CN204430786U - Full-automatic photovoltaic frame production line - Google Patents

Abstract

The utility model discloses a fully automatic photovoltaic frame production line, which comprises a feeding conveying line and a control system arranged on the rear side of the feeding conveying line. line, and the punch assembly is connected to the back of the punch conveyor line, the finished product output line is set on the left side of the punch assembly, and the control system is set on the right side of the punch conveyor line; the feeding conveyor line includes a frame body, and a horizontal feeding mechanism is installed on the frame body and the vertical feeding mechanism, and the horizontal feeding mechanism and the vertical feeding mechanism are respectively connected with a first servo motor and a second servo motor, wherein the front end of the longitudinal feeding mechanism is equipped with a clamping mechanism, and the front end of the frame body is equipped with a matching lifting roller assembly. The beneficial effects of the utility model are: the device combines multiple processing stations in an orderly manner, which not only improves the processing efficiency, but also ensures the qualified rate of processed products and saves manpower; it has low noise and high yield, and can greatly save materials. ,energy saving.

Description

Fully automatic photovoltaic frame production line

technical field

The utility model relates to a fully automatic photovoltaic frame production line.

Background technique

Most of the existing photovoltaic frame manufacturing machines are stand-alone machines, which require a variety of equipment for processing and manufacturing from processing to finished products, and have the following defects: during the feeding and pushing process, the profiles roll on the rollers, making the feeding inaccurate; During the feeding process, the material is not evenly pressed, which may easily lead to inaccurate saw material size; problems such as the beat of the punch conveyor line and time; therefore, it can be seen that the existing device has low efficiency, low yield, waste of labor, and cumbersome operation. In addition, with the development of technology and the increase of production and processing stations, the existing equipment can no longer meet the requirements of production. Therefore, there is an urgent need for a new, more efficient and multi-station Fully automated production line for processing.

Utility model content

The purpose of this utility model is to provide a fully automatic photovoltaic frame production line to overcome the above-mentioned shortcomings in the current prior art.

The purpose of this utility model is to realize through the following technical solutions:

A fully automatic photovoltaic frame production line, including a feeding conveyor line and a control system arranged on the rear side of the feeding conveyor line, a sawing machine is provided on the left side of the feeding conveyor line, and a punching machine conveyor line is connected to the rear side of the sawing machine , and the rear side of the punch conveying line is connected with a punch assembly, the left side of the punch assembly is provided with a finished product output line, and the control system is arranged on the right side of the punch conveying line; wherein, the feeding conveying line includes A frame body, a horizontal feeding mechanism and a vertical feeding mechanism are installed on the frame body, and the horizontal feeding mechanism and the vertical feeding mechanism are respectively connected with a first servo motor and a second servo motor, wherein the front end of the vertical feeding mechanism is installed There is a clamping mechanism, and a matching lifting roller assembly is installed at the front end of the frame.

Further, the sawing machine includes several pillars, the upper ends of the pillars are connected with upper beams, the lower ends of the upper beams are provided with matching lower beams, the upper beams are provided with mobile hangers, and the mobile hangers are connected to There is a width-adjusting servo motor, and the mobile hanger is also equipped with a saw box assembly and a pressing mechanism. The feed servo motor and a motor spindle are installed on the saw box assembly, and a saw blade is installed on the motor spindle. ; A material cutting platform and a conveying mechanism are installed on the upper beam, a side stop positioning plate and a side thrust cylinder are installed on the material cutting platform, and a matching conveying servo motor is connected to the conveying mechanism.

Further, the conveying line of the punch press includes an underframe, the underframe is connected with the sawing machine and the sawing machine assembly through a connecting frame arranged on the underframe, and the underframe is provided with a manipulator support beam and a material delivery conveyor line, the manipulator support beam is connected with a matching manipulator assembly, the discharge conveying line is connected with a material conveying line through a belt, and a material turning cylinder is installed at the end of the material dividing conveying line, and the material turning cylinder A clamping cylinder that cooperates with each other is provided; the front end of the discharge conveying line is provided with a punching corner code point assembly, the end of the chassis is equipped with a lifting feeding assembly, and the two ends of the lifting feeding assembly are installed with positioning cylinder assembly.

Further, the manipulator assembly includes a mobile platform, the mobile platform is hoisted on the manipulator hanger through a linear guide rail, and the mobile platform is connected with a servo motor through a ball screw, and the front end of the mobile platform is also installed with a matching Mechanical claw components.

