CN107738159B - Chamfering machine - Google Patents
Chamfering machine Download PDFInfo
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- CN107738159B CN107738159B CN201711186271.0A CN201711186271A CN107738159B CN 107738159 B CN107738159 B CN 107738159B CN 201711186271 A CN201711186271 A CN 201711186271A CN 107738159 B CN107738159 B CN 107738159B
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- axis
- chamfering
- discharging
- feeding
- conveying device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a chamfering machine which comprises a workbench, a feeding conveying device, a feeding manipulator, a chamfering device, a turning manipulator and a discharging conveying device, wherein the feeding conveying device, the feeding manipulator, the chamfering device, the turning manipulator and the discharging conveying device are arranged on the workbench; the feeding manipulator is positioned at the side of the feeding conveying device and can sequentially convey the material to be processed to the chamfering device, the overturning manipulator and the discharging conveying device; chamfering devices are symmetrically arranged on two sides of the overturning manipulator; the discharging and conveying device is arranged opposite to the feeding and conveying device, is positioned at the edge of the other side of the workbench, and can convey away the product subjected to chamfering; the whole chamfering process can replace hands by using a robot, the automation degree is high, the chamfering efficiency is improved by two times, and the product quality is excellent.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to a chamfering machine.
Background
In the production process of the wood toy, in order to prevent children from being injured by sharp edges and corners of the wood blocks when playing the wood toy, the square wood blocks with the edges and corners are generally subjected to chamfering treatment; in the prior art, a hand-held woodworking tool is generally adopted to process the square wood block, and the square wood block is small in size, so that the mode of manually processing the square wood block is difficult, the processing efficiency is low, and the quality of processed products is uneven.
Disclosure of Invention
The invention aims to provide a full-automatic and high-efficiency chamfering machine, which solves the problems.
The chamfering machine comprises a workbench, a feeding conveying device, a feeding manipulator, a chamfering device, a turning manipulator and a discharging conveying device, wherein the feeding conveying device, the feeding manipulator, the chamfering device, the turning manipulator and the discharging conveying device are arranged on the workbench, and the feeding conveying device is positioned at the side edge of the workbench and can convey products to be processed; the feeding manipulator is positioned at the side of the feeding conveying device and can sequentially convey the material to be processed to the chamfering device, the overturning manipulator and the discharging conveying device; chamfering devices are symmetrically arranged on two sides of the overturning manipulator; the discharging and conveying device is arranged opposite to the feeding and conveying device, is positioned at the edge of the other side of the workbench, and can convey away the product subjected to chamfering.
Further, the feeding conveying device comprises two side plates which are symmetrically arranged to enclose a narrow path, synchronous wheels are arranged at the front end and the rear end of each side plate, synchronous belts in driving connection with the synchronous wheels are arranged on the synchronous wheels, and feeding servo motors for driving the synchronous wheels to rotate are arranged beside the synchronous wheels; the outside of the curb plate that is close to workstation edge is equipped with and pushes away the cylinder with hold-in range mutually perpendicular, and the outside of the curb plate that is close to feeding manipulator is equipped with "L" style of calligraphy separation blade, is equipped with the inductor on the separation blade, the inductor pushes away the cylinder with violently and sets up, and the side of separation blade is equipped with and indulges and pushes away the cylinder.
Further, the feeding manipulator comprises an X-axis driving device, an X-axis moving plate, a Z-axis fixing frame, a Z-axis driving device, a Z-axis moving plate, a Y-axis fixing frame, a Y-axis driving device and a clamping device, wherein the X-axis driving device comprises a servo motor for providing power and a screw rod in transmission connection with the servo motor through a coupler; the X-axis moving plate is in transmission connection with the X-axis driving device and can move along the X-axis direction under the drive of the X-axis driving device; the Z-axis fixing frame is fixedly connected with the upper surface of the X-axis moving plate; the Z-axis driving device is arranged above the Z-axis fixing frame and has the same structure as the X-axis driving device; the Z-axis moving plate is in transmission connection with the Z-axis driving device and can move along the Z-axis direction under the drive of the Z-axis driving device; the Y-axis driving device is arranged on the Y-axis fixing frame and is in driving connection with the Z-axis moving block, and the structure of the Y-axis driving device is the same as that of the X-axis driving device; the Y-axis fixing frame is sleeved on the Z-axis moving plate and driven by the Y-axis driving device to move along the Y-axis direction.
