CN109243801A - A kind of method and apparatus of transformer magnet ring automated production - Google Patents
A kind of method and apparatus of transformer magnet ring automated production Download PDFInfo
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- CN109243801A CN109243801A CN201811273755.3A CN201811273755A CN109243801A CN 109243801 A CN109243801 A CN 109243801A CN 201811273755 A CN201811273755 A CN 201811273755A CN 109243801 A CN109243801 A CN 109243801A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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Abstract
The present invention relates to Electronic Components Manufacturing processing technique field more particularly to a kind of methods and apparatus of transformer magnet ring automated production.A kind of automated production equipment of transformer magnet ring, the equipment include support cabinet, feeding mechanism, conveying mechanism, the first chamfer mechanism, conveying turning mechanism, the second chamfer mechanism and discharging mechanism；Feeding mechanism setting is on front side of support cabinet, the setting of first chamfer mechanism is on support cabinet, feeding mechanism is delivered to the first chamfer mechanism by conveying mechanism, first chamfer mechanism is delivered to the second chamfer mechanism by conveying turning mechanism, on support cabinet, the discharge end of conveying turning mechanism is connect the setting of second chamfer mechanism with discharging mechanism；This device achieves that full-automatic purpose, can carry out two surface chamfers, chamfering efficiency and quality are high, it is ensured that chamfer quality consistency.
Description
Technical field
The present invention relates to Electronic Components Manufacturing processing technique field more particularly to a kind of transformer magnet ring automated productions
Method and apparatus.
Background technique
Transformer magnet ring is common anti-interference element in electronic circuit, is widely used in transformer, sensor and electricity
Power communication device etc..Currently, in the production of magnet ring molding pressing stage, even if devising process corner, still unavoidably
Ground will appear chamfering sharp parts.The sharp parts will lead in subsequent coil coiling and scrape yarn skin, directly damage if serious
Bad power supply line leads to the generation of safety accident；Simultaneously also corner parts painting quality can be kept bad, caused in spraying process
Pressure-resistant performance is bad, therefore, after the completion of forming compacting, needs to carry out chamfered to magnet ring corner.However, existing magnet ring
Chamfering mode, based on mainly artificial chamfering, artificial chamfering mainly uses pocket knife or blade to carry out rotation to magnet ring corner and scrapes
It wipes.Processing time consuming is again laborious in this way, and large labor intensity, low efficiency, it is difficult to ensure that pit, easily occurs in the machining accuracy of workpiece
Or the phenomenon that omitting chamfering, it results in waste of resources.Also having part magnet ring chamfering is to carry out chamfering by simple magnet ring beveler,
But magnet ring beveler does not reach complete automation, can not carry out two surface chamfers, it is desired nonetheless to manually turn-over again into
Row chamfering, it is complicated for operation in this way, and efficiency and quality are relative to artificial chamfering also no very big promotion.
Summary of the invention
In view of the deficienciess of the prior art, the object of the present invention is to provide a kind of automated productions of transformer magnet ring to set
Standby, this device achieves that full-automatic purpose, can carry out two surface chamfers, chamfering efficiency and quality are high, it is ensured that chamfer quality
Consistency.
Purpose to realize the present invention, is achieved using following technical scheme:
A kind of automated production equipment of transformer magnet ring, the equipment include that cabinet, feeding mechanism, conveying mechanism, first is supported to fall
Angle mechanism, conveying turning mechanism, the second chamfer mechanism and discharging mechanism；Feeding mechanism setting is on front side of support cabinet, the first chamfering
On support cabinet, feeding mechanism is delivered to the first chamfer mechanism by conveying mechanism for mechanism setting, and the first chamfer mechanism passes through defeated
Turnover mechanism is sent to be delivered to the second chamfer mechanism, the setting of the second chamfer mechanism is on support cabinet, the discharge end of conveying turning mechanism
It is connect with discharging mechanism；
Feeding mechanism includes charging support and feeding platform, and feeding platform is fixed above charging support, feeding platform packet
Include feeding platform frame, the first conveyer belt, the second conveyer belt, for limit multiple magnet ring and meanwhile the magnet ring track passed through and first connect
Fishplate bar, the first conveyer belt and the second conveyer belt are arranged on feeding platform frame, and the first conveyer belt is located on the right side of the second conveyer belt,
It is feed end by the right end of the first conveyer belt, the second conveyer belt left end is discharge end；Magnet ring track is fixed at feeding platform
On frame, magnet ring track is located at the left part of feeding platform frame and is located at the top of the first conveyer belt and the second conveyer belt；Feeding platform
The discharge end of frame is provided with the first connecting plate；
Conveying mechanism includes third conveyer belt, the first pusher cylinder, the second pusher cylinder, third pusher cylinder, the 4th pusher gas
Cylinder, the first fixed frame and the second connecting plate, third conveyer belt are fixed on the outlet end of charging support, the charging of third conveyer belt
End is connect by the first connecting plate with feeding platform, and third conveyer belt is located at the lower section of the first connecting plate, third conveyer belt
