CN204430786U - Full-automatic photovoltaic frame production line - Google Patents

Full-automatic photovoltaic frame production line Download PDF

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Publication number
CN204430786U
CN204430786U CN201420791094.4U CN201420791094U CN204430786U CN 204430786 U CN204430786 U CN 204430786U CN 201420791094 U CN201420791094 U CN 201420791094U CN 204430786 U CN204430786 U CN 204430786U
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China
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assembly
pipeline
punch press
full
production line
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CN201420791094.4U
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Chinese (zh)
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薛道荣
樊新星
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BEIJING AOPU KEXING TECHNOLOGY Co Ltd
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BEIJING AOPU KEXING TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of full-automatic photovoltaic frame production line, comprise material loading pipeline and be arranged on the control system on rear side of material loading pipeline, the left side of material loading pipeline is provided with sawing machine, the rear side of sawing machine is connected with punch press pipeline, and be connected with punch press assembly on rear side of punch press pipeline, be provided with finished product output line on the left of punch press assembly, set-up of control system is in the right side of punch press pipeline; Material loading pipeline comprises support body, support body is provided with horizontal feed mechanism and longitudinal feed mechanism, and horizontal feed mechanism and longitudinal feed mechanism are connected to the first servomotor and the second servomotor, wherein, longitudinal feed mechanism front end is provided with feeding clip mechanism, and support body front end is provided with the lifting drum assembly matched.The beneficial effects of the utility model are: orderly for multiple processing stations combines by this device, namely improve working (machining) efficiency, can ensure converted products qualification rate again, save manpower; Noise is low, yield rate is high, greatly can save material, environmental protection and energy saving.

Description

Full-automatic photovoltaic frame production line
Technical field
The utility model relates to a kind of full-automatic photovoltaic frame production line.
Background technology
Existing photovoltaic frame manufacturing machine mostly is unit form, needs plurality of devices to carry out processing and manufacturing, and there is following defect: in material loading propelling movement process, section bar rolls on rolling bar, makes feeding inaccurate from being worked into finished product; In saw material process, binder is uneven, easily causes saw material size inaccurate; The problems such as punch press pipeline beat and time; Therefore known, there is inefficiency in existing apparatus working method, yield rate is low, and lavish labor on, complex operation, could the problem such as finished product through repeatedly having enough to meet the need, in addition along with the development of technology, the increase of production and processing station, existing equipment can not meet the requirement of production already, therefore, be badly in need of now a kind of completely newly, the full-automatic production line that has more high efficiency and multistation processing.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic photovoltaic frame production line, to overcome currently available technology above shortcomings.
The purpose of this utility model is achieved through the following technical solutions:
A kind of full-automatic photovoltaic frame production line, comprise material loading pipeline and be arranged on the control system on rear side of material loading pipeline, the left side of described material loading pipeline is provided with sawing machine, the rear side of described sawing machine is connected with punch press pipeline, and be connected with punch press assembly on rear side of described punch press pipeline, be provided with finished product output line on the left of described punch press assembly, described set-up of control system is in the right side of described punch press pipeline; Wherein, described material loading pipeline comprises support body, described support body is provided with horizontal feed mechanism and longitudinal feed mechanism, and described horizontal feed mechanism and longitudinal feed mechanism are connected to the first servomotor and the second servomotor, wherein, described longitudinal feed mechanism front end is provided with feeding clip mechanism, and described support body front end is provided with the lifting drum assembly matched.
Further, described sawing machine comprises some pillars, described pillar upper end is connected with entablature, the lower end of described entablature is provided with the sill matched, described entablature is provided with travelling bridge, and described travelling bridge is connected with adjusts wide servomotor, and described travelling bridge is also provided with saw disc box assembly and feeding pressure mechanism, described saw disc box assembly is provided with feed servo motor and electric machine main shaft, described electric machine main shaft is provided with saw blade; Described entablature is provided with blank platform and conveying mechanism, described blank platform is provided with side block location-plate and thruster cylinder, described conveying mechanism is connected with the conveying servomotor matched.
