CN107944786A - A kind of intelligent picking system and goods sorting method - Google Patents
A kind of intelligent picking system and goods sorting method Download PDFInfo
- Publication number
- CN107944786A CN107944786A CN201711082263.1A CN201711082263A CN107944786A CN 107944786 A CN107944786 A CN 107944786A CN 201711082263 A CN201711082263 A CN 201711082263A CN 107944786 A CN107944786 A CN 107944786A
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- Prior art keywords
- picking
- review
- turnover box
- express delivery
- goods
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
Abstract
The present invention relates to a kind of intelligent picking system and goods sorting method.The object of the present invention is to provide a kind of scientific and efficient intelligent picking system and goods sorting method, to improve the efficiency of sorting kinds of goods.The technical scheme is that：A kind of intelligent picking system, it is characterised in that：With the main belt being linked to be by a plurality of conveyer belt, and it are furnished with some turnover boxes that can be had enough to meet the need on conveyer belt is turned, turnover box body surrounding is equipped with a yard area, has been sequentially distributed picking area, packaging review area along main belt conveying direction and has gone out goods area.The present invention is suitable for storage picking technical field.
Description
Technical field
The present invention relates to a kind of intelligent picking system and goods sorting method.Suitable for picking technical field of storing in a warehouse.
Background technology
With the continuous development of e-commerce, new opportunity is brought for warehousing, portfolio increasingly increases.Per extremely big
The order of amount for for same village in a bulk storage plant for, the method for picking, which becomes, influences service efficiency and delivery speed is closed
Key factor, goods sorting method whether science, whether efficiently, by the service efficiency in strong influence warehouse and shipment speed.
At present, existing warehouse picking, examine goods relatively cumbersome, store in a warehouse staff's need picking and duplication check back and forth, work
It is low to make efficiency, picking speed is slow, influences whole progress.
The content of the invention
The technical problem to be solved in the present invention is：For above-mentioned problem, there is provided a kind of scientific and efficient intelligence picks
Goods system and goods sorting method, to improve the efficiency of sorting kinds of goods.
The technical solution adopted in the present invention is：A kind of intelligent picking system, it is characterised in that：With by a plurality of conveyer belt
The main belt being linked to be, and it is furnished with some turnover boxes that can be had enough to meet the need on conveyer belt is turned, turnover box body surrounding is equipped with a yard area,
Picking area, packaging review area have been sequentially distributed along main belt conveying direction and go out goods area；
Several picking points are equipped with the picking area and are equipped with the picking conveyer belt that picking point is extended to from main belt,
Picking barcode scanning gun and some shelf are provided with each picking point, the kinds of goods that each kind is corresponded on shelf are equipped with electronic tag；
Main belt in picking area is equipped with some sorting code readers, and sorting code reader corresponds to each picking conveyer belt and main biography
The tie point of band is sent to arrange；
Some packaging being connected with main belt review conveyer belts are equipped with the packaging review area, are passed along packaging review
Send band to set several to pack review point, packaging review barcode scanning gun, display device and express delivery are equipped with each packaging review point
Single printing equipment；Main belt in packaging review area is equipped with some packagings and checks code reader, packaging review code reader
The tie point of corresponding each packaging review conveyer belt and main belt is arranged；
The picking barcode scanning gun and electronic tag are communicated with picking base site controller, packaging review barcode scanning gun, display device
With express delivery list printing equipment with packaging review base site controller communication, the sorting code reader, pack review code reader, picking point
Controller and packaging review base site controller are communicated with central controller.
The kinds of goods input terminal and kinds of goods output terminal of the packaging review conveyer belt are equipped with infrared counter, infrared ray meter
Number device is communicated with the central controller.
The packaging is checked area and gone out between goods area veritifies area equipped with weighing, and weighing to veritify is equipped with area for acquisition transmission
Take weighing for commodity weight and veritify device, this, which is weighed, veritifies device and central controller communication.
The veritification device of weighing includes the weighing conveyor belt as a main belt part, weighing conveyor belt tool
There are belt support and the transport mechanism being installed in belt support, be respectively mounted in each support leg of the belt support
There is weighing sensor, weighing sensor is communicated with weighing controller, and weighing controller is communicated with the central controller.
The head and the tail both ends of the weighing conveyor belt are respectively equipped with code reader of weighing, and code reader of weighing is led to weighing controller
News.
The weighing conveyor belt is installed on horizontal base.