Further, the clamping device comprises a fixed plate, a clamping cylinder, a movable V-shaped clamp and a fixed V-shaped clamp, wherein the fixed plate is provided with two Y-axis fixing frames which are symmetrically and fixedly connected, and the distance between the two fixed plates is equal to the distance between the two chamfering devices; the clamping cylinder is fixedly connected to the fixing plate; the movable V-shaped clamp is fixedly connected with the power output end of the clamping cylinder; the fixed V-shaped clamp is fixedly connected with the fixed plate and is arranged corresponding to the movable V-shaped clamp.
Further, the turnover manipulator comprises a lifting cylinder, a rotary cylinder and a finger cylinder, wherein the lifting cylinder is arranged below the workbench, and the rotary cylinder is arranged at the power output end of the lifting cylinder and can move up and down along the Z-axis direction under the control of the lifting cylinder.
Further, the chamfering device comprises a cutter driving motor and a chamfering cutter, wherein the cutter driving motor is arranged below the workbench, one end of the chamfering cutter penetrates out of the workbench, and the other end of the chamfering cutter is in driving connection with the cutter driving motor.
Further, the ejection of compact conveyer includes ejection of compact mount, ejection of compact conveyer belt, ejection of compact synchronous running roller and ejection of compact servo motor, ejection of compact mount fixed connection and frame, ejection of compact synchronous running roller are installed on ejection of compact mount, and ejection of compact conveyer belt is connected with ejection of compact synchronous running roller drive, ejection of compact servo motor install in ejection of compact mount and with ejection of compact synchronous running roller drive connection.
Further, the workbench is provided with a plurality of dust collection through holes, and a dust collection groove is arranged below the dust collection through holes and is communicated with the negative pressure fan through a pipeline.
Further, the outside of workstation still is equipped with the frame, and the outside of frame is equipped with the guard gate that prevents the waste material and splashes.
The beneficial effects of the invention are as follows: the automatic feeding of the products is realized through the feeding and conveying device, the feeding manipulator replaces manual grabbing and fixing of the materials to be processed, the materials are conveyed to the chamfering device, the movement of the manipulator is controlled through a program preset by a computer, the square wood blocks with processed surfaces are conveyed to the overturning manipulator by the feeding manipulator, the overturning manipulator overturns the square wood blocks by one hundred eighty degrees, the feeding manipulator grabs the overturned products and conveys the overturned products to the other chamfering device, chamfering is carried out on the other surface of the square wood blocks, and finally the products with the chamfered surfaces are conveyed to the discharging conveyor belt by the feeding manipulator and conveyed away by the discharging conveyor belt; the whole chamfering process can replace hands by using a robot, the automation degree is high, the chamfering efficiency is improved by two times, and the product quality is excellent.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of an optical machine structure according to the present invention.
Fig. 3 is a schematic view of the structure of the feed conveyor of the present invention.
Fig. 4 is a schematic structural view of the feeding manipulator of the present invention.
Fig. 5 is a schematic perspective view of a clamping device according to the present invention.
Fig. 6 is a schematic bottom view of the clamping device of the present invention.
Fig. 7 is a schematic structural view of the flipping robot of the present invention.
Fig. 8 is a schematic structural view of the outfeed conveyor of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
a chamfering machine as shown in fig. 1 and 2, comprising a workbench 1, a feeding conveying device 2, a feeding manipulator 3, a chamfering device 4, a turning manipulator 5 and a discharging conveying device 6 which are arranged on the workbench 1, wherein the feeding conveying device 2 is positioned at the side edge of the workbench 1 and can convey a product 7 to be processed by the feeding manipulator 3; the feeding manipulator 3 is positioned at the side of the feeding conveying device 2 and can sequentially convey materials to be processed to the chamfering device 4, the overturning manipulator 5 and the discharging conveying device 6; chamfering devices 4 are symmetrically arranged on two sides of the overturning manipulator 5; the discharging and conveying device 6 is arranged opposite to the feeding and conveying device 2, is positioned at the edge of the other side of the workbench 1, and can convey away the product 7 subjected to chamfering; the automatic feeding of the product 7 is achieved through the feeding conveying device 2, the feeding manipulator 3 replaces manual grabbing and fixing of the material to be processed, the material is conveyed to the chamfering device 4, the movement of the manipulator is controlled through a program preset by a computer, the square wood block is processed on one face, then the feeding manipulator 3 conveys the square wood block processed on one face to the overturning manipulator 5, the overturning manipulator 5 overturns the square wood block by one hundred eighty degrees, the feeding manipulator 3 grabs the overturned product 7, conveys the overturned product to the other chamfering device 4, chamfering is conducted on the other face of the square wood block, finally the feeding manipulator 3 conveys the product 7 with both faces chamfered to the discharging conveyor belt, and the product 7 is conveyed away by the discharging conveyor belt.
