WO2018076909A1 - 一种用于合成芳烃的催化剂和其制备方法 - Google Patents
一种用于合成芳烃的催化剂和其制备方法 Download PDFInfo
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- WO2018076909A1 WO2018076909A1 PCT/CN2017/098509 CN2017098509W WO2018076909A1 WO 2018076909 A1 WO2018076909 A1 WO 2018076909A1 CN 2017098509 W CN2017098509 W CN 2017098509W WO 2018076909 A1 WO2018076909 A1 WO 2018076909A1
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- WIPO (PCT)
- Prior art keywords
- molecular sieve
- zinc
- particles
- acidic
- composite oxide
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 51
- 150000004945 aromatic hydrocarbons Chemical class 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 230000002194 synthesizing effect Effects 0.000 title abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 102
- 239000002808 molecular sieve Substances 0.000 claims abstract description 77
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 77
- 230000002378 acidificating effect Effects 0.000 claims abstract description 68
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910000611 Zinc aluminium Inorganic materials 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002131 composite material Substances 0.000 claims description 38
- 238000006243 chemical reaction Methods 0.000 claims description 34
- 239000007864 aqueous solution Substances 0.000 claims description 22
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000011701 zinc Substances 0.000 claims description 18
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 15
- 238000003786 synthesis reaction Methods 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 14
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 10
- 229910021645 metal ion Inorganic materials 0.000 claims description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 10
- 229910052725 zinc Inorganic materials 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 9
- 239000011651 chromium Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 6
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 5
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 5
- 239000001099 ammonium carbonate Substances 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 239000008096 xylene Substances 0.000 claims description 5
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 claims description 4
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 230000001376 precipitating effect Effects 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 235000011118 potassium hydroxide Nutrition 0.000 claims description 3
- 230000002285 radioactive effect Effects 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- HYFLWBNQFMXCPA-UHFFFAOYSA-N 1-ethyl-2-methylbenzene Chemical compound CCC1=CC=CC=C1C HYFLWBNQFMXCPA-UHFFFAOYSA-N 0.000 claims description 2
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 2
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 2
- 239000011736 potassium bicarbonate Substances 0.000 claims description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 235000011181 potassium carbonates Nutrition 0.000 claims description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 2
- 229940086066 potassium hydrogencarbonate Drugs 0.000 claims description 2
- 239000002244 precipitate Substances 0.000 claims description 2
- 235000017550 sodium carbonate Nutrition 0.000 claims description 2
- -1 BTX Chemical class 0.000 abstract 1
- 239000011246 composite particle Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 24
- 239000000243 solution Substances 0.000 description 22
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 238000000975 co-precipitation Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 9
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- 229910002651 NO3 Inorganic materials 0.000 description 8
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- 238000001354 calcination Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 238000011069 regeneration method Methods 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 238000001833 catalytic reforming Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000007873 sieving Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- BKHJHGONWLDYCV-UHFFFAOYSA-N [C]=O.[C] Chemical compound [C]=O.[C] BKHJHGONWLDYCV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
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- 229910052733 gallium Inorganic materials 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
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- 239000003208 petroleum Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 238000005269 aluminizing Methods 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000005899 aromatization reaction Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- 229910052750 molybdenum Inorganic materials 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
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- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0425—Catalysts; their physical properties
- C07C1/0445—Preparation; Activation
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
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- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
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- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/066—Zirconium or hafnium; Oxides or hydroxides thereof
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
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- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
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Definitions
- the present invention relates to a catalyst for synthesizing an aromatic hydrocarbon and a process for the preparation thereof, and to a process for synthesizing an aromatic hydrocarbon using the catalyst.
- Aromatic hydrocarbons especially Benzene, Toluene and Xylene, collectively known as BTX, are important organic chemical raw materials with a yield and scale second only to ethylene and propylene. Their derivatives are widely used in fuels, petrochemicals, Chemical products and fine chemicals such as chemical fiber, plastic and rubber.
- aromatics are mainly produced from petroleum.
- 70% of BTX aromatics in the world come from the catalytic reforming process unit of the refinery.
- the catalytic reforming technology is a process type in which naphtha is used as a raw material, and semi-regeneration and continuous regeneration reforming are employed.
- Catalytic reforming generally employs a platinum-containing catalyst. Typical processes for catalytic reforming are represented by UOP's CCR platformer process and IFP's Aromizer process.