It is described go out goods area in be equipped with normal delivery mouth and abnormal mouth, wherein normally be located at the main belt last for delivery mouth
End, abnormal mouth extend to the main belt through abnormal commodity conveyer belt.
The tie point arrangement shipment code reader of the corresponding abnormal commodity conveyer belt and the main belt.
The initiating terminal of the main belt is equipped with association code reader, which communicates with the central controller.
A kind of goods sorting method of intelligent picking system, it is characterised in that：
By being scanned into the turnover box Shang Ma areas of main belt positioned at the association code reader of main belt initiating terminal, obtain
Take the coding of the turnover box, and by the coding of the turnover box and a certain untreated order and the single-phase mutual correlation of express delivery, determining should
Which picking point kinds of goods on order are located at；
When the turnover box is arrived in the corresponding sorting code reader scanning of corresponding picking point, which is sent into by main belt prolongs
On the picking conveyer belt for extending the corresponding picking point；
When turnover box reaches corresponding picking point, turnover box Shang Ma areas are scanned by picking barcode scanning gun, and control and be somebody's turn to do
Picking point electronic tag indicator light corresponding with kinds of goods on turnover box association order lights, and display screen shows respective numbers；
Indicator light is lighted into the quantity that the kinds of goods of position show by display screen by the staff of picking point and is put into turnover box
In, and press the button at this；
When picking point indicator light all by going out after, turnover box by picking transmission bring back to main belt；
Had enough to meet the need by being obtained positioned at the infrared counter of packaging review conveyer belt head and the tail on each bar packaging review conveyer belt
The quantity of case；
When packaging review code reader scanning to turnover box and the corresponding packaging review transmission of packaging review code reader scanning
It is main when the number differences that the quantity for taking turnover box checks turnover box on conveyer belts with another several upper packagings are in zone of reasonableness
Turnover box is sent into packaging review conveyer belt by conveyer belt；
The packaged review conveyer belt of turnover box is transported to packaging review point, is obtained by packing review barcode scanning gun on turnover box
The coding information in code area, and show the associated sequence information of the turnover box in the display device of packaging review point；
By packaging review point staff according to the display device upper display sequence information to the kinds of goods in turnover box into
Row review；When review result is zero defect, is packed and sticked on express delivery box by the printing of express delivery list printing equipment with express delivery box
With the associated express delivery list of the turnover box, and release turnover box and order, the incidence relation of express delivery list；Review result is to lack goods
During product, commodity and quantity that turnover box association order lacks are entered into system, and turnover box is sent back into main belt and is risen
Beginning；When review result has more for kinds of goods, the kinds of goods having more are taken out, remaining kinds of goods are packed with express delivery box and are pasted on express delivery box
Upper printed by the express delivery list printing equipment and associated express delivery list of the turnover box, and release turnover box and order, express delivery list
Incidence relation；
The packaged review conveyer belt of express delivery box for posting express delivery list sends back to main belt；
The express delivery list information on express delivery box is obtained by code reader of weighing, device acquisition express delivery box thereon is veritified by weighing
Weight, by the theoretical gross weight of kinds of goods on the associated order of express delivery list and weigh veritify device obtain actual gross weight carry out
Compare, when difference in the reasonable scope when, express delivery box is transported to normal delivery mouth；, will when difference is when beyond zone of reasonableness
Express delivery box is transported to abnormal mouth by abnormal commodity conveyer belt.
The beneficial effects of the invention are as follows：The present invention is in turn divided into picking area, packaging review area and shipment along main belt
Area, arrangement is scientific and reasonable, helps to improve work efficiency.The present invention mutually closes in order, express delivery list and turnover box Shang Ma areas
Connection, gets in stocks at the corresponding picking point of condition so as to accurately be transported to turnover box with order, and effectively avoids commodity from posting mistake.This
The most of operation of invention is completed by systematic automatic operation, and human factor is smaller, and in manual operation, system has prompting, has
Effect improves work efficiency, reduces the possibility of error.The present invention is going out to set scale weighing check area in front of goods area, passes through actual gross weight
Amount is compared with theoretical gross weight, it is ensured that the commodity in express delivery box are corresponding with the commodity on order.The present invention is in transmission of weighing
The head and the tail of band are respectively equipped with code reader of weighing, and can accurately judge which or which express delivery on the weighing conveyor belt
Box, so as to accurately obtain the weight of a certain express delivery box (and its interior kinds of goods).