Discharge end is delivered to the first chamfer mechanism by the first fixed frame, and the first fixed mount setting is on support cabinet, the first pusher cylinder
It is arranged on support cabinet and is located at the right side of third conveyer belt outlet end, before the first fixed frame is arranged in the second pusher cylinder
Portion and the left side for being located at third conveyer belt outlet end；The rear portion of the first fixed frame, the 4th pusher is arranged in third pusher cylinder
The right part of the first fixed frame is arranged in cylinder；Second connecting plate is arranged in the first fixed frame left part；
First chamfer mechanism includes the first support frame, the first controller, the first knife rest plate and the first cutter, and the first support is erected at
The rear of the first fixed frame is supported on cabinet and is located at, the first controller is fixed on the first support frame, and the first controller
Positioned at the top of the first fixed frame, the first controller falls including the first control bracket, first rotating shaft, the first chamfering motor and first
Angle cylinder, the first chamfering motor and the first chamfering cylinder are arranged in the first control bracket, and first rotating shaft is connected to the first control
The lower end of bracket processed, and first rotating shaft is located above the first fixed frame, first rotating shaft bottom passes through the first knife rest plate and the first knife
Tool connection；
Conveying turning mechanism includes the second fixed frame, turntable, rotating disc support frame, the rotary tray motor for driving turntable to rotate, the
Three connecting plates, the 4th connecting plate, the 4th conveyer belt, the 5th pusher cylinder, the 6th pusher cylinder and the 7th pusher cylinder, turntable branch
Support is arranged on support cabinet and is located at below the left side of the first fixed frame, and the rear portion of rotating disc support frame is arranged in rotary tray motor,
Turntable is arranged on rotating disc support frame leading flank, and turntable is connect by the second connecting plate with the first fixed frame, is provided on turntable
Multiple for making the transmission grooves of magnet ring turn-over, third connecting plate is arranged on the inlet end of the 4th conveyer belt, and turntable passes through the
Three connecting plates are delivered to the 4th conveyer belt, and the 4th conveyer belt is located at below third connecting plate；Turntable is glided by the second connecting plate
Into transmission groove, is rotated counterclockwise by turntable and magnet ring turn-over is transmitted on third connecting plate and slips down to the 4th conveyer belt
On feed end；5th pusher cylinder is arranged on front side of the right part of the 4th conveyer belt discharge end, and the second fixed mount setting is in support cabinet
The right part of the second fixed frame, the setting of the 7th pusher cylinder is arranged in rear portion that is upper and being located at the 4th conveyer belt, the 6th pusher cylinder
At the rear portion of the second fixed frame, the left part of the second fixed frame is arranged in the 4th connecting plate；
Second chamfer mechanism includes the second support frame, second controller, the second knife rest plate and the second cutter, and the second support is erected at
The rear of the second fixed frame is supported on cabinet and is located at, second controller is fixed on the second support frame, and second controller
Positioned at the top of the second fixed frame, second controller falls including the second control bracket, the second shaft, the second chamfering motor and second
Angle cylinder, the second chamfering motor and the second chamfering cylinder are arranged in the second control bracket, and the second shaft is connected to the second control
The lower end of bracket processed, and the second shaft is located above the second fixed frame, the second shaft bottom passes through the first knife rest plate and the first knife
Tool connection；
Discharging mechanism is connect by the 4th connecting plate with the second fixed frame, and discharging mechanism is located at the lower section of the 4th connecting plate；Out
Expect that mechanism includes outfeed platforms and discharging support, outfeed platforms are fixed at the top of discharging support.
As a further improvement, the support cabinet upper surface is provided with multiple through-holes for scrap collection, cabinet is supported
Upper surface setting support cabinet has funnel cover, and funnel cover is located at below turntable, and inside is equipped with muti-piece hang plate, supports and is arranged on cabinet
There are multiple drawers, iron filings are dropped through hang plate from through-hole and slip down in drawer.
As a further improvement, the feeding platform frame is obliquely installed, the feed end of feeding platform frame is lower than discharge end；
First conveyer belt transmission speed is less than the second conveyer belt transmission speed；The transmitting range of first conveyer belt is greater than the second conveyer belt
Transmitting range；The magnet ring track includes more fixed links and multiple fixed blocks, and more fixed links and multiple fixed blocks are constituted
Magnet ring track is in Z-shaped channel, and the top of magnet ring track entrance is equipped with the railing for preventing magnet ring overlapping from entering.
As a further improvement, first conveyer belt, the second conveyer belt, third conveyer belt and the 4th conveyer belt wrap
Include motor, main drive gear, driven gear, transmission shaft, transmission tooth band, conveyer belt, drive roll and driven voller, the rotation axis of motor
It is connect with driving gear, driving gear is connect by transmitting tooth band with driven gear, and driven gear passes through transmission shaft and drive roll
Connection, conveying belt tension is on drive roll and driven voller.
As a further improvement, being provided on first fixed frame and the second fixed frame multiple for scrap collection
Circular hole, be equipped with scrap collection case and the air inlet for clearing up iron filings on the first fixed frame and the second fixed frame.
