CN112926903A - Material transmission and scheduling control method and system based on multi-source heterogeneous data - Google Patents

Material transmission and scheduling control method and system based on multi-source heterogeneous data Download PDF

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CN112926903A
CN112926903A CN202110413381.6A CN202110413381A CN112926903A CN 112926903 A CN112926903 A CN 112926903A CN 202110413381 A CN202110413381 A CN 202110413381A CN 112926903 A CN112926903 A CN 112926903A
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黄文书
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Abstract

The invention provides a material transmission and scheduling control method and system based on multi-source heterogeneous data, which can read and analyze multi-source heterogeneous order data contained in a material order to generate order tasks for material scheduling from different warehouses, and can perform material scheduling, quality inspection, packaging and conveying and other operations in corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material scheduling transmission is reduced, and the scheduled materials can be effectively and comprehensively checked, thereby improving the efficiency and reliability of material transmission and scheduling.

Description

Material transmission and scheduling control method and system based on multi-source heterogeneous data
Technical Field
The invention relates to the technical field of material management, in particular to a material transmission and scheduling control method and system based on multi-source heterogeneous data.
Background
At present, logistics transportation has more and more important influence to daily life and work, and logistics transportation is mainly according to customer's order needs, transfers the material that needs and packs the transmission to this material from the warehouse. The existing material transportation mode is based on a warehouse for regularly and correctly filling a customer order and regularly storing materials, but in the actual operation process, the customer order is filled with various types of data, the data jointly form multi-source heterogeneous data, the multi-source heterogeneous data simultaneously contains data which is useful and useless for logistics transportation, the prior art cannot effectively analyze the multi-source heterogeneous data and accurately and quickly schedule materials in different warehouses, the efficiency and the reliability of material transmission and scheduling are seriously reduced, and meanwhile, the efficient operation of the materials cannot be realized.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a material transmission and scheduling control method and system based on multi-source heterogeneous data, which are used for determining material demand information corresponding to a material order by reading multi-source heterogeneous order data contained in the material order; generating a corresponding order task according to the material demand information; determining a warehouse corresponding to the material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse; finally, according to the material storage position, indicating the material scheduling equipment to perform corresponding material scheduling operation, and performing quality inspection on the scheduled material; packaging and conveying the scheduled materials according to the quality inspection result; therefore, the method and the system for controlling material transmission and scheduling based on the multi-source heterogeneous data can read and analyze the multi-source heterogeneous order data contained in the material order to generate order tasks for material scheduling from different warehouses, and perform material scheduling, quality inspection, packaging and conveying and other operations in the corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material scheduling transmission is reduced, the scheduled materials can be effectively and comprehensively checked, and the efficiency and the reliability of material transmission and scheduling are improved.
The invention provides a material transmission and scheduling control method based on multi-source heterogeneous data, which is characterized by comprising the following steps:
step S1, reading multi-source heterogeneous order data contained in a material order, and determining material demand information corresponding to the material order; generating a corresponding order task according to the material demand information;
step S2, determining a warehouse corresponding to the material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
step S3, according to the material storage position, indicating the material scheduling equipment to perform corresponding material scheduling operation, and performing quality inspection on the scheduled material; packaging and conveying the scheduled materials according to the quality inspection result;
further, in step S1, multi-source heterogeneous order data included in the material order is read, so as to determine material demand information corresponding to the material order; then, according to the material demand information, generating a corresponding order task specifically comprises:
step S101, reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
step S102, analyzing the material demand information to generate a corresponding order task, wherein the order task comprises at least one of a material type to be scheduled, a material quantity to be scheduled and a material scheduling delivery destination;
further, in step S2, determining to fetch a corresponding warehouse for the material according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse specifically includes:
step S201, according to a material scheduling delivery destination contained in the order task, selecting at least one warehouse from all warehouses, wherein the distance between the warehouse and the material scheduling delivery destination is within a preset distance range, and using the warehouse as a warehouse corresponding to material scheduling;
step S202, obtaining the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling, and comparing the real-time stored material type and the real-time stored material quantity with the order task respectively containing the material type to be scheduled and the material quantity to be scheduled, so as to determine the material type and the material quantity to be scheduled in the warehouse corresponding to the material scheduling;
step S203, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials to be scheduled in the warehouse corresponding to the material scheduling and in combination with storage rules of all the materials and storage positions thereof in the warehouse corresponding to the material scheduling;
further, in the step S3, according to the material storage location, instructing a material scheduling device to perform a corresponding material scheduling operation, and performing quality inspection on the scheduled material; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
step S301, according to the material storage position, constructing a movement path of the material dispatching equipment from a preset place to the material storage position, and indicating the material dispatching equipment to move to the material storage position along the movement path;
step S302, instructing the material scheduling equipment to schedule the materials with the material types and the material quantities consistent from the material storage positions, and performing omnibearing scanning shooting on the scheduled materials to obtain corresponding omnibearing images of the materials;
step S303, analyzing the material omnidirectional image, checking the external packaging quality of the scheduled material, and packaging and transporting the material without quality defect on the external packaging, or not packaging and transporting the material with quality defect on the external packaging;
further, in the step S303, the omni-directional image of the material is analyzed to check the quality of the external package of the material obtained by scheduling, and the material without quality defect in the external package is packed and transported, otherwise, the step of not packing and transporting the material with quality defect in the external package specifically includes: firstly, according to the material omnidirectional image, obtaining an image matrix corresponding to an outer package of the material, then, performing image analysis on the image matrix to obtain a quality evaluation value of the outer package of the material, then, according to the quality evaluation value, judging whether the outer package of the material has a quality defect, and according to a judgment result of whether the outer package of the material has the quality defect and the image matrix corresponding to a overlooking azimuth sub-image in the material omnidirectional image, controlling the transportation speed of a conveyor belt for conveying the material, thereby ensuring that the material with the quality defect in the outer package can be conveyed into a corresponding defective material collection bin, and ensuring that the material without the quality defect in the outer package can be continuously and normally conveyed and packaged, specifically, the method comprises the following steps:
