CN107716323B - A kind of method of flexibility sorter sorting package - Google Patents
A kind of method of flexibility sorter sorting package Download PDFInfo
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- CN107716323B CN107716323B CN201710821175.2A CN201710821175A CN107716323B CN 107716323 B CN107716323 B CN 107716323B CN 201710821175 A CN201710821175 A CN 201710821175A CN 107716323 B CN107716323 B CN 107716323B
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- sorter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
Abstract
The invention discloses a kind of methods of flexible sorter sorting package.It the steps include: artificial pre-sorting, abnormity package enters shaped piece hand-sorted pipeline, it remains in main conveyor line and runs to circular buffer pipeline diffluence pass, system judges whether package enters circular buffer pipeline according to back segment sorting line loading condition, if into system schedules cache lines cache series until being sent into main conveyor line；Package judges whether it is the sorting address of this flexibility sorter after entering low speed main conveyor line, if it is not, doing nothing, continues transported to next sorter；If so, package is pulled upward to upper packet conveyer belt, system completes the most preferably upper bag parameter of matching current package after package address information logs in, and keeps package accurate upper on flexible sorter, is sent into corresponding shipment road junction completion automated sorting.The present invention improves packages accuracy rate and efficiency, reduces worker operation amount, cuts operating costs, and improves sorting timeliness and user experience.
Description
Technical field
The present invention relates to logistics Sorting Technique fields, and in particular to a kind of method of flexibility sorter sorting package.
Background technique
Currently, (package belongs to middle group and wraps up in 50 × 50 × 50cm electric business package, wraps up address in existing delivery industry
It is information-based perfect), it is already possible to automated sorting is realized using cross(ed) belt machine, sorting speed can reach per hour
It is 12000, a large amount of commercial.But in delivery industry commercial affairs package (package packaged form it is different, it is not of uniform size, packet
The address informationization wrapped up in is different, most of package address informations do not have in the database of typing express company), it at present cannot also be real
Existing automated sorting.This is mainly due to its own package packaged form multiplicity of commercial affairs package, wrap up magnitude range from 10 × 10
× 10cm is even more big to 100 × 100 × 120cm, this results in reading plant machinery structure and proposes very high requirement, Ji Yaoman
Sufficient package dimensions are compatible on a large scale, at the same must adapt to Different Package shapes of materials (such as packed in cases, woven bags packaging,
Blister pack) influence to equipment, there are also most domestic logistics company package address information rate also have it is very big
Difference, some logistics companies even site not typing address information, express delivery face single address message is manually read by sortation hubs
The sorting of package is completed, since problems above causes, full row is also all the commercial affairs package in delivery industry now at present
Using manual sorting by the way of complete the sorting to package.
It can be seen that manual sorting's commercial affairs package not only considerably increases the workload of staff, the operation of sortation hubs
Cost also greatly improves, and since there are higher fault rates by manual sorting, reduces sorting efficiency, furthermore sort poor in timeliness,
User experience is not high.Based on this, a kind of method for designing novel flexible sorter sorting package is particularly necessary.
Summary of the invention
In view of the shortcomings of the prior art, object of the present invention is to be to provide a kind of flexible sorter sorting package
Method improves packages accuracy rate and efficiency, reduces worker operation amount, cuts operating costs, improve sorting timeliness and
User experience, use easy to spread.