Further, described punch press pipeline comprises underframe, described underframe is connected with sawing machine assembly with described sawing machine by the link be arranged on underframe, and described underframe is provided with manipulator support beam and discharging transmission line, described manipulator support beam is connected with the mechanical arm assembly matched, described discharging transmission line is connected with sub-material pipeline by belt, and the end of described sub-material pipeline is provided with stirring cylinder, and described stirring cylinder is provided with the material folding cylinder cooperatively interacted; The front end of described discharging transmission line is provided with angle of attack code-point assembly, and the end of described underframe is provided with lifting feeding material component, and the two ends of described lifting feeding material component are provided with positioning cylinder assembly.
Further, described mechanical arm assembly comprises mobile platform, described mobile platform is lifted on manipulator suspension bracket by line slideway, and described mobile platform is connected with servomotor by ball-screw, and described mobile platform front end is also provided with the gripper assembly matched.
Further, described angle of attack code-point assembly comprises punching frame, described punching frame has mould installing rack by guide rails assembling, described mould installing rack is connected with the propelling movement cylinder matched, described mould installing rack is provided with the angle of attack code-point mould matched, the upper end of described mould installing rack is provided with the pneumohydraulic pressure-cylinder matched, and the side of described mould installing rack is provided with the positioning cylinder and binder cylinder that match.
Further, described lifting feeding material component comprises lifting frame, and described lifting frame two ends are provided with material folding cylinder, and described lifting frame is connected with lifting servomotor by driving tooth bar.
Further, described punch press assembly is by hydraulic press, the lower end of described hydraulic press is provided with punching die, the both sides, front and back of described punching die are respectively equipped with the blanking side shield and release cylinder assembly that match, and the left and right sides of described hydraulic press is respectively equipped with the punch press output line and hydraulic system that match.
Further, described full-automatic photovoltaic frame production line is also provided with the outward appearance guard shield matched.
Further, described full-automatic photovoltaic frame production line is also provided with the photodetector system be connected with material loading pipeline, sawing machine, punch press pipeline, punch press assembly and finished product output line, and described photodetector system is connected with described control system.
The beneficial effects of the utility model are:
1, this device all processes except artificial loading is all that programme-control in PLC is carried out automatically, can produce one second at 5-8, while raising the efficiency, saves manpower;
2, noise is low, debris removal dirt, waste material are few, yield rate is high, greatly can save material, occupies little space meanwhile, environmental protection and energy saving;
3, orderly for multiple processing stations is combined, namely improve working (machining) efficiency, converted products qualification rate can be ensured again;
4, the utility model is equipped with photodetector system, and problem of meeting is shut down, and be provided with the anxious off-position in many places simultaneously and put, protective cover is equipped with in sawing machine outside, has very high safety and reliability.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 2 is the top view of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 3 is the side view of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 4 is the front view of the punch press pipeline of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 5 is the top view of the punch press pipeline of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 6 is the side view of the punch press pipeline of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 7 is the structural representation of the outward appearance guard shield of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment;
Fig. 8 is the using state schematic diagram of the outward appearance guard shield of a kind of full-automatic photovoltaic frame production line according to the utility model embodiment.
