CN113560982A - Deburring machine tool for assembly line and single line operation and application method thereof - Google Patents
Deburring machine tool for assembly line and single line operation and application method thereof Download PDFInfo
- Publication number
- CN113560982A CN113560982A CN202111118008.4A CN202111118008A CN113560982A CN 113560982 A CN113560982 A CN 113560982A CN 202111118008 A CN202111118008 A CN 202111118008A CN 113560982 A CN113560982 A CN 113560982A
- Authority
- CN
- China
- Prior art keywords
- deburring
- conveying
- supporting
- machine tool
- blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0046—Column grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Abstract
The application relates to a deburring machine tool for assembly line and single line operation and a using method thereof, belonging to the field of machine tools, devices or processes for grinding or polishing, by the deburring machine tool, two conveying protection mechanisms can be connected with other process equipment when horizontally arranged, so that the machine tool is applied to a production line, when a batch of oil sprayer blanks are processed, picking out some oil sprayer blanks with unqualified deburring, then the conveying protection mechanism is erected to be separated from other process equipment, and at the moment, the deburring machine tool can be used for reworking unqualified deburring oil sprayer blanks through manual independent operation, so that the problems that in the prior art, an assembly line is difficult to independently deburr the reworked oil sprayer blanks, a factory needs to purchase an independently operated deburring machine tool again, the use cost is high, and the occupied space is large are solved.
Description
Technical Field
The invention relates to a deburring machine tool for assembly line and single line operation and a using method thereof, belonging to the field of deburring machine tools.
Background
The burrs refer to the fact that residual scraps and microscopic metal particles on the surface of a metal piece are generated, the more the burrs are, the lower the quality standard is, and due to the process limitation of machining, thorn-shaped objects are easily generated at the edges and other parts of parts, so that the burrs are called in the mechanical industry, the burrs have great influence on the appearance and the use of products, the machining process needs to be avoided as much as possible, and when the burr cannot be avoided, the subsequent deburring process needs to be provided, so that the attractiveness and the use of the products are guaranteed.
The oil sprayer is a precise device with very high processing precision, the oil sprayer is required to have a large dynamic flow range, strong anti-blocking and anti-pollution capabilities and good atomization performance, the oil sprayer can accurately control the fuel injection quantity, the oil sprayer needs to deburr blanks in the processing process, the deburring machine tool is deburring equipment commonly used in the deburring process, when the deburring effect of the oil sprayer blanks is not ideal, rework is needed, namely deburring is conducted again, but the assembly line has strict sequence, namely the previous procedure processing can be converted to the next procedure processing, and the procedure processing cannot be skipped, so that the machine tool in the assembly line cannot be used for deburring the reworked oil sprayer blanks alone, a factory needs to purchase the deburring machine tool which is operated alone, the use cost is high, and the occupied space is large.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the assembly line is difficult to carry out the burring to the sprayer blank of doing over again alone, leads to the mill to need purchase the burring lathe of independent operation again, and use cost is high, and occupation space is big problem.
(II) technical scheme
In order to achieve the purpose, the invention provides a deburring machine tool for assembly line and single line operation, which comprises a deburring mechanism, wherein positioning mechanisms are arranged on two sides of the deburring mechanism, conveying protection mechanisms for conveying oil sprayer blanks are arranged on the two positioning mechanisms, supporting protection mechanisms for supporting the conveying protection mechanisms are arranged at the bottoms of the two conveying protection mechanisms, two air cylinders are arranged on the deburring mechanism, and clamping mechanisms for clamping the oil sprayer blanks are arranged at the ends, close to each other, of the two air cylinders;
the conveying protection mechanism comprises a conveying protection mechanism and a protection support part, wherein the conveying protection mechanism is arranged on the conveying protection mechanism, and the protection support part is arranged on the conveying protection mechanism;
support protection machanism and include the transparent plate, the second spout has been seted up to the one side of transparent plate, fixed mounting has the bracing piece in the second spout, the surface sliding connection of bracing piece has two second connecting plates, two the equal fixedly connected with in one side of second connecting plate is located the outside connecting strip of second spout.
The positioning mechanism comprises a positioning supporting part and a locking part, the positioning supporting part is arranged on the deburring mechanism and used for being connected with the conveying protection mechanism, and the locking part is arranged in the positioning supporting part and used for fixing the conveying protection mechanism.
The conveying protection mechanism comprises a conveying part and a driving part, the conveying part is arranged on the positioning mechanism and used for conveying the fuel injector blank in the assembly line, the conveying part is of a rotating structure and used for single-operation protection after rotation, the driving part is arranged on the conveying part, and the driving part is of a telescopic structure and used for driving the conveying part or the transparent plate.
The bottom of one side, away from the connecting strip, of the transparent plate is provided with a square groove, and a connecting rod is fixedly mounted in the square groove.
Wherein, the surface of connecting rod is connected with the square pipe with square inslot inner wall sliding connection.
Wherein, the one end of square pipe is passed the square groove and is extended to the outside and the fixedly connected with rack of square groove.
The outer surface of the connecting rod is provided with a third spring located between the square groove and the square pipe, and two ends of the third spring are fixedly connected with the square groove and the square pipe respectively.
The deburring mechanism comprises a conveying part and a deburring part, the deburring part is arranged on the conveying part and used for deburring the fuel injector blank, and the conveying part is used for conveying the fuel injector blank between the two conveying protection mechanisms.