As shown in fig. 3, as a preferred embodiment of the present invention, the feeding and conveying device 2 includes two symmetrically arranged side plates 21 enclosing a narrow path, the front and rear ends of the side plates 21 are provided with synchronous wheels 22, the synchronous wheels 22 are provided with synchronous belts 23 in driving connection therewith, and the side of the synchronous wheels 22 is provided with a feeding servo motor 24 for driving the synchronous wheels to rotate; the outer side of the side plate 21 close to the edge of the workbench 1 is provided with a transverse pushing cylinder 25 which is mutually perpendicular to the synchronous belt, the outer side of the side plate 21 close to the feeding manipulator 3 is provided with an L-shaped baffle plate 26, the baffle plate 26 is provided with an inductor 27, the inductor 27 is arranged corresponding to the transverse pushing cylinder 25, and the side of the baffle plate 26 is provided with a longitudinal pushing cylinder 28; in order to further improve the automation degree and the overall coordination of the machine table, during feeding, a worker places the product 7 on the synchronous belt 23, the synchronous belt conveys the product 7 to the L-shaped baffle under the drive of the feeding servo motor 24, the transverse pushing cylinder pushes the product 7 to the L-shaped baffle, after the inductor detects that the product 7 is in place, the longitudinal pushing cylinder pushes the product 7 to the bending part of the L-shaped baffle, and the feeding manipulator 3 waits for taking the product.
As shown in fig. 4, as a preferred embodiment of the present invention, the feeding manipulator 3 includes an X-axis driving device 31, an X-axis moving plate 32, a Z-axis fixing frame 33, a Z-axis driving device 34, a Z-axis moving plate 35, a Y-axis fixing frame 36, a Y-axis driving device 37 and a gripping device 38, wherein the X-axis driving device 31 includes a servo motor for providing power and a screw rod connected with the servo motor through a coupling in a transmission manner; the X-axis moving plate 32 is in transmission connection with the X-axis driving device 31 and can move along the X-axis direction under the drive of the X-axis driving device 31; the Z-axis fixing frame 33 is fixedly connected with the upper surface of the X-axis moving plate 32; the Z-axis driving device 34 is arranged above the Z-axis fixing frame 33 and has the same structure as the X-axis driving device 31; the Z-axis moving plate 35 is in transmission connection with the Z-axis driving device 34 and can move along the Z-axis direction under the drive of the Z-axis driving device 34; the Y-axis driving device 37 is arranged on the Y-axis fixing frame 36 and is in driving connection with the Z-axis moving block, and the structure of the Y-axis driving device 37 is the same as that of the X-axis driving device 31; the Y-axis fixing frame 36 is sleeved on the Z-axis moving plate 35 and driven by the Y-axis driving device 37 to move along the Y-axis direction; in order to realize that the feeding manipulator 3 replaces the manual grabbing product 7 to chamfer, the feeding manipulator 3 adopts a special triaxial manipulator structure, the clamping device 38 is arranged on the Y-axis fixing frame 36, the product 7 is driven by the driving device to be sent to the chamfering device 4 for chamfering, manual operation is not needed, and the chamfering efficiency is improved by two times.
As shown in fig. 5 and 6, as a preferred embodiment of the present invention, the clamping device 38 includes a fixed plate 381, a clamping cylinder 382, a movable "V" shaped clamp 383 and a fixed "V" shaped clamp 384, wherein the fixed plate 381 is provided with two and symmetrically fixedly connected to the Y-axis fixing frame 36, and the distance between the two fixed plates 381 is equal to the distance between the two chamfering devices 4; the clamping cylinder 382 is fixedly connected to the fixing plate 381; the movable V-shaped clamp 383 is fixedly connected with the power output end of the clamping cylinder 382; the fixed V-shaped clamp 384 is fixedly connected with the fixed plate 381 and is arranged corresponding to the movable V-shaped clamp 383; the clamping device 38 adopts a symmetrically arranged V-shaped clamp structure, is completely attached to the edge of the square product 7, is stable in clamping, does not shake in the processing process, and has a good processing effect on the product 7.