As a further improvement, positioned at the periphery setting of first rotating shaft between first controller and the first fixed frame
First shield of scrap iron from splashing when having for preventing chamfering, positioned at the second shaft between second controller and the second fixed frame
Second shield of scrap iron from splashing when periphery is provided with for preventing chamfering；Before the bottom of first shield and the second shield
Side and left side are hinged with conveying door.
As a further improvement, the turntable rotates counterclockwise, turntable front, rear portion is provided with prevents magnet ring from producing
The circular baffle plate of turntable, the left side of turntable are provided with the curved baffle for preventing magnet ring from skidding off.
As a further improvement, first pusher cylinder, the second pusher cylinder, third pusher cylinder, the 4th pusher
Cylinder, the 5th pusher cylinder, the 6th pusher cylinder and the 7th pusher cylinder end be provided with the pushing block for pushing magnet ring,
It is located at third conveyer belt discharge end rear on first fixed frame and is provided with the first limited block, is located at the second pusher on the first fixed frame
It is provided with the second limited block on the left of cylinder, is located on the left of third pusher cylinder on the first fixed frame and is provided with third limited block,
It is located on front side of the 4th pusher cylinder on first fixed frame and is provided with the 4th limited block, the 5th pusher gas is located on the 4th conveyer belt
It is provided with the 5th limited block on the left of cylinder, is located on the left of the 6th pusher cylinder on the second fixed frame and is provided with the 6th limited block., the
It is located on front side of the 7th pusher cylinder on two fixed frames and is provided with the 7th limited block.
As a further improvement, the outfeed platforms include rake and horizontal part, set between rake and horizontal part
It is equipped with partition, the inlet end of rake is higher than outlet end.
The invention also discloses a kind of automatic production methods of transformer magnet ring, which is characterized in that this method uses institute
The production equipment stated is produced.
Compared with prior art, the beneficial effects of the present invention are:
(1) equipment can carry out automatic double-sided chamfering to magnet ring, realize full-automatic.
(2) equipment saves the consistency of labour cost, chamfering efficiency and quality height, magnet ring chamfer quality.
(3) the equipment many places are provided with baffle and fines collecting box, are collected processing to the fines after magnet ring chamfering, prevent
Only fines splashes, and reduces pollution.
(4) the different conveyer belt and magnet ring channel of two speed is arranged in the equipment feeding mechanism, can control between magnet ring
Distance, the magnet ring hypotelorism on anti-locking apparatus collide.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram for supporting cabinet.
Fig. 3 is the structural schematic diagram of feeding mechanism.
Fig. 4 is the structural schematic diagram of conveying mechanism.
Fig. 5 is the structural schematic diagram of the first chamfer mechanism.
Fig. 6 is the structural schematic diagram of conveying turning mechanism.
Fig. 7 is the structural schematic diagram of the second chamfer mechanism.
Fig. 8 is the structural schematic diagram of the second support frame.
Fig. 9 is the structural schematic diagram of discharging mechanism.
Specific embodiment
In order to make the present invention more obvious and understandable, cooperation attached drawing is described in detail below.
As shown in Figure 1, a kind of automated production equipment of transformer magnet ring, the equipment include support cabinet 1, feeding mechanism 2,
Conveying mechanism 3, the first chamfer mechanism 4, conveying turning mechanism 5, the second chamfer mechanism 6 and discharging mechanism 7.Feeding mechanism 2 is arranged
In 1 front side of support cabinet, the right part of support cabinet 1 is arranged in the first chamfer mechanism 6, and magnet ring is defeated by conveying mechanism 3 by feeding mechanism 2
It send to the first chamfer mechanism 4 and carries out the first surface chamfer, after 4 chamfering of the first chamfer mechanism is complete, be delivered to by conveying turning mechanism 5
Second chamfer mechanism 6 carries out the second surface chamfer, and the left part of support cabinet 1 is arranged in the second chamfer mechanism 6, conveying turning mechanism 5
Discharge end is connect with discharging mechanism 7.After the completion of chamfering, magnet ring is transported in discharging mechanism by conveying turning mechanism 5.
