CN107881771A - 一种抗静电织物的制备方法 - Google Patents

一种抗静电织物的制备方法 Download PDF

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CN107881771A
CN107881771A CN201711236546.7A CN201711236546A CN107881771A CN 107881771 A CN107881771 A CN 107881771A CN 201711236546 A CN201711236546 A CN 201711236546A CN 107881771 A CN107881771 A CN 107881771A
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王学珍
王丽佳
王月忠
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Suzhou Embroidery Art World Embroidery Technology Co Ltd
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Abstract

本发明公开了一种抗静电织物的制备方法，先将织物通过预定型机作预定型处理，将预定型后的织物放入烘干机中进行烘干干燥处理，将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，将浸轧好的织物通过蒸箱进行汽蒸，将汽蒸好的织物先用0℃冷水洗4‑6min后，再用55‑60℃的热水洗2‑3min；将水洗好的织物通过烘干机进行烘干，即得到成品。本发明提供了一种抗静电织物的制备方法，该方法法操作方便，绿色环保，且整理后的织物具有优异的抗静电和抗菌性能，且耐洗性强，手感柔软。

Description

一种抗静电织物的制备方法
技术领域
本发明涉及一种抗静电织物的制备方法，属于纺织加工领域。
技术背景
面料后整理是通过化学或物理的主法改善面料的外观和手感、增进服用性能或赋予特殊功能的工艺过程，是纺织品“锦上添花”的加工过程。现在面料后整理技术的发展朝着产品功能化、差别化、高档化，加工工艺多样化、深度化方向发展，并强调提高产品的服用性能，增加产品的附加值。近几年来，不断从其他技术领域引进借鉴各种新技术，以提高加工深度，获得良好的整理产品。随着人类对环境污染和破坏的关注，对健康越来越重视，提倡“低碳”经济，后整理技术要求进行环保“绿色”加工，生产“清洁”、“低碳”的纺织产品。面料的基本后整理方法有：稳定尺寸、改善外观的整理方法、改善手感优化性能的整理方法、使面料获得多功能、高附加值的整理方法、使面料高级化的整理方法、满足特殊要求的整理方法。
合成纤维织物由于含湿量低，结晶度高等特性容易产生和积累静电。抗静电整理是用化学药剂施于纤维表面，增加其表面亲水性，以消除或减轻纤维上的静电的工艺过程。其主要方法是在疏水性纤维表面形成导电层，使纤维表面亲水化，也可使纤维表面离子化。通过采用化学整理，以提高加工深度，获得良好的整理产品。但是目前织物的抗静电整理，大多采用的是水溶性很好的表面活性剂，包 括阴离子表面活性剂、阳离子表面活性剂、非离子表面活性剂和两性表面 活性剂，这些表面活性剂具有极强的吸水性、溶水性。所以特别不耐水洗，仅仅是暂时附着在化纤织物上。未洗之前，它们具有很好的抗静电性能， 但一经洗涤抗静电性能几乎为零。而随着环境保护和能源综合利用问题的提出，整理剂向着低能耗、无污染的方向发展。由于不同的整理剂会产生不同的效果，因此选择适宜整理剂及其添加剂助剂等，优化工艺条件，是提高织物抗静电整理效果的关键。只有通过选用合适的整理剂和添加剂，进行工艺优化，对织物抗静电整理，才可以达到高级服饰的要求。
发明内容
本发明的目的在于针对现有技术的不足，提供一种抗静电织物的制备方法。
本发明是通过以下技术方案实现的： 一种抗静电织物的制备方法，包括以下步骤：
(1)将织物通过预定型机作预定型处理，预定型过程中定型温度为105-115℃，车速为5-8m/min，超喂25-30％；
(2)将预定型后的织物放入烘干机中进行烘干干燥处理，烘干温度为125-135℃，机车速为20-30m/min，超喂10-15％；
(3)将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，浸轧工作液的温度25-30℃，pH为6-7.2，二浸二轧时轧车的转速为8-15r/min，轧余率60-85％，其中，所述整理剂由如下重量份数的组分组成：柠檬酸钠8-11份、异噻唑啉酮3-10份、二酚基丙烷3-6份、吗啉二乙基醚5-8份、环氧氯丙烷2-6份、聚乙二醇二缩水甘油醚4-7份、丹宁酸2-6份、丙二醇13-20份、亚麻酸10-15份、1,2-苯并异噻唑啉-3-酮2-6份、槐糖脂3-7份、水20-30份；
(4)将浸轧好的织物通过蒸箱进行汽蒸，汽蒸时间为8-15min，汽蒸温度为90-98℃；
