体实施方式中,在所述步骤1)中,共沉淀的条件为:温度为60℃至80℃,pH为6.0至8.0。
在一个具体实施方式中,在所述步骤1)中,在400℃至600℃煅烧1h至4h。
在一个具体实施方式中,在所述步骤1)中,锌元素在水溶液中的浓度为0.1mol/L至2.0mol/L;铝元素在水溶液中的浓度为0.1mol/L至2.0mol/L。
在一个具体实施方式中,还包括在步骤1)之后,步骤2)之前的步骤1-2)将所述锌铝复合氧化物颗粒置于除去锌、铝和放射性元素的其他金属元素的盐溶液中改性。
在一个具体实施方式中,在所述步骤1-2)中,其他金属元素包括锆、铜、铂、钯和铬中的至少一种。
在一个具体实施方式中,在所述步骤1-2)中,所述其他金属元素的单种金属元素在水溶液中的浓度为0.1mol/L至2.0mol/L。
在一个具体实施方式中,在所述步骤1-2)中,锆元素在水溶液中的浓度为0.1mol/L至2.0mol/L;铜元素在水溶液中的浓度为0.1mol/L至2.0mol/L;铂元素在水溶液中的浓度为0.1mol/L至2.0mol/L;钯元素在水溶液中的浓度为0.1mol/L至2.0mol/L;铬元素在水溶液中的浓度为0.1mol/L至2.0mol/L。
本发明之三提供了一种制备芳烃的方法,将含有合成气的原料通过载有催化剂的反应器,在反应条件下制备所述芳烃,其中,所述催化剂为本发明之一中所述的催化剂。
在一个具体实施方式中,所述合成气包括氢气和一氧化碳。
在一个优选的具体实施方式中,在所述合成气中,氢气与一氧化碳的摩尔比为1:9至9:1。
在一个更优选的具体实施方式中,在所述合成气中,氢气与一氧化碳的摩尔比为1:3至3:1。
在一个具体实施方式中,所述反应条件为:反应温度300℃至450℃,反应压力0.5MPa至10.0MPa,合成气标准状态下体积空速2000h-1至20000h-1
在一个优选的具体实施方式中,所述反应条件为:反应温度380℃至420℃,反应压力3MPa至5MPa,合成气标准状态下体积空速4000h-1至8000h-1
本发明中,芳烃是指分子中含有苯环结构的碳氢化合物。
优选地,本发明中,芳烃选自苯、甲苯、乙苯、甲乙苯、二甲苯、三甲苯、苯乙烯中的至少一种。
在一个具体实施方式中,所述芳烃选自苯、甲苯、二甲苯中的一种。
在一个优选的具体实施方式中,所述反应器为一个或多个固定床反应器。可以采用连续反应的形式。固定床反应器可以为一个,也可以为多个。当采用多个固定床反应器时,反应器之间可以是串联、并联、或者串联与并联相结合的形式。
在本发明中,“粉末”、“颗粒”和“粉状颗粒”的概念可以互换。
在本发明中,常温是指20℃至30℃的温度范围。
本发明能产生的有益效果包括:
1)本发明的催化剂对芳烃,尤其是BTX选择性较高,性能稳定,且单程寿命长。
2)本发明的催化剂特别适用于芳烃的一步合成,从而降低了分步合成带来的大量的能耗的问题。
3)本发明所提供的方法与现有技术相比,失活的催化剂经过多次重生后性能无明显下降。
具体实施方式
下面结合实施例详述本发明,但本发明并不局限于这些实施例。
如无特别说明,本发明的实施例中的原料均通过商业途径购买。
实施例中分析方法以及转化率、选择性计算如下:
利用带有气体自动进样器、连接TDX-1填充柱的TCD检测器以及连接FFAP毛细管柱的FID检测器的Agilent7890气相色谱仪进行自动分析。
在本发明的一些实施例中,转化率和选择性均基于碳摩尔数进行计算:
一氧化碳转化率=[(进料中的一氧化碳碳摩尔数)-(出料中的一氧化碳碳摩尔数)]÷(进料中的一氧化碳碳摩尔数)×100%
芳烃选择性=(出料中的芳烃碳摩尔数)÷(出料中的所有烃类产物的碳摩尔数)×100%
BTX选择性=(出料中的BTX碳摩尔数)÷(出料中的所有烃类产物碳摩尔数)×100%
下面通过实施例详述本发明,但本发明并不局限于这些实施例。
催化剂制备
实施例1
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25mm-0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.25mol/L Zn2+与0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,压片、破碎后筛分得到0.25mm-0.50mm尺度的锌铝复合氧化物(ZnAlOx)颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述ZnAlOx颗粒1g均匀混合,制备成催化剂A。