As shown in figure 3, feeding mechanism 2 include charging support 21 and feeding platform 22, feeding platform 22 be fixed at into
Expect the top of bracket 21, feeding platform 22 include feeding platform frame 221, the first conveyer belt 222, the second conveyer belt 223, for limiting
Magnet ring is multiple while the magnet ring track 224 and the first connecting plate 225 that pass through, and the first conveyer belt 222 and the second conveyer belt 223 are all provided with
It sets on feeding platform frame 221, the first conveyer belt 222 is located at 223 right side of the second conveyer belt, by the right end of the first conveyer belt 222
For feed end, 223 left end of the second conveyer belt is discharge end；Magnet ring track 224 is fixed on feeding platform frame 221, magnet ring
Track 224 is located at the left part of feeding platform frame 221 and is located at the top of the first conveyer belt 222 and the second conveyer belt 223；Charging is flat
The discharge end of rack 221 is provided with the first connecting plate 225.The feeding platform frame 221 is obliquely installed, feeding platform frame 221
Feed end be lower than discharge end；First conveyer belt, 222 transmission speed is less than 223 transmission speed of the second conveyer belt；First conveyer belt
222 transmitting range is greater than the transmitting range of the second conveyer belt 223；The magnet ring track 224 includes more 226 Hes of fixed link
It is in Z-shaped channel, magnet ring track 224 that multiple fixed blocks 227, more fixed links 226 and multiple fixed blocks 227, which constitute magnet ring track,
The top of inlet is equipped with the railing 228 for preventing magnet ring overlapping from entering.First conveyer belt 222, the second conveyer belt 223,
Third conveyer belt 31 and the 4th conveyer belt 56 include motor 201, main drive gear 202, driven gear 203, transmission shaft 204,
Tooth band 205 is transmitted, the rotation axis of conveyer belt 206, drive roll 207 and driven voller 208, motor 201 is connect with driving gear 202,
Driving gear 202 is connect by transmitting tooth band 205 with driven gear 203, and driven gear 203 passes through transmission shaft 204 and drive roll
207 connections, conveyer belt 206 are stretched on drive roll 207 and driven voller 208.
As shown in figure 4, conveying mechanism 3 includes third conveyer belt 31, the first pusher cylinder 32, the second pusher cylinder 33, the
Three pusher cylinders 34, the 4th pusher cylinder 35, the first fixed frame 36 and the second connecting plate 37, third conveyer belt 31 are fixed on charging
The feed end of the outlet end of bracket 21, third conveyer belt 31 is connect by the first connecting plate 225 with feeding platform 22, and third
Conveyer belt 31 is located at the lower section of the first connecting plate 225, and the discharge end of third conveyer belt 31 is delivered to the by the first fixed frame 36
One chamfer mechanism 4, for the setting of the first fixed frame 36 on support cabinet 1, the setting of the first pusher cylinder 32 is on support cabinet 1 and is located at the
The right side of three conveyer belts, 31 outlet end, the second pusher cylinder 33, which is arranged in the front of the first fixed frame 36 and is located at third, to be transmitted
Left side with 31 outlet ends；The rear portion of the first fixed frame 36, the setting of the 4th pusher cylinder 35 is arranged in third pusher cylinder 34
In the right part of the first fixed frame 36；Second connecting plate 37 is arranged in 36 left part of the first fixed frame；First fixed frame, 36 He
Multiple circular holes 301 for scrap collection are provided on second fixed frame 50, on the first fixed frame 36 and the second fixed frame 50
It is equipped with scrap collection case 302 and the air inlet 303 for clearing up iron filings.
As shown in figure 5, the first chamfer mechanism 4 includes the first support frame 41, the first controller 42, the first knife rest plate 43 and the
One cutter 44, the first support frame 41 are located on support cabinet 1 and are located at the rear of the first fixed frame 36, and the fixation of the first controller 42 is set
It sets on the first support frame 41, and the first controller 42 is located at the top of the first fixed frame 36, the first controller 42 includes first
Control bracket 421, first rotating shaft 422, the first chamfering motor 423 and the first chamfering cylinder 424, the first chamfering motor 423 and the
One chamfering cylinder 424 is arranged in the first control bracket 421, and first rotating shaft 422 is connected under the first control bracket 421
End, and first rotating shaft 421 is located at 36 top of the first fixed frame, 422 bottom of first rotating shaft passes through the first knife rest plate 43 and the first knife
44 connection of tool.Periphery between first controller 42 and the first fixed frame 36 positioned at first rotating shaft 422, which is provided with, to be used for
First shield 8 of scrap iron from splashing when preventing chamfering, is located at the second shaft 622 between second controller 62 and the second fixed frame 50
Periphery scrap iron from splashing when being provided with for preventing chamfering the second shield 81；First shield 8 and the second shield 81
The front side and left side of bottom are hinged with conveying door 82.