step S3031, graying and binarizing the image corresponding to the sub-image of each direction contained in the material omnidirectional image to obtain a binarized image matrix corresponding to the sub-image of each direction, performing image analysis on the binarized image matrix by using the following formula (1) to obtain a quality evaluation value of the outer package of the material,
Figure BDA0003024886260000041
in the above formula (1), PaThe evaluation value of the quality of the outer package of the a-th material is shown, Aa,k(i, j) represents the numerical value of the pixel points of the ith row and the jth column in the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th material, m represents the total number of the pixel points of each row of the pixels in the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th material, n represents the total number of the pixel points of each column of the pixels in the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th material, and K represents the sub-images of different positions contained in the omnidirectional image of the materialTotal number of images, δ [ [ delta ] ]]A function value representing a unit step function, and the unit step function is 1 when a value in parentheses is equal to 0, and is 0 when the value in parentheses is not equal to 0;
step S3032, analyzing the quality evaluation value by using the following formula (2), judging whether the outer package of the material has quality defects or not,
ηa＝u(Pa-0.95)-u(0.95-Pa) (2)
in the above formula (2), ηaThe quality defect judgment value of the outer package of the a-th material is represented, u () represents a step function, the function value of the step function is 1 when the value in the bracket is greater than or equal to 0, and the function value of the step function is 0 when the value in the bracket is less than 0;
step S3033, determining the transportation speed of a conveyer belt for conveying the material according to the quality defect judgment value and an image matrix corresponding to a top view azimuth sub-image in the material omnidirectional image by using the following formula (3),
Figure BDA0003024886260000051
in the above formula (3), VaIndicating the transport speed, G, of the conveyor belt conveying the a-th materialaIndicating the mass value of the a-th material, HcRepresenting the vertical height of the belt from the ground, HzRepresents the vertical height value L of the bottom surface of the defective material collecting bin from the groundzA length value of the defective material collecting bin in the extending direction of the conveying belt,
Figure BDA0003024886260000052
the numerical value of a pixel point of the ith row and the jth column in a binary image matrix corresponding to an overlooking azimuth sub-image in the omnidirectional image of the ith material is represented, rho represents an air density value, and the value of rho is 1.293g/cm3，，δ[]Represents a unit step function, and has a function value of 1 when the value in the parentheses is equal to 0, inclusiveWhen the value in the number is not equal to 0, the function value of the unit step function is 0, m represents the total number of pixel points of each row of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, n represents the total number of pixel points of each column of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, and g represents the gravity acceleration;
through the control to the transport speed of the conveyer belt that carries on a material to guarantee when there is quality defect in the extranal packing of a material, a material can be transported in corresponding substandard product material collection storehouse to and do not have the quality defect messenger when the extranal packing of a material, a material can continue to be transported normally and packing processing, thereby realizes the autofilter letter sorting to a material.
The invention also provides a material transmission and scheduling control system based on multi-source heterogeneous data, which is characterized by comprising a material demand information determining module, an order task generating module, a material storage position determining module and a material packaging and conveying module; wherein the content of the first and second substances,
the material demand information determining module is used for reading multi-source heterogeneous order data contained in a material order so as to determine material demand information corresponding to the material order;
the order task generating module is used for generating a corresponding order task according to the material demand information;
the material storage position determining module is used for determining a warehouse corresponding to material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
the material packaging and conveying module is used for indicating the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position and performing quality inspection on the scheduled materials; packaging and conveying the scheduled materials according to the quality inspection result;
further, the material demand information determining module reads multi-source heterogeneous order data contained in the material order, so as to determine that the material demand information corresponding to the material order specifically includes:
reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
and the number of the first and second groups,
the order task generating module generates a corresponding order task according to the material demand information, and specifically includes:
analyzing the material demand information to generate a corresponding order task, wherein the order task comprises at least one of a material type to be scheduled, a material quantity to be scheduled and a material scheduling delivery destination;
further, the material storage position determining module determines a warehouse corresponding to material transfer according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse specifically includes:
according to the material scheduling and delivering destination contained in the order task, selecting at least one warehouse with the distance between the warehouse and the material scheduling and delivering destination within a preset distance range from all warehouses as a warehouse corresponding to material scheduling;
then, the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling are obtained, and the real-time stored material type and the real-time stored material quantity are respectively compared with the material type to be scheduled and the material quantity to be scheduled which are contained in the order task, so that the material type and the material quantity to be scheduled, which are called in the warehouse corresponding to the material scheduling, are determined;
finally, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials called in the warehouse corresponding to the material scheduling and in combination with storage rules of all the materials and storage positions thereof in the warehouse corresponding to the material scheduling;
further, the material packaging and conveying module indicates the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position, and performs quality inspection on the scheduled materials; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
according to the material storage position, constructing a movement path of the material scheduling equipment from a preset place to the material storage position, and indicating the material scheduling equipment to move to the material storage position along the movement path;
then, instructing the material scheduling equipment to schedule the materials with the material types and the material quantities consistent from the material storage positions, and carrying out all-dimensional scanning shooting on the scheduled materials so as to obtain corresponding all-dimensional images of the materials;
and finally, analyzing the all-directional image of the material to check the external packaging quality of the material obtained by scheduling, and packaging and conveying the material without quality defect in the external packaging, otherwise, not packaging and conveying the material with quality defect in the external packaging.
