A kind of starter automatic assembling and its method of work
Technical field
The invention belongs to technical field of automation equipment, and in particular to a kind of starter automatic assembling and its work side
Method.
Background technology
At present, it is by manually being carried out one by one by simple tool when the starter on to compressor is assembled
Assembling, this operation labor intensive is more, low production efficiency, labour intensity are high, low production efficiency.
The content of the invention
It is an object of the invention to provide a kind of starter automatic assembling, self-service assembling can be carried out to starter.
It is a further object of the present invention to provide a kind of method of starter automatic assembling, being assembled by the method to carry
The production efficiency of high product.
A kind of starter automatic assembling, including planar frame, the planar frame is provided with can be around center rotating
Index dial, the index dial is provided with testing agency's mounting disc, and the planar frame is mutually solid with testing agency's mounting disc
Fixed, with one heart, the index dial is provided with 10 stations, and 10 stations are provided with for the index dial and testing agency's mounting disc
10 identical tools, shell feed mechanism, left terminal are respectively equipped with above 9 continuous tools in 10 tools successively
Feed mechanism, right terminal feed mechanism, magnetic sheet feed mechanism, terminal whether there is material testing agency, magnetic sheet pull force calculation mechanism, bonnet
Feed mechanism, press-loading device and cutting agency, testing agency's mounting disc are provided with testing agency.
Preferably, the shell feed mechanism shakes the shell feeding distribution mechanism that disk is connected including shake disk and the shell of shell
And the shell feeding manipulator being connected with the shell feeding distribution mechanism;The left terminal feed mechanism including left terminal shake disk and
The left terminal shake the connected left terminal feeding distribution mechanism of disk and the left terminal feeding that is connected with the left terminal feeding distribution mechanism it is mechanical
Hand;The right terminal feed mechanism including right terminal shake disk and the right terminal shake right terminal feeding distribution mechanism that disk is connected and with
The connected right terminal feeding manipulator of the right terminal feeding distribution mechanism;The magnetic sheet feed mechanism include magnetic sheet material storage mechanism and
The connected magnetic sheet carrying mechanism of the magnetic sheet material storage mechanism and the magnetic sheet press-loading device being connected with the magnetic sheet carrying mechanism;It is described
Bonnet feed mechanism including bonnet shake disk and the bonnet shake bonnet feeding distribution mechanism that disk is connected and with the bonnet feeding distribution mechanism
Connected bonnet feeding manipulator;The cutting agency includes blanking mechanical hand and blanking supply line.
Preferably, the shell feed mechanism, the left terminal feed mechanism, the right terminal feed mechanism and it is described after
Correction tool, the shell feeding manipulator, the left terminal feeding manipulator, the right terminal are additionally provided with lid feed mechanism
A pair of clamping heads are respectively equipped with feeding manipulator and the bonnet feeding manipulator;Any clamping head is corrected with corresponding respectively
Tool, corresponding tool are oppositely arranged.
Preferably, clamping head be arranged in parallel described in a pair.
Preferably, the clamping head is trapezoid block.
Preferably, the magnetic sheet material storage mechanism includes the push rod of magnetic sheet mounting hole and magnetic sheet.
Preferably, the magnetic sheet press-loading device includes pusher dog and pressing machine.
Preferably, it is additionally provided with control box on the planar frame.