As shown in fig. 6, conveying turning mechanism 5 include the second fixed frame 50, turntable 51, rotating disc support frame 52, for driving
The rotary tray motor 53 of turntable rotation, third connecting plate 54, the 4th connecting plate 55, the 4th conveyer belt 56, the 5th pusher cylinder 57, the
Six pusher cylinders 58 and the 7th pusher cylinder 59, rotating disc support frame 52 are arranged on support cabinet 1 and are located at the first fixed frame 36
Below left side, the rear portion of rotating disc support frame 52 is arranged in rotary tray motor 53, and turntable 51 is arranged on 52 leading flank of rotating disc support frame,
Turntable 51 is connect by the second connecting plate 37 with the first fixed frame 36, is provided on turntable 51 multiple for making the biography of magnet ring turn-over
Slot 511 is passed, third connecting plate 54 is arranged on the inlet end of the 4th conveyer belt 56, and turntable 51 is conveyed by third connecting plate 54
To the 4th conveyer belt 56, and the 4th conveyer belt 56 is located at 54 lower section of third connecting plate；Turntable 51 is slipped down to by the second connecting plate 37
In transmission groove 511, by turntable 51, magnet ring turn-over is transmitted on third connecting plate 54 and slips down to the 4th biography by rotation counterclockwise
On the feed end for sending band 56；5th pusher cylinder 57 is arranged on front side of the right part of 56 discharge end of the 4th conveyer belt, the second fixed frame
50 are arranged on support cabinet 1 and are located at the rear portion of the 4th conveyer belt 56, and the second fixed frame 58 is arranged in the 6th pusher cylinder 58
The rear portion of the second fixed frame 50 is arranged in right part, the 7th pusher cylinder 59, and the second fixed frame 50 is arranged in the 4th connecting plate 55
Left part.The turntable rotates counterclockwise, and 51 front of turntable, rear portion are provided with the circular baffle plate for preventing magnet ring from producing turntable
501, the left side of turntable is provided with the curved baffle 502 for preventing magnet ring from skidding off.
As shown in Fig. 2, 1 upper surface of support cabinet is provided with multiple through-holes 101 for scrap collection, support on cabinet
Surface setting support cabinet has funnel cover 102, and funnel cover 102 is located at 51 lower section of turntable, and inside is equipped with muti-piece hang plate 103, branch
Multiple drawers 104 are provided on support cabinet, iron filings are dropped through hang plate 103 from through-hole 101 and slip down in drawer 104.
As shown in fig. 7, the second chamfer mechanism 6 includes the second support frame 61, second controller 62, the second knife rest plate 63 and the
Two cutters 64, the second support frame 61 are located on support cabinet 1 and are located at the rear of the second fixed frame 50, and the fixation of second controller 52 is set
It sets on the second support frame 61, and second controller 62 is located at the top of the second fixed frame 50, second controller 62 includes second
Control bracket 621, the second shaft 622, the second chamfering motor 623 and the second chamfering cylinder 624, the second chamfering motor 623 and the
Two chamfering cylinders 624 are arranged in the second control bracket 61, and the second shaft 622 is connected to the lower end of the second control bracket 621,
And second shaft 622 be located at the top of the second fixed frame 50,622 bottom of the second shaft passes through the first knife rest plate 63 and the first cutter 64
Connection；
As shown in figure 9, discharging mechanism 7 is connect by the 4th connecting plate 55 with the second fixed frame 50, and discharging mechanism 7 is located at the 4th
The lower section of connecting plate 55；Discharging mechanism 7 includes outfeed platforms 71 and discharging support 72, and outfeed platforms 71 are fixed at discharging branch
The top of frame 72.The outfeed platforms 71 include rake 711 and horizontal part 712, between rake 711 and horizontal part 712
It is provided with partition 713, the inlet end of rake 711 is higher than outlet end.
As shown in figs. 4 and 6, first pusher cylinder 32, the second pusher cylinder 33, third pusher cylinder the 34, the 4th
Pusher cylinder 35, the 5th pusher cylinder 57, the 6th pusher cylinder 58 and the 7th pusher cylinder 59 end be provided with for pushing away
The pushing block of dynamic magnet ring is located at 31 discharge end rear of third conveyer belt on the first fixed frame 36 and is provided with the first limited block 321, and first
It is located on the left of the second pusher cylinder 33 on fixed frame 36 and is provided with the second limited block 331, is pushed away on the first fixed frame 936 positioned at third
The left side of material cylinder 34 is provided with third limited block 341, and the front side that the 4th pusher cylinder 35 is located on the first fixed frame 36 is arranged
There is the 4th limited block 351, the left side that the 5th pusher cylinder 57 is located on the 4th conveyer belt 56 is provided with the 5th limited block 571, the
It is located on the left of the 6th pusher cylinder 58 on two fixed frames 50 and is provided with the 6th limited block 581, the 7th is located on the second fixed frame 50
The 7th limited block 591 is provided on front side of pusher cylinder 59.