In figure:
1, material loading pipeline; 101, support body is comprised; 102, horizontal feed mechanism; 103, longitudinal feed mechanism; 104, feeding clip mechanism; 105, the first servomotor; 106, the second servomotor; 107, drum assembly is elevated; 2, sawing machine; 201, entablature; 202, pillar; 203, sill; 204, travelling bridge; 205, saw disc box assembly; 206, blank platform; 207, feeding pressure mechanism; 208, conveying mechanism; 209, wide servomotor is adjusted; 210, feed servo motor; 211, electric machine main shaft; 212, saw blade; 213, servomotor is carried; 214, assembly is carried; 215, binder fixation kit; 216, side block location-plate; 217, thruster cylinder; 3, punch press pipeline; 301, underframe is comprised; 302, discharging transmission line; 303, sub-material pipeline; 304, pipeline sub-material assembly; 305, angle of attack code-point assembly; 306, mechanical arm assembly; 307, lifting feeding material component; 308, positioning cylinder assembly; 309, connection bracket; 310, punching frame; 311, mould installing rack; 312, pneumohydraulic pressure-cylinder; 313, angle of attack code-point mould; 314, positioning cylinder; 315, binder cylinder; 316, guide rail; 317, cylinder is pushed; 318, manipulator support beam; 319, mobile platform; 320, line slideway; 321, manipulator suspension bracket; 322, servomotor; 323, ball-screw; 324, gripper assembly; 325, lifting servomotor; 326, tooth bar; 327, lifting frame; 328, material folding cylinder; 329, stirring cylinder; 4, punch press assembly; 401, hydraulic press; 402, punching die; 403, blanking side shield; 404, cylinder assembly is released; 405, punch press output line; 406, hydraulic system; 5, finished product pipeline; 6, outward appearance guard shield; 7, control system.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of the utility model protection.
As shown in figures 1 to 6, the full-automatic photovoltaic frame production line of one according to the utility model embodiment, the control system 7 comprising material loading pipeline 1 and be arranged on rear side of material loading pipeline 1, the left side of described material loading pipeline 1 is provided with sawing machine 2, the rear side of described sawing machine 2 is connected with punch press pipeline 3, and be connected with punch press assembly 4 on rear side of described punch press pipeline 3, be provided with finished product output line 5 on the left of described punch press assembly 4, described control system 7 is arranged at the right side of described punch press pipeline 3; Wherein, described material loading pipeline 1 comprises support body 101, described support body 101 is provided with horizontal feed mechanism 102 and longitudinal feed mechanism 103, and described horizontal feed mechanism 102 and longitudinal feed mechanism 103 are connected to the first servomotor 105 and the second servomotor 106, wherein, described longitudinal feed mechanism 103 front end is provided with feeding clip mechanism 104, and described support body 101 front end is provided with the lifting drum assembly 107 matched.
Described sawing machine 2 comprises some pillars 202, described pillar 202 upper end is connected with entablature 201, the lower end of described entablature 201 is provided with the sill 203 matched, described entablature 201 is provided with travelling bridge 204, described travelling bridge 204 is connected with adjusts wide servomotor 209, and the wide servomotor of described tune (209) can adjust blank width automatically; Described travelling bridge 204 is also provided with saw disc box assembly 205 and feeding pressure mechanism 207, described saw disc box assembly 205 is provided with feed servo motor 210 and electric machine main shaft 211, described electric machine main shaft 211 is provided with saw blade 212; Described entablature 203 is provided with blank platform 206 and conveying mechanism 208, described blank platform 206 is provided with side block location-plate 216 and thruster cylinder 217, described conveying mechanism 208 is connected with the conveying servomotor 213 matched.
Described punch press pipeline 3 comprises underframe 301, described underframe 301 is connected with sawing machine assembly 4 with described sawing machine 2 by the link 309 be arranged on underframe 301, and described underframe 301 is provided with manipulator support beam 318 and discharging transmission line 302, described manipulator support beam 318 is connected with the mechanical arm assembly 306 matched, described discharging transmission line 302 is connected with sub-material pipeline 303 by belt, the end of described sub-material pipeline 303 is provided with stirring cylinder 329, and described stirring cylinder 329 is provided with the material folding cylinder 328 cooperatively interacted; The front end of described discharging transmission line 302 is provided with angle of attack code-point assembly 305, and the end of described underframe 301 is provided with lifting feeding material component 307, and the two ends of described lifting feeding material component 307 are provided with positioning cylinder assembly 308.
Described mechanical arm assembly 306 comprises mobile platform 319, described mobile platform 319 is lifted on manipulator suspension bracket 321 by line slideway 320, and described mobile platform 319 is connected with servomotor 322 by ball-screw 323, described mobile platform 319 front end is also provided with the gripper assembly 324 matched.