(5)将汽蒸好的织物先用0℃冷水洗4-6min后，再用55-60℃的热水洗2-3min；
(6)将水洗好的织物通过烘干机进行烘干，烘干时间为10-16min，烘干温度为60-70℃，即得到成品。
所述预定型过程中定型温度为110℃，车速为6m/min。
根据权利要求1所述的一种抗静电织物的制备方法，其特征在于：所述烘干温度为130℃，机车速为25m/min。
所述二浸二轧时轧车的转速为10r/min，轧余率75％。
所述整理剂由如下重量份数的组分组成：柠檬酸钠9.5份、异噻唑啉酮6.5份、二酚基丙烷4.5份、吗啉二乙基醚6.5份、环氧氯丙烷4份、聚乙二醇二缩水甘油醚5.5份、丹宁酸4份、丙二醇16.5份、亚麻酸12.5份、1,2-苯并异噻唑啉-3-酮4份、槐糖脂5份、水25份。
有益效果：本发明提供了一种抗静电织物的制备方法，该方法法操作方便，绿色环保，且整理后的织物具有优异的抗静电和抗菌性能，且耐洗性强，手感柔软。
具体实施方式
本发明所述的实例是对本发明的说明而不能限制本发明，在与本发明相当的含义和范围内的任何改变和调整，都应认为是在本发明的范围内。
实施例1
一种抗静电织物的制备方法，包括以下步骤：
(1)将织物通过预定型机作预定型处理，预定型过程中定型温度为105-115℃，车速为5-8m/min，超喂25-30％；
(2)将预定型后的织物放入烘干机中进行烘干干燥处理，烘干温度为125-135℃，机车速为20-30m/min，超喂10-15％；
(3)将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，浸轧工作液的温度25-30℃，pH为6-7.2，二浸二轧时轧车的转速为8-15r/min，轧余率60-85％，其中，所述整理剂由如下重量份数的组分组成：柠檬酸钠8份、异噻唑啉酮3份、二酚基丙烷3份、吗啉二乙基醚5份、环氧氯丙烷2份、聚乙二醇二缩水甘油醚4份、丹宁酸2份、丙二醇13份、亚麻酸10份、1,2-苯并异噻唑啉-3-酮2份、槐糖脂3份、水20份；
(4)将浸轧好的织物通过蒸箱进行汽蒸，汽蒸时间为8-15min，汽蒸温度为90-98℃；
(5)将汽蒸好的织物先用0℃冷水洗4-6min后，再用55-60℃的热水洗2-3min；
(6)将水洗好的织物通过烘干机进行烘干，烘干时间为10-16min，烘干温度为60-70℃，即得到成品。
实施例2
一种抗静电织物的制备方法，包括以下步骤：
(1)将织物通过预定型机作预定型处理，预定型过程中定型温度为105-115℃，车速为5-8m/min，超喂25-30％；
(2)将预定型后的织物放入烘干机中进行烘干干燥处理，烘干温度为125-135℃，机车速为20-30m/min，超喂10-15％；
(3)将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，浸轧工作液的温度25-30℃，pH为6-7.2，二浸二轧时轧车的转速为8-15r/min，轧余率60-85％，其中，所述整理剂由如下重量份数的组分组成：柠檬酸钠11份、异噻唑啉酮10份、二酚基丙烷6份、吗啉二乙基醚8份、环氧氯丙烷6份、聚乙二醇二缩水甘油醚7份、丹宁酸6份、丙二醇20份、亚麻酸15份、1,2-苯并异噻唑啉-3-酮6份、槐糖脂7份、水30份；
(4)将浸轧好的织物通过蒸箱进行汽蒸，汽蒸时间为8-15min，汽蒸温度为90-98℃；
(5)将汽蒸好的织物先用0℃冷水洗4-6min后，再用55-60℃的热水洗2-3min；
(6)将水洗好的织物通过烘干机进行烘干，烘干时间为10-16min，烘干温度为60-70℃，即得到成品。
实施例3
一种抗静电织物的制备方法，包括以下步骤：
(1)将织物通过预定型机作预定型处理，预定型过程中定型温度为105-115℃，车速为5-8m/min，超喂25-30％；
(2)将预定型后的织物放入烘干机中进行烘干干燥处理，烘干温度为125-135℃，机车速为20-30m/min，超喂10-15％；
(3)将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，浸轧工作液的温度25-30℃，pH为6-7.2，二浸二轧时轧车的转速为8-15r/min，轧余率60-85％，其中，所述整理剂由如下重量份数的组分组成：柠檬酸钠9.5份、异噻唑啉酮6.5份、二酚基丙烷4.5份、吗啉二乙基醚6.5份、环氧氯丙烷4份、聚乙二醇二缩水甘油醚5.5份、丹宁酸4份、丙二醇16.5份、亚麻酸12.5份、1,2-苯并异噻唑啉-3-酮4份、槐糖脂5份、水25份；
(4)将浸轧好的织物通过蒸箱进行汽蒸，汽蒸时间为8-15min，汽蒸温度为90-98℃；
(5)将汽蒸好的织物先用0℃冷水洗4-6min后，再用55-60℃的热水洗2-3min；
(6)将水洗好的织物通过烘干机进行烘干，烘干时间为10-16min，烘干温度为60-70℃，即得到成品。
性能测试：采用的面料为锦纶，通过本实施例的方法进行整理，整理后的锦纶：电荷量为μC为0.05。