In use, magnet ring is put into the right part of feeding platform 22, magnet ring is slowly conveyed from lower to upper by the first conveyer belt 222
To magnet ring track 224, magnet ring entering one by one and is transmitted on the second conveyer belt 223, the second conveyer belt magnet ring track 224
The transmission speed that 223 transmission speed is faster than the first conveyer belt 222 can make each magnet ring keep certain interval, magnet ring from into
The left end of material platform 22 is slipped to the feed end of third conveyer belt 31 by the first connecting plate 225, by third conveyer belt 31 into
Material end be delivered to discharge end, into before the first limited block 321 of the first fixed frame 36, by the first pusher cylinder 32 by magnet ring to
A left side pushes away, and is pushed into 331 right side of the second limited block from the second pusher cylinder 33 to pusher, pushes to the 4th limited block by conveying door 82
Before 351, the first controller 42 will be moved down by the first chamfering cylinder 424 and make first turn by the first chamfering motor 423
Axis 422 rotates, and the first cutter 44 is made to carry out the first surface chamfer to magnet ring, and generated fines can pass through circular hole in chamfer process
301 fall and handle, and after the completion of the first surface chamfer, magnet ring is shifted onto the center of the first fixed frame 36 by the 4th pusher cylinder 35, the
Three pusher cylinders 34 push to the right magnet ring, by conveying door 82 and the second connecting plate 37, are transmitted to the transmission groove 511 of turntable 51
Interior, 180 ° of the rotation counterclockwise of turntable 51 enters lower-left end from the upper right side of turntable 51 and skids off, magnet ring turn-over connects by third
Fishplate bar 54 slips down to the feed end of the 4th conveyer belt 56, and the magnet ring of turn-over is transmitted to the 5th limited block 571 by the 4th conveyer belt 56
Left side is pushed backward by the 5th pusher cylinder 57 and is pushed on the 7th limited block 591 by conveying door 82, second controller 62
It will be moved down by the second chamfering cylinder 624 and rotate the second shaft 622 by the second chamfering motor 623, and make the second knife
Having 64 pairs of magnet rings and carries out the second surface chamfer, generated fines can be fallen and be handled by circular hole 301 during the second surface chamfer,
After the completion of second surface chamfer, magnet ring is shifted onto the center of the second fixed frame 50 by the 7th pusher cylinder 59, and the 6th pusher cylinder 58 will
Magnet ring pushes to the right, by conveying door 82 and the 4th connecting plate 55, is slipped on outfeed platforms 71, completes magnet ring Double-side rounding.
In conclusion the equipment can carry out automatic double-sided chamfering to magnet ring, realize full-automatic；Equipment many places setting
There are baffle and fines collecting box, processing is collected to the fines after magnet ring chamfering, prevents fines from splashing, reduces pollution；This sets
The different conveyer belts and magnet ring channel of two speed is arranged in standby feeding mechanism, can control the distance between magnet ring, on anti-locking apparatus
Magnet ring hypotelorism collide；Save the consistency of labour cost, chamfering efficiency and quality height, magnet ring chamfer quality.
Claims (10)
1. a kind of automated production equipment of transformer magnet ring, which is characterized in that the equipment includes support cabinet (1), feeding mechanism
(2), conveying mechanism (3), the first chamfer mechanism (4), conveying turning mechanism (5), the second chamfer mechanism (6) and discharging mechanism (7)；
Feeding mechanism (2) setting is on front side of support cabinet (1), and in support cabinet (1), feeding mechanism (2) is logical for the first chamfer mechanism (6) setting
It crosses conveying mechanism (3) to be delivered to the first chamfer mechanism (4), the first chamfer mechanism (4) is delivered to the by conveying turning mechanism (5)
Two chamfer mechanisms (6), the second chamfer mechanism (6) setting is in support cabinet (1), the discharge end of conveying turning mechanism (5) and discharging
Mechanism (7) connection；
Feeding mechanism (2) includes charging support (21) and feeding platform (22), and feeding platform (22) is fixed at charging support
(21) top, feeding platform (22) include feeding platform frame (221), the first conveyer belt (222), the second conveyer belt (223), are used for
The magnet ring track (224) and the first connecting plate (225) that magnet ring is multiple while passing through are limited, the first conveyer belt (222) and second pass
Band (223) is sent to be arranged on feeding platform frame (221), the first conveyer belt (222) is located on the right side of the second conveyer belt (223), by
The right end of first conveyer belt (222) is feed end, and the second conveyer belt (223) left end is discharge end；Magnet ring track (224) fixation is set
It sets on feeding platform frame (221), magnet ring track (224) is located at the left part of feeding platform frame (221) and is located at the first conveyer belt
(222) and the top of the second conveyer belt (223)；The discharge end of feeding platform frame (221) is provided with the first connecting plate (225)；
Conveying mechanism (3) includes third conveyer belt (31), the first pusher cylinder (32), the second pusher cylinder (33), third pusher
Cylinder (34), the 4th pusher cylinder (35), the first fixed frame (36) and the second connecting plate (37), third conveyer belt (31) are fixed on
The feed end of the outlet end of charging support (21), third conveyer belt (31) passes through the first connecting plate (225) and feeding platform
(22) it connects, and third conveyer belt (31) is located at the lower section of the first connecting plate (225), the discharge end of third conveyer belt (31) passes through
First fixed frame (36) is delivered to the first chamfer mechanism (4), and the first fixed frame (36) setting is in support cabinet (1), the first pusher
Right side of cylinder (32) setting in support cabinet (1) and positioned at third conveyer belt (31) outlet end, the second pusher cylinder (33)
Front in the first fixed frame (36) is set and is located at the left side of third conveyer belt (31) outlet end；Third pusher cylinder (34)