The clamping mechanism is of a deformation structure and is used for adapting to a blank of the fuel injector, the clamping mechanism is formed by splicing a plurality of clamping assemblies end to end, and one of the clamping assemblies is fixedly connected with the telescopic end of the cylinder.
Use of a deburring machine tool for inline and single line operation, comprising the steps of:
step one, adjusting a clamping mechanism: when a square fuel injector blank is clamped, the plurality of clamping assemblies are adjusted to the same horizontal line, and when a round fuel injector blank is clamped, the plurality of clamping assemblies are adjusted to be arc-shaped by rotating the clamping assemblies;
step two, assembly line operation: the method comprises the following steps that an oil sprayer blank falls on a conveying protection mechanism on one side of a deburring mechanism after being processed by the previous process, the oil sprayer blank is conveyed to the deburring mechanism through the conveying protection mechanism and conveyed between two cylinders through the deburring mechanism, the two cylinders drive two clamping mechanisms to clamp and fix the oil sprayer blank, and the deburring mechanism polishes and debugs the oil sprayer blank;
step three, single operation: the two conveying protection mechanisms are erected, the two supporting protection mechanisms are taken down from the two conveying protection mechanisms, the two supporting protection mechanisms are installed between the two conveying protection mechanisms, the two supporting protection mechanisms are controlled to be away from each other through the two conveying protection mechanisms, the oil sprayer blank is manually placed between the two clamping mechanisms, the two supporting protection mechanisms are controlled to be close to each other through the two conveying protection mechanisms, and the oil sprayer blank is polished and deburred through the deburring mechanism.
(III) advantageous effects
The invention provides a deburring machine tool for assembly line and single line operation, which has the beneficial effects that:
1. through the deburring machine tool, the two conveying protection mechanisms can be connected with other process equipment when horizontally arranged, so that the machine tool is applied to a production line, after a batch of fuel injector blanks are processed, some unqualified fuel injector blanks for deburring are picked out, then the conveying protection mechanisms are erected to separate the conveying protection mechanisms from other process equipment, and at the moment, the deburring machine tool can be manually and independently operated to rework the unqualified fuel injector blanks for deburring, so that the problems that in the prior art, the production line is difficult to independently deburr the reworked fuel injector blanks, a factory needs to purchase an independently operated deburring machine tool again, the use cost is high, and the occupied space is large are solved;
2. through the arranged conveying protection mechanism, the conveying protection mechanism can convey workpieces when horizontally placed, and can protect two sides of the top of the deburring mechanism when vertically arranged, so that the condition that scraps splash to hurt workers is reduced;
3. through the arranged supporting and protecting mechanism, when the conveying and protecting mechanism is used in an assembly line, the supporting and protecting mechanism is arranged at the bottom of the conveying and protecting mechanism, so that the conveying and protecting mechanism can be supported, and when the conveying and protecting mechanism is operated alone, the two supporting and protecting mechanisms and the two conveying and protecting mechanisms are matched with each other, so that the top of the deburring mechanism can be protected, the protecting effect can be improved, the situation that scraps are splashed to cause injury to workers is further reduced, and the supporting and protecting mechanism is multipurpose;
4. through the supporting and protecting mechanism, when the transparent plate is used in an assembly line, the two connecting strips are respectively inserted into the two slots, so that the supporting stability of the transparent plate on the two supporting plates can be improved, when the transparent plate is operated alone, the two connecting strips are mutually close and inserted into one of the slots, and the two connecting strips can be used as a sliding rail when the transparent plate moves, so that the transparent plate can stably move, and the multiple purposes of the connecting strips are realized;
5. through the arranged supporting and protecting mechanism, when the supporting and protecting mechanism is used in an assembly line, the rack is perpendicular to the connecting strip, the contact area between the whole supporting and protecting mechanism and the ground can be increased through the arranged rack, so that the stability of the supporting and protecting mechanism placed on the ground is further improved, when the supporting and protecting mechanism is singly operated, the rack can be parallel to the connecting strip after structural transformation, the transmission gear can extend out of the toothed ring and is meshed with the rack, the two transparent plates can be controlled to be opened and closed through mutual matching of the transmission gear and the rack, the supporting and protecting mechanism can be conveniently used when the manual single operation is performed, after the transmission gear is separated from the toothed ring, the first sliding groove is aligned to the first sliding groove and is inserted into the toothed ring, at the moment, the limiting plate can push out a part of the pull ring, and a worker can conveniently pull the transmission gear to separate the transmission gear from the toothed ring through the pull ring;
6. through the arranged conveying protection mechanism, when the conveying protection mechanism is used in a production line, the transmission gear is meshed with the toothed ring, so that the motor can drive the driving roller and the conveying belt to rotate and convey the blank of the fuel injector;