As shown in fig. 7, as a preferred embodiment of the present invention, the flipping robot 5 includes a lifting cylinder 51, a rotating cylinder 52 and a finger cylinder 53, wherein the lifting cylinder 51 is disposed below the table 1, and the rotating cylinder 52 is mounted at a power output end of the lifting cylinder 51 and can move up and down in the Z-axis direction under the control of the lifting cylinder 51; the turning manipulator 5 adopts the cooperation of three kinds of cylinders, and lifting cylinder 51 can be according to the size adjustment of square product 7 wholly rise or the height that descends, and the handing-over at every turn of clamping device 38 can both firmly snatch product 7, can not press from both sides and get too high or high, avoids the clamping device 38 to take place to interfere with chamfer device 4 in the chamfer in-process.
As a preferred embodiment of the present invention, the chamfering device 4 includes a cutter driving motor and a chamfering cutter, the cutter driving motor is disposed below the table 1, one end of the chamfering cutter penetrates out of the table 1, and the other end is in driving connection with the cutter driving motor; the chamfering tool is buried below the workbench 1, so that the table surface space is saved, and the feeding manipulator 3 cannot easily interfere in the chamfering process.
As shown in fig. 8, as a preferred embodiment of the present invention, the discharging conveyor 6 includes a discharging fixing frame 61, a discharging conveyor belt 62, a discharging synchronous roller 63 and a discharging servo motor 64, wherein the discharging fixing frame 61 is fixedly connected with the frame, the discharging synchronous roller 63 is mounted on the discharging fixing frame 61, the discharging conveyor belt 62 is in driving connection with the discharging synchronous roller 63, and the discharging servo motor 64 is mounted on the discharging fixing frame 61 and in driving connection with the discharging synchronous roller 63; the discharging and conveying device 6 is also automatically controlled and matched with a mechanism at the front end to form a complete operation assembly line, the processed products 7 are automatically conveyed away, the products 7 are placed for stacking, and the automation degree of the machine is higher.
As shown in fig. 2, as a preferred embodiment of the present invention, the workbench 1 is provided with a plurality of dust collection through holes 11, a dust collection groove 12 is arranged below the dust collection through holes 11, and the dust collection groove 12 is communicated with a negative pressure fan through a pipeline; a large amount of dust can be generated in chamfering, negative pressure is generated in the dust collecting groove under the action of the negative pressure fan, the dust on the surface of the workbench 1 is sucked away, and the surface of the workbench 1 is kept clean.
As shown in fig. 1, as a preferred embodiment of the present invention, a frame 13 is further disposed on the outer side of the table 1, and a protection door 14 for preventing waste from splashing is disposed on the outer side of the frame 13; the safety of staff is protected, and the injury of staff caused by splashing of massive waste is prevented.
Working principle: the product 7 to be processed enters the workbench 1 through the feeding conveying device 2, then a clamping device 38, close to the feeding conveying device 2, in the feeding mechanical arm 3 clamps the material in the feeding conveying device 2, moves towards a chamfering device 4, close to the feeding conveying device 2, chamfer processing is carried out on the corner on one surface of the product 7 through the chamfering device 4, after chamfering processing is finished, the feeding mechanical arm 3 conveys the product 7 to the position of the overturning mechanical arm 5, the overturning mechanical arm 5 overturns the product 7 by 180 degrees, meanwhile, the clamping device 38, close to the feeding conveying device 2, resets under the drive of a driving device, clamps the product 7 of the other feeding conveying device 2, and the clamping device 38, close to the discharging conveying device 6 clamps the overturned product 7, and conveys the product to the two chamfering devices 4, chamfer processing is carried out on the other surface, and chamfer processing of two surfaces of different products 7 can be finished at one time through cooperative action; when both surfaces of one product 7 are chamfered, the feeding manipulator 3 sends the product to the discharging and conveying device 6; the whole process is high in automation degree, compared with the original manual machining efficiency, the product 7 is greatly improved, the quality is uniform, and the rejection rate is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (5)