Rear portion in the first fixed frame (36) is set, and the right part in the first fixed frame (36) is arranged in the 4th pusher cylinder (35)；Second connects
Fishplate bar (37) is arranged in the first fixed frame (36) left part；
First chamfer mechanism (4) includes the first support frame (41), the first controller (42), the first knife rest plate (43) and the first cutter
(44), the first support frame (41) is located at the rear in support cabinet (1) and being located at the first fixed frame (36), and the first controller (42) is solid
It is fixed to be arranged on the first support frame (41), and the first controller (42) is located at the top of the first fixed frame (36), the first controller
(42) bracket (421), first rotating shaft (422), the first chamfering motor (423) and the first chamfering cylinder (424) are controlled including first,
First chamfering motor (423) and the first chamfering cylinder (424) are arranged in the first control bracket (421), first rotating shaft (422)
It is connected to the lower end of the first control bracket (421), and first rotating shaft (421) is located above the first fixed frame (36), first rotating shaft
(422) bottom is connect by the first knife rest plate (43) with the first cutter (44)；
Conveying turning mechanism (5) include the second fixed frame (50), turntable (51), rotating disc support frame (52), for driving turntable to revolve
Rotary tray motor (53), the third connecting plate (54), the 4th connecting plate (55), the 4th conveyer belt (56), the 5th pusher cylinder turned
(57), the 6th pusher cylinder (58) and the 7th pusher cylinder (59), rotating disc support frame (52) setting is in support cabinet (1) and is located at
Below the left side of first fixed frame (36), rotary tray motor (53) setting is in the rear portion of rotating disc support frame (52), turntable (51) setting
On rotating disc support frame (52) leading flank, turntable (51) is connect by the second connecting plate (37) with the first fixed frame (36), turntable
(51) multiple transmission grooves (511) for being used to make magnet ring turn-over are provided on, third connecting plate (54) is arranged in the 4th conveyer belt
(56) on inlet end, turntable (51) is delivered to the 4th conveyer belt (56), and the 4th conveyer belt by third connecting plate (54)
(56) it is located at below third connecting plate (54)；Turntable (51) is slipped down in transmission groove (511) by the second connecting plate (37), by turning
Magnet ring turn-over is transmitted on third connecting plate (54) and slips down to the charging of the 4th conveyer belt (56) disk (51) by rotation counterclockwise
On end；5th pusher cylinder (57) is arranged on front side of the right part of the 4th conveyer belt (56) discharge end, the second fixed frame (50) setting
Rear portion in support cabinet (1) and positioned at the 4th conveyer belt (56), the 6th pusher cylinder (58) are arranged in the second fixed frame (58)
Right part, for the setting of the 7th pusher cylinder (59) at the rear portion of the second fixed frame (50), the setting of the 4th connecting plate (55) is solid second
Determine the left part of frame (50)；
Second chamfer mechanism (6) includes the second support frame (61), second controller (62), the second knife rest plate (63) and the second cutter
(64), the second support frame (61) is located at the rear in support cabinet (1) and being located at the second fixed frame (50), and second controller (52) is solid
It is fixed to be arranged on the second support frame (61), and second controller (62) is located at the top of the second fixed frame (50), second controller
(62) include the second control bracket (621), the second shaft (622), the second chamfering motor (623) and the second chamfering cylinder (624),
Second chamfering motor (623) and the second chamfering cylinder (624) are arranged in the second control bracket (61), the second shaft (622)
It is connected to the lower end of the second control bracket (621), and the second shaft (622) is located above the second fixed frame (50), the second shaft
(622) bottom is connect by the first knife rest plate (63) with the first cutter (64)；
Discharging mechanism (7) is connect by the 4th connecting plate (55) with the second fixed frame (50), and discharging mechanism (7) is located at the 4th and connects
The lower section of fishplate bar (55)；Discharging mechanism (7) includes outfeed platforms (71) and discharging support (72), outfeed platforms (71) fixed setting
In the top of discharging support (72).
2. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that the support
Cabinet (1) upper surface is provided with multiple through-holes (101) for scrap collection, and support cabinet upper surface setting support cabinet has funnel cover
(102), and funnel cover (102) is located at below turntable (51), and inside is equipped with muti-piece hang plate (103), is provided on support cabinet more
A drawer (104), iron filings are dropped through hang plate (103) from through-hole (101) and slip down in drawer (104).
3. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that the charging
Paralell (221) is obliquely installed, and the feed end of feeding platform frame (221) is lower than discharge end；First conveyer belt (222) transmission speed
Less than the second conveyer belt (223) transmission speed；The transmitting range of first conveyer belt (222) is greater than the biography of the second conveyer belt (223)
Send distance；The magnet ring track (224) includes more fixed links (226) and multiple fixed blocks (227), more fixed links
(226) and multiple fixed blocks (227) constitute magnet ring track in Z-shaped channel, and the top of magnet ring track (224) inlet is equipped with anti-
The only railing (228) that magnet ring overlapping enters.
4. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that described first
Conveyer belt (222), the second conveyer belt (223), third conveyer belt (31) and the 4th conveyer belt (56) include motor (201), master
Transmission gear (202), driven gear (203), transmission shaft (204), transmission tooth band (205), conveyer belt (206), drive roll (207)
It is connect with the rotation axis of driven voller (208), motor (201) with driving gear (202), driving gear (202) passes through transmission tooth band
(205) it is connect with driven gear (203), driven gear (203) is connect by transmission shaft (204) with drive roll (207), conveyer belt
(206) it is stretched on drive roll (207) and driven voller (208).
5. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that described first
Multiple circular holes (301) for scrap collection, the first fixed frame are provided on fixed frame (36) and the second fixed frame (50)
(36) and on the second fixed frame (50) scrap collection case (302) and the air inlet (303) for clearing up iron filings are equipped with.
6. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that described first
Iron filings when periphery between controller (42) and the first fixed frame (36) positioned at first rotating shaft (422) is provided with for preventing chamfering
The first shield (8) to splash is located at the periphery of the second shaft (622) between second controller (62) and the second fixed frame (50)
The second shield (81) of scrap iron from splashing when being provided with for preventing chamfering；First shield (8) and the second shield (81)
The front side and left side of bottom are hinged with conveying door (82).
7. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that the turntable
Rotation counterclockwise, turntable (51) front, rear portion are provided with the circular baffle plate (501) for preventing magnet ring from producing turntable, a left side for turntable
Side is provided with the curved baffle (502) for preventing magnet ring from skidding off.
8. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that described first
Pusher cylinder (32), the second pusher cylinder (33), third pusher cylinder (34), the 4th pusher cylinder (35), the 5th pusher cylinder
(57), the end of the 6th pusher cylinder (58) and the 7th pusher cylinder (59) is provided with the pushing block for pushing magnet ring, and first
It is located at third conveyer belt (31) discharge end rear on fixed frame (36) to be provided with the first limited block (321), the first fixed frame (36)
Upper the second pusher cylinder (33) left side that is located at is provided with the second limited block (331), and third pusher gas is located on the first fixed frame 936
It is provided on the left of cylinder (34) third limited block (341), the front side of the 4th pusher cylinder (35) is located on the first fixed frame (36)
It is provided with the 4th limited block (351), is located on the left of the 5th pusher cylinder (57) on the 4th conveyer belt (56) and is provided with the 5th limit
Position block (571) is located on the left of the 6th pusher cylinder (58) on the second fixed frame (50) and is provided with the 6th limited block (581), and second
It is located on front side of the 7th pusher cylinder (59) on fixed frame (50) and is provided with the 7th limited block (591).
9. a kind of automated production equipment of transformer magnet ring according to claim 1, which is characterized in that the discharging
Platform (71) includes rake (711) and horizontal part (712), is provided with partition between rake (711) and horizontal part (712)
(713), the inlet end of rake (711) is higher than outlet end.
10. a kind of automatic production method of transformer magnet ring, which is characterized in that this method is any one using claim 1 ~ 9
Production equipment described in item claim is produced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811273755.3A CN109243801A (en) | 2018-10-30 | 2018-10-30 | A kind of method and apparatus of transformer magnet ring automated production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811273755.3A CN109243801A (en) | 2018-10-30 | 2018-10-30 | A kind of method and apparatus of transformer magnet ring automated production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109243801A true CN109243801A (en) | 2019-01-18 |
Family
ID=65079187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811273755.3A Pending CN109243801A (en) | 2018-10-30 | 2018-10-30 | A kind of method and apparatus of transformer magnet ring automated production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109243801A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109607190A (en) * | 2019-01-25 | 2019-04-12 | 林张瑜 | A kind of USB connector lug connecting spring feeding conveyor structure |
| CN110480033A (en) * | 2019-07-18 | 2019-11-22 | 高鑫斌 | A kind of method of neodymium iron boron stock-removing machine and neodymium iron boron cutting |
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| CN206200255U (en) * | 2016-11-11 | 2017-05-31 | 长沙玖鑫自动化科技有限公司 | The beveler of annulus cylindrical workpiece |
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| CN207542065U (en) * | 2017-09-15 | 2018-06-26 | 广东昭信智能装备有限公司 | A kind of automatic assembly equipment for EP7 transformers |
| US20180218824A1 (en) * | 2017-01-30 | 2018-08-02 | International Business Machines Corporation | Inductors in beol with particulate magnetic cores |
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| CN206200255U (en) * | 2016-11-11 | 2017-05-31 | 长沙玖鑫自动化科技有限公司 | The beveler of annulus cylindrical workpiece |
| US20180218824A1 (en) * | 2017-01-30 | 2018-08-02 | International Business Machines Corporation | Inductors in beol with particulate magnetic cores |
| CN207542065U (en) * | 2017-09-15 | 2018-06-26 | 广东昭信智能装备有限公司 | A kind of automatic assembly equipment for EP7 transformers |
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| CN109607190A (en) * | 2019-01-25 | 2019-04-12 | 林张瑜 | A kind of USB connector lug connecting spring feeding conveyor structure |
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| CN110480033B (en) * | 2019-07-18 | 2020-07-07 | 东阳市中振永磁有限公司 | Neodymium iron boron cutting machine tool |
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Application publication date: 20190118 |