To achieve the goals above, the present invention is to realize by the following technical solutions: a kind of flexibility sorter sorting
The method of package, the steps include:
(1) unloading wrapped up, package are unloaded on main conveyor line from haulage vehicle by flexible unloading conveyer；
(2) safety inspection is carried out to all packages of marching into the arena with rays safety detection apparatus, checks in package whether there are prohibited items；
(3) by manually carrying out pre-sorting to special-shaped abnormal package, abnormity package enters shaped piece hand-sorted pipeline,
Remaining non-profiled package continues to stay on main conveyor line；
(4) at non-profiled package operation to circular buffer pipeline diffluence pass, management system can be according to back segment sorting line
Loading condition judges whether package enters caching circulation conveying line, and system determines that back segment sorting linear load is full, will allow package
Into caching circulation conveying line, otherwise package enters low speed main conveyor line；
(5) after package enters caching circulation conveying line, management system can be according to the loading condition of back segment sorting line, to be ranked
The caching series of cache lines is sent into main conveyor line until will wrap up；
(6) after package enters low speed main conveyor line, by being worked as when upper packet conveyer belt by upper packet transport platform operator judgement
Whether preceding package is sorting address that this flexibility sorter is included, and if not this flexibility sorter, operator is then not
Any operation is carried out to current package, it is allowed to continue transported to next flexible sorter；If it is, defeated from low speed master wrapping up
Line sending is pulled upward on packet conveyer belt, the top surface barcode reader that is configured by upper packet conveyer belt or it is hand-held be that bar code is read
It takes device to read in logistics face odd numbers, is inquired by Air Way Bill No. and be compared with the Air Way Bill No. in logistics company database, if data
This odd numbers has address information in library, and system prompts odd numbers to retrieve by buzzer and indicator light can successfully wrap sorting packet above
It wraps up in；If this odd numbers does not have address information in database, system prompts odd numbers retrieval unsuccessful by buzzer and indicator light,
Manual entry address information is needed, operator can be in such a way that the voice module configured on upper packet conveyer belt be using voice
Carry out the typing of address information, it is possible to use the entity numeric keypad of numeric keypad or the configuration of upper packet transport platform on touch screen screen
The corresponding address digit coding of typing；For the accuracy of typing information, system can show that the address of typing is believed by display screen
Breath, while typing address information is played by loudspeaker, so that operator can finally confirm the address information of typing；
(7) after system completes package address information login, by the dynamic belt scale in upper package operation transport platform, to package
It weighs, by being horizontally mounted with vertically arranged Measuring light screen in upper packet transport platform, width and high degree to package
According to measuring, while the location information of package is detected, cooperates the rotary encoder photoelectricity switch completeness on belt conveyor
The measurement of packages length data, system are integrated out by length, width and height data and wrap up volume, by weight, volume, position data, are
The system matching optimal upper bag parameter of current package, make package can accurately on on flexible sorter；
(8) length data in the package data that system is provided according to upper package operation transport platform, to determine current package tune
Sorting number of modules；
(9) courier packages are upper to after flexible sorter, and system can send package according to database or the address information of typing
Enter corresponding shipment road junction, this completes the automated sortings of package；Every flexible the last one road junction of sorter is different
Normal part, shaped piece manual operation road junction, the abnormal shaped piece for completing the current corresponding sorting address area of flexible sorter manually divide
It picks, such position can reduce the labor intensity of manual sorting, and abnormal shaped piece can reach flexible point by shortest path
It picks machine to sort accordingly road junction (address is identical), the sorting of abnormity abnormal part and standard component so is just fully completed, uniform location
Entrucking improves sorting efficiency, while reducing the labor intensity of operator.
(10) package in shipment road junction is transported in package lorry by flexible conveyer of getting in stocks, and completes going out for package
?.
Preferably, it includes that the package that can roll of spherical shape, length are more than that abnormity is abnormal in the step (3)
The overlength of 120cm is wrapped up.
Preferably, package is stored in 1 grade of caching race way after entering caching circulation conveying line first in the step (5),
Management system is judged according to the loading condition of back segment sorting line, if main conveyor line is not busy, package is sent into main conveying
Package is sent into level 2 cache memory race way, load of the management system again according to back segment sorting line if main conveyor line is busy by line
Situation is judged, if main conveyor line is not busy, package is sent into main conveyor line and send package if main conveyor line is busy
Enter junior's caching race way, and so on, the caching series for the cache lines that are ranked by management system judgement is sent until will wrap up
Enter main conveyor line.