Compared with the prior art, the material transmission and scheduling control method and system based on the multi-source heterogeneous data read the multi-source heterogeneous order data contained in the material order, so that the material demand information corresponding to the material order is determined; generating a corresponding order task according to the material demand information; determining a warehouse corresponding to the material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse; finally, according to the material storage position, indicating the material scheduling equipment to perform corresponding material scheduling operation, and performing quality inspection on the scheduled material; packaging and conveying the scheduled materials according to the quality inspection result; therefore, the method and the system for controlling material transmission and scheduling based on the multi-source heterogeneous data can read and analyze the multi-source heterogeneous order data contained in the material order to generate order tasks for material scheduling from different warehouses, and perform material scheduling, quality inspection, packaging and conveying and other operations in the corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material scheduling transmission is reduced, the scheduled materials can be effectively and comprehensively checked, and the efficiency and the reliability of material transmission and scheduling are improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic flow diagram of a material transmission and scheduling control method based on multi-source heterogeneous data according to the present invention.
Fig. 2 is a schematic structural diagram of a material transportation and scheduling control system based on multi-source heterogeneous data according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic flow chart of a material transmission and scheduling control method based on multi-source heterogeneous data according to an embodiment of the present invention. The material transmission and scheduling control method based on multi-source heterogeneous data comprises the following steps:
step S1, reading multi-source heterogeneous order data contained in a material order, and determining material demand information corresponding to the material order; generating a corresponding order task according to the material demand information;
step S2, determining to take the corresponding warehouse according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
step S3, according to the material storage position, indicating the material dispatching equipment to carry out corresponding material dispatching operation, and carrying out quality inspection on the dispatched material; and packaging and conveying the scheduled materials according to the quality inspection result.
The beneficial effects of the above technical scheme are: the material transmission and scheduling control method based on the multi-source heterogeneous data can read and analyze the multi-source heterogeneous order data contained in a material order, generate order tasks for material scheduling from different warehouses, and perform operations such as material scheduling, quality inspection, packaging and conveying in corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material scheduling and transmission is reduced, and the scheduled materials can be effectively and comprehensively inspected, and the efficiency and reliability of material transmission and scheduling are improved.
Preferably, in step S1, multi-source heterogeneous order data included in the material order is read, so as to determine material demand information corresponding to the material order; then according to the material demand information, generating a corresponding order task specifically comprises:
step S101, reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
step S102, analyzing the material demand information to generate a corresponding order task, where the order task includes at least one of a material type to be scheduled, a material quantity to be scheduled, and a material scheduling delivery destination.
The beneficial effects of the above technical scheme are: the material order is usually formed by filling a client on an electronic system, because the material order comprises different filling items such as the client identity of the order, the material type, the expected order completion time, the material demand and the like, the client is easy to have the problems of data filling errors or non-standardization and the like in the filling process, in order to ensure the correctness of reading the multi-source heterogeneous order data contained in the material order, by correcting the multisource heterogeneous data by grammar errors or wrongly written characters and the like and carrying out data character standardization conversion on the multisource heterogeneous data by adopting the uniform and standard expression of the logistics industry, thereby accurately generating the material demand information corresponding to the material order so as to be convenient for automatic analysis of the material demand information in the following, and accurately obtaining an order task containing at least one of the type of the material to be dispatched, the quantity of the material to be dispatched and the material dispatching delivery destination.
Preferably, in step S2, determining to take a corresponding warehouse for the material according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse, specifically comprising:
step S201, according to the material scheduling delivery destination contained in the order task, selecting at least one warehouse with a distance between the warehouse and the material scheduling delivery destination within a preset distance range from all warehouses as a warehouse corresponding to material scheduling;
step S202, obtaining the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling, and comparing the real-time stored material type and the real-time stored material quantity with the order task respectively containing the material type to be scheduled and the material quantity to be scheduled, thereby determining the material type and the material quantity to be scheduled in the warehouse corresponding to the material scheduling;
and step S203, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials to be scheduled in the warehouse corresponding to the material scheduling and the storage rule of all the materials and the storage positions in the warehouse corresponding to the material scheduling.