实施例2
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25mm-0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.25mol/L Zn2+和0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸铵溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,得到锌铝复合氧化物粉末。利用Cr2+浓度为0.25mol/L的Cr(NO3)3溶液常温浸渍此锌铝复合氧化物粉末24h,干燥,500℃煅烧2h,得到含5%铬改性的锌铝复合氧化物(5%Cr-ZnAlOx)粉末。将5%Cr-ZnAlOx粉末压片、破碎后筛分得到0.25mm-0.50mm尺度颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述5%Cr-ZnAlOx颗粒1g均匀混合,制备成催化剂B。
实施例3
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25mm-0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.1mol/L Zn2+和2.0mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,得到锌铝复合氧化物粉末。利用Cu2+浓度为0.4mol/L Cu(NO3)2溶液常温浸渍此锌铝复合氧化物粉末24h,干燥,500℃煅烧2h,得到含7%铜改性的锌铝复合氧化物(7%Cu-ZnAlOx)粉末。将7%Cu-ZnAlOx粉末压片、破碎后筛分得到0.25mm-0.50mm尺度颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述7%Cu-ZnAlOx颗粒1g均匀混合,制备成催化剂C。
实施例4
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25mm-0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含2.0mol/L Zn2+和0.1mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,得到锌铝复合氧化物粉末。利用Cr2+浓度为0.1mol/L的Cr(NO3)3与Zr4+浓度为0.2mol/L的Zr(NO3)4混合溶液常温浸渍此锌铝复合氧化物粉末24h,干燥,500℃煅烧2h,得到含2%铬和4%锆改性的锌铝复合氧化物(2%Cr-4%Zr-ZnAlOx)粉末。将2%Cr-4%Zr-ZnAlOx粉末压片、破碎后筛分得到0.25mm-0.50mm尺度颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述3%Cr-4%Zr-ZnAlOx颗粒1g均匀混合,制备成催化剂D。
实施例5
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25mm-0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.1mol/L Zn2+和0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,得到锌铝复合氧化物粉末。利用Pd2+浓度为0.1mol/L的Pd(NO3)3与Zr4+浓度为0.2mol/L的Zr(NO3)4混合溶液常温浸渍此锌铝复合氧化物粉末24h,干燥,500℃煅烧2h,得到含3%钯和4%锆改性的锌铝复合氧化物(3%Pd-4%Zr-ZnAlOx)粉末。将3%Pd-4%Zr-ZnAlOx粉末压片、破碎后筛分得到0.25mm-0.50mm尺度颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述3%Pd-4%Zr-ZnAlOx颗粒1g均匀混合,制备成催化剂E。
实施例6
将Si/Al=19(原子比)的钠型ZSM-5(南开大学催化剂厂)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,得到酸性ZSM-5分子筛粉末,粉末尺寸小于0.1mm。