Preferably, voice module is using the mode of voice mode typing using reduction vocabulary to be selected in the step (6)
Method, voice module vocabulary to be selected only includes the corresponding address vocabulary in current flexible sorter sorting road junction, is greatly improved
The accuracy rate of voice input.
Preferably, package calls sorting number of modules that can be called according to package size Auto-matching in the step (8)
Number of modules improves the utilization rate of sorting module.
Beneficial effects of the present invention: (1) it realizes the automated sorting of commercial affairs package, greatly reduces making for sortation hubs personnel
Dosage reduces worker operation amount, reduces the operation cost of sortation hubs.
(2) accuracy rate and efficiency for improving packages, prevent the packages as caused by manual sorting, human error
Mistake.
(3) timeliness of sorting is improved, package enters sortation hubs and greatly shortens to sortation hubs, time is gone out, improves and use
Family experience.
Detailed description of the invention
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments；
Fig. 1 is that loading dock package conveying of approaching of the invention shunts caching layout flow chart；
Fig. 2 is that embarkation area of leaving the port of the invention superscribes sorting entrucking layout flow chart.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Referring to Fig.1-2, present embodiment uses following technical scheme: a kind of side of flexibility sorter sorting package
Method the steps include:
(1) unloading wrapped up, package are unloaded on main conveyor line from haulage vehicle by flexible unloading conveyer.
(2) safety inspection is carried out to all packages of marching into the arena with rays safety detection apparatus, checks in package whether there are prohibited items.
(3) by manually carrying out pre-sorting to special-shaped abnormal package, abnormity is abnormal include spherical shape can roll package,
Length is more than the overlength package of 120cm, and abnormity package enters shaped piece hand-sorted pipeline, remaining non-profiled package continues to stay
On main conveyor line.
(4) at non-profiled package operation to circular buffer pipeline diffluence pass, management system can be according to back segment sorting line
Loading condition judges whether package enters caching circulation conveying line, and system determines that back segment sorting linear load is full, will allow package
Into caching circulation conveying line, otherwise package enters low speed main conveyor line.
(5) after package enters caching circulation conveying line, management system can be according to the loading condition of back segment sorting line, to be ranked
The caching series of cache lines is sent into main conveyor line until will wrap up.
(6) after package enters low speed main conveyor line, by being worked as when upper packet conveyer belt by upper packet transport platform operator judgement
Whether preceding package is sorting address that this flexibility sorter is included, and if not this flexibility sorter, operator is then not
Any operation is carried out to current package, it is allowed to continue transported to next flexible sorter；If it is, defeated from low speed master wrapping up
Line sending is pulled upward on packet conveyer belt, the top surface barcode reader that is configured by upper packet conveyer belt or it is hand-held be that bar code is read
It takes device to read in logistics face odd numbers, is inquired by Air Way Bill No. and be compared with the Air Way Bill No. in logistics company database, if data
This odd numbers has address information in library, and system prompts odd numbers to retrieve by buzzer and indicator light can successfully wrap sorting packet above
It wraps up in；If this odd numbers does not have address information in database, system prompts odd numbers retrieval unsuccessful by buzzer and indicator light,
Manual entry address information is needed, operator can be in such a way that the voice module configured on upper packet conveyer belt be using voice
Carry out the typing of address information, it is possible to use the entity numeric keypad of numeric keypad or the configuration of upper packet transport platform on touch screen screen
The corresponding address digit coding of typing；For the accuracy of typing information, system can show that the address of typing is believed by display screen
Breath, while typing address information is played by loudspeaker, so that operator can finally confirm the address information of typing.
When using voice mode typing address information, in order to improve the accuracy rate of voice input, using reduction vocabulary to be selected
Method, voice module vocabulary to be selected only includes the corresponding address vocabulary in current flexible sorter sorting road junction, in this way can be big
The big accuracy rate for improving voice input.