7. through the centre gripping subassembly that sets up, can adjust a plurality of centre gripping subassembly after upwards pulling handle makes the connector get into the second inside groove completely, when the square sprayer blank of centre gripping, adjustable to being the sharp setting between a plurality of centre gripping subassembly, can improve the stability that the side sprayer blank presss from both sides tightly, when the cylindric sprayer blank of centre gripping, can adjust to the arc according to the shape of sprayer blank between a plurality of centre gripping subassembly, can improve the stability to the centre gripping of cylindric sprayer blank, improved fixture's application scope.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a deburring machine tool for assembly line and single line operation provided by the present application when used in an assembly line;
FIG. 2 is a schematic diagram of a single-operation deburring machine tool for both in-line and single-line operation according to the present application;
FIG. 3 is a schematic diagram of the two delivery guard mechanisms of the deburring machine provided herein after erection for in-line and single line operation;
FIG. 4 is a schematic structural view of a second chute of the deburring machine for assembly line and single line operation provided in the present application;
FIG. 5 is a side view cross-sectional schematic view of a positioning socket for a flow line and single line operated deburring machine as provided herein;
FIG. 6 is a schematic cross-sectional view of a support plate for an in-line and single line operated deburring machine as provided herein;
FIG. 7 is a schematic structural view of a first connecting groove and a second connecting groove of the deburring machine for assembly line and single line operation provided by the present application;
FIG. 8 is a schematic top view of a support plate for a flow-line and single-line operated deburring machine as provided herein;
FIG. 9 is a side view cross-sectional schematic view of a transparent plate for a streamlined and single line operated deburring machine as provided herein;
FIG. 10 is an enlarged schematic view at A of FIG. 9 of the deburring machine tool for inline and single line operation provided herein;
FIG. 11 is an enlarged schematic view at B of FIG. 1 of the deburring machine tool for both inline and single line operation provided herein;
FIG. 12 is a schematic cross-sectional view of a clamping plate for a line and single line operated deburring machine as provided herein;
FIG. 13 is a schematic structural diagram of a pull ring for a flow-line and single-line operated deburring machine as provided herein.
1. A deburring mechanism; 101. a supporting seat; 102. a conveyor; 103. a three-axis sander; 2. a positioning mechanism; 201. positioning seats; 202. a first groove; 203. a rotating shaft; 204. positioning a groove; 205. a first inner tank; 206. positioning a plate; 207. positioning a rod; 208. a first spring; 209. pulling a plate; 3. a conveying protection mechanism; 301. a support plate; 302. sealing the bearing; 303. a drive roll; 304. a toothed ring; 305. a motor; 306. a baffle plate; 307. supporting a tube; 308. a first connecting groove; 309. a second connecting groove; 310. a sleeve; 311. blocking strips; 312. a transmission gear; 313. a second spring; 314. a conveyor belt; 315. a slot; 316. a driven roller; 317. a first chute; 318. a chamber; 319. a limiting plate; 320. a support pillar; 321. a first connecting plate; 322. a pull ring; 323. a fifth spring; 324. a third chute; 4. a support protection mechanism; 401. a transparent plate; 402. a second chute; 403. a support bar; 404. a second connecting plate; 405. a square groove; 406. a connecting rod; 407. a square tube; 408. a rack; 409. a third spring; 410. a connecting strip; 5. a cylinder; 6. a clamping assembly; 601. a splint; 602. inserting plates; 603. a toothed groove; 604. a second inner tank; 605. a connecting port; 606. a connecting gear; 607. a pull rod; 608. a handle; 609. and a fourth spring.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Example 1:
as shown in fig. 1, the present embodiment provides a deburring machine tool for assembly line and single line operation, which includes a deburring mechanism 1, wherein positioning mechanisms 2 are respectively arranged at two sides of the deburring mechanism 1, conveying protection mechanisms 3 for conveying a fuel injector blank are respectively arranged on the two positioning mechanisms 2, the conveying protection mechanisms 3 can convey the fuel injector blank when the deburring machine tool is applied to an assembly line, supporting protection mechanisms 4 for supporting the conveying protection mechanisms 3 are respectively arranged at the bottoms of the two conveying protection mechanisms 3, two cylinders 5 are further arranged on the deburring mechanism 1, clamping mechanisms for clamping the fuel injector blank are respectively arranged at the ends, close to each other, of the two cylinders 5, each clamping mechanism is formed by splicing the head and the tail of a plurality of clamping assemblies 6, and one of the clamping assemblies 6 is fixedly connected with the telescopic end of the cylinder 5;
the supporting and protecting mechanism 4 comprises a protecting and supporting part and a connecting and supporting part, the connecting and supporting part is arranged on the protecting and supporting part and is used for connecting the protecting and supporting part with the conveying and protecting mechanism 3, the protecting and supporting part supports the conveying and protecting mechanism 3, and the protecting and supporting part is a deformation structure and protects the machining process of the deburring mechanism 1;
the protection supporting part comprises a transparent plate 401, three sides at the top of the deburring mechanism 1 can be protected through the mutual matching of the two conveying protection mechanisms 3 and the two supporting protection mechanisms 4, and the safety of workers during single operation can be improved.
Example 2:
the scheme of example 1 is further described below in conjunction with specific working modes, which are described in detail below:
as shown in fig. 1 and 2, in addition to the above-described embodiments, the deburring mechanism 1 further includes a support base 101, a conveyor 102 and a three-axis grinder 103 located on one side of the conveyor 102 are provided on the top of the support base 101, and when the deburring machine is used in a production line, the form of the deburring machine is as shown in fig. 1, in which the injector blank is conveyed by the conveyance guard mechanism 3 onto the conveyor 102, and the injector blank can be conveyed between the two clamping mechanisms by the conveyor 102.