Described angle of attack code-point assembly 305 comprises punching frame 310, described punching frame 310 is provided with mould installing rack 311 by guide rail 316, described mould installing rack 311 is connected with the propelling movement cylinder 317 matched, described mould installing rack 311 is provided with the angle of attack code-point mould 313 matched, the upper end of described mould installing rack 311 is provided with the pneumohydraulic pressure-cylinder 312 matched, and the side of described mould installing rack 311 is provided with the positioning cylinder 314 and binder cylinder 315 that match.
Described lifting feeding material component 307 comprises lifting frame 327, and described lifting frame 327 two ends are provided with material folding cylinder 328, and described lifting frame 327 is connected with lifting servomotor 325 by driving tooth bar 326.
Described punch press assembly 4 is by hydraulic press 401, the lower end of described hydraulic press 401 is provided with punching die 402, the both sides, front and back of described punching die 402 are respectively equipped with the blanking side shield 403 and release cylinder assembly 404 that match, and the left and right sides of described hydraulic press is respectively equipped with the punch press output line 405 and hydraulic system 406 that match.
As Figure 7-8, described full-automatic photovoltaic frame production line is also provided with the outward appearance guard shield 6 matched, and described outward appearance guard shield 6 can effectively not easily be damaged by place apparatus, improves stability and the reliability of device use, and extends the service life of device.
Described full-automatic photovoltaic frame production line is also provided with the photodetector system be connected with material loading pipeline 1, sawing machine 2, punch press pipeline 3, punch press assembly 4 and finished product output line 5, and described photodetector system is connected with described control system 7.
During concrete use, section bar is put on the support body 101 of described material loading pipeline 1, starting device, described first servomotor 105 drives horizontal feed mechanism 102 to move forward and promotes section bar, return after arriving estimating position, then described second servomotor 106 drives the longitudinally reach of longitudinal feed mechanism 103, after described feeding clip mechanism 104 encounters section bar, described feeding clip mechanism 104 clamps section bar end face immediately, be elevated drum assembly 107 to rise, section bar is transported on sawing machine 2 by longitudinal feed mechanism 103 fast simultaneously.
Before delivering to described sawing machine 2, described side block location-plate 216 is raised configuration, after section bar is transported to estimating position, described longitudinal feed mechanism 103 stops action, released by described thruster cylinder 217 and withstand section bar, and described feeding pressure mechanism 207 presses down from above, and then push down section bar, now electric machine main shaft 211 starts, drive saw blade 212 high-speed rotation, and then make described feed servo motor 210 drive saw disc box assembly 205 to move, enter to saw material work, after saw material, described saw disc box assembly 205 returns to original position, and electric machine main shaft 211 stops operating, described feeding pressure mechanism 207 rises simultaneously, thruster cylinder 217 is return, side block location-plate 216 is fallen, carrying assembly 214 rises, binder fixation kit 215 pushes down section bar, then the section bar after process drives conveying mechanism 208 to release by carrying servomotor 213, section bar is transported on punch press pipeline 3, after conveying puts in place, binder fixation kit 215 unclamps, carrying assembly 214 is fallen, conveying mechanism 208 returns original position, described side block location-plate 216 rises, now, described sawing machine 2 carries out next working cycles.