- the aromatics production process of the petroleum route includes gasoline hydrogenation technology, aromatics extraction technology, heavy aromatics lightening technology, and light hydrocarbon aromatization technology.
- the present invention has developed a catalyst having high selectivity and stable performance of aromatic hydrocarbons. Moreover, the catalyst of the present invention is particularly suitable for the one-step synthesis of aromatic hydrocarbons, thereby reducing the problem of a large amount of energy consumption due to the stepwise synthesis.
- one of the present invention provides a catalyst comprising acidic molecular sieve particles and zinc aluminum composite oxide particles.
- the zinc aluminum composite oxide particles may be added with other metal elements by impregnation or without impregnation modification.
- the zinc-aluminum composite oxide particles further include other metal elements.
- the other metal element is another metal element that removes zinc, aluminum, and radioactive elements.
- the other metal element includes at least one of zirconium, copper, platinum, palladium, and chromium.
- the mass ratio of the acidic molecular sieve particles to the zinc-aluminum composite oxide particles is from 1:19 to 19:1.
- the mass ratio of the acidic molecular sieve particles to the zinc aluminum composite oxide particles is from 4:1 to 1:4.
- the mass ratio of the acidic molecular sieve particles to the zinc aluminum composite oxide particles is from 2:1 to 1:2.
- the particle diameters of the acidic molecular sieve particles and the zinc-aluminum composite oxide are each independently less than or equal to 5 mm.
- the particle diameters of the acidic molecular sieve particles and the zinc-aluminum composite oxide are each independently less than or equal to 5 mm and greater than or equal to 0.1 mm.
- the particle size of the acidic molecular sieve particles and the zinc-aluminum composite oxide particles are each independently less than or equal to 1 mm and greater than or equal to 0.1 mm.
- the particle size of the particles is less than or equal to 0.5 mm and greater than or equal to 0.1 mm.
- the particles have a particle size less than or equal to 0.5 mm and greater than or equal to 0.25 mm.
- the acidic molecular sieve is an acidic molecular sieve having a pore structure having a dimension greater than or equal to a ten-membered ring.
- the acidic molecular sieve comprises an acidic molecular sieve having at least one of MFI, BEA, FAU, EMT, MOR, FER, and MWW.
- the acidic molecular sieve is an acidic molecular sieve having an MFI structure.
- the acidic molecular sieve is an acidic ZSM-5 molecular sieve.
- the acidic molecular sieve is an acidic ZSM-5 molecular sieve that has not been modified with a metal element.
- the acidic ZSM-5 molecular sieve may be treated with or without desiliconization and/or dealuminated.
- the post-silicone treatment is an alkaline solution treatment.
- alkali solutions are aqueous solutions of sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, and sodium hydrogencarbonate.
- the post-aluminizing treatment is an acid solution treatment or a steam treatment.
- acid solutions are aqueous solutions of hydrochloric acid, nitric acid, oxalic acid, citric acid, and acetic acid.
- Conventional steam treatment temperatures range from 400 °C to 700 °C.
- the acidic ZSM-5 molecular sieve has one or more of a micron structure, a nanostructure, a microporous structure, and a mesoporous-microporous structure.
- the acidic ZSM-5 molecular sieve may not contain or contain one or more of metal elements such as zinc, gallium, silver, copper, iron, molybdenum, niobium, tantalum and the like.
- the acidic ZSM-5 molecular sieve contains a metal mass fraction of 0-10%.
- the position of the metal in the acidic molecular sieve is an ion exchange position of the molecular sieve, or a pore or surface of the acidic molecular sieve, or One or more of the skeleton of the acidic molecular sieve.
- the manner in which the metal is introduced into the acidic molecular sieve is one or more of in situ synthesis, impregnation, or ion exchange.
- the particle shape of the catalyst may be spherical, strip-shaped or clover-shaped, and may also be an irregular shape obtained by crushing and sieving large particles.
- the particles may be zinc-aluminum composite oxide and powdery particles naturally formed without further molding during the preparation of the acidic molecular sieve.
- the particle size of the powdery particles is less than or equal to 5 mm; preferably, the particle size of the powdery particles is less than or equal to 5 mm and greater than or equal to 0.1 mm; more preferably, the particles of the powdery particles The diameter is less than or equal to 0.5 mm and greater than or equal to 0.1 mm; most preferably, the powder particles have a particle size of less than or equal to 0.5 mm and greater than or equal to 0.25 mm.