Further, the punching corner code point assembly includes a punching frame, and the punching frame is equipped with a mold mounting frame through a guide rail, and the mold mounting frame is connected with a matching push cylinder, and the mold mounting frame is equipped with a corresponding For the matching punching angle code point mold, the upper end of the mold mounting frame is provided with a matching gas-liquid booster cylinder, and the side end of the mold mounting frame is provided with a matching positioning cylinder and a pressing cylinder.

Further, the lifting and feeding assembly includes a lifting frame, clamping cylinders are installed at both ends of the lifting frame, and the lifting frame is connected to a lifting servo motor through a driving rack.

Further, the punch press assembly consists of a hydraulic punch press, the lower end of the hydraulic punch press is provided with a punching die, and the front and rear sides of the punching die are respectively provided with matching blanking side baffles and ejection cylinder assemblies, and the The left and right sides of the hydraulic punch press are respectively equipped with matching punch output lines and hydraulic systems.

Further, the fully automatic photovoltaic frame production line is also equipped with a matching appearance shield.

Further, the fully automatic photovoltaic frame production line is also equipped with a photoelectric detection system connected to the feeding conveyor line, sawing machine, punch conveyor line, punch press assembly and finished product output line, and the photoelectric detection system is connected to the control system .

The beneficial effects of the utility model are:

1. The whole process of this device is automatically controlled by the program in the PLC except manual feeding, and can produce one piece in 5-8 seconds, which saves manpower while improving efficiency;

2. Low noise, dust removal, less waste, high yield, can greatly save materials, and at the same time, occupy less space, environmental protection and energy saving;

3. Combine multiple processing stations in an orderly manner, which not only improves the processing efficiency, but also ensures the qualified rate of processed products;

4. The utility model is equipped with a photoelectric detection system, which stops the machine in case of problems, and is equipped with multiple emergency stop positions at the same time. The sawing machine is equipped with a protective cover, which has high safety and reliability.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

Fig. 1 is a front view of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 2 is a top view of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 3 is a side view of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 4 is a front view of a punch conveying line of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 5 is a top view of a punch conveying line of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 6 is a side view of a punch conveying line of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 7 is a schematic structural view of an appearance shield of a fully automatic photovoltaic frame production line according to an embodiment of the present invention;

Fig. 8 is a schematic view of the use state of the appearance shield of a fully automatic photovoltaic frame production line according to an embodiment of the present invention.

In the picture:

1. Feeding conveyor line; 101. Including frame body; 102. Horizontal feeding mechanism; 103. Vertical feeding mechanism; 104. Clamping mechanism; 105. First servo motor; 106. Second servo motor; 107. Lifting roller assembly ;2, sawing machine; 201, upper beam; 202, pillar; 203, lower beam; 204, mobile hanger; 205, saw box assembly; 206, cutting platform; , width adjustment servo motor; 210, feed servo motor; 211, motor spindle; 212, saw blade; 213, conveying servo motor; 214, handling component; Side thrust cylinder; 3. Punch conveying line; 301. Including chassis; 302. Discharging conveying line; 303. Distributing conveying line; 304. Conveying line distributing components; ; 307, lifting and feeding assembly; 308, positioning cylinder assembly; 309, connecting bracket; 310, punching frame; 311, mold mounting frame; 312, gas-liquid booster cylinder; Cylinder; 315, pressing cylinder; 316, guide rail; 317, push cylinder; 318, manipulator support beam; 319, mobile platform; 320, linear guide rail; 321, manipulator hanger; 322, servo motor; 323, ball screw; 324. Mechanical claw assembly; 325. Lifting servo motor; 326. Rack; 327. Lifting frame; 328. Clamping cylinder; 329. Turning cylinder; 4. Punching machine assembly; 401. Hydraulic punching machine; Mold; 403, blanking side baffle; 404, ejection cylinder assembly; 405, punch output line; 406, hydraulic system; 5, finished product conveying line; 6, appearance shield; 7, control system.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.

As shown in Figures 1-6, a fully automatic photovoltaic frame production line according to an embodiment of the present invention includes a feeding conveying line 1 and a control system 7 arranged on the rear side of the feeding conveying line 1, the feeding The left side of the conveying line 1 is provided with a sawing machine 2, the rear side of the sawing machine 2 is connected with a punching press conveying line 3, and the rear side of the punching press conveying line 3 is connected with a punching press assembly 4, and the left side of the punching press assembly 4 is provided with a finished product The output line 5, the control system 7 is arranged on the right side of the punch conveying line 3; wherein, the feeding conveying line 1 includes a frame body 101, and a horizontal feeding mechanism 102 and a longitudinal feeding mechanism 102 are installed on the frame body 101 Mechanism 103, and the horizontal feeding mechanism 102 and the vertical feeding mechanism 103 are respectively connected with the first servo motor 105 and the second servo motor 106, wherein, the front end of the vertical feeding mechanism 103 is equipped with a clamping mechanism 104, the frame body 101 front end is equipped with matching lifting drum assembly 107.

