Sliding bowl automatic assembly equipment
Technical field
The present invention relates to the automation equipment field of sliding bowl assembly industry, specially a kind of sliding bowl automatic assembly equipment.
Background technique
Currently, can't realize the Automated assembly of sliding bowl, at present most commonly artificial hand in sliding bowl assembly field
Dynamic assembly and semi-automatic assembly, both mode production efficiencys are low, and homogeneity of product is poor, and the production for being difficult to meet current enterprise is wanted
It asks.Meanwhile human cost is high, business administration cost also remains high.
Summary of the invention:
In order to solve the above-mentioned problems in the prior art, the present invention provides a kind of production efficiency and good of capable of effectively improving
The high cunning bowl automatic assembly equipment of product rate.
Technical solution provided by the present invention is as follows: a kind of cunning bowl automatic assembly equipment, the equipment by turntable module and
Core iron feeding module, core iron rectification module, sliding bowl load module, sliding bowl detection module and the core iron of turntable module surrounding are set
Cutting module composition;
Self contained function between each module realizes unified control, and concurrent movement between each module by communication, only
It is connected by intermediate turntable;
Turntable module, for core iron to be transported each station, to realize the assembly of sliding bowl;
Core iron in material box is transported on turntable by core iron feeding module;
Core iron rectification module corrects the direction of the core iron on turntable;
Sliding bowl is assembled in the core iron on turntable by sliding bowl load module;
Sliding bowl detection module, detects the front and back sides for the cunning bowl being packed into core iron;
The core iron for assembling sliding bowl is transported in valve body by core iron cutting module.
Preferably, core iron feeding module include core iron push plate device, the core iron that is arranged in above the core iron push plate device
Material box, the transmission device that core iron push plate device end is set and the core iron feeding that the transmission device end is set
Device is additionally provided with core iron to level detecting apparatus in the core iron feeding device, sets between the core iron feeding device and turntable
Core iron feeding limiting device is set, when the core iron detection device detects that core iron reaches, the core iron feeding limiting device locking
Limit, the core iron feeding device release core iron, pass through the core iron feeding limiting device, and core iron is packed into the core on turntable
On iron jig.
Preferably, the core iron material box is placed vertically and can be inserted freely into and take out, and the core iron push plate device is released
The core iron of most next flood can be pushed into transmission device, the core iron push plate device is withdrawn, and upper one layer of core iron will be automatically fallen into most
Lower layer waits the release next time of core iron push plate device, and core iron is additionally provided with by core iron material box bottom and lacks material detection dress
It sets, can be used for detecting whether core iron lacks material.
Preferably, core iron rectification module includes core iron turnover device, the core iron correction dress being connected on core iron turnover device
It sets and core iron direction detection device, the core iron direction detection device is arranged above core iron turnover device, core iron corrects mould
The achievable function of block is as follows: after the core iron apparatus for correcting clamps core iron, core iron turnover device overturning 180 for the first time
Degree, the core iron apparatus for correcting any non-90 degree angle in the core iron turnover device for the first time overturning 180 degree are unclamped, so
The core iron apparatus for correcting clamps again afterwards, detects whether core iron is front by the core iron direction detection device, if being positive
Face is not overturn then, and if reverse side, then the core iron turnover device overturns 180 degree again.
Preferably, vibrating disk is connected with linear vibrator in sliding bowl load module, and the vibrating disk and linear vibrator are used
It is delivered to sliding bowl detection zone in bowl will be slided, the cunning bowl detection zone is provided with sliding bowl detection device, for detecting whether sliding bowl arrives
Up to sliding bowl detection zone, the cunning bowl load module further includes sliding bowl material-pulling device and sliding bowl assembles device, the cunning bowl pusher dress
It sets and sliding bowl is transported to sliding bowl Accreditation Waiting Area from the sliding bowl detection zone, the cunning bowl assembly device waits sliding bowl from the sliding bowl
Area is transported to sliding bowl assembly section, and the cunning bowl assembly section is provided with tabletting, and sliding bowl reaches the sliding bowl assembly section will be described
Tabletting is pressed into core iron.