- the second aspect of the present invention provides a method of preparing the catalyst of one of the present invention, comprising the steps of:
- a salt containing a zinc element and an aluminum element is formulated into an aqueous solution, and then the metal ion in the salt of the zinc-containing element and the aluminum element is coprecipitated by an aqueous solution of a precipitating agent, aged, and the precipitate is washed, dried, and calcined. Producing the zinc aluminum composite oxide particles;
- the precipitating agent comprises at least one of sodium carbonate, potassium carbonate, ammonium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate, ammonium hydrogencarbonate, aqueous ammonia, sodium hydroxide, and potassium hydroxide.
- the mixing mode is typically achieved by mechanical agitation.
- the conditions of the coprecipitation are: a temperature of 60 ° C to 80 ° C, and a pH of 6.0 to 8.0.
- step 1) calcination is carried out at 400 ° C to 600 ° C for 1 h to 4 h.
- the concentration of the zinc element in the aqueous solution is from 0.1 mol/L to 2.0 mol/L; and the concentration of the aluminum element in the aqueous solution is from 0.1 mol/L to 2.0 mol/L. .
- step 2) further comprising, after step 1), step 1-2) prior to step 2), placing the zinc-aluminum composite oxide particles in the removal of zinc, aluminum, and radioactive elements. It is modified in the salt solution of other metal elements.
- the other metal elements include at least one of zirconium, copper, platinum, palladium, and chromium.
- the concentration of the single metal element of the other metal element in the aqueous solution is from 0.1 mol/L to 2.0 mol/L.
- the concentration of the zirconium element in the aqueous solution is from 0.1 mol/L to 2.0 mol/L; and the concentration of the copper element in the aqueous solution is from 0.1 mol/L to 2.0 mol. /L; the concentration of platinum in aqueous solution is 0.1mol / L to 2.0mol / L; the concentration of palladium in aqueous solution is 0.1mol / L to 2.0mol / L; the concentration of chromium in aqueous solution is 0.1mol / L to 2.0 mol/L.
- a third aspect of the present invention provides a process for producing an aromatic hydrocarbon, which comprises preparing a raw material of a synthesis gas by passing it through a catalyst-carrying reactor under reaction conditions, wherein the catalyst is one of the inventions catalyst.
- the syngas comprises hydrogen and carbon monoxide.
- the molar ratio of hydrogen to carbon monoxide in the syngas is from 1:9 to 9:1.
- the molar ratio of hydrogen to carbon monoxide in the syngas is from 1:3 to 3:1.
- reaction conditions were: reaction temperature of 300 deg.] C to 450 °C, a reaction pressure of 0.5MPa to 10.0MPa, the synthesis gas hourly space velocity of 2000h -1 standard conditions to 20000h -1.
- the reaction conditions are: a reaction temperature of 380 ° C to 420 ° C, a reaction pressure of 3 MPa to 5 MPa, and a volumetric space velocity of 4000 h -1 to 8000 h -1 in a standard state of synthesis gas.
- the aromatic hydrocarbon means a hydrocarbon having a benzene ring structure in its molecule.
- the aromatic hydrocarbon is at least one selected from the group consisting of benzene, toluene, ethylbenzene, methyl ethylbenzene, xylene, trimethylbenzene, and styrene.
- the aromatic hydrocarbon is selected from one of benzene, toluene, and xylene.
- the reactor is one or more fixed beds reactor. It can take the form of a continuous reaction.
- the fixed bed reactor may be one or plural. When multiple fixed bed reactors are employed, the reactors may be in series, in parallel, or in a combination of series and parallel.
- normal temperature means a temperature range of 20 ° C to 30 ° C.
- the catalyst of the present invention has high selectivity to aromatic hydrocarbons, especially BTX, stable performance, and long single life.
- the catalyst of the present invention is particularly suitable for the one-step synthesis of aromatic hydrocarbons, thereby reducing the problem of a large amount of energy consumption by stepwise synthesis.
- the method provided by the present invention has no significant degradation in performance after repeated regeneration of the deactivated catalyst.
- Automated analysis was performed using an Agilent 7890 gas chromatograph with a gas autosampler, a TCD detector connected to a TDX-1 packed column, and an FID detector connected to a FFAP capillary column.