A kind of method of work of above-mentioned starter automatic assembling,
The first step:Shell, left terminal, right terminal, bonnet shake disk, left terminal of shell is manually poured into respectively to shake disk, right-hand member
Son shakes disk and bonnet shakes in disk;And during the whole wound packages of magnetic sheet is entered tool and snaps in magnetic sheet material storage mechanism;
Second step:A pair of clamping heads of the shell feeding manipulator, one of clamping head is by shell feeding distribution mechanism
Shell pick up and be put into correction in correcting fixture, while the shell that another clamping head will be put into correcting fixture after correction is picked up
It is put into tool;
3rd step:Indexing 1 station of disc spins, a pair of clamping heads of the left terminal feeding manipulator, one of folder
Hold head the left terminal on left terminal feeding distribution mechanism is picked up be put into correcting fixture correct, while another clamping head will be put into school
Left terminal in positive tool after correction is picked up and is put into shell;
4th step:Index dial rotates 1 station again, a pair of clamping heads of the right terminal feeding manipulator, one of them
Right terminal on right terminal feeding distribution mechanism is picked up to be put into correcting fixture and corrected by clamping head, while another clamping head will be put into
Right terminal in correcting fixture after correction is picked up and is put into shell;
5th step:Index dial rotates 1 station again, and push rod ejects sub-material one by one in magnetic sheet material storage mechanism, and magnetic sheet is removed
Fortune mechanism picks up and is put into press-loading device, and press-loading device unplugs left terminal shell fragment, right terminal shell fragment and magnetic sheet is pressed into by pusher dog
Between left terminal, right terminal;
6th step:Index dial rotates 1 station again, and terminal is whether there is the detection of material testing agency and detected by probe to be had on shell
Without left terminal, right terminal;
7th step:Index dial rotates 1 station again, and magnetic sheet pull force calculation mechanism presss from both sides clamping magnetic sheet to detect by gas;
8th step:Index dial rotates 1 station, a pair of clamping heads of the bonnet feeding manipulator, one of folder again
Hold head the bonnet on bonnet feeding distribution mechanism is picked up be put into correcting fixture correct, while another clamping head will be put into correction controlling
Bonnet in tool after correction is picked up and is put on shell;
9th step:Index dial rotates 1 station again, and shell and bonnet are carried out press-fiting combination by press-loading device;Started
Whether device, testing agency's detection starter installs;
Tenth step:Index dial rotates 1 station again, and blanking mechanical hand crawl finished product is put into blanking supply line;Non-defective unit is direct
Flowed out along supply line, defective products imports waste product placing box by defective products material guide mechanism;
11st step:Index dial rotates 1 station again, and whether fiber laser arrays tool is room, has article just to alarm shutdown,
It is detected as room and is then transferred to next station installation shell;
12nd step:It is reciprocal above.
The advantage of the invention is that:Self-service assembling, improve production efficiency can be carried out to starter.
Brief description of the drawings
Technical scheme in order to illustrate more clearly the embodiments of the present invention, below by to be used needed for embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are some embodiments of the present invention, for this area
For those of ordinary skill, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of starter automatic assembling three dimensional structure diagram of the invention.
Fig. 2 is a kind of starter automatic assembling top view of the invention.
Fig. 3 is shell feeding manipulator three dimensional structure diagram of the present invention.
Fig. 4 is magnetic sheet feed mechanism three dimensional structure diagram of the present invention.
Fig. 5 is magnetic sheet press-loading device three dimensional structure diagram of the present invention.
Fig. 6 is magnetic sheet press-loading device front view of the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain the present invention, not
For limiting the present invention.
It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, it can be directly another
On one element or may be simultaneously present centering elements.When an element is known as " being connected to " another element, it can
To be directly to another element or may be simultaneously present centering elements.
The embodiment of the present invention one, as depicted in figs. 1 and 2, a kind of starter automatic assembling, including planar frame 24, institute
State planar frame 24 and be provided with and can be provided with testing agency's mounting disc around the index dial 21 of center rotating, the index dial 21
23, the planar frame 24 interfixes with testing agency's mounting disc 23, and the index dial 21 and the testing agency are pacified
With one heart, the index dial 21 is provided with 10 stations, and 10 stations are provided with 10 identical tools, and described 10 are controlled for sabot 23
Be respectively equipped with successively above 9 continuous tools in tool shell feed mechanism, left terminal feed mechanism, right terminal feed mechanism,
Magnetic sheet feed mechanism, terminal whether there is material testing agency 15, magnetic sheet pull force calculation mechanism 16, bonnet feed mechanism, press-loading device 22
And cutting agency, testing agency's mounting disc 23 is provided with testing agency.
The shell feed mechanism including shell shake disk 5 and the shell shake shell feeding distribution mechanism 4 that disk 5 is connected and with
The connected shell feeding manipulator 3 of the shell feeding distribution mechanism 4;The left terminal feed mechanism shakes disk 8 and institute including left terminal
State left terminal shake the connected left terminal feeding distribution mechanism 7 of disk 8 and the left terminal feeding that is connected with the left terminal feeding distribution mechanism 7 it is mechanical
Hand 6;The right terminal feed mechanism shakes the right terminal feeding distribution mechanism that disk 11 is connected including shake disk 11 and the right terminal of right terminal
10 and the right terminal feeding manipulator 9 that is connected with the right terminal feeding distribution mechanism 10;The magnetic sheet feed mechanism is stored up including magnetic sheet
The material mechanism 14 magnetic sheet carrying mechanism 13 being connected with the magnetic sheet material storage mechanism 14 and it is connected with the magnetic sheet carrying mechanism 13
Magnetic sheet press-loading device 12;The bonnet feed mechanism shakes the bonnet sub-material that disk 18 is connected including shake disk 18 and the bonnet of bonnet
Mechanism 19 and the bonnet feeding manipulator 20 being connected with the bonnet feeding distribution mechanism 19;The cutting agency includes blanking mechanical hand
1 and blanking supply line 2.