Brief description of the drawings
Fig. 1 is that the system of embodiment arranges schematic diagram.
Fig. 2 is the circuit block diagram of embodiment.
Fig. 3 is weighing conveyor belt, belt support, horizontal base, weighing sensor and code reader of weighing in embodiment
Structure arrangement schematic diagram.
Embodiment
As shown in Figure 1, a kind of intelligent picking system of the present embodiment, has the main belt 5 being linked to be by a plurality of conveyer belt, and
Equipped with some turnover boxes that can be had enough to meet the need on conveyer belt is turned, turnover box body surrounding is equipped with a yard area.The initiating terminal of main belt 5
Equipped with code reader can be associated with what central controller 6 communicated, picking area 1, bag have been sequentially distributed along 5 conveying direction of main belt
Dress review area 2, weigh and veritify area 4 and go out goods area 3.
Several picking points 11 are provided with the present embodiment in picking area 1, and is equipped with from main belt 5 and extends to each pick
The picking conveyer belt 12 of goods point 11.Review barcode scanning gun 71 and some shelf are provided with each picking point 11, are corresponded on shelf every
The kinds of goods of a kind are equipped with electronic tag 72, are furnished with display screen, indicator light and button on electronic tag 72.In picking area 1
Main belt 5 be equipped with it is some sorting code readers 51, sorting code reader 51 correspond to each picking conveyer belt 12 and main belt 5
Tie point arrangement.
Some packagings being connected with main belt 5 are equipped with packaging review area 2 check conveyer belt 21, edge in this example
Packaging review conveyer belt 21 sets several to pack review point 22.Packaging review barcode scanning gun is equipped with each packaging review point 22
81st, display device 82 and express delivery list printing equipment 83.The kinds of goods input terminal and kinds of goods output terminal of packaging review conveyer belt 21 are all provided with
There is infrared counter 20, to determine that packaging checks the quantity of turnover box on conveyer belt 21, so that science distributes turnover box
Review conveyer belt 21 is packed to each bar.Main belt 5 in packaging review area 2 is equipped with some packagings and checks code reader
52, the tie point that packaging review code reader 52 corresponds to each packaging review conveyer belt 21 and main belt 5 is arranged.
Weigh to veritify to be equipped with area 4 in the present embodiment and veritify device for obtaining weighing for commodity weight on conveyer belt, claim
Heavy nucleus experiment device includes the weighing conveyor belt 41 as the part of main belt 5.As shown in figure 3, weighing conveyor belt 41 in this example
It is common with belt support 42 and the transport mechanism being installed in belt support 42,4 support legs of belt support 42
It is supported on the horizontal base 43 of levelling, weighing sensor 101 is mounted in every support leg.Corresponding weighing conveyor belt 41
Head and the tail be respectively equipped with code reader 102 of weighing.
Go out in the present embodiment in goods area 3 and be equipped with normal delivery mouth 31 and abnormal mouth 32, wherein normally delivery mouth 31 is positioned at master
5 end of conveyer belt, abnormal mouth 32 extend to main belt 5 through abnormal commodity conveyer belt.The corresponding abnormal commodity conveyer belt with
The tie point arrangement shipment code reader 9 of the main belt 5.
As shown in Fig. 2, in the present embodiment positioned at picking point 11 review barcode scanning gun 71 and electronic tag 72 with picking point
11 controller communications, picking base site controller 7 and sorting code reader 51 are communicated with central controller 6.Area 2 is checked positioned at packaging
Interior packaging review barcode scanning gun 81, display device 82 and express delivery list printing equipment 83 is communicated with packaging review base site controller 8, is wrapped
Dress review base site controller 8, infrared counter 20 and packaging review code reader 52 are communicated with central controller 6.Positioned at weighing
Veritify the weighing sensor 101 in area 4 and code reader 102 of weighing is communicated with weighing controller 10, weighing controller 10 is with
Centre controller 6 communicates.Shipment code reader 9 in this example positioned at shipment area 3 is communicated with central controller 6.