配制含0.25mol/L Zn2+与0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,得到锌铝复合氧化物(ZnAlOx)粉末,粉末尺寸小于0.1mm。
取上述酸性ZSM-5分子筛煅烧后的粉末1g与上述ZnAlOx粉末4g均匀混合,压片、破碎后筛分得到0.25~0.50mm尺度催化剂F。
实施例7
将Si/Al=35(原子比)的钠型ZSM-5(奥科公司)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25~0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.25mol/L Zn2+与0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,压片、破碎后筛分得到0.25mm-0.50mm尺度的锌铝复合氧化物(ZnAlOx)颗粒。
取上述酸性ZSM-5分子筛颗粒2.5g与上述ZnAlOx颗粒2.5g均匀混合,制备成催化剂G。
实施例8
将Si/Al=40(原子比)的钠型ZSM-5(复旭公司)用0.8mol/L的硝酸铵水溶液在80℃交换3次得到铵型ZSM-5分子筛,在空气气氛下550℃煅烧4h,压片、破碎后筛分得到0.25~0.50mm尺度的酸性ZSM-5分子筛颗粒。
配制含0.25mol/L Zn2+与0.50mol/L Al3+混合硝酸盐水溶液1L,将0.5mol/L的碳酸钠溶液缓慢加入其中,控制共沉淀反应温度为70℃,pH值约为7.0,使金属离子共沉淀,并在此温度下老化2h,过滤、洗涤后干燥,500℃煅烧2h,压片、破碎后筛分得到0.25mm-0.50mm尺度的锌铝复合氧化物(ZnAlOx)颗粒。
取上述酸性ZSM-5分子筛颗粒4g与上述ZnAlOx颗粒1g均匀混合,制备成催化剂H。
实施例9
取实施例1中制备的酸性ZSM-5分子筛颗粒1g与实施例1中制备的ZnAlOx颗粒19g均匀混合,制备成催化剂I。
实施例10
取实施例1中制备的酸性ZSM-5分子筛颗粒19g与实施例1中制备的ZnAlOx颗粒1g均匀混合,制备成催化剂J。
实施例11
将实施例1中的酸性ZSM-5分子筛颗粒的粒径制为4.5mm-5mm,将实施例1中的ZnAlOx颗粒的粒径制为4.5mm-5mm。其他同实施例1。制备成催化剂K。
实施例12
将实施例1中的酸性ZSM-5分子筛颗粒的粒径制为0.8mm-1mm,将实施例1中的ZnAlOx颗粒的粒径制为0.8mm-1mm。其他同实施例1。制备成催化剂L。
实施例13
将实施例1中的酸性ZSM-5分子筛颗粒的粒径制为0.1mm-0.2mm,将实施例1中的ZnAlOx颗粒的粒径制为0.1mm-0.2mm。其他同实施例1。制备成催化剂M。
催化剂性能测试
实施例14
将催化剂A 5g装入内径为8mm的不锈钢反应管内,用50ml/min氢气在300在℃下活化4h,以下条件下反应:反应温度(T)=400℃,反应压力(P)=4.0MPa,标准状况下体积空速(GHSV)=5000h-1,合成气(CO与H2混合气)中氢气的体积分数V(H2)%=50%。反应500h后,用气相色谱分析产物,反应结果见表1。
实施例15-26
反应条件和反应结果见表1。其他操作同实施例14。
表1实施例14-26中的催化反应结果
催化剂重生性能测试
实施例27
将实施例14中失活后的催化剂利用体积分数为2%氧气和98%氮气的混合气,在550℃处理10h,使得催化剂重生一轮,在实施例14的条件下反应。按照同样的方式重生五轮,选取每轮反应500h后的催化活性数据进行比较,结果见表2。
表2实施例27中的催化反应结果
重生次数 一氧化碳转化率(%) 芳烃选择性(%) BTX选择性(%) 每轮寿命(h)
1 31.7 80.5 75.8 4000
2 30.8 81.3 74.9 4200
3 32.1 80.0 75.9 3900
4 31.0 79.6 74.8 3700
5 31.5 80.7 72.9 4100
以上所述,仅是本发明的几个实施例,并非对本发明做任何形式的限制,虽然本发明以较佳实施例揭示如上,然而并非用以限制本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。