The shell feed mechanism, the left terminal feed mechanism, the right terminal feed mechanism and the bonnet feeding
Correction tool, the shell feeding manipulator, the left terminal feeding manipulator, the right terminal feeder are additionally provided with mechanism
A pair of clamping heads 31 are respectively equipped with tool hand and the bonnet feeding manipulator;Any pair clamping head 31 is rectified with corresponding respectively
Positive tool, corresponding tool are oppositely arranged.
As shown in figure 3, clamping head be arranged in parallel described in a pair.
As shown in figure 3, the clamping head 31 is provided with holding finger 311 including bottom, the holding finger is trapezoid block.
As shown in figure 4, the magnetic sheet material storage mechanism includes the push rod of magnetic sheet mounting hole and magnetic sheet.
As shown in Figure 4, Figure 5 and Figure 6, the magnetic sheet press-loading device includes pusher dog and pressing machine.
Control box 17 is additionally provided with the planar frame.
A kind of method of work of above-mentioned starter automatic assembling:
The first step:Shell, left terminal, right terminal, bonnet shake disk, left terminal of shell is manually poured into respectively to shake disk, right-hand member
Son shakes disk and bonnet shakes in disk;And during the whole wound packages of magnetic sheet is entered tool and snaps in magnetic sheet material storage mechanism;
Second step:A pair of clamping heads of the shell feeding manipulator, one of clamping head is by shell feeding distribution mechanism
Shell pick up and be put into correction in correcting fixture, while the shell that another clamping head will be put into correcting fixture after correction is picked up
It is put into tool;
3rd step:Indexing 1 station of disc spins, a pair of clamping heads of the left terminal feeding manipulator, one of folder
Hold head the left terminal on left terminal feeding distribution mechanism is picked up be put into correcting fixture correct, while another clamping head will be put into school
Left terminal in positive tool after correction is picked up and is put into shell;
4th step:Index dial rotates 1 station again, a pair of clamping heads of the right terminal feeding manipulator, one of them
Right terminal on right terminal feeding distribution mechanism is picked up to be put into correcting fixture and corrected by clamping head, while another clamping head will be put into
Right terminal in correcting fixture after correction is picked up and is put into shell;
5th step:Index dial rotates 1 station again, and push rod ejects sub-material one by one in magnetic sheet material storage mechanism, and magnetic sheet is removed
Fortune mechanism picks up and is put into press-loading device, and press-loading device unplugs left terminal shell fragment, right terminal shell fragment and magnetic sheet is pressed into by pusher dog
Between left terminal, right terminal;
6th step:Index dial rotates 1 station again, and terminal is whether there is the detection of material testing agency and detected by probe to be had on shell
Without left terminal, right terminal;
7th step:Index dial rotates 1 station again, and magnetic sheet pull force calculation mechanism presss from both sides clamping magnetic sheet to detect by gas;
8th step:Index dial rotates 1 station, a pair of clamping heads of the bonnet feeding manipulator, one of folder again
Hold head the bonnet on bonnet feeding distribution mechanism is picked up be put into correcting fixture correct, while another clamping head will be put into correction controlling
Bonnet in tool after correction is picked up and is put on shell;
9th step:Index dial rotates 1 station again, and shell and bonnet are carried out press-fiting combination by press-loading device;Started
Whether device, testing agency's detection starter installs;
Tenth step:Index dial rotates 1 station again, and blanking mechanical hand crawl finished product is put into blanking supply line;Non-defective unit is direct
Flowed out along supply line, defective products imports waste product placing box by defective products material guide mechanism;
11st step:Index dial rotates 1 station again, and whether fiber laser arrays tool is room, has article just to alarm shutdown,
It is detected as room and is then transferred to next station installation shell;
12nd step:It is reciprocal above.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention
Any modification, equivalent or improvement made within god and principle etc., should be included within the scope of the present invention.