When section bar is transported on described discharging transmission line 302 by conveying mechanism 208, after section bar conveying puts in place by described discharging transmission line 302, pipeline sub-material assembly 304 presses down sub-material, the single sectional separated is shifted onto on punching frame 310, positioning cylinder 314 rises location, propelling movement cylinder 317 promotes mould installing rack 311 and is put in by section bar in angle of attack code-point mould 313, after putting in place, pneumohydraulic pressure-cylinder 312 presses down angle of attack code mounting points, return after having rushed, now described binder cylinder 315 stretches out and pushes down section bar, push cylinder 317 to return, described angle of attack code-point mould 313 is driven to release section bar, then section bar is transported on sub-material pipeline 303 by pipeline sub-material assembly 304, be fed forward by sub-material pipeline 303, after conveying puts in place, stirring cylinder 329 stretches out, section bar is overturn 90 °, described positioning cylinder assembly 308 stretches out location, then section bar is clamped by material folding cylinder 328, lifting servomotor 325 drives tooth bar 326 to drive lifting frame 327 to rise, section bar conveying is put in place, positioning cylinder assembly 308 is return, then mechanical arm assembly 306 mobile platform 319 is advanced to after section bar, section bar clamped by gripper assembly 324, material folding cylinder 328 unclamps, lifting feeding material component 307 declines back original position, mechanical arm assembly 306 advances fast and sends in punching die 402 by section bar, hydraulic press 401 moves down punching, rush rear rise, release cylinder assembly 404 section bar is released from punching die 402, fall on punch press output line 405, transfer out on finished product pipeline 5, by manually taking away, blanking side shield 403 prevents section bar from dropping out punch press output line 405.
More than operating is all repetitive cycling actions, and after the whole root type material on material loading pipeline 1 machines, described longitudinal feed mechanism 103 returns to original position at a high speed soon, waits for the conveying of next raw material; After all material has rushed, equipment autostop, has waited for next working cycles; The utility model all processes except needing during material loading to carry out manually is all that the programme-control in PLC is carried out automatically, and after a batch of material processes, carrying out next group processing, circulation is carried out.
This device is except artificial loading, and all processes is all that the programme-control in PLC is carried out automatically, can produce one second at 5-8, while raising the efficiency, saves manpower; Noise is low, debris removal dirt, waste material are few, yield rate is high, greatly can save material, occupies little space meanwhile, environmental protection and energy saving; Orderly for multiple processing stations is combined, namely improves working (machining) efficiency, converted products qualification rate can be ensured again; The utility model is equipped with photodetector system, and problem of meeting is shut down, and be provided with the anxious off-position in many places simultaneously and put, protective cover is equipped with in sawing machine outside, has very high safety and reliability, is conducive to the propagation and employment in market.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (9)

1. a full-automatic photovoltaic frame production line, comprise material loading pipeline (1) and be arranged on the control system (7) on rear side of material loading pipeline (1), it is characterized in that, the left side of described material loading pipeline (1) is provided with sawing machine (2), the rear side of described sawing machine (2) is connected with punch press pipeline (3), and described punch press pipeline (3) rear side is connected with punch press assembly (4), described punch press assembly (4) left side is provided with finished product output line (5), and described control system (7) is arranged at the right side of described punch press pipeline (3); Wherein, described material loading pipeline (1) comprises support body (101), described support body (101) is provided with horizontal feed mechanism (102) and longitudinal feed mechanism (103), and described horizontal feed mechanism (102) and longitudinal feed mechanism (103) are connected to the first servomotor (105) and the second servomotor (106), wherein, described longitudinal feed mechanism (103) front end is provided with feeding clip mechanism (104), and described support body (101) front end is provided with the lifting drum assembly (107) matched.
2. full-automatic photovoltaic frame production line according to claim 1, it is characterized in that, described sawing machine (2) comprises some pillars (202), described pillar (202) upper end is connected with entablature (201), the lower end of described entablature (201) is provided with the sill (203) matched, described entablature (201) is provided with travelling bridge (204), described travelling bridge (204) is connected with adjusts wide servomotor (209), described travelling bridge (204) is also provided with saw disc box assembly (205) and feeding pressure mechanism (207), described saw disc box assembly (205) is provided with feed servo motor (210) and electric machine main shaft (211), described electric machine main shaft (211) is provided with saw blade (212), described entablature (203) is provided with blank platform (206) and conveying mechanism (208), described blank platform (206) is provided with side block location-plate (216) and thruster cylinder (217), described conveying mechanism (208) is connected with the conveying servomotor (213) matched.