- both conversion and selectivity are calculated based on the number of moles of carbon:
- Carbon monoxide conversion [( moles of carbon monoxide carbon in the feed) - (molar carbon monoxide carbon in the discharge)] ⁇ (moles of carbon monoxide in the feed) ⁇ 100%
- Aromatic selectivity (moles of aromatic hydrocarbons in the discharge) ⁇ (carbon moles of all hydrocarbon products in the discharge) ⁇ 100%
- BTX selectivity (number of moles of BTX carbon in the discharge) ⁇ (molar moles of all hydrocarbon products in the discharge) ⁇ 100%
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcined at °C for 4h, tableted, crushed and sieved to obtain acidic ZSM-5 molecular sieve particles of 0.25mm-0.50mm scale.
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcined at °C for 4h, tableted, crushed and sieved to obtain acidic ZSM-5 molecular sieve particles of 0.25mm-0.50mm scale.
- the zinc-aluminum composite oxide powder was impregnated with a Cr(NO 3 ) 3 solution having a Cr 2+ concentration of 0.25 mol/L at room temperature for 24 hours, dried, and calcined at 500 ° C for 2 hours to obtain a 5% chromium-modified zinc-aluminum composite oxide ( 5% Cr-ZnAlO x ) powder.
- the 5% Cr-ZnAlO x powder was tableted, crushed and sieved to obtain 0.25 mm to 0.50 mm scale particles.
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcined at °C for 4h, tableted, crushed and sieved to obtain acidic ZSM-5 molecular sieve particles of 0.25mm-0.50mm scale.
- the zinc-aluminum composite oxide powder was impregnated with a Cu 2+ concentration of 0.4 mol/L Cu(NO 3 ) 2 solution at room temperature for 24 hours, dried, and calcined at 500 ° C for 2 h to obtain a zinc-aluminum composite oxide containing 7% copper modified (7).
- %Cu-ZnAlO x The 7% Cu-ZnAlO x powder was tableted, crushed and sieved to obtain 0.25 mm to 0.50 mm scale particles.
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcined at °C for 4h, tableted, crushed and sieved to obtain acidic ZSM-5 molecular sieve particles of 0.25mm-0.50mm scale.
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcined at °C for 4h, tableted, crushed and sieved to obtain acidic ZSM-5 molecular sieve particles of 0.25mm-0.50mm scale.
- the zinc-aluminum composite oxide powder was impregnated at room temperature for 24 h with Pd(NO 3 ) 3 having a Pd 2+ concentration of 0.1 mol/L and a Zr(NO 3 ) 4 mixed solution having a Zr 4+ concentration of 0.2 mol/L, and dried, 500 Calcination at ° C for 2 h gave a zinc-aluminum composite oxide (3% Pd-4% Zr-ZnAlO x ) powder containing 3% palladium and 4% zirconium. The 3% Pd-4% Zr-ZnAlO x powder was tableted, crushed and sieved to obtain 0.25 mm to 0.50 mm scale particles.
- a sodium type ZSM-5 (Nankai University Catalyst Factory) having Si/Al 19 (atomic ratio) was exchanged three times with a 0.8 mol/L aqueous solution of ammonium nitrate at 80 ° C to obtain an ammonium type ZSM-5 molecular sieve, and 550 in an air atmosphere. Calcination at °C for 4 h gave an acidic ZSM-5 molecular sieve powder having a powder size of less than 0.1 mm.
- the particle diameter of the acidic ZSM-5 molecular sieve particles in Example 1 was 4.5 mm to 5 mm, and the particle diameter of the ZnAlO x particles in Example 1 was 4.5 mm to 5 mm. Others are the same as in the first embodiment. Prepared as catalyst K.
- the particle diameter of the acidic ZSM-5 molecular sieve particles in Example 1 was set to 0.8 mm to 1 mm, and the particle diameter of the ZnAlO x particles in Example 1 was set to 0.8 mm to 1 mm. Others are the same as in the first embodiment. Prepared as catalyst L.
- the particle diameter of the acidic ZSM-5 molecular sieve particles in Example 1 was 0.1 mm to 0.2 mm, and the particle diameter of the ZnAlO x particles in Example 1 was 0.1 mm to 0.2 mm. Others are the same as in the first embodiment. Prepared as catalyst M.
- reaction temperature (T) 400 ° C
- reaction pressure (P) 4.0 MPa
- the volumetric space velocity (GHSV) 5000 h -1 under standard conditions
- V(H 2 )% 50%.
- Example 14 The catalyst after deactivation in Example 14 was treated with a mixture of volume fraction of 2% oxygen and 98% nitrogen at 550 ° C for 10 h to regenerate the catalyst for one round, in the examples.
- the reaction was carried out under conditions of 14. Five rounds were regenerated in the same manner, and the catalytic activity data after 500 hours of each reaction was selected for comparison. The results are shown in Table 2.
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Abstract
Description
Claims (10)
- 一种催化剂,其特征在于,所述催化剂包括酸性分子筛颗粒和锌铝复合氧化物颗粒。
- 根据权利要求1所述的催化剂,其特征在于,所述锌铝复合氧化物颗粒中还包括其他金属元素;优选所述其他金属元素为除去锌、铝和放射性元素的其他金属元素;更优选所述其他金属元素包括锆、铜、铂、钯和铬中的至少一种。
- 根据权利要求1或2所述的催化剂,其特征在于,所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为1:19至19:1;优选所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为4:1至1:4;最优选所述酸性分子筛颗粒与所述锌铝复合氧化物颗粒的质量比为2:1至1:2。
- 根据权利要求1至3中任意一项所述的催化剂,其特征在于,所述酸性分子筛颗粒和锌铝复合氧化物颗粒的粒径各自独立地小于或等于5mm;优选所述酸性分子筛颗粒和锌铝复合氧化物颗粒的粒径各自独立地小于或等于1mm,且大于或等于0.1mm。
- 根据权利要求1至4中任意一项所述的催化剂,其特征在于,所述酸性分子筛为具有尺度大于或等于十元环的孔道结构的酸性分子筛。
- 根据权利要求1至5中任意一项所述的催化剂,其特征在于,所述酸性分子筛包括具有MFI、BEA、FAU、EMT、MOR、FER和MWW中的至少一种结构的酸性分子筛;优选所述酸性分子筛为具有MFI结构的酸性分子筛;更优选所述酸性分子筛为酸性ZSM-5分子筛;最优选所述酸性分子筛为未经过金属元素改性的酸性ZSM-5分子筛。
- 一种制备根据权利要求1至6中任意一项所述的催化剂的方法,其特征在于,包括如下步骤:1)将含锌元素和铝元素的盐配成水溶液,然后利用沉淀剂的水溶液将所述含锌元素和铝元素的盐中的金属离子共沉淀,老化,再将沉淀物洗涤、干燥后煅烧制得所述锌铝复合氧化物颗粒;2)将所述锌铝复合氧化物颗粒与所述酸性分子筛颗粒混合均匀;优选所述沉淀剂包括碳酸钠、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钾、碳酸氢铵、氨水、氢氧化钠和氢氧化钾中的至少一种。
- 一种制备芳烃的方法,其特征在于,将含有合成气的原料通过载有根据权利要求1至6中任意一项所述的催化剂的反应器,在反应条件下制备所述芳烃。
- 根据权利要求8所述的方法,其特征在于,所述合成气包括氢气和一氧化碳;优选在所述合成气中,氢气与一氧化碳的摩尔比为1:9至9:1;更优选在所述合成气中,氢气与一氧化碳的摩尔比为1:3至3:1;所述反应条件为:反应温度300℃至450℃,反应压力0.5MPa至10.0MPa,合成气标准状态下体积空速2000h-1至20000h-1;优选所述反应条件为:反应温度380℃至420℃,反应压力3MPa至5MPa,合成气标准状态下体积空速4000h-1至8000h-1。
- 根据权利要求7或8所述的方法,其特征在于,所述芳烃选自苯、甲苯、乙苯、甲乙苯、二甲苯、三甲苯、苯乙烯中的至少一种;优选所述芳烃选自苯、甲苯、二甲苯中的至少一种。
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CN110496640B (zh) * | 2018-05-17 | 2022-09-06 | 中国科学院大连化学物理研究所 | 一种对二甲苯合成用催化剂及其制备方法和应用 |
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CN113751055A (zh) * | 2021-09-24 | 2021-12-07 | 大连理工大学 | 一种高稳定性分子筛负载金属催化剂的原位制备方法 |
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