(7) after system completes package address information login, by the dynamic belt scale in upper package operation transport platform, to package
It weighs, by being horizontally mounted with vertically arranged Measuring light screen in upper packet transport platform, width and high degree to package
According to measuring, while the location information of package is detected, cooperates the rotary encoder photoelectricity switch completeness on belt conveyor
The measurement of packages length data, system are integrated out by length, width and height data and wrap up volume, by weight, volume, position data, are
The system matching optimal upper bag parameter of current package, make package can accurately on on flexible sorter.
(8) length data in the package data that system is provided according to upper package operation transport platform, to determine current package tune
Sorting number of modules can improve the utilization rate of sorting module according to package size Auto-matching calling module number.
(9) courier packages are upper to after flexible sorter, and system can send package according to database or the address information of typing
Enter corresponding shipment road junction, this completes the automated sortings of package.
(10) package in shipment road junction is transported in package lorry by flexible conveyer of getting in stocks, and completes going out for package
?.
It is worth noting that, every flexible the last one road junction of sorter is abnormal part, shaped piece manual operation road junction, it is complete
At the abnormal shaped piece manual sorting of the current flexible corresponding sorting address area of sorter, such position can reduce artificial point
The labor intensity picked, abnormal shaped piece can reach flexible sorter by shortest path and sort road junction (address phase accordingly
Together), the sorting of abnormity abnormal part and standard component so is just fully completed, and uniform location entrucking improves sorting efficiency, drops simultaneously
The labor intensity of low operator.
Present embodiment carries out packages caching using multi-level buffer area, and detailed process is as follows: package enters slow
It is stored in 1 grade of caching race way first after depositing circulation conveying line, management system is judged according to the loading condition of back segment sorting line,
If main conveyor line is not busy, package is sent into main conveyor line, if main conveyor line is busy, package is sent into level 2 cache memory circulation
Area, management system is judged again according to the loading condition of back segment sorting line, if main conveyor line is not busy, package is sent into
Package is sent into junior and caches race way by main conveyor line if main conveyor line is busy, and so on, judged by management system
Come the caching series for the cache lines that are ranked, main conveyor line is sent into until will wrap up；When buffer area solution express company package is unloaded
The problem of package quantity wide fluctuations, can make the sorting line package quantity of back segment relatively stable in this way, be not in block
The case where, and the anti-package unloading peak-peak of main line can be greatly improved.
Present embodiment is the characteristic for commercial affairs package in delivery industry, and according to flexible sorter require with it is fast
Pass corporate campus, a kind of method for realizing commercial affairs package automatic sorting function that package characteristic designs, packages are accurate
Rate is high, greatly shortens package and enters sortation hubs to the time for going out sortation hubs, improves sorting timeliness, have a vast market
Application prospect.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of method of flexibility sorter sorting package, which is characterized in that the steps include:
(1) unloading wrapped up, package are unloaded on main conveyor line from haulage vehicle by flexible unloading conveyer；
(2) safety inspection is carried out to all packages of marching into the arena with rays safety detection apparatus, checks in package whether there are prohibited items；
(3) by manually carrying out pre-sorting to special-shaped abnormal package, abnormity package enters shaped piece hand-sorted pipeline, remaining is non-
Abnormity package continues to stay on main conveyor line；
(4) at non-profiled package operation to circular buffer pipeline diffluence pass, management system can be according to the load of back segment sorting line
Whether situation enters caching circulation conveying line to judge to wrap up, and system determines that back segment sorting linear load is expired, package will be allowed to enter
Circulation conveying line is cached, otherwise package enters low speed main conveyor line；
(5) after package enters caching circulation conveying line, management system can be according to the loading condition of back segment sorting line, come the caching that is ranked
The caching series of line is sent into main conveyor line until will wrap up；
(6) after package enters low speed main conveyor line, by judging current packet by upper packet transport platform operator when upper packet conveyer belt
Whether be sorting address that this flexibility sorter included, if not this flexibility sorter, operator is not then to working as if wrapping up in