3. full-automatic photovoltaic frame production line according to claim 1, it is characterized in that, described punch press pipeline (3) comprises underframe (301), described underframe (301) is connected with sawing machine assembly (4) with described sawing machine (2) by the link (309) be arranged on underframe (301), and described underframe (301) is provided with manipulator support beam (318) and discharging transmission line (302), described manipulator support beam (318) is connected with the mechanical arm assembly (306) matched, described discharging transmission line (302) is connected with sub-material pipeline (303) by belt, the end of described sub-material pipeline (303) is provided with stirring cylinder (329), described stirring cylinder (329) is provided with the material folding cylinder (328) cooperatively interacted, the front end of described discharging transmission line (302) is provided with angle of attack code-point assembly (305), and the end of described underframe (301) is provided with lifting feeding material component (307), and the two ends of described lifting feeding material component (307) are provided with positioning cylinder assembly (308).
4. full-automatic photovoltaic frame production line according to claim 3, it is characterized in that, described mechanical arm assembly (306) comprises mobile platform (319), described mobile platform (319) is lifted on manipulator suspension bracket (321) by line slideway (320), and described mobile platform (319) is connected with servomotor (322) by ball-screw (323), described mobile platform (319) front end is also provided with the gripper assembly (324) matched.
5. full-automatic photovoltaic frame production line according to claim 3, it is characterized in that, described angle of attack code-point assembly (305) comprises punching frame (310), described punching frame (310) is provided with mould installing rack (311) by guide rail (316), described mould installing rack (311) is connected with the propelling movement cylinder (317) matched, described mould installing rack (311) is provided with the angle of attack code-point mould (313) matched, the upper end of described mould installing rack (311) is provided with the pneumohydraulic pressure-cylinder (312) matched, and the side of described mould installing rack (311) is provided with the positioning cylinder (314) and binder cylinder (315) that match.
6. full-automatic photovoltaic frame production line according to claim 3, it is characterized in that, described lifting feeding material component (307) comprises lifting frame (327), described lifting frame (327) two ends are provided with material folding cylinder (328), and described lifting frame (327) is connected with lifting servomotor (325) by driving tooth bar (326).
7. full-automatic photovoltaic frame production line according to claim 1, it is characterized in that, described punch press assembly (4) is by hydraulic press (401), the lower end of described hydraulic press (401) is provided with punching die (402), the both sides, front and back of described punching die (402) are respectively equipped with the blanking side shield (403) and release cylinder assembly (404) that match, and the left and right sides of described hydraulic press is respectively equipped with the punch press output line (405) and hydraulic system (406) that match.
8. full-automatic photovoltaic frame production line as claimed in any of claims 1 to 7, is characterized in that, described full-automatic photovoltaic frame production line is also provided with the outward appearance guard shield (6) matched.
9. full-automatic photovoltaic frame production line as claimed in any of claims 1 to 7, it is characterized in that, described full-automatic photovoltaic frame production line is also provided with the photodetector system be connected with material loading pipeline (1), sawing machine (2), punch press pipeline (3), punch press assembly (4) and finished product output line (5), and described photodetector system is connected with described control system (7).
CN201420791094.4U 2014-12-12 2014-12-12 Full-automatic photovoltaic frame production line Active CN204430786U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215690A (en) * 2015-10-20 2016-01-06 深圳市泓意宝自动化设备有限公司 A kind of full automatic solar frame production robot
CN106140996A (en) * 2016-08-08 2016-11-23 卓弢机器人盐城有限公司 A kind of solar energy frame automatization processing line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215690A (en) * 2015-10-20 2016-01-06 深圳市泓意宝自动化设备有限公司 A kind of full automatic solar frame production robot
CN106140996A (en) * 2016-08-08 2016-11-23 卓弢机器人盐城有限公司 A kind of solar energy frame automatization processing line
CN106140996B (en) * 2016-08-08 2018-03-27 卓弢机器人盐城有限公司 A kind of solar energy frame automates processing line

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