As shown in fig. 3 and 5, as a preferred embodiment, in addition to the above-mentioned manner, further, the positioning mechanism 2 includes a positioning support portion and a locking portion, the positioning support portion is provided on the deburring mechanism 1, used for connecting the conveying protection mechanism 3, the locking part is arranged in the positioning support part and used for fixing the conveying protection mechanism 3, the positioning support part comprises a positioning seat 201 fixedly arranged on the side surface of the supporting seat 101, the top of the positioning seat 201 is provided with a first groove 202, the bottom of the conveying protection mechanism 3 is contacted with the bottom of the inner cavity of the first groove 202, make positioning seat 201 can play the supporting role to carrying protection machanism 3, can further improve the stability of carrying protection machanism 3, all be connected with pivot 203 through ball bearing rotation on the inner wall of first recess 202 both sides, constant head tank 204 has all been seted up to the bottom of two pivot 203 and the one side of keeping away from supporting seat 101.
As shown in fig. 3 and fig. 5, as a preferred embodiment, based on the above-mentioned manner, further, the locking portion includes two first inner grooves 205 formed in the positioning seat 201, the two first inner grooves 205 are respectively located below two sides of the first groove 202, positioning plates 206 are slidably connected in the two first inner grooves 205, positioning rods 207 are fixedly sleeved in the middle portions of the two positioning plates 206, the positions of the rotating shafts 203 can be fixed by inserting the positioning rods 207 into the positioning grooves 204, so as to fix the position of the conveying protection mechanism 3, the top ends of the two positioning rods 207 respectively penetrate through the first inner grooves 205 and extend into the first grooves 202 and are respectively matched and inserted with the positioning grooves 204 at the bottoms of the two rotating shafts 203, the bottom ends of the two positioning rods 207 respectively penetrate through the first inner grooves 205 and extend below the positioning seat 201, a pulling plate 209 is fixedly connected between the bottom ends of the two positioning rods 207, the outer surfaces of the two positioning rods 207 are provided with first springs 208, the first springs 208 are located in the first inner grooves 205, and two ends of the first springs 208 are respectively fixedly connected with the positioning plate 206 and the first inner grooves 205.
As shown in fig. 1 and fig. 6, as a preferred embodiment, in addition to the above-mentioned manner, the conveying protection mechanism 3 further includes a conveying part and a driving part, the conveying part is disposed on the positioning mechanism 2 and used for conveying the injector blank in the production line, the conveying part is of a rotary structure, and the conveying part is used for protecting during single operation after rotating, the driving part is disposed on the conveying part, the driving part is of a telescopic structure and used for driving the conveying part or the transparent plate 401, the driving part includes two supporting plates 301, one sides of the two supporting plates 301 far away from each other are fixedly connected with one ends of the two rotating shafts 203 close to each other, sealing bearings 302 are fixedly mounted in the two supporting plates 301, outer rings of the sealing bearings 302 are fixedly connected with inner walls of the supporting plates 301, an inner ring 303 is fixedly connected between the two sealing bearings 302, the driving roller 303 is mounted between the two supporting plates 301 through the sealing bearings 302, the sealing bearing 302 enables the driving roller 303 to rotate, a toothed ring 304 positioned in one of the supporting plates 301 is fixedly installed in the driving roller 303, a motor 305 is fixedly installed on the outer side of the other supporting plate 301, an output shaft of the motor 305 extends into the driving roller 303 and is fixedly connected with a baffle 306, and a supporting pipe 307 is fixedly connected to one side, far away from the motor 305, of the baffle 306.
As shown in fig. 6, 7, 8 and 13, as a preferred embodiment, on the basis of the above manner, further, two first connecting grooves 308 and two second connecting grooves 309 are formed on the side wall of the supporting tube 307, referring to the direction and position shown in fig. 7, the two first connecting grooves 308 are vertically arranged, the two second connecting grooves 309 are horizontally arranged, the two first connecting grooves 308 and the two second connecting grooves 309 are alternately distributed, the length of the first connecting groove 308 is greater than that of the second connecting groove 309, the sleeve 310 is sleeved on the outer surface of the supporting tube 307 at the end away from the baffle 306, a transmission gear 312 is fixedly sleeved on the end of the sleeve 310 away from the baffle 306, the outer surface of the transmission gear 312 is engaged with the toothed ring 304, blocking strips 311 are fixedly mounted on the inner walls at both sides of the sleeve 310, the two blocking strips 311 are respectively inserted into the two first connecting grooves 308, when the blocking strips 311 are inserted into the first connecting grooves 308, the driving gear 312 is engaged with the toothed ring 304, and when the bar 311 is inserted into the inside of the second coupling groove 309, the transmission gear 312 is separated from the toothed ring 304, the outer surface of the support tube 307 is slidably connected with a second spring 313 between the shutter 306 and the sleeve 310, the sleeve 310 can be pulled through the second spring 313, the stability of the sleeve 310 in use can be improved, two ends of the second spring 313 are respectively and fixedly connected with the sleeve 310 and the baffle 306, the conveying part comprises a driven roller 316 which is rotatably connected between the two supporting plates 301 and is positioned at one side of the driving roller 303, a conveying belt 314 is connected between the driven roller 316 and the driving roller 303 in a transmission way, the conveying belt 314 can be supported by the driven roller 316 and the driving roller 303 cooperating with each other, the injector blank can be conveyed in the assembly line through the conveying belt 314, and the top of the supporting seat 101 can be protected by the conveying belt 314 during single operation;
the driving part further comprises two first sliding grooves 317 which are respectively arranged at the top and the bottom of the transmission gear 312, limiting plates 319 are respectively fixedly arranged at the top of the inner cavity of the toothed ring 304 and at the bottom of the inner side of the inner cavity of the toothed ring, the two limiting plates 319 are respectively connected with the inner walls of the two first sliding grooves 317 in a sliding manner, a cavity 318 is arranged at the middle of the transmission gear 312, third sliding grooves 324 are respectively arranged at the top of the inner cavity of the cavity 318 and at the bottom of the inner cavity of the cavity 318, a supporting column 320 is fixedly arranged in the cavity 318, the outer surface of the supporting column 320 is slidably connected with a first connecting plate 321, two ends of the first connecting plate 321 respectively penetrate through the two third sliding grooves 324 and respectively extend into the two first sliding grooves 317 and respectively are fixedly connected with pull rings 322, a fifth spring 323 is arranged on the outer surface of the supporting column 320, and two ends of the fifth spring 323 are respectively fixedly connected with one side of the cavity 318 and the first connecting plate 321, which are far away from the sleeve 310.