1. A chamfering machine, characterized in that: the device comprises a workbench, a feeding conveying device, a feeding manipulator, a chamfering device, a turnover manipulator and a discharging conveying device, wherein the feeding conveying device, the feeding manipulator, the chamfering device, the turnover manipulator and the discharging conveying device are arranged on the workbench, and the feeding conveying device is positioned at the side edge of the workbench and can convey products to be processed; the feeding manipulator is positioned at the side of the feeding conveying device and can sequentially convey the material to be processed to the chamfering device, the overturning manipulator and the discharging conveying device; the feeding manipulator comprises an X-axis driving device, an X-axis moving plate, a Z-axis fixing frame, a Z-axis driving device, a Z-axis moving plate, a Y-axis fixing frame, a Y-axis driving device and a clamping device, wherein the X-axis driving device comprises a servo motor for providing power and a screw rod in transmission connection with the servo motor through a coupler; the X-axis moving plate is in transmission connection with the X-axis driving device and can move along the X-axis direction under the drive of the X-axis driving device; the Z-axis fixing frame is fixedly connected with the upper surface of the X-axis moving plate; the Z-axis driving device is arranged above the Z-axis fixing frame and has the same structure as the X-axis driving device; the Z-axis moving plate is in transmission connection with the Z-axis driving device and can move along the Z-axis direction under the drive of the Z-axis driving device; the Y-axis driving device is arranged on the Y-axis fixing frame and is in driving connection with the Z-axis moving block, and the structure of the Y-axis driving device is the same as that of the X-axis driving device; the Y-axis fixing frame is sleeved on the Z-axis moving plate and driven by the Y-axis driving device to move along the Y-axis direction; chamfering devices are symmetrically arranged on two sides of the overturning manipulator;
the discharging and conveying device is arranged opposite to the feeding and conveying device, is positioned at the edge of the other side of the workbench, and can convey away the product subjected to chamfering; the feeding conveying device comprises two side plates which are symmetrically arranged to enclose a narrow path, synchronous wheels are arranged at the front end and the rear end of each side plate, synchronous belts which are in driving connection with the synchronous wheels are arranged on the synchronous wheels, and feeding servo motors which drive the synchronous wheels to rotate are arranged beside the synchronous wheels; the lateral side of the side plate close to the edge of the workbench is provided with a transverse pushing cylinder which is mutually perpendicular to the synchronous belt, the lateral side of the side plate close to the feeding manipulator is provided with an L-shaped baffle plate, the baffle plate is provided with an inductor, the inductor is arranged corresponding to the transverse pushing cylinder, and the lateral side of the baffle plate is provided with a longitudinal pushing cylinder; the clamping device comprises a fixed plate, a clamping cylinder, a movable V-shaped clamp and a fixed V-shaped clamp, wherein the fixed plate is provided with two Y-axis fixing frames which are symmetrically and fixedly connected, and the distance between the two fixed plates is equal to the distance between the two chamfering devices; the clamping cylinder is fixedly connected to the fixing plate; the movable V-shaped clamp is fixedly connected with the power output end of the clamping cylinder; the fixed V-shaped clamp is fixedly connected with the fixed plate and is arranged corresponding to the movable V-shaped clamp; the chamfering device comprises a cutter driving motor and a chamfering cutter, wherein the cutter driving motor is arranged below the workbench, one end of the chamfering cutter penetrates out of the workbench, and the other end of the chamfering cutter is connected with the cutter driving motor in a driving mode.
2. A chamfering machine as recited in claim 1, wherein: the turnover manipulator comprises a lifting cylinder, a rotary cylinder and a finger cylinder, wherein the lifting cylinder is arranged below the workbench, and the rotary cylinder is arranged at the power output end of the lifting cylinder and can move up and down along the Z-axis direction under the control of the lifting cylinder.
3. A chamfering machine as recited in claim 1, wherein: the discharging conveying device comprises a discharging fixing frame, a discharging conveying belt, a discharging synchronous roller and a discharging servo motor, wherein the discharging fixing frame is fixedly connected with the frame, the discharging synchronous roller is arranged on the discharging fixing frame, the discharging conveying belt is connected with the discharging synchronous roller in a driving mode, and the discharging servo motor is arranged on the discharging fixing frame and is connected with the discharging synchronous roller in a driving mode.
4. A chamfering machine as recited in any of claims 1-3, wherein: the workbench is provided with a plurality of dust collection through holes, and a dust collection groove is arranged below the dust collection through holes and is communicated with the negative pressure fan through a pipeline.
5. A chamfering machine as recited in claim 4, wherein: the outside of workstation still is equipped with the frame, and the outside of frame is equipped with the guard gate that prevents the waste material and splashes.
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CN201711186271.0A CN107738159B (en) | 2017-11-24 | 2017-11-24 | Chamfering machine |
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CN105965100A (en) * | 2016-07-26 | 2016-09-28 | 东莞市晋诚机械有限公司 | Full-automatic chamfering machine |
CN206561308U (en) * | 2017-03-21 | 2017-10-17 | 东莞市杰俊五金制品有限公司 | A kind of numerically controlled lathe automatic feeding |
CN107322396A (en) * | 2017-08-16 | 2017-11-07 | 芜湖金安世腾汽车安全系统有限公司 | A kind of automatic chamfering machine of safety belt take-up spool |
CN207464877U (en) * | 2017-11-24 | 2018-06-08 | 东莞市宏业精密机械有限公司 | A kind of beveler |
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