Claims (10)

1.一种催化剂,其特征在于,所述催化剂包括酸性分子筛颗粒和锌铝复合氧化物颗粒。
2.根据权利要求1所述的催化剂,其特征在于,所述锌铝复合氧化物颗粒中还包括其他金属元素;
优选所述其他金属元素为除去锌、铝和放射性元素的其他金属元素;
更优选所述其他金属元素包括锆、铜、铂、钯和铬中的至少一种。
3.根据权利要求1或2所述的催化剂,其特征在于,所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为1:19至19:1;
优选所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为4:1至1:4;
最优选所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为2:1至1:2。
4.根据权利要求1至3中任意一项所述的催化剂,其特征在于,所述酸性分子筛颗粒和锌铝复合氧化物颗粒的粒径各自独立地小于或等于5mm;
优选所述酸性分子筛颗粒和锌铝复合氧化物颗粒的粒径各自独立地小于或等于1mm,且大于或等于0.1mm。
5.根据权利要求1至4中任意一项所述的催化剂,其特征在于,所述酸性分子筛为具有尺度大于或等于十元环的孔道结构的酸性分子筛。
6.根据权利要求1至5中任意一项所述的催化剂,其特征在于,所述酸性分子筛包括具有MFI、BEA、FAU、EMT、MOR、FER和MWW中的至少一种结构的酸性分子筛;
优选所述酸性分子筛为具有MFI结构的酸性分子筛;
更优选所述酸性分子筛为酸性ZSM-5分子筛;
最优选所述酸性分子筛为未经过金属元素改性的酸性ZSM-5分子筛。
7.一种制备根据权利要求1至6中任意一项所述的催化剂的方法,其特征在于,包括如下步骤:
1)将含锌元素和铝元素的盐配成水溶液,然后利用沉淀剂的水溶液将所述含锌元素和铝元素的盐中的金属离子共沉淀,老化,再将沉淀物洗涤、干燥后煅烧制得所述锌铝复合氧化物颗粒;
2)将所述锌铝复合氧化物颗粒与所述酸性分子筛颗粒混合均匀;
优选所述沉淀剂包括碳酸钠、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钾、碳酸氢铵、氨水、氢氧化钠和氢氧化钾中的至少一种。
8.一种制备芳烃的方法,其特征在于,将含有合成气的原料通过载有根据权利要求1至6中任意一项所述的催化剂的反应器,在反应条件下制备所述芳烃。
9.根据权利要求8所述的方法,其特征在于,
所述合成气包括氢气和一氧化碳;
优选在所述合成气中,氢气与一氧化碳的摩尔比为1:9至9:1;
更优选在所述合成气中,氢气与一氧化碳的摩尔比为1:3至3:1;
所述反应条件为:反应温度300℃至450℃,反应压力0.5MPa至10.0MPa,合成气标准状态下体积空速2000h-1至20000h-1
优选所述反应条件为:反应温度380℃至420℃,反应压力3MPa至5MPa,合成气标准状态下体积空速4000h-1至8000h-1
10.根据权利要求7或8所述的方法,其特征在于,所述芳烃选自苯、甲苯、乙苯、甲乙苯、二甲苯、三甲苯、苯乙烯中的至少一种;
优选所述芳烃选自苯、甲苯、二甲苯中的至少一种。
CN201610931965.1A 2016-10-24 2016-10-24 一种用于合成芳烃的催化剂和其制备方法 Active CN107970988B (zh)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN201610931965.1A CN107970988B (zh) 2016-10-24 2016-10-24 一种用于合成芳烃的催化剂和其制备方法
GB1905139.0A GB2570592B (en) 2016-10-24 2017-08-22 Catalyst for synthesizing aromatic hydrocarbons and preparation method thereof
US16/343,870 US11014076B2 (en) 2016-10-24 2017-08-22 Catalyst for synthesizing aromatic hydrocarbons and preparation method therefor
RU2019109457A RU2732247C1 (ru) 2016-10-24 2017-08-22 Катализатор для синтеза ароматических углеводородов и способ его получения
PCT/CN2017/098509 WO2018076909A1 (zh) 2016-10-24 2017-08-22 一种用于合成芳烃的催化剂和其制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610931965.1A CN107970988B (zh) 2016-10-24 2016-10-24 一种用于合成芳烃的催化剂和其制备方法