As shown in fig. 1 and 4, as a preferred embodiment, on the basis of the above manner, a second sliding groove 402 is formed in one surface of the transparent plate 401 close to the supporting seat 101, two second connecting plates 404 are slidably connected to the outer surfaces of the supporting rods 403 fixedly installed in the second sliding groove 402, connecting strips 410 located outside the second sliding groove 402 are fixedly connected to one sides of the two second connecting plates 404, the top ends of the two connecting strips 410 are respectively inserted into the two insertion grooves 315 in a matched manner, the connecting strips 410 can be installed on the transparent plate 401 through the mutual matching of the supporting rods 403 and the second connecting plates 404, the two connecting strips 410 can be close to or far away from each other, and the transparent plate 401 is always in contact with the top of the positioning seat 201 during the moving process of single operation.
As shown in fig. 9 and 10, as a preferred embodiment, in addition to the above-mentioned mode, a square groove 405 is formed at the bottom of the transparent plate 401 on the side away from the connecting bar 410, a connecting bar 406 is fixedly installed in the square groove 405, a square tube 407 slidably connected with the inner wall of the square groove 405 is connected to the outer surface of the connecting bar 406, when the square tube 407 is inserted into the square groove 405, the rack 408 cannot rotate, so that the stability of the rack 408 in use can be improved, one end of the square tube 407 passes through the square groove 405 and extends to the outside of the square groove 405, and is fixedly connected with the rack 408, one surface of the rack 408 close to the connecting bar 410 is slidably connected with the connecting bar 410, a third spring 409 positioned between the square groove 405 and the square tube 407 is arranged on the outer surface of the connecting bar 406, both ends of the third spring 409 are fixedly connected with the square groove 405 and the square tube 407 respectively, when the rack 408 needs to be adjusted, the rack 408 is pulled in the direction away from the transparent plate 401 to separate the square tube 407 from the square groove 405, then the rack 408 is rotated by one hundred eighty degrees, and the square tube 407 is inserted into the square groove 405.
As shown in fig. 11 and 12, as a preferred embodiment, in addition to the above-mentioned embodiment, the clamping assembly 6 further includes a clamping plate 601, an insertion plate 602 is fixedly mounted on one side of the clamping plate 601, a tooth-shaped groove 603 is formed in the insertion plate 602, a second inner groove 604 and a connection port 605 located below the second inner groove 604 are formed on the other side of the clamping plate 601, a connection gear 606 is slidably connected between the connection port 605 and the second inner groove 604, a pull rod 607 is fixedly connected to a top end of the connection gear 606, a cross section of the pull rod 607 is square, so that the connection gear 606 cannot rotate, a top end of the pull rod 607 passes through the second inner groove 604 and extends to above the clamping plate 601 and is fixedly connected with a handle 608, a fourth spring 609 located in the second inner groove 604 is disposed on an outer surface of the pull rod 607, two ends of the fourth spring 609 are fixedly connected to the second inner groove 604 and the connection gear 606, and the insertion plate 602 in one clamping assembly 6 is inserted into another clamping assembly 6 The connection gear 606 is inserted into the tooth-shaped groove 603 and fixed in the connection port 605, and the angle between the two clamp assemblies 6 can be fixed after the connection gear 606 is inserted into the tooth-shaped groove 603.