Claims (5)

1.一种抗静电织物的制备方法，其特征在于所述方法包括以下步骤：
(1)将织物通过预定型机作预定型处理，预定型过程中定型温度为105-115℃，车速为5-8m/min，超喂25-30％；
(2)将预定型后的织物放入烘干机中进行烘干干燥处理，烘干温度为125-135℃，机车速为20-30m/min，超喂10-15％；
(3)将干燥后的织物放入整理液中通过轧车进行二浸二轧处理，浸轧工作液的温度25-30℃，pH为6-7.2，二浸二轧时轧车的转速为8-15r/min，轧余率60-85％，其中，所述整理剂由如下重量份数的组分组成：柠檬酸钠8-11份、异噻唑啉酮3-10份、二酚基丙烷3-6份、吗啉二乙基醚5-8份、环氧氯丙烷2-6份、聚乙二醇二缩水甘油醚4-7份、丹宁酸2-6份、丙二醇13-20份、亚麻酸10-15份、1,2-苯并异噻唑啉-3-酮2-6份、槐糖脂3-7份、水20-30份；
(4)将浸轧好的织物通过蒸箱进行汽蒸，汽蒸时间为8-15min，汽蒸温度为90-98℃；
(5)将汽蒸好的织物先用0℃冷水洗4-6min后，再用55-60℃的热水洗2-3min；
(6)将水洗好的织物通过烘干机进行烘干，烘干时间为10-16min，烘干温度为60-70℃，即得到成品。
2.根据权利要求1所述的一种抗静电织物的制备方法，其特征在于：所述预定型过程中定型温度为110℃，车速为6m/min。
3.根据权利要求1所述的一种抗静电织物的制备方法，其特征在于：所述烘干温度为130℃，机车速为25m/min。
4.根据权利要求1所述的一种抗静电织物的制备方法，其特征在于：所述二浸二轧时轧车的转速为10r/min，轧余率75％。
5.根据权利要求1所述的一种抗静电织物的制备方法，其特征在于：所述整理剂由如下重量份数的组分组成：柠檬酸钠9.5份、异噻唑啉酮6.5份、二酚基丙烷4.5份、吗啉二乙基醚6.5份、环氧氯丙烷4份、聚乙二醇二缩水甘油醚5.5份、丹宁酸4份、丙二醇16.5份、亚麻酸12.5份、1,2-苯并异噻唑啉-3-酮4份、槐糖脂5份、水25份。
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