Publications (2)

Publication Number Publication Date
CN107970988A true CN107970988A (zh) 2018-05-01
CN107970988B CN107970988B (zh) 2020-05-12

Family

ID=62004678

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610931965.1A Active CN107970988B (zh) 2016-10-24 2016-10-24 一种用于合成芳烃的催化剂和其制备方法

Country Status (5)

Country Link
US (1) US11014076B2 (zh)
CN (1) CN107970988B (zh)
GB (1) GB2570592B (zh)
RU (1) RU2732247C1 (zh)
WO (1) WO2018076909A1 (zh)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019218489A1 (zh) * 2018-05-17 2019-11-21 中国科学院大连化学物理研究所 一种对二甲苯合成用催化剂及其制备方法和应用
CN110496639A (zh) * 2018-05-17 2019-11-26 中国科学院大连化学物理研究所 一种芳烃合成用催化剂及其制备方法和应用
CN110743609A (zh) * 2019-11-21 2020-02-04 厦门大学 一种组合型催化剂及其制备方法和二氧化碳加氢耦合甲苯烷基化制二甲苯的方法
CN114453003A (zh) * 2020-10-21 2022-05-10 中国石油化工股份有限公司 一种芳构化催化剂及其活性恢复方法和应用
CN114588902A (zh) * 2020-12-04 2022-06-07 中国科学院大连化学物理研究所 一种合成气转化制芳烃的催化剂、制备方法及其应用

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114733560B (zh) * 2021-01-07 2024-04-02 国家能源投资集团有限责任公司 复合催化剂及其制备方法和应用、合成气一步法制芳烃的方法
CN113751055A (zh) * 2021-09-24 2021-12-07 大连理工大学 一种高稳定性分子筛负载金属催化剂的原位制备方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4096163A (en) * 1975-04-08 1978-06-20 Mobil Oil Corporation Conversion of synthesis gas to hydrocarbon mixtures
CN1057476A (zh) * 1991-08-05 1992-01-01 中国石油化工总公司 抗锌流失的烃类芳构化含锌沸石催化剂
CN101422743A (zh) * 2008-11-27 2009-05-06 中国科学院山西煤炭化学研究所 一种由合成气直接合成芳烃的催化剂及制法和应用
CN104549475A (zh) * 2013-10-29 2015-04-29 中国石油天然气股份有限公司 一种催化裂化汽油脱硫催化剂组合物的制备方法
CN106281400A (zh) * 2015-05-11 2017-01-04 中国科学院大连化学物理研究所 一种合成气转化制汽油的集成工艺方法
CN106565406A (zh) * 2016-10-28 2017-04-19 华东理工大学 一步法制备均四甲苯的方法