Preferably, core iron material-pulling device, the core iron material-pulling device are set in core iron load module and core iron cutting module
By pushing jig sliding block that core iron is pushed into sliding bowl assembly section or suction device, the jig sliding block is connected to core iron jig
It is interior, it is cased with spring outside the jig sliding block, after core iron material-pulling device withdrawal, the spring is used for the jig sliding block
It resets.
Preferably, core iron load module setting core iron assembles limiting device, and the core iron assembly limiting device is pushed away in core iron
Material device limits core iron after releasing, and fall into the cunning bowl of assembly section can accurately in core iron.
Preferably, core iron cutting module is arranged on the outside of turntable, including shift unit, turnover device, core iron material-pulling device
And suction device.The shift unit is first shifted to turntable direction, and core iron release is made the core iron by the core iron material-pulling device
Into suction device, the suction device includes coil and core iron sleeve, after the core iron enters suction device, the displacement
Core iron is put into valve body by device and turnover device.
The beneficial effects of the present invention are: each module of sliding bowl automatic assembly equipment is distributed along turntable module, can effectively subtract
The volume of small slide bowl automatic assembly equipment.The Automatic-feeding and automatic assembling and detection function of spare and accessory parts, it is straight to realize prosthetic
Connect the process of the assembly and detection of participation.Due to using automatic continuous production, the homogeneity of product that the present invention is assembled is high, produces
Quality is stable, reliable.The present invention can effectively improve the production efficiency of pilot valve, reduce human cost and management cost, effectively
The economic benefit of manufacturing enterprise is improved, there is remarkable progress.
Detailed description of the invention
Fig. 1 is stereo appearance figure of the invention;
Fig. 2 is top view of the invention;
Fig. 3 is the stereo appearance figure of core iron feeding module of the present invention;
Fig. 4 is the stereo appearance figure of core iron rectification module of the present invention;
Fig. 5 is the stereo appearance figure of turntable module of the present invention and core iron detection module;
Fig. 6 is the stereo appearance figure of the sliding bowl load module of the present invention;
Fig. 7 is the stereo appearance figure of core iron cutting module of the present invention.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and step other than, can combine in any way.Any feature disclosed in this specification, unless specifically stated,
Can it is equivalent by other or have similar purpose alternative features replaced.That is, unless specifically stated, each feature is a system
Arrange an example in equivalent or similar characteristics.
The embodiments described below with reference to the accompanying drawings are exemplary, it is intended to be used to explain the present invention, and cannot understand
For limitation of the present invention.
In the present invention unless specifically defined or limited otherwise, term " setting " " installation ", " connected ", " connection ",
Terms such as " fixations " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;
It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood as the case may be
The concrete meaning of language in the present invention.
Embodiment:
As shown in Figure 1 and Figure 2, which is arranged organic block 1, is connected with turntable 2 on base 1, and machine
Seat 1 is sequentially provided with core iron feeding module 3, core iron rectification module 4, sliding bowl load module 5, core iron detection in 2 surrounding of turntable
Module 6 and core iron cutting module 7.
As shown in Figure 1, Figure 3, core iron feeding module 3 is provided with push plate cylinder 31, and push plate cylinder 31 is connected with push plate 32, pushes away
The top of plate 32 is provided with material box 33, and material box 33 is placed vertically and can be inserted freely into and take out, and the side of material box 33 is set
It is equipped with double cog conveyer belt 34, double cog conveyer belt 34 is driven by the belt-driven motor 35 on 31 side of push plate cylinder, push plate gas
Cylinder 31 drives push plate 32 to release, and the workpiece of most next flood can be pushed into double cog conveyer belt 34, and then core iron push plate 32 is withdrawn,
Upper one layer of workpiece will automatically fall into lowest level, wait the release next time of core iron push plate 32, and material box is additionally provided with by 33 bottom
Core iron lacks material detection fiber sensor 38, can be used for detecting whether workpiece lacks material, the setting on one side of 34 end of double cog conveyer belt
There is feeding cylinder 36, for workpiece to be pushed into sliding bowl jig 21, another side is provided with the first fibre optical sensor 371, the second light
Fiber sensor 372 and third fibre optical sensor 373.