The beneficial effects of the above technical scheme are: since the different warehouses can respectively store the same type of materials, at least one warehouse with the distance between the warehouse and the material scheduling delivery destination within the preset distance range is selected from all the warehouses to be used as the warehouse corresponding to the material scheduling, the scheduling distance of the material scheduling can be effectively shortened, and the material scheduling can be rapidly performed according to the order task; the type of the materials stored in real time and the quantity of the materials stored in real time are compared with the type of the materials to be dispatched and the quantity of the materials to be dispatched which are contained in the order task respectively, so that the materials of actually needed types and quantities can be accurately dispatched from a warehouse, and the probability of material dispatching errors is greatly reduced; because each warehouse can regularly and orderly store the materials according to the types of the materials, the storage positions of the materials can be quickly and accurately determined by combining the storage rules of the storage positions of the materials in the warehouse, and therefore the materials can be scheduled and the efficiency of material scheduling can be improved in one-time operation process.
Preferably, in step S3, according to the material storage location, instructing the material scheduling device to perform a corresponding material scheduling operation, and performing quality check on the scheduled material; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
step S301, according to the material storage position, constructing a movement path of the material dispatching equipment from a preset place to the material storage position, and indicating the material dispatching equipment to move to the material storage position along the movement path;
step S302, instructing the material scheduling equipment to schedule the materials with the material types and the material quantities consistent from the material storage position, and carrying out all-dimensional scanning shooting on the scheduled materials so as to obtain corresponding all-dimensional images of the materials;
step S303, analyzing the material omnidirectional image, checking the external packaging quality of the scheduled material, and packaging and transporting the material without quality defect on the external packaging, otherwise, not packaging and transporting the material with quality defect on the external packaging.
The beneficial effects of the above technical scheme are: in order to reduce the labor cost of material scheduling, material scheduling equipment such as a robot can be utilized to perform semi-automatic or full-automatic material scheduling operation in a warehouse, the robot is set to move to a corresponding material storage position along a proper motion path in the warehouse and perform material scheduling, the controllability and the efficiency of material scheduling can be improved to the maximum extent, the scheduled materials are scanned and shot in an all-dimensional mode, corresponding material all-dimensional images are analyzed, quality inspection can be effectively performed on the materials, and therefore the materials with quality defects in outer packaging can be guaranteed not to be further packaged and conveyed, and the yield of material transmission and scheduling is effectively improved.
Preferably, in the step S303, the omni-directional image of the material is analyzed, so as to check the quality of the external package of the scheduled material, and the material without quality defect in the external package is packed and transported, otherwise, the step of not packing and transporting the material with quality defect in the external package specifically includes: firstly, according to the material omnidirectional image, obtaining an image matrix corresponding to an outer package of the material, then, carrying out image analysis on the image matrix to obtain a quality evaluation value of the outer package of the material, then, according to the quality evaluation value, judging whether the outer package of the material has quality defects or not, and according to a judgment result of whether the outer package of the material has the quality defects or not and the image matrix corresponding to a overlooking azimuth sub-image in the material omnidirectional image, controlling the transportation speed of a conveyor belt for conveying the material, thereby ensuring that the material with the quality defects in the outer package can be conveyed into a corresponding defective material collection bin, and ensuring that the material without the quality defects in the outer package can be continuously and normally conveyed and packaged, the method specifically comprises the following steps:
step S3031, graying and binarizing the image corresponding to the sub-image of each direction contained in the material omni-directional image, so as to obtain a binarized image matrix corresponding to the sub-image of each direction, and then performing image analysis on the binarized image matrix by using the following formula (1), so as to obtain a quality evaluation value of the outer package of the material,
Figure BDA0003024886260000131
in the above formula (1), PaThe evaluation value of the quality of the outer package of the a-th material is shown, Aa,k(i, j) represents the numerical value of the pixel points of the ith row and the jth column in the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th material, m represents the total number of the pixel points of each row of the pixels in the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th material, n represents the binary image matrix corresponding to the sub-image of the kth position of the external package of the a-th materialThe total number of pixel points of each row of pixels in the material omnidirectional image, K represents the total number of sub-images in different directions contained in the material omnidirectional image, delta [ 2 ]]A function value representing a unit step function, and the unit step function is 1 when a value in parentheses is equal to 0, and is 0 when the value in parentheses is not equal to 0;
step 3032, analyzing the quality evaluation value by using the following formula (2), judging whether the outer package of the material has quality defects or not,
ηa＝u(Pa-0.95)-u(0.95-Pa) (2)
in the above formula (2), ηaThe quality defect judgment value of the outer package of the a-th material is represented, u () represents a step function, the function value of the step function is 1 when the value in the bracket is greater than or equal to 0, and the function value of the step function is 0 when the value in the bracket is less than 0;
step S3033, determining the transportation speed of the conveyor belt for transporting the material according to the quality defect evaluation value and the image matrix corresponding to the top view azimuth sub-image in the material omnidirectional image by using the following formula (3),
Figure BDA0003024886260000132
in the above formula (3), VaIndicating the transport speed, G, of the conveyor belt conveying the a-th materialaIndicating the mass value of the a-th material, HcIndicating the vertical height of the belt from the ground, HzRepresents the vertical height value L of the bottom surface of the defective material collecting bin from the groundzA length value of the defective material collecting bin in the extending direction of the conveyer belt,
Figure BDA0003024886260000141
the numerical value of a pixel point of the ith row and the jth column in a binary image matrix corresponding to an overlooking azimuth sub-image in the omnidirectional image of the ith material is represented, rho represents an air density value, and the value of rho is 1.293g/cm3，，δ[]Represents a unit step function ofWhen the value in the brackets is equal to 0, the function value of the unit step function is 1, when the value in the brackets is not equal to 0, the function value of the unit step function is 0, m represents the total number of pixel points of each row of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, n represents the total number of pixel points of each column of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, and g represents the gravity acceleration;
through the control to the transport speed of the conveyer belt that carries on a material to guarantee when there is quality defect in the extranal packing of a material, a material can be transported in corresponding substandard product material collection storehouse to and do not have the quality defect messenger when the extranal packing of a material, a material can continue to be transported normally and packing processing, thereby realizes the autofilter letter sorting to a material.