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4180516A (en) * 1977-08-18 1979-12-25 Mobil Oil Corporation Conversion of synthesis gas to aromatic hydrocarbons
SU1173696A1 (ru) * 1983-03-03 1997-03-10 Институт катализа СО АН СССР Способ получения деметилового эфира
US4487984A (en) * 1984-02-28 1984-12-11 Uop Inc. Synthesis of alkylaromatic compounds
US4665238A (en) * 1985-01-22 1987-05-12 Uop Inc. Process for the synthesis of alkylaromatic compounds
CA1332402C (en) * 1989-02-21 1994-10-11 Louise Dufresne Catalytic aromatization of olefins and paraffins
US5135898A (en) * 1991-07-25 1992-08-04 Societe Quebecoise D'initiatives Petrolieres (Soquip) Catalysts for the aromatization of light paraffins and olefins
CN1032697C (zh) * 1992-03-05 1996-09-04 中国石化洛阳石油化工工程公司 劣质汽油催化改质——芳构化方法
UA26198C2 (uk) * 1994-02-14 1999-07-19 Державний Науково-Дослідний І Проектний Інститут Хімічних Технологій "Хімтехнологія" Спосіб приготуваhhя каталізатора
US5877368A (en) * 1994-10-03 1999-03-02 Sanyo Petrochemical Co., Ltd. Method for producing aromatic hydrocarbons
US6459006B1 (en) * 1999-05-14 2002-10-01 Exxonmobil Chemical Patents Inc. Selective methylation to para-xylene using fuel syngas
US7973086B1 (en) * 2010-10-28 2011-07-05 Chevron U.S.A. Inc. Process of synthesis gas conversion to liquid hydrocarbon mixtures using alternating layers of synthesis gas conversion catalyst and hydrocracking catalyst
RU2333033C1 (ru) * 2007-05-29 2008-09-10 Институт Катализа Им. Г.К. Борескова Сибирского Отделения Российской Академии Наук Катализатор, способ его приготовления и способ получения ароматических углеводородов
EP2313193A2 (en) * 2008-07-25 2011-04-27 Conocophillps Company Improved process for converting an oxygenated feed to high octane gasoline
JP5468957B2 (ja) * 2010-03-29 2014-04-09 Jx日鉱日石エネルギー株式会社 水素化異性化触媒、その製造方法、炭化水素油の脱蝋方法、炭化水素の製造方法及び潤滑油基油の製造方法
CN102382678B (zh) 2010-08-25 2014-02-26 中国石油化工股份有限公司 一种焦化汽油生产芳烃的方法
CN103100415B (zh) * 2012-12-03 2015-06-10 北京化工大学 活性组分纳米颗粒嵌入分子筛结晶的催化剂、方法及应用
WO2014190124A1 (en) * 2013-05-22 2014-11-27 Virent, Inc. Hydrogenation of carboxylic acids to increase yield of aromatics
EP3046992A1 (en) * 2013-09-18 2016-07-27 Shell Internationale Research Maatschappij B.V. Methods and systems for supplying hydrogen to a hydrocatalytic reaction
CN106607083B (zh) 2015-10-21 2019-05-14 中国石油化工股份有限公司 合成气制芳烃的催化剂及其使用方法
US10384197B2 (en) * 2016-07-26 2019-08-20 Saudi Arabian Oil Company Additives for gas phase oxidative desulfurization catalysts

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4096163A (en) * 1975-04-08 1978-06-20 Mobil Oil Corporation Conversion of synthesis gas to hydrocarbon mixtures
CN1057476A (zh) * 1991-08-05 1992-01-01 中国石油化工总公司 抗锌流失的烃类芳构化含锌沸石催化剂
CN101422743A (zh) * 2008-11-27 2009-05-06 中国科学院山西煤炭化学研究所 一种由合成气直接合成芳烃的催化剂及制法和应用
CN104549475A (zh) * 2013-10-29 2015-04-29 中国石油天然气股份有限公司 一种催化裂化汽油脱硫催化剂组合物的制备方法
CN106281400A (zh) * 2015-05-11 2017-01-04 中国科学院大连化学物理研究所 一种合成气转化制汽油的集成工艺方法
CN106565406A (zh) * 2016-10-28 2017-04-19 华东理工大学 一步法制备均四甲苯的方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
A. GARCÍA-TRENCO等: ""Study of the interaction between components in hybrid CuZnAl/HZSM-5 catalysts and its impact in the syngas-to-DME reaction"", 《CATALYSIS TODAY》 *