Example 3:
the schemes of example 1 and example 2 are further described below in conjunction with specific working examples, which are described in detail below:
specifically, when the deburring machine tool for assembly line and single line operation works/is used, the deburring machine tool comprises the following steps:
step one, adjusting a clamping mechanism: when a square fuel injector blank is clamped, the plurality of clamping assemblies 6 are adjusted to the same horizontal line, and when a round fuel injector blank is clamped, the plurality of clamping assemblies 6 are adjusted to be arc-shaped by rotating the clamping assemblies 6;
the specific process is as follows: pulling a handle 608 in one of the clamping assemblies 6 upwards, wherein the handle 608 drives a connecting gear 606 to ascend and retract into a second inner groove 604 through a pull rod 607, so that the connecting gear 606 in the one clamping assembly 6 is separated from a tooth-shaped groove 603 in an adjacent clamping assembly 6, then rotating the clamping assemblies 6, adjusting the angle between the two adjacent clamping assemblies 6 according to actual conditions, loosening the pulled handle 608 after adjustment, slightly rotating the one clamping assembly 6, and enabling the acting force of a fourth spring 609 to drive the connecting gear 606 to reset and be inserted into the corresponding tooth-shaped groove 603 again, so that the shape of the clamping mechanism can be adjusted to be matched with the fuel injector blank;
step two, assembly line operation: the method comprises the following steps that an oil sprayer blank falls on a conveying protection mechanism 3 on one side of a deburring mechanism 1 after being processed by the previous process, the oil sprayer blank is conveyed to the deburring mechanism 1 through the conveying protection mechanism 3 and conveyed between two cylinders 5 through the deburring mechanism 1, the two cylinders 5 drive the two clamping mechanisms to clamp and fix the oil sprayer blank, and the oil sprayer blank is polished and deburred through the deburring mechanism 1;
the specific process is as follows: the shape of the deburring machine is shown in figure 1, the fuel injector blank falls on one of the conveying protection mechanisms 3 after being processed by other process equipment, the supporting tube 307, the transmission gear 312, the toothed ring 304 and the driving roller 303 are driven by the motor 305 to rotate, the fuel injector blank is conveyed to the conveyor 102 by the driving roller 303 driving the conveyer belt 314 to rotate, the injector blank is conveyed to a position between the two cylinders 5 through the conveyor 102, the two clamping mechanisms are pushed to be close to each other through the two cylinders 5 and clamp and fix the injector blank, the blank of the oil sprayer is polished and deburred by a three-axis polisher 103, after the deburring is finished, two cylinders 5 drive two clamping mechanisms to be far away, the fuel injector blank is conveyed to the other conveying protection mechanism 3 through the conveyor 102 and conveyed to subsequent processing process equipment for subsequent processing through a conveying belt 314;
step three, single operation: erecting the two conveying protection mechanisms 3, taking the two supporting protection mechanisms 4 off the two conveying protection mechanisms 3, then installing the two supporting protection mechanisms 4 between the two conveying protection mechanisms 3, controlling the two supporting protection mechanisms 4 to be away from each other through the two conveying protection mechanisms 3, manually placing the fuel injector blank between the two clamping mechanisms, controlling the two supporting protection mechanisms 4 to be close to each other through the two conveying protection mechanisms 3, and polishing and deburring the fuel injector blank through the deburring mechanism 1;
the specific process is as follows: firstly, a pulling plate 209 is pulled downwards, a positioning rod 207 is driven to be separated from a positioning groove 204 by the pulling plate 209, then a conveying protection mechanism 3 is rotated to erect the conveying protection mechanism 3, the pulling plate 209 is loosened after the conveying protection mechanism 3 is erected, at the moment, the positioning rod 207 is reset by the acting force of a first spring 208 through a positioning plate 206 and inserted into a corresponding positioning groove 204, so that the conveying protection mechanism 3 is fixed, then a supporting protection mechanism 4 is pulled to separate a connecting strip 410 from a slot 315, a rack 408 is pulled in the direction far away from a transparent plate 401 to separate a square tube 407 from the square groove 405, then the rack 408 is rotated by one hundred eighty degrees, the square tube 407 is inserted into the square groove 405, two connecting strips 410 on the supporting protection mechanism 4 are pushed to be close to each other and inserted into the slot 315 on the side far away from a motor 305 of the conveying protection mechanism 3, and the bottom of the transparent plate 401 is contacted with the top of a supporting seat 101, pulling a pull ring 322 outwards to separate a barrier strip 311 from a first connecting groove 308, then rotating a transmission gear 312 by ninety degrees to align two barrier strips 311 with two second connecting grooves 309, respectively, loosening the pull ring 322, at the moment, the acting force of a second spring 313 drives a sleeve 310 to move towards the barrier 306 and inserts the two barrier strips 311 into the two second connecting grooves 309, respectively, while a transmission gear 312 is separated from a toothed ring 304, the acting force of a fifth spring 323 drives the pull ring 322 to move towards the sleeve 310 through the first connecting plate 321, so that the pull ring 322 completely enters a first sliding groove 317, at the moment, the transmission gear 312 is positioned outside the toothed ring 304 and meshed with a rack 408, at the moment, the machine tool is in the shape shown in FIG. 2, the support pipes 306 and 307 are driven to rotate by a motor 305, the transmission gear 312 is driven to rotate by the support pipes 307, the rack 408 is driven to move by the transmission gear 312, the transparent plate 401 is driven by the rack 408 to move, the transparent plates 401 in the two supporting and protecting mechanisms 4 are close to or far away from each other, when the two transparent plates 401 are far away from each other, a worker puts a fuel injector blank between the two cylinders 5, after the fuel injector blank is placed, the two transparent plates 401 are close to each other and protect a processing area of the three-axis grinding machine 103, the two cylinders 5 drive the two clamping mechanisms to clamp the fuel injector blank, and then the fuel injector blank is processed by the three-axis grinding machine 103;
when it is desired to change the single operation to a pipeline, the two transparent plates 401 are first pushed away from each other, so that the two connecting strips 410 on the transparent plate 401 are separated from the slot 315, the two connecting strips 410 are pushed to be away from each other, the rack 408 is pulled in the direction away from the transparent plate 401 to separate the square tube 407 from the square groove 405, then the rack 408 is rotated in the opposite direction by one hundred eighty degrees to reset the rack, and the square tube 407 is inserted into the square groove 405 to push the two connecting strips 410 away from each other, then, the two connecting strips 410 are respectively inserted into the two inserting grooves 315, the transparent plate 401 and the rack 408 are in contact with the ground, the pulling plate 209 is pulled downwards, the conveying protection mechanism 3 is put down to be horizontal, the transmission gear 312 is rotated to enable the first sliding groove 317 to be aligned with the first sliding groove 317, the transmission gear 312 and the inserting toothed ring 304 are inserted, at the moment, the limiting plate 319 can eject one part of the pulling ring 322, and the change of the machine tool from single operation to assembly line can be completed.