The beneficial effects of the above technical scheme are: obtaining a quality evaluation value of the material outer package according to the binarization image matrix of each position of the material outer package by using a formula (1), and further accurately evaluating the quality of the material outer package through the quality evaluation value; then judging whether the material outer package has quality defects or not according to the quality evaluation value of the material outer package by using a formula (2), and screening out the materials with the quality defects of the outer package according to the formula; and finally, obtaining the controlled transportation speed of the conveyer belt by using a formula (3) according to the quality defect judgment value of the external package of the material and the binarization matrix of the overlooking azimuth subimage in the all-dimensional image of the material, so that all the materials with quality defects in the external package are put into a defective material collecting bin by controlling the transportation speed of the conveyer belt, the automatic screening and sorting capacity of the system is embodied, and the accuracy and reliability of the system are also ensured
Fig. 2 is a schematic structural diagram of a material transportation and scheduling control system based on multi-source heterogeneous data according to an embodiment of the present invention. The material transmission and scheduling control system based on multi-source heterogeneous data comprises a material demand information determining module, an order task generating module, a material storage position determining module and a material packaging and conveying module; wherein the content of the first and second substances,
the material demand information determining module is used for reading multi-source heterogeneous order data contained in a material order so as to determine material demand information corresponding to the material order;
the order task generating module is used for generating a corresponding order task according to the material demand information;
the material storage position determining module is used for determining a warehouse corresponding to material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
the material packaging and conveying module is used for indicating the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position and performing quality inspection on the scheduled materials; and packaging and conveying the scheduled materials according to the quality inspection result.
The beneficial effects of the above technical scheme are: the material transmission and dispatching control system based on the multi-source heterogeneous data can read and analyze the multi-source heterogeneous order data contained in a material order, generate order tasks for material dispatching from different warehouses, and perform material dispatching, quality inspection, packaging and conveying and other operations in the corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material dispatching and transmission is reduced, and the materials obtained through dispatching can be effectively and comprehensively inspected, and the efficiency and the reliability of material transmission and dispatching are improved.
Preferably, the material demand information determining module reads multi-source heterogeneous order data included in the material order, so as to determine that the material demand information corresponding to the material order specifically includes:
reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
and the number of the first and second groups,
the order task generating module generates a corresponding order task according to the material demand information, and specifically comprises:
analyzing the material demand information to generate a corresponding order task, wherein the order task comprises at least one of a material type to be scheduled, a material quantity to be scheduled and a material scheduling delivery destination.
The beneficial effects of the above technical scheme are: the material order is usually formed by filling a client on an electronic system, because the material order comprises different filling items such as the client identity of the order, the material type, the expected order completion time, the material demand and the like, the client is easy to have the problems of data filling errors or non-standardization and the like in the filling process, in order to ensure the correctness of reading the multi-source heterogeneous order data contained in the material order, by correcting the multisource heterogeneous data by grammar errors or wrongly written characters and the like and carrying out data character standardization conversion on the multisource heterogeneous data by adopting the uniform and standard expression of the logistics industry, thereby accurately generating the material demand information corresponding to the material order so as to be convenient for automatic analysis of the material demand information in the following, and accurately obtaining an order task containing at least one of the type of the material to be dispatched, the quantity of the material to be dispatched and the material dispatching delivery destination.
Preferably, the material storage position determining module determines a warehouse corresponding to material transfer according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse, specifically comprising:
selecting at least one warehouse from all warehouses, wherein the distance between the warehouse and the material scheduling delivery destination is within a preset distance range, and the warehouse is used as a corresponding warehouse for material scheduling;
then, the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling are obtained, and the real-time stored material type and the real-time stored material quantity are respectively compared with the material type to be scheduled and the material quantity to be scheduled which are contained in the order task, so that the material type and the material quantity to be scheduled, which are called in the warehouse corresponding to the material scheduling, are determined;
and finally, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials called in the warehouse corresponding to the material scheduling and in combination with storage rules of all the materials and storage positions thereof in the warehouse corresponding to the material scheduling.