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019218489A1 (zh) * 2018-05-17 2019-11-21 中国科学院大连化学物理研究所 一种对二甲苯合成用催化剂及其制备方法和应用
CN110496640A (zh) * 2018-05-17 2019-11-26 中国科学院大连化学物理研究所 一种对二甲苯合成用催化剂及其制备方法和应用
CN110496639A (zh) * 2018-05-17 2019-11-26 中国科学院大连化学物理研究所 一种芳烃合成用催化剂及其制备方法和应用
CN110496640B (zh) * 2018-05-17 2022-09-06 中国科学院大连化学物理研究所 一种对二甲苯合成用催化剂及其制备方法和应用
CN110743609A (zh) * 2019-11-21 2020-02-04 厦门大学 一种组合型催化剂及其制备方法和二氧化碳加氢耦合甲苯烷基化制二甲苯的方法
CN114453003A (zh) * 2020-10-21 2022-05-10 中国石油化工股份有限公司 一种芳构化催化剂及其活性恢复方法和应用
CN114453003B (zh) * 2020-10-21 2024-01-26 中国石油化工股份有限公司 一种芳构化催化剂及其活性恢复方法和应用
CN114588902A (zh) * 2020-12-04 2022-06-07 中国科学院大连化学物理研究所 一种合成气转化制芳烃的催化剂、制备方法及其应用

Also Published As

Publication number Publication date
GB201905139D0 (en) 2019-05-29
WO2018076909A1 (zh) 2018-05-03
US11014076B2 (en) 2021-05-25
RU2732247C1 (ru) 2020-09-14
GB2570592A (en) 2019-07-31
CN107970988B (zh) 2020-05-12
US20190262811A1 (en) 2019-08-29
GB2570592B (en) 2022-05-18

Similar Documents

Publication Publication Date Title
CN107970988A (zh) 一种用于合成芳烃的催化剂和其制备方法
CN106423263B (zh) 一种二氧化碳加氢制低碳烯烃的催化剂及低碳烯烃的合成
CN110496639B (zh) 一种芳烃合成用催化剂及其制备方法和应用
CN106268923B (zh) 一种双功能催化剂的制备方法及应用
CN106140266B (zh) 一种金属改性zsm-5分子筛催化剂及其制备方法和应用
CN105289710A (zh) 一种co2加氢制异构烷烃的催化剂及其制备方法和应用
CN108435239B (zh) 一种联产烯烃和芳烃的催化剂及其制备方法与应用
CN109569704A (zh) 一种用于合成气直接制备烯烃和芳烃的催化剂及其应用
CN103508828A (zh) 一种合成气制乙烷和丙烷的方法
CN109794283A (zh) 一种由合成气直接制取芳烃的方法
CN111036278B (zh) 由合成气制备低碳烯烃的方法
CN102741207A (zh) C1-c3烷烃的选择性催化氧化
CN110496640B (zh) 一种对二甲苯合成用催化剂及其制备方法和应用
Narayanan et al. Nickel-alumina prepared by constant and varying pH method: Evaluation by hydrogen-oxygen chemisorption and aniline hydrogenation
CN105363473B (zh) 低碳烷烃脱氢制低碳烯烃铂催化剂
CN103721718B (zh) 一种用于费-托合成制取高级烃类的催化剂及其制备方法
CN106928007A (zh) 一种甲醇制烯烃产物的加氢除炔方法
CN110314696B (zh) 一种复合催化剂、其制备方法和乙烯的制备方法
CN111036284A (zh) 催化剂及其制备方法以及由合成气制备低碳烯烃的方法
CN106927993B (zh) 一种甲醇制烯烃产物前加氢除炔的方法
CN111039738B (zh) 一种合成气制取低碳烯烃的方法
CN106281526A (zh) 一种两步法制备液化石油气的方法
CN1054202A (zh) 一种由合成气高选择性制取丙烷催化剂
CN105107525B (zh) 钴基催化剂及制备方法和应用
CN106928001B (zh) 一种选择加氢制取聚合级乙烯的方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant