Sorting device and sorting method for gear machining
Technical Field
The invention relates to the technical field of gear machining, in particular to a sorting device and a sorting method for gear machining.
Background
The gear machining is mainly used for producing gears, the gears are elements for transmitting power and moving, and various devices are required to be used in the gear machining process, wherein the devices comprise equipment for sorting the gears.
Common sorting device in the existing market carries out categorised during operation to the gear of different diameters, and the work of carrying out the feeding and the ejection of compact to the gear is not convenient enough, and it carries out the moving in-process, takes place the phenomenon that the gear is motionless in situ easily to influence the letter sorting work to the gear, to above-mentioned problem, carry out the innovative design on original sorting device's basis.
Disclosure of Invention
The invention aims to provide a sorting device and a sorting method for gear machining, and aims to solve the problems that when gears with different diameters are sorted, the gear feeding and discharging work is inconvenient, and the gear is easy to be immobilized in place during the operation of the gear sorting device, so that the gear sorting work is influenced, in the conventional sorting device in the market provided in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a sorting device for gear machining, includes support frame and motor, the surface mounting of support frame has the bottom plate, and support frame top fixed mounting has the roof to the notch has been seted up on the roof, the left end fixed mounting of roof has the feed plate, and the right-hand member fixed mounting of roof has a flitch to the equal fixed mounting of top surface of roof, feed plate and play flitch has the curb plate, the top surface fixed mounting of curb plate has the fixed plate, and installs the pivot on the fixed plate, the output fixed connection of pivot and motor, and motor fixed mounting is on the fixed plate, the surface mounting of pivot has connecting gear, and connecting gear passes through tooth piece and conveyer belt interconnect to the conveyer belt is located the top of roof, the surface fixed mounting of conveyer belt has the dead lever, and the terminal fixed mounting of dead lever has the.
Preferably, the connection mode of the bottom plate and the support frame is welding connection, and the front view of the bottom plate is an inclined structure.
Preferably, the side plates are symmetrically distributed about a longitudinal center line of the top plate, and notches are equidistantly distributed in the top plate.
Preferably, the connection mode of the rotating shaft and the fixed plate is bearing connection, and the rotating shaft and the connecting gear are of an integrated structure.
Preferably, the connecting gear is connected with the conveying belt in a meshing manner through a tooth block, fixing rods are distributed on the conveying belt at equal intervals, and the length of the conveying belt is greater than that of the top plate.
Compared with the prior art, the invention has the beneficial effects that: the sorting device for gear processing is characterized in that,
1. the gear on the sorting device can move by being pushed by the push plate, so that the phenomenon that the gear is not moved in situ in the moving process is avoided, the working efficiency of sorting the gear is improved, and the gear can conveniently and stably move on the sorting device;
2. the bottom plate, the feeding plate and the discharging plate are all of inclined structures, so that the sliding work of the gear in the feeding and discharging processes is improved, and the gear can conveniently slide onto the top plate through the feeding plate to perform subsequent sorting work;
3. notch on the roof is favorable to carrying out filterable work to the gear that the diameter is little, makes things convenient for the gear landing that the diameter is little to carry out the work of letter sorting to the gear, the equidistant distribution on the roof of notch avoids the gear that the diameter is little to remove on the play flitch simultaneously.
Drawings
FIG. 1 is a schematic view of the overall front cross-sectional structure of the present invention;
FIG. 2 is a schematic left side view of the overall cross-sectional structure of the present invention;
FIG. 3 is a schematic view of a top connection structure of the notch and the top plate according to the present invention.