The beneficial effects of the above technical scheme are: since the different warehouses can respectively store the same type of materials, at least one warehouse with the distance between the warehouse and the material scheduling delivery destination within the preset distance range is selected from all the warehouses to be used as the warehouse corresponding to the material scheduling, the scheduling distance of the material scheduling can be effectively shortened, and the material scheduling can be rapidly performed according to the order task; the type of the materials stored in real time and the quantity of the materials stored in real time are compared with the type of the materials to be dispatched and the quantity of the materials to be dispatched which are contained in the order task respectively, so that the materials of actually needed types and quantities can be accurately dispatched from a warehouse, and the probability of material dispatching errors is greatly reduced; because each warehouse can regularly and orderly store the materials according to the types of the materials, the storage positions of the materials can be quickly and accurately determined by combining the storage rules of the storage positions of the materials in the warehouse, and therefore the materials can be scheduled and the efficiency of material scheduling can be improved in one-time operation process.
Preferably, the material packaging and conveying module instructs the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position, and performs quality inspection on the scheduled material; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
according to the material storage position, constructing a movement path of the material scheduling equipment from a preset place to the material storage position, and indicating the material scheduling equipment to move to the material storage position along the movement path;
then, the material scheduling equipment is instructed to schedule the materials with the types and the quantity consistent with the material types and the quantity of the materials from the material storage position, and the materials obtained through scheduling are scanned and shot in an all-directional mode, so that corresponding material all-directional images are obtained;
and finally, analyzing the all-dimensional image of the material, checking the external packaging quality of the material obtained by scheduling, and packaging and conveying the material without quality defect in the external packaging, otherwise, not packaging and conveying the material with quality defect in the external packaging.
The beneficial effects of the above technical scheme are: in order to reduce the labor cost of material scheduling, material scheduling equipment such as a robot can be utilized to perform semi-automatic or full-automatic material scheduling operation in a warehouse, the robot is set to move to a corresponding material storage position along a proper motion path in the warehouse and perform material scheduling, the controllability and the efficiency of material scheduling can be improved to the maximum extent, the scheduled materials are scanned and shot in an all-dimensional mode, corresponding material all-dimensional images are analyzed, quality inspection can be effectively performed on the materials, and therefore the materials with quality defects in outer packaging can be guaranteed not to be further packaged and conveyed, and the yield of material transmission and scheduling is effectively improved.
As can be seen from the content of the above embodiment, the method and system for controlling material transmission and scheduling based on multi-source heterogeneous data determine material demand information corresponding to a material order by reading multi-source heterogeneous order data included in the material order; generating a corresponding order task according to the material demand information; determining a warehouse corresponding to the material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse; finally, according to the material storage position, indicating the material scheduling equipment to perform corresponding material scheduling operation, and performing quality inspection on the scheduled material; packaging and conveying the scheduled materials according to the quality inspection result; therefore, the method and the system for controlling material transmission and scheduling based on the multi-source heterogeneous data can read and analyze the multi-source heterogeneous order data contained in the material order to generate order tasks for material scheduling from different warehouses, and perform material scheduling, quality inspection, packaging and conveying and other operations in the corresponding warehouses according to the order tasks, so that the material order can be accurately and quickly analyzed and identified, the error rate of subsequent material scheduling transmission is reduced, the scheduled materials can be effectively and comprehensively checked, and the efficiency and the reliability of material transmission and scheduling are improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. The method for controlling material transmission and scheduling based on multi-source heterogeneous data is characterized by comprising the following steps:
step S1, reading multi-source heterogeneous order data contained in a material order, and determining material demand information corresponding to the material order; generating a corresponding order task according to the material demand information;
step S2, determining a warehouse corresponding to the material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
step S3, according to the material storage position, indicating the material scheduling equipment to perform corresponding material scheduling operation, and performing quality inspection on the scheduled material; and packaging and conveying the scheduled materials according to the quality inspection result.
2. The multi-source heterogeneous data based material transmission and scheduling control method of claim 1, wherein:
in step S1, multi-source heterogeneous order data included in the material order is read, so as to determine material demand information corresponding to the material order; then, according to the material demand information, generating a corresponding order task specifically comprises:
step S101, reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
step S102, analyzing the material demand information to generate a corresponding order task, wherein the order task comprises at least one of a material type to be scheduled, a material quantity to be scheduled and a material scheduling delivery destination.
3. The multi-source heterogeneous data-based material transmission and scheduling control method of claim 2, wherein:
in step S2, determining to fetch a corresponding warehouse for the material according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse specifically includes:
step S201, according to a material scheduling delivery destination contained in the order task, selecting at least one warehouse from all warehouses, wherein the distance between the warehouse and the material scheduling delivery destination is within a preset distance range, and using the warehouse as a warehouse corresponding to material scheduling;
step S202, obtaining the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling, and comparing the real-time stored material type and the real-time stored material quantity with the order task respectively containing the material type to be scheduled and the material quantity to be scheduled, so as to determine the material type and the material quantity to be scheduled in the warehouse corresponding to the material scheduling;
step S203, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials to be scheduled in the warehouse corresponding to the material scheduling and in combination with storage rules of all the materials and storage positions thereof in the warehouse corresponding to the material scheduling.