The above embodiments are merely illustrative of the present invention and are not to be construed as limiting the invention. Although the present invention has been described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and the technical solution of the present invention is covered by the claims of the present invention.
Claims (10)
1. A deburring machine tool for assembly line and single line operation comprises a deburring mechanism (1), and is characterized in that positioning mechanisms (2) are arranged on two sides of the deburring mechanism (1), conveying protection mechanisms (3) for conveying oil sprayer blanks are arranged on the two positioning mechanisms (2), supporting protection mechanisms (4) for supporting the conveying protection mechanisms (3) are arranged at the bottoms of the two conveying protection mechanisms (3), two cylinders (5) are further arranged on the deburring mechanism (1), and clamping mechanisms for clamping the oil sprayer blanks are arranged at one ends, close to each other, of the two cylinders (5);
the supporting and protecting mechanism (4) comprises a protecting and supporting part and a connecting and supporting part, the connecting and supporting part is arranged on the protecting and supporting part and is used for connecting the protecting and supporting part with the conveying and protecting mechanism (3), the protecting and supporting part supports the conveying and protecting mechanism (3), the protecting and supporting part is a deformation structure, and protection of the deburring mechanism (1) in the machining process is realized;
the protection supporting part comprises a transparent plate (401), a second sliding groove (402) is formed in one face of the transparent plate (401), a supporting rod (403) is fixedly mounted in the second sliding groove (402), two second connecting plates (404) are slidably connected to the outer surface of the supporting rod (403), and two connecting strips (410) located outside the second sliding groove (402) are fixedly connected to one side of each second connecting plate (404).
2. A deburring machine tool for assembly line and single line operation as claimed in claim 1 wherein said positioning mechanism (2) comprises a positioning support and a locking portion, said positioning support is disposed on the deburring mechanism (1) for connecting the transport protection mechanism (3), said locking portion is disposed within the positioning support for securing the transport protection mechanism (3).
3. The deburring machine tool for the assembly line and the single line operation according to claim 2, characterized in that the conveying protection mechanism (3) comprises a conveying part and a driving part, the conveying part is arranged on the positioning mechanism (2) and used for conveying the fuel injector blank in the assembly line, the conveying part is of a rotating structure and used for protecting during the single operation after the conveying part rotates, the driving part is arranged on the conveying part, and the driving part is of a telescopic structure and used for driving the conveying part or the transparent plate (401).
4. A deburring machine tool for in-line and single line operations as claimed in claim 3 wherein the bottom of said transparent plate (401) on the side away from the connecting bar (410) is provided with a square groove (405), a connecting bar (406) is fixedly mounted in said square groove (405).
5. A deburring machine tool for in-line and single line operations as claimed in claim 4 wherein said connecting rod (406) has an outer surface to which is attached a square tube (407) slidably connected to the inner wall of the square groove (405).
6. A deburring machine tool for in-line and single line operations as claimed in claim 5 wherein one end of said square tube (407) passes through the square groove (405) and extends outside the square groove (405) and is fixedly connected with a rack (408).
7. The deburring machine tool for assembly line and single line operation according to claim 6, characterized in that the outer surface of said connecting rod (406) is provided with a third spring (409) between a square groove (405) and a square tube (407), and both ends of said third spring (409) are fixedly connected with the square groove (405) and the square tube (407), respectively.
8. A deburring machine tool for inline and single wire operation according to claim 7 characterized in that said deburring mechanism (1) consists of a transfer section and a deburring section, said deburring section being arranged on the transfer section for deburring fuel injector blanks, said transfer section being used for transfer of fuel injector blanks between two transport protection mechanisms (3).
9. A deburring machine tool for assembly line and single line operation according to claim 8 characterized in that said clamping mechanism is of a deformed configuration for adapting to the injector blank, said clamping mechanism is formed by splicing a plurality of clamping assemblies (6) end to end, and one of the clamping assemblies (6) is fixedly connected with the telescopic end of the cylinder (5).