Preceding package carries out any operation, it is allowed to continue transported to next flexible sorter；If it is, wrapping up from low speed main conveyor line
It is pulled upward on packet conveyer belt, the top surface barcode reader or hand-held bar code configured by upper packet conveyer belt is read
Device reads in logistics face odd numbers, is inquired by Air Way Bill No. and is compared with the Air Way Bill No. in logistics company database, if database
In this odd numbers have an address information, system prompts odd numbers retrieve successfully wrap to sort above and wrap up by buzzer and indicator light；
If this odd numbers does not have address information in database, system prompts odd numbers retrieval unsuccessful, needs by buzzer and indicator light
Want manual entry address information, operator can in such a way that the voice module configured on upper packet conveyer belt is using voice into
The typing of row address information, it is possible to use the entity numeric keypad record of numeric keypad or the configuration of upper packet transport platform on touch screen screen
Enter corresponding address digit coding；For the accuracy of typing information, system can show the address information of typing by display screen,
Typing address information is played by loudspeaker simultaneously, so that operator can finally confirm the address information of typing；
(7) after system completes package address information login, by the dynamic belt scale in upper package operation transport platform, package is carried out
Weighing, by being horizontally mounted with vertically arranged Measuring light screen in upper packet transport platform, width and altitude information to package into
Row measurement, while the location information of package is detected, cooperate the rotary encoder photoelectricity switch completeness package on belt conveyor
The measurement of length data, system are integrated out by length, width and height data and wrap up volume, and weight, volume, position data, system are passed through
With the optimal upper bag parameter of current package, make package can accurately on on flexible sorter；
(8) length data in the package data that system is provided according to upper package operation transport platform, to determine what current package called
Sort number of modules；
(9) courier packages are upper to after flexible sorter, and package can be sent into phase according to database or the address information of typing by system
The shipment road junction answered, this completes the automated sortings of package；
(10) package in shipment road junction is transported in package lorry by flexible conveyer of getting in stocks, and completes the appearance of package.
2. a kind of method of flexible sorter sorting package according to claim 1, which is characterized in that the step (3)
It include the spherical package that can be rolled, length is more than that the overlength of 120cm is wrapped up that middle abnormity is abnormal.
3. a kind of method of flexible sorter sorting package according to claim 1, which is characterized in that the step (5)
Middle package enters after caching circulation conveying line is stored in 1 grade of caching race way first, and management system is according to the load of back segment sorting line
Situation is judged, if main conveyor line is not busy, package is sent into main conveyor line and send package if main conveyor line is busy
Enter level 2 cache memory race way, management system is judged again according to the loading condition of back segment sorting line, if main conveyor line is not numerous
It is busy, then package is sent into main conveyor line, if main conveyor line is busy, package is sent into junior and caches race way, and so on, lead to
Management system judgement is crossed come the caching series for the cache lines that are ranked, is sent into main conveyor line until will wrap up.
4. a kind of method of flexible sorter sorting package according to claim 1, which is characterized in that the step (6)
Using the mode of voice mode typing using the method for reducing vocabulary to be selected, voice module vocabulary to be selected only includes middle voice module
Current flexibility sorter sorts the corresponding address vocabulary in road junction, is greatly improved the accuracy rate of voice input.
5. a kind of method of flexible sorter sorting package according to claim 1, which is characterized in that the step (8)
Middle package calls sorting number of modules that can improve the utilization of sorting module according to package size Auto-matching calling module number
Rate.
6. a kind of method of flexible sorter sorting package according to claim 1, which is characterized in that the step (9)
The last one road junction of middle flexibility sorter is abnormal part, shaped piece manual operation road junction, and it is corresponding to complete current flexible sorter
The abnormal shaped piece manual sorting of address area is sorted, such position can reduce the labor intensity of manual sorting, abnormal, different
Shape part can reach flexible sorter by shortest path and sort road junction, the in this way sorting of abnormity abnormal part and standard component accordingly
It is just fully completed, uniform location entrucking.
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| CN201710821175.2A CN107716323B (en) | 2017-09-13 | 2017-09-13 | A kind of method of flexibility sorter sorting package |
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