4. The multi-source heterogeneous data based material transmission and scheduling control method of claim 3, wherein:
in the step S3, according to the material storage location, instructing a material scheduling device to perform a corresponding material scheduling operation, and performing quality inspection on the scheduled material; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
step S301, according to the material storage position, constructing a movement path of the material dispatching equipment from a preset place to the material storage position, and indicating the material dispatching equipment to move to the material storage position along the movement path;
step S302, instructing the material scheduling equipment to schedule the materials with the material types and the material quantities consistent from the material storage positions, and performing omnibearing scanning shooting on the scheduled materials to obtain corresponding omnibearing images of the materials;
step S303, analyzing the material omnidirectional image, checking the external packaging quality of the scheduled material, and packaging and transporting the material without quality defect on the external packaging, or not packaging and transporting the material with quality defect on the external packaging.
5. The method for controlling the transmission and scheduling of materials based on multi-source heterogeneous data according to claim 4, wherein:
in the step S303, analyzing the omnidirectional image of the material to check the quality of the external package of the material obtained by scheduling, and packing and transporting the material without quality defect in the external package, otherwise not packing and transporting the material with quality defect in the external package specifically includes: firstly, according to the material omnidirectional image, obtaining an image matrix corresponding to an outer package of the material, then, performing image analysis on the image matrix to obtain a quality evaluation value of the outer package of the material, then, according to the quality evaluation value, judging whether the outer package of the material has a quality defect, and according to a judgment result of whether the outer package of the material has the quality defect and the image matrix corresponding to a overlooking azimuth sub-image in the material omnidirectional image, controlling the transportation speed of a conveyor belt for conveying the material, thereby ensuring that the material with the quality defect in the outer package can be conveyed into a corresponding defective material collection bin, and ensuring that the material without the quality defect in the outer package can be continuously and normally conveyed and packaged, specifically, the method comprises the following steps:
step S3031, graying and binarizing the image corresponding to the sub-image of each direction contained in the material omnidirectional image to obtain a binarized image matrix corresponding to the sub-image of each direction, performing image analysis on the binarized image matrix by using the following formula (1) to obtain a quality evaluation value of the outer package of the material,
Figure FDA0003024886250000031
in the above formula (1), PaThe evaluation value of the quality of the outer package of the a-th material is shown, Aa,k(i, j) denotes the a-th materialThe numerical value of the pixel point of the ith row and the jth column in the binary image matrix corresponding to the sub-image of the kth azimuth of the external package is m represents the total number of the pixel points of each row of the pixels in the binary image matrix corresponding to the sub-image of the kth azimuth of the external package of the a-th material, n represents the total number of the pixel points of each column of the pixels in the binary image matrix corresponding to the sub-image of the kth azimuth of the external package of the a-th material, K represents the total number of the sub-images of different azimuths contained in the all-directional image of the material, and delta [ deg. ]]A function value representing a unit step function, and the unit step function is 1 when a value in parentheses is equal to 0, and is 0 when the value in parentheses is not equal to 0;
step S3032, analyzing the quality evaluation value by using the following formula (2), judging whether the outer package of the material has quality defects or not,
ηa＝u(Pa-0.95)-u(0.95-Pa) (2)
in the above formula (2), ηaThe quality defect judgment value of the outer package of the a-th material is represented, u () represents a step function, the function value of the step function is 1 when the value in the bracket is greater than or equal to 0, and the function value of the step function is 0 when the value in the bracket is less than 0;
step S3033, determining the transportation speed of a conveyer belt for conveying the material according to the quality defect judgment value and an image matrix corresponding to a top view azimuth sub-image in the material omnidirectional image by using the following formula (3),
Figure FDA0003024886250000041
in the above formula (3), VaIndicating the transport speed, G, of the conveyor belt conveying the a-th materialaIndicating the mass value of the a-th material, HcRepresenting the vertical height of the belt from the ground, HzRepresents the vertical height value L of the bottom surface of the defective material collecting bin from the groundzA length value of the defective material collecting bin in the extending direction of the conveying belt，
Figure FDA0003024886250000042
The numerical value of a pixel point of the ith row and the jth column in a binary image matrix corresponding to an overlooking azimuth sub-image in the omnidirectional image of the ith material is represented, rho represents an air density value, and the value of rho is 1.293g/cm3，，δ[]The unit step function is represented, when the value in the brackets is equal to 0, the function value of the unit step function is 1, when the value in the brackets is not equal to 0, the function value of the unit step function is 0, m represents the total number of pixel points of each row of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, n represents the total number of pixel points of each column of pixels in the binary image matrix corresponding to the overlooking azimuth sub-image of the external package of the a-th material, and g represents the gravity acceleration;
through the control to the transport speed of the conveyer belt that carries on a material to guarantee when there is quality defect in the extranal packing of a material, a material can be transported in corresponding substandard product material collection storehouse to and do not have the quality defect messenger when the extranal packing of a material, a material can continue to be transported normally and packing processing, thereby realizes the autofilter letter sorting to a material.