The operation principle of the present embodiment is as follows：
By being scanned into the turnover box Shang Ma areas of main belt 5 positioned at the association code reader of 5 initiating terminal of main belt,
Obtain the coding of the turnover box, and by the coding of the turnover box and a certain untreated order and the single-phase mutual correlation of express delivery, determine
Which picking point 11 kinds of goods on the order are located at；
When the turnover box is arrived in corresponding sorting code reader 51 scanning of corresponding picking point 11, main belt 5 is by the turnover box
Feeding is extended on the picking conveyer belt 12 of the corresponding picking point；
When turnover box reaches corresponding picking point 11, turnover box Shang Ma areas are scanned by checking barcode scanning gun 71, and control
Make the picking point 72 indicator light of electronic tag corresponding with kinds of goods on turnover box association order to light, display screen shows respective counts
Amount；
Indicator light is lighted into the quantity that the kinds of goods of position show by display screen by the staff of picking point 11 and is put into turnover
In case, and the button at this is pressed, indicator light goes out, and avoids repeating picking；
When picking point 11 indicator light all by going out after, turnover box returns to main belt 5 by picking conveyer belt 12；
By obtaining each bar packaging review conveyer belt 21 positioned at the infrared counter 20 of packaging review 21 head and the tail of conveyer belt
The quantity of upper turnover box；
When packaging review code reader 52 scanning to turnover box and the corresponding packaging review of packaging review code reader scanning pass
The quantity of turnover box and the number differences of turnover box on another several upper packaging review conveyer belts 21 on band 21 are sent to be in zone of reasonableness
When interior, turnover box is sent into packaging review conveyer belt 21 by main belt 5；
The packaged review conveyer belt 21 of turnover box is transported to packaging review point 22, is obtained by packing review barcode scanning gun 81
The coding information in turnover box Shang Ma areas, and the associated order letter of the turnover box is shown in the display device 82 of packaging review point
Breath；
The sequence information shown according to the display device on 82 by the staff of packaging review point 22 is to the goods in turnover box
Product are checked；When review result is zero defect, is packed and sticked on express delivery box by express delivery list printing equipment with express delivery box
83 printings with the associated express delivery list of the turnover box, and release turnover box and order, the incidence relation of express delivery list；Checking result is
When lacking kinds of goods, commodity and quantity that turnover box association order lacks are entered into system, and turnover box is sent back into main biography
Send band 5 initiating terminal；When review result has more for kinds of goods, the kinds of goods having more are taken out, are packed remaining kinds of goods with express delivery box and fast
Pass and sticked on box by the printing of express delivery list printing equipment 83 and the associated express delivery list of the turnover box, and release turnover box with ordering
The single, incidence relation of express delivery list；
The packaged review conveyer belt 21 of express delivery box for posting express delivery list sends back to main belt 5；
The express delivery list information on express delivery box is obtained by code reader 102 of weighing, is obtained by veritification device of weighing fast thereon
The weight of box is passed, the actual gross weight that the theoretical gross weight of kinds of goods on the associated order of express delivery list and veritification device of weighing are obtained
Be compared, when difference in the reasonable scope when, express delivery box is transported to normal delivery mouth 31；When difference is beyond zone of reasonableness
When, express delivery box is transported to abnormal mouth 32 by abnormal commodity conveyer belt.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (10)
- A kind of 1. intelligent picking system, it is characterised in that：With the main belt (5) being linked to be by a plurality of conveyer belt, and if being furnished with The dry turnover box that can be had enough to meet the need on conveyer belt is turned, turnover box body surrounding are equipped with a yard area, along main belt (5) conveying direction according to It is secondary that picking area (1), packaging review area (2) is distributed with and goes out goods area (3)；Several picking points (11) are equipped with the picking area (1) and are equipped with from main belt (5) and extend to picking point (11) Picking conveyer belt (12), each picking point (11) place are provided with picking barcode scanning gun (71) and some shelf, are corresponded on shelf each The kinds of goods of kind are equipped with electronic tag (72)；Main belt (5) in picking area (1) is equipped with some sorting code readers (51), sort the corresponding each picking conveyer belt (12) of code reader (51) and the tie point of main belt (5) is arranged；Some packaging being connected with main belt (5) review conveyer belts (21) are equipped with packaging review area (2), along packaging Review conveyer belt (21) sets several packaging review points (22), and packaging review barcode scanning is equipped with each packaging review point (22) place Rifle (81), display device (82) and express delivery list printing equipment (83)；Set on the main belt (5) in packaging review area (2) There are some packaging review code readers (52), the corresponding each packaging review conveyer belt (21) of packaging review code reader (52) and main transmission The tie point of band (5) is arranged；The picking barcode scanning gun (71) and electronic tag (72) are communicated with picking base site controller (7), packaging review barcode scanning gun (81), display device (82) and express delivery list printing equipment (83) are communicated with packaging review base site controller (8), the sorting barcode scanning Device (51), packaging review code reader (52), picking base site controller (7) and packaging check base site controller (8) and central controller (6) communicate.