Described sawing machine 2 comprises several pillars 202, and the upper end of described pillar 202 is connected with upper beam 201, and the lower end of described upper beam 201 is provided with matching lower beam 203, and described upper beam 201 is provided with mobile hanger 204, so The mobile hanger 204 is connected with a width-adjusting servo motor 209, and the width-adjusting servo motor (209) can automatically adjust the cutting width; the mobile hanger 204 is also provided with a saw box assembly 205 and a pressing mechanism 207, A feed servo motor 210 and a motor spindle 211 are installed on the saw box assembly 205, and a saw blade 212 is installed on the motor spindle 211; a material cutting platform 206 and a conveying mechanism 208 are installed on the upper beam 203, so that A side block positioning plate 216 and a side thrust cylinder 217 are installed on the material cutting platform 206 , and a matching delivery servo motor 213 is connected to the delivery mechanism 208 .

The punch conveying line 3 includes an underframe 301, the underframe 301 is connected with the sawing machine 2 and the sawing machine assembly 4 through a connecting frame 309 arranged on the underframe 301, and the underframe 301 is provided with a manipulator support Beam 318 and discharge conveying line 302, described manipulator support beam 318 is connected with matching manipulator assembly 306, and described discharging conveying line 302 is connected with sub-material conveying line 303 by belt, and the part of described material-distributing conveying line 303 The end is equipped with a material turning cylinder 329, and the material turning cylinder 329 is provided with a material clamping cylinder 328 that cooperates with each other; There is a lifting feeding assembly 307, and a positioning cylinder assembly 308 is installed at both ends of the lifting feeding assembly 307.

Described manipulator assembly 306 comprises mobile platform 319, and described mobile platform 319 is hoisted on the manipulator hanger 321 by linear guide rail 320, and described mobile platform 319 is connected with servomotor 322 by ball screw 323, and described mobile platform 319 front end A matching gripper assembly 324 is also installed.

The punching corner code point assembly 305 includes a punching frame 310, and the punching frame 310 is equipped with a mold mounting frame 311 through a guide rail 316, and the mold mounting frame 311 is connected with a matching push cylinder 317, and the mold mounting frame 311 is equipped with a matching punching corner code point mold 313, the upper end of the mold mounting frame 311 is provided with a matching gas-liquid booster cylinder 312, and the side end of the mold mounting frame 311 is provided with a matching positioning Cylinder 314 and pressure material cylinder 315.

The lifting and feeding assembly 307 includes a lifting frame 327 , clamping cylinders 328 are installed at both ends of the lifting frame 327 , and the lifting frame 327 is connected to a lifting servo motor 325 through a driving rack 326 .

The punch assembly 4 is composed of a hydraulic punch 401, the lower end of the hydraulic punch 401 is provided with a punching die 402, and the front and rear sides of the punching die 402 are respectively provided with a matching blanking side baffle 403 and an ejection cylinder assembly. 404, and the left and right sides of the hydraulic press are respectively provided with matching output lines 405 and hydraulic systems 406 of the hydraulic press.

As shown in Figure 7-8, the fully automatic photovoltaic frame production line is also equipped with a matching appearance shield 6, which can effectively place the equipment and is not easily damaged, improving the stability and reliability of the device. performance and prolong the service life of the device.

The fully automatic photovoltaic frame production line is also provided with a photoelectric detection system connected to the feeding conveyor line 1, the sawing machine 2, the punch conveyor line 3, the punch assembly 4 and the finished product output line 5, the photoelectric detection system and the control system 7 phase connections.

During specific use, the profile is placed on the frame body 101 of the feeding conveying line 1, the equipment is started, the first servo motor 105 drives the lateral feeding mechanism 102 to move forward to push the profile, and returns after reaching the expected position, and then the The second servo motor 106 drives the longitudinal feeding mechanism 103 to move forward longitudinally. When the clamping mechanism 104 touches the profile, the clamping mechanism 104 immediately clamps the end face of the profile. Quickly conveys the profile to the sawing machine 2.