10. Use of a deburring machine for inline and single line operation according to claim 9, characterized by the steps of:
step one, adjusting a clamping mechanism: when a square fuel injector blank is clamped, the plurality of clamping assemblies (6) are adjusted to the same horizontal line, and when a round fuel injector blank is clamped, the plurality of clamping assemblies (6) are adjusted to be arc-shaped by rotating the clamping assemblies (6);
step two, assembly line operation: the method comprises the following steps that an oil sprayer blank falls on a conveying protection mechanism (3) on one side of a deburring mechanism (1) after being processed by the previous process, the oil sprayer blank is conveyed to the deburring mechanism (1) through the conveying protection mechanism (3), conveyed between two cylinders (5) through the deburring mechanism (1), driven by the two cylinders (5) to clamp and fix the oil sprayer blank, and polished and deburred by the deburring mechanism (1);
step three, single operation: erecting two conveying protection mechanisms (3), taking two supporting protection mechanisms (4) down from the two conveying protection mechanisms (3), installing the two supporting protection mechanisms (4) between the two conveying protection mechanisms (3), controlling the two supporting protection mechanisms (4) to be away from each other through the two conveying protection mechanisms (3), manually placing the fuel injector blank between the two clamping mechanisms, controlling the two supporting protection mechanisms (4) to be close to each other through the two conveying protection mechanisms (3), and polishing and deburring the fuel injector blank through the deburring mechanism (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111118008.4A CN113560982A (en) | 2021-09-24 | 2021-09-24 | Deburring machine tool for assembly line and single line operation and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111118008.4A CN113560982A (en) | 2021-09-24 | 2021-09-24 | Deburring machine tool for assembly line and single line operation and application method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113560982A true CN113560982A (en) | 2021-10-29 |
Family
ID=78174209
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111118008.4A Withdrawn CN113560982A (en) | 2021-09-24 | 2021-09-24 | Deburring machine tool for assembly line and single line operation and application method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113560982A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767300A (en) * | 2009-12-01 | 2010-07-07 | 济南四机数控机床有限公司 | Lift match grinding form grinder for self-detection high-precision fuel injector and match grinding method |
| CN102083588A (en) * | 2008-05-09 | 2011-06-01 | 萨特隆股份公司 | Device for blocking workpieces, particularly spectacle lenses, for the processing and/or coating thereof |
| CN107468074A (en) * | 2017-08-21 | 2017-12-15 | 张红美 | A kind of pot cover automates shroud ring lid production line |
| CN107738159A (en) * | 2017-11-24 | 2018-02-27 | 东莞市宏业精密机械有限公司 | A kind of beveler |
| CN108705320A (en) * | 2018-07-11 | 2018-10-26 | 合肥职业技术学院 | A kind of small processing line of new-energy automobile cylinder cap |
-
2021
- 2021-09-24 CN CN202111118008.4A patent/CN113560982A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102083588A (en) * | 2008-05-09 | 2011-06-01 | 萨特隆股份公司 | Device for blocking workpieces, particularly spectacle lenses, for the processing and/or coating thereof |
| CN101767300A (en) * | 2009-12-01 | 2010-07-07 | 济南四机数控机床有限公司 | Lift match grinding form grinder for self-detection high-precision fuel injector and match grinding method |
| CN107468074A (en) * | 2017-08-21 | 2017-12-15 | 张红美 | A kind of pot cover automates shroud ring lid production line |
| CN107738159A (en) * | 2017-11-24 | 2018-02-27 | 东莞市宏业精密机械有限公司 | A kind of beveler |
| CN108705320A (en) * | 2018-07-11 | 2018-10-26 | 合肥职业技术学院 | A kind of small processing line of new-energy automobile cylinder cap |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108808996B (en) | Automatic rotor production line | |
| CN112571234B (en) | Finish machining device and method for surface of automobile transmission shaft | |
| CN112621412A (en) | Surface treatment equipment with chip collection function for bearing production | |
| EP2939787B1 (en) | Method for processing a glass pane and glass pane processing device | |
| CN109909346A (en) | Can revolving worktable flexible flanging forming device | |
| CN201279711Y (en) | Optical fiber ceramic lock pin chamfering top circle processing device | |
| CN113560982A (en) | Deburring machine tool for assembly line and single line operation and application method thereof | |
| CN110695838A (en) | Centerless super-precision grinding and polishing processing device for precision shaft parts | |
| DE202014010362U1 (en) | Glass processing device | |
| CN115741385A (en) | Sleeve accurate grinding processing technology and feeding mechanism thereof | |
| US5112170A (en) | Casting fin removing apparatus for aluminum wheel | |
| CN114473518B (en) | Beads through-hole all-in-one of polishing | |
| CN215433101U (en) | Polishing equipment | |
| CN212169966U (en) | Multifunctional grinding machine | |
| CN114367854A (en) | Drawer component machining device | |
| CN211361672U (en) | Drill way chamfer grinding machine | |
| CN114453896A (en) | Bent axle mills and bores integration and adds processing equipment in batches | |
| CN113601148B (en) | Automatic assembly equipment and assembly method for angle grinder rotor gear box | |
| CN220162145U (en) | Ball seat inner sphere grinding tool | |
| JP2021074840A (en) | Grinding device of angular bearing and carrying method of angular bearing | |
| KR20050015773A (en) | Transfer machine for Piston of Vehicle brake | |
| CN217194582U (en) | Surface pretreatment device for processing forged pipe | |
| CN106475876B (en) | Intelligent carbon brush rotary head arc striking machine | |
| CN117506014A (en) | High-efficient cutting and polishing integrated equipment for transmission gear | |
| CN116713753B (en) | Bar grooving device for building material processing and use method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20211029 |