As shown in figure 4, core iron rectification module 4 is provided with first support 41,41 are connected with tumble cylinder 42 in correction bracket,
It is connected with correction cylinder 43 in tumble cylinder 42, corrects and is connected with correction fixture block 44 on cylinder 43, corrects fixture block 44 by correction gas
Cylinder 43 controls, and correction fixture block 44 is connected with the 4th fibre optical sensor 46 for correcting workpiece in second support 45.Core iron correction
The achievable function of module 4 is as follows: after correction fixture block 44 clamps workpiece, tumble cylinder 42 overturns 180 degree for the first time, corrects fixture block
44 any non-90 degree angle releases in tumble cylinder for the first time overturning 180 degree, then correct fixture block 44 and clamp again, at this time
Whether the 4th fibre optical sensor 46 detection workpiece is front, is not overturn then if front, if reverse side, then tumble cylinder is turned over again
Turnback.
As shown in figure 5, equally spaced on turntable 2 be equipped with 12 core iron jigs 21 to carry workpiece, core iron is controlled
Jig sliding block 22 is installed in tool 21, spring 23 is cased with outside jig sliding block 22, third bracket 61 is arranged in sliding bowl detection module 6, the
5th fibre optical sensor 62 is installed on three brackets 61, the 5th fibre optical sensor 62 is used to detect whether sliding bowl is correctly packed into workpiece,
The 4th bracket 63 is also connected on third bracket 61, the 4th bracket 63 is also equipped with core iron pusher cylinder 64, core iron pusher cylinder 64
By pushing jig sliding block 22 to release workpiece, after core iron pusher cylinder 64 is withdrawn, the spring 23 is answered with by jig sliding block 22
Position.
As shown in Fig. 1, Fig. 6, vibrating disk 51 is arranged in sliding bowl load module 5, and vibrating disk 51 is connected with linear vibrator 52, directly
Linearly coupled device 52 connects sliding bowl bracket 53, and sliding bowl detection zone 581, sliding bowl track 55, sliding bowl Accreditation Waiting Area are arranged on sliding bowl bracket 53
Sliding bowl is delivered to sliding bowl detection zone 581 with sliding bowl assembly section 583, vibrating disk 51 and linear vibrator 52 by 582, slides bowl detection zone
581 are provided with six fibers sensor 59, and six fibers sensor 59 detects whether sliding bowl reaches sliding bowl detection zone 581, sliding bowl
Sliding bowl pusher cylinder 54 and sliding bowl are connected on bracket 53 and assembles cylinder 56, and sliding bowl pusher cylinder 54 will slide bowl from sliding bowl detection zone
581 are delivered to sliding bowl Accreditation Waiting Area 582, and sliding bowl is delivered to sliding bowl assembly section from sliding bowl Accreditation Waiting Area 582 by sliding bowl assembly cylinder 56
583, it slides and is additionally provided with limit card slot 57 below bowl assembly section 583, after core iron pusher cylinder 64 releases workpiece, limit card slot 57
Rise to position workpiece, fall into the cunning bowl of assembly section 583 can accurately in workpiece.
As shown in Figure 1, Figure 7 shows, the setting of core iron cutting module 7 is provided with the 4th in 2 outside of turntable, core iron cutting module 7
Frame 71, installation displacement cylinder 72 on the 4th bracket 71, shifts and installs tumble cylinder 73 on cylinder 72, and the is installed in tumble cylinder 73
Five brackets 74 install workpiece sleeve 75 and electromagnetic coil 76 on the 5th bracket 74.It shifts cylinder 72 first to shift to turntable direction, core
Workpiece release is made workpiece enter workpiece sleeve 75 by iron pusher cylinder 64, and electromagnetic coil 76 is attracted at this time, then passes through displacement cylinder
72 and the movement of tumble cylinder 73 complete qualified and unqualified workpiece sorting.