In the figure: 1. a support frame; 2. a base plate; 3. a top plate; 4. a notch; 5. a feeding plate; 6. a discharge plate; 7. a side plate; 8. a fixing plate; 9. a rotating shaft; 10. a motor; 11. a connecting gear; 12. a tooth block; 13. a conveyor belt; 14. fixing the rod; 15. a push plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a sorting device for gear machining comprises a support frame 1 and a motor 10, wherein a bottom plate 2 is installed on the outer surface of the support frame 1, a top plate 3 is fixedly installed at the top end of the support frame 1, a notch 4 is formed in the top plate 3, a feeding plate 5 is fixedly installed at the left end of the top plate 3, a discharging plate 6 is fixedly installed at the right end of the top plate 3, side plates 7 are fixedly installed on the top surfaces of the top plate 3, the feeding plate 5 and the discharging plate 6, a fixing plate 8 is fixedly installed on the top surface of each side plate 7, a rotating shaft 9 is installed on each fixing plate 8, the rotating shaft 9 is fixedly connected with the output end of the motor 10, the motor 10 is fixedly installed on each fixing plate 8, a connecting gear 11 is installed on the outer surface of the rotating shaft 9, the connecting gear 11 is mutually connected with a conveying belt 13 through a tooth, and a push plate 15 is fixedly installed at the end of the fixing rod 14.
The connecting mode of bottom plate 2 and support frame 1 is welded connection, and the front view of bottom plate 2 is the slope structure, conveniently carries out fixed work to the position of bottom plate 2, and the gear that falls on bottom plate 2 simultaneously can continue to slide right on bottom plate 2, the follow-up collection work to the gear of being convenient for.
Curb plate 7 is about the vertical centerline symmetric distribution of roof 3, and equidistant distribution has notch 4 on roof 3, is favorable to the gear to carry out the in-process that removes on roof 3, and the gear accessible notch 4 that the diameter is little carries out landing work, is convenient for to the letter sorting work of gear, and 7 effectual this sorting device of preventing gear roll-off of curb plate simultaneously.
The connecting mode of the rotating shaft 9 and the fixing plate 8 is bearing connection, and the rotating shaft 9 and the connecting gear 11 are of an integrated structure, so that the rotating shaft 9 can stably rotate on the fixing plate 8, and meanwhile, the rotating shaft 9 can drive the connecting gear 11 to rotate.
Connecting gear 11 is connected for the meshing through the connected mode of tooth piece 12 with conveyer belt 13, and equidistant distribution has dead lever 14 on conveyer belt 13 to conveyer belt 13's length is greater than roof 3's length, makes things convenient for connecting gear 11 to carry out the in-process of rotation, and connecting gear 11 drives conveyer belt 13 through tooth piece 12 and operates, and the conveyer belt 13 of being convenient for drives dead lever 14 and push pedal 15 and removes, makes push pedal 15 stir work to the gear.
A sorting method of a sorting device for gear machining comprises the following steps: according to the figure 1, firstly, a worker puts the sorting device at a proper position through the support frame 1 for fixing work, and then, a gear to be sorted is placed on the feeding plate 5, so that the gear slides onto the top plate 3 through the feeding plate 5;
according to fig. 1-2, the worker then connects the motor 10 with an external power source through a power cord and then starts the motor 10, the motor 10 is known in the market and is in the prior art, and a detailed description is omitted here, so that the motor 10 drives the rotating shaft 9 to rotate on the fixing plate 8, the rotating shaft 9 drives the connecting gear 11 to rotate counterclockwise, then the connecting gear 11 stirs the conveying belt 13 through the tooth block 12 to operate, the conveying belt 13 drives the fixing rod 14 and the push plate 15 to move, and the push plate 15 stirs the gear on the top plate 3;
according to fig. 1-3, the push plate 15 drives the gear to move right on the top plate 3, the gear with small diameter slides down through the notch 4 in the process of sliding on the top plate 3, so that the gear with small diameter falls on the bottom plate 2, thereby causing the gear with small diameter to continuously slide rightwards on the bottom plate 2, facilitating the gear with small diameter to slide out of the bottom plate 2 for collection, meanwhile, the gear with large diameter slides on the top plate 3, so that the gear with large diameter is pushed by the push plate 15 to move to the discharge plate 6, thereby the gear with large diameter slides on the discharging plate 6, the gear with large diameter conveniently slides out of the discharging plate 6 for collection, the top plate 3, the feeding plate 5 and the side plate 7 on the discharging plate 6 effectively limit the sorted gear, the above is the operation of the whole device, and the details which are not described in detail in this specification are well known to those skilled in the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.