6. The material transmission and scheduling control system based on multi-source heterogeneous data is characterized by comprising a material demand information determining module, an order task generating module, a material storage position determining module and a material packaging and conveying module; wherein the content of the first and second substances,
the material demand information determining module is used for reading multi-source heterogeneous order data contained in a material order so as to determine material demand information corresponding to the material order;
the order task generating module is used for generating a corresponding order task according to the material demand information;
the material storage position determining module is used for determining a warehouse corresponding to material transfer according to the order task; then obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, thereby determining a material storage position matched with the order task in the warehouse;
the material packaging and conveying module is used for indicating the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position and performing quality inspection on the scheduled materials; and packaging and conveying the scheduled materials according to the quality inspection result.
7. The multi-source heterogeneous data based material transfer and scheduling control system of claim 6, wherein:
the material demand information determining module reads multi-source heterogeneous order data contained in a material order, and accordingly determining material demand information corresponding to the material order specifically comprises the following steps:
reading order customer identity data, material type data, order completion expected time data and material demand data contained in the material order as the multi-source heterogeneous order data, and performing data error correction and data character standardization conversion on the order customer identity data, the order completion expected time data, the material type data and the material demand data so as to generate material demand information corresponding to the material order;
and the number of the first and second groups,
the order task generating module generates a corresponding order task according to the material demand information, and specifically includes:
analyzing the material demand information to generate a corresponding order task, wherein the order task comprises at least one of a material type to be scheduled, a material quantity to be scheduled and a material scheduling delivery destination.
8. The multi-source heterogeneous data based material transfer and scheduling control system of claim 7, wherein:
the material storage position determining module determines a warehouse corresponding to material transfer according to the order task; then, obtaining real-time material storage information corresponding to the warehouse, and comparing the order task with the real-time material storage information, so as to determine a material storage location matched with the order task in the warehouse specifically includes:
according to the material scheduling and delivering destination contained in the order task, selecting at least one warehouse with the distance between the warehouse and the material scheduling and delivering destination within a preset distance range from all warehouses as a warehouse corresponding to material scheduling;
then, the real-time stored material type and the real-time stored material quantity of the warehouse corresponding to the material scheduling are obtained, and the real-time stored material type and the real-time stored material quantity are respectively compared with the material type to be scheduled and the material quantity to be scheduled which are contained in the order task, so that the material type and the material quantity to be scheduled, which are called in the warehouse corresponding to the material scheduling, are determined;
and finally, determining a material storage position matched with the order task in the warehouse corresponding to the material scheduling according to the type and the quantity of the materials called in the warehouse corresponding to the material scheduling and in combination with storage rules of all the materials and storage positions thereof in the warehouse corresponding to the material scheduling.
9. The multi-source heterogeneous data based material transfer and scheduling control system of claim 8, wherein:
the material packaging and conveying module indicates the material scheduling equipment to perform corresponding material scheduling operation according to the material storage position, and performs quality inspection on the scheduled material; and then according to the result of the quality inspection, the packaging and conveying of the scheduled materials specifically comprises the following steps:
according to the material storage position, constructing a movement path of the material scheduling equipment from a preset place to the material storage position, and indicating the material scheduling equipment to move to the material storage position along the movement path;
then, instructing the material scheduling equipment to schedule the materials with the material types and the material quantities consistent from the material storage positions, and carrying out all-dimensional scanning shooting on the scheduled materials so as to obtain corresponding all-dimensional images of the materials;
and finally, analyzing the all-directional image of the material to check the external packaging quality of the material obtained by scheduling, and packaging and conveying the material without quality defect in the external packaging, otherwise, not packaging and conveying the material with quality defect in the external packaging.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116307636A (en) * 2023-05-17 2023-06-23 彼图科技(青岛)有限公司 Intelligent regulation and control method and system for intelligent tool cabinet terminal
CN116468373A (en) * 2023-06-20 2023-07-21 华能信息技术有限公司 Power plant equipment warehouse management system based on Internet of things
CN116596448A (en) * 2023-07-12 2023-08-15 机械工业教育发展中心 Service-oriented manufacturing network collaborative manufacturing construction method and system
CN117196483A (en) * 2023-11-07 2023-12-08 苏州神码物信智能科技有限公司 Storage goods packaging material management method and system based on Internet of things

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116307636A (en) * 2023-05-17 2023-06-23 彼图科技(青岛)有限公司 Intelligent regulation and control method and system for intelligent tool cabinet terminal
CN116307636B (en) * 2023-05-17 2023-08-04 彼图科技(青岛)有限公司 Intelligent regulation and control method and system for intelligent tool cabinet terminal
CN116468373A (en) * 2023-06-20 2023-07-21 华能信息技术有限公司 Power plant equipment warehouse management system based on Internet of things
CN116468373B (en) * 2023-06-20 2023-09-01 华能信息技术有限公司 Power plant equipment warehouse management system based on Internet of things
CN116596448A (en) * 2023-07-12 2023-08-15 机械工业教育发展中心 Service-oriented manufacturing network collaborative manufacturing construction method and system
CN117196483A (en) * 2023-11-07 2023-12-08 苏州神码物信智能科技有限公司 Storage goods packaging material management method and system based on Internet of things

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