Before being sent to the sawing machine 2, the side stop positioning plate 216 is in a raised state, and after the profile is transported to the expected position, the longitudinal feeding mechanism 103 stops, and the side push cylinder 217 is pushed out to withstand the profile, and The pressing mechanism 207 presses down from the top, and then presses the profile. At this time, the motor spindle 211 starts to drive the saw blade 212 to rotate at a high speed, and then the feed servo motor 210 drives the saw box assembly 205 to move, and the saw blade 205 is moved into the saw blade. After the material is sawed, the saw box assembly 205 returns to its original position, and the motor spindle 211 stops rotating. At the same time, the pressing mechanism 207 rises, the side push cylinder 217 returns, and the side stop positioning plate 216 descends. The handling component 214 rises, and the pressing and fixing component 215 presses the profile, and then the processed profile is pushed out by the conveying mechanism 208 driven by the conveying servo motor 213, and the profile is transported to the punch conveying line 3, and after being transported in place, the pressing and fixing component 215 Release, the transport assembly 214 is lowered, the conveying mechanism 208 returns to its original position, and the side stop positioning plate 216 rises. At this time, the saw machine 2 performs the next working cycle.

When the profile is transported to the discharge conveying line 302 by the conveying mechanism 208, after the discharge conveying line 302 transports the profile in place, the conveying line dividing component 304 presses down to divide the material, and pushes the separated single profile. On the punching frame 310, the positioning cylinder 314 is raised for positioning, and the push cylinder 317 pushes the mold mounting frame 311 to extend the profile into the punching corner code point mold 313. After it is in place, the gas-liquid booster cylinder 312 presses down on the punching corner code mounting point, Return after punching, at this time, the pressing cylinder 315 stretches out to hold down the profile, and the push cylinder 317 retreats, driving the punching corner code point mold 313 to push out the profile, and then the conveyor line distribution component 304 transports the profile to the distribution conveyor On the line 303, it is conveyed forward by the material distribution conveying line 303. After being transported in place, the turning cylinder 329 stretches out to turn the profile 90°, the positioning cylinder assembly 308 stretches out for positioning, and then the profile is clamped by the clamping cylinder 328 , the lifting servo motor 325 drives the rack 326 to drive the lifting frame 327 to rise, and the profile is transported in place, the positioning cylinder assembly 308 is retracted, and then the manipulator assembly 306 moves the platform 319 forward to the back of the profile, and the mechanical claw assembly 324 clamps the profile, clamping The material cylinder 328 is released, the lifting and feeding assembly 307 is lowered back to its original position, the manipulator assembly 306 moves forward quickly to send the profile into the punching die 402, the hydraulic punch press 401 moves down to punch holes, and rises after punching, and the cylinder assembly 404 is pushed out The profiles are released from the punching die 402, fall onto the output line 405 of the punch press, and are delivered to the finished product conveyor line 5 for manual removal. The blanking side baffle 403 prevents the profile from falling out of the output line 405 of the punch press.

The above operations are repeated cycle actions. When the entire profile on the feeding conveying line 1 is processed, the longitudinal feeding mechanism 103 returns to the original position at high speed and waits for the next delivery of raw materials; when all the materials are flushed, The equipment automatically shuts down and waits for the next working cycle; all processes of this utility model are automatically controlled by the program in the PLC except that manual loading is required. After one batch of material is processed, the next batch of processing is carried out in a cycle. .

In addition to manual loading, the whole process of this device is automatically controlled by the program in the PLC. It can produce one piece in 5-8 seconds. While improving efficiency, it saves manpower; low noise, dust removal, less waste, and finished products High efficiency can greatly save materials, and at the same time, it takes up less space, is environmentally friendly and energy-saving; combining multiple processing stations in an orderly manner not only improves the processing efficiency, but also ensures the qualified rate of processed products; the utility model is equipped with photoelectric detection The system will shut down in case of a problem, and it is equipped with multiple emergency stop positions. The outside of the sawing machine is equipped with a protective cover, which has high safety and reliability, and is conducive to market promotion and application.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (9)

1. A fully automatic photovoltaic frame production line, comprising a feeding conveying line (1) and a control system (7) arranged behind the feeding conveying line (1), characterized in that the feeding conveying line (1) A sawing machine (2) is provided on the left side of the sawing machine (2), and a punch conveyor line (3) is connected to the rear side of the saw machine (2), and a punch assembly (4) is connected to the rear side of the punch conveyor line (3). The finished product output line (5) is arranged on the left side of the component (4), and the control system (7) is arranged on the right side of the punch conveying line (3); wherein, the feeding conveying line (1) includes a frame body (101), the horizontal feeding mechanism (102) and the vertical feeding mechanism (103) are installed on the frame body (101), and the horizontal feeding mechanism (102) and the vertical feeding mechanism (103) are respectively connected with the first servo The motor (105) and the second servo motor (106), wherein, the front end of the longitudinal feeding mechanism (103) is equipped with a clamping mechanism (104), and the front end of the frame (101) is equipped with a matching lifting roller assembly ( 107). 2. The fully automatic photovoltaic frame production line according to claim 1, characterized in that the sawing machine (2) includes several pillars (202), the upper ends of the pillars (202) are connected with upper beams (201), and the upper The lower end of the beam (201) is provided with a matching lower beam (203), the upper beam (201) is provided with a mobile hanger (204), and the mobile hanger (204) is connected with a width-adjusting servo motor (209 ), the mobile hanger (204) is also equipped with a saw box assembly (205) and a pressing mechanism (207), and the saw box assembly (205) is equipped with a feed servo motor (210) and a motor The main shaft (211), the saw blade (212) is installed on the motor main shaft (211); the cutting platform (206) and the conveying mechanism (208) are installed on the upper beam (203), and the cutting platform ( 206) is installed with a side block positioning plate (216) and a side thrust cylinder (217), and the conveying mechanism (208) is connected with a matching conveying servo motor (213). 3. The fully automatic photovoltaic frame production line according to claim 1, characterized in that, the punch conveying line (3) includes a chassis (301), and the chassis (301) is set on the chassis (301) The connecting frame (309) is connected with the saw machine (2) and the saw machine assembly (4), and the bottom frame (301) is provided with a manipulator support beam (318) and a discharge conveyor line (302), the The matching manipulator assembly (306) is connected to the manipulator support beam (318), the discharge conveying line (302) is connected to the material distribution conveying line (303) through the belt, and the end of the material distribution conveying line (303) A turning cylinder (329) is installed, and the turning cylinder (329) is provided with a material clamping cylinder (328) that cooperates with each other; the front end of the discharge conveying line (302) is provided with a punching corner code point assembly (305) A lifting and feeding assembly (307) is installed at the end of the bottom frame (301), and a positioning cylinder assembly (308) is installed at both ends of the lifting and feeding assembly (307). 4. The fully automatic photovoltaic frame production line according to claim 3, characterized in that, the manipulator assembly (306) includes a mobile platform (319), and the mobile platform (319) is hoisted on the manipulator crane through a linear guide rail (320). and the mobile platform (319) is connected to a servo motor (322) through a ball screw (323), and a matching mechanical claw assembly (324) is installed on the front end of the mobile platform (319). 5. The fully automatic photovoltaic frame production line according to claim 3, characterized in that, the punching corner code point assembly (305) includes a punching frame (310), and the punching frame (310) passes through a guide rail (316) A mold installation frame (311) is installed, and the mold installation frame (311) is connected with a matching push cylinder (317), and a matching punching angle code point mold (313) is installed on the mold installation frame (311) , the upper end of the mold mounting frame (311) is provided with a matching gas-liquid booster cylinder (312), and the side end of the mold mounting frame (311) is provided with a matching positioning cylinder (314) and pressing material Cylinder (315). 6. The fully automatic photovoltaic frame production line according to claim 3, characterized in that the lifting and feeding assembly (307) includes a lifting frame (327), and clamping materials are installed at both ends of the lifting frame (327) cylinder (328), and the lifting frame (327) is connected with a lifting servo motor (325) through a driving rack (326). 7. The fully automatic photovoltaic frame production line according to claim 1, characterized in that the punch assembly (4) consists of a hydraulic punch (401), and the lower end of the hydraulic punch (401) is provided with a punching die (402) , the front and rear sides of the punching die (402) are respectively provided with matching blanking side baffles (403) and ejection cylinder assemblies (404), and the left and right sides of the hydraulic press are respectively provided with matching Punch press output line (405) and hydraulic system (406). 8. The fully automatic photovoltaic frame production line according to any one of claims 1 to 7, characterized in that, the fully automatic photovoltaic frame production line is also provided with a matching appearance shield (6). 9. The fully automatic photovoltaic frame production line according to any one of claims 1 to 7, characterized in that, the fully automatic photovoltaic frame production line is also equipped with a feeding conveyor line (1), a sawing machine (2), a punching machine A photoelectric detection system connected to the conveying line (3), the punch assembly (4) and the finished product output line (5), and the photoelectric detection system is connected to the control system (7).