- 2. intelligent picking system according to claim 1, it is characterised in that：The kinds of goods of the packaging review conveyer belt (21) Input terminal and kinds of goods output terminal are equipped with infrared counter (20), infrared counter (20) and the central controller (6) Communication.
- 3. intelligent picking system according to claim 1 or 2, it is characterised in that：Packaging review area (2) is with going out goods area (3) it is equipped with to weigh between and veritifies area (4), the core of weighing for veritifying and being equipped with area (4) and being used for obtaining commodity weight on conveyer belt of weighing Experiment device, this, which is weighed, veritifies device and the central controller (6) communication.
- 4. intelligent picking system according to claim 3, it is characterised in that：Described weigh veritifies device including described in conduct The weighing conveyor belt (41) of main belt (5) part, the weighing conveyor belt have belt support (42) and are installed on transmission Transport mechanism on belt supporting frame (42), is mounted on weighing sensor in each support leg of the belt support (42) (101), weighing sensor (101) is communicated with weighing controller (10), and weighing controller (10) is logical with the central controller (6) News.
- 5. intelligent picking system according to claim 4, it is characterised in that：The head and the tail both ends of the weighing conveyor belt (41) Code reader of weighing (102) is respectively equipped with, code reader of weighing (102) is communicated with weighing controller (10).
- 6. intelligent picking system according to claim 4, it is characterised in that：The weighing conveyor belt (41) is installed on level On base (43).
- 7. intelligent picking system according to claim 3, it is characterised in that：It is described go out goods area (3) in be equipped with normal delivery Mouth (31) and abnormal mouth (32), wherein normally delivery mouth (31) is located at the main belt (5) end, abnormal mouth (32) is through exception Commodity conveyer belt extends to the main belt (5).
- 8. intelligent picking system according to claim 7, it is characterised in that：The corresponding abnormal commodity conveyer belt with it is described The tie point arrangement shipment code reader (9) of main belt (5).
- 9. intelligent picking system according to claim 1, it is characterised in that：The initiating terminal of the main belt (5) is equipped with Code reader is associated, which communicates with the central controller (6).
- 10. according to the goods sorting method of intelligent picking system described in claim 1~9 any one, it is characterised in that：By being scanned into the turnover box Shang Ma areas of main belt (5) positioned at the association code reader of main belt (5) initiating terminal, Obtain the coding of the turnover box, and by the coding of the turnover box and a certain untreated order and the single-phase mutual correlation of express delivery, determine Which picking point (11) kinds of goods on the order are located at；When the turnover box is arrived in corresponding sorting code reader (51) scanning of corresponding picking point (11), main belt (5) has enough to meet the need this Case is sent into and is extended on the picking conveyer belt (12) of the corresponding picking point (11)；When turnover box reaches corresponding picking point (11), turnover box Shang Ma areas are scanned by picking barcode scanning gun, and control and be somebody's turn to do Picking point (11) electronic tag (72) indicator light corresponding with kinds of goods on turnover box association order lights, and display screen shows respective counts Amount；Indicator light is lighted into the quantity that the kinds of goods of position show by display screen by the staff of picking point (11) and is put into turnover box In, and the button at this is pressed, indicator light goes out, and avoids repeating picking；When picking point (11) indicator light all by going out after, turnover box returns to main belt (5) by picking conveyer belt (12)；By obtaining each bar packaging review conveyer belt positioned at the infrared counter (20) of packaging review conveyer belt (21) head and the tail (21) quantity of turnover box on；When packaging review code reader (52) scanning to turnover box and the corresponding packaging review transmission of packaging review code reader scanning The quantity of turnover box and the number differences of turnover box on another several upper packaging review conveyer belts (21) are in reasonable model on band (21) When enclosing interior, turnover box is sent into packaging review conveyer belt by main belt (5)；The packaged review conveyer belt (21) of turnover box is transported to packaging review point (22), is obtained by packing review barcode scanning gun (81) The coding information in turnover box Shang Ma areas, and show the associated order of the turnover box in the display device (82) of packaging review point Information；The sequence information shown according to the display device on (82) by the staff of packaging review point (22) is to the goods in turnover box Product are checked；When review result is zero defect, is packed and sticked on express delivery box by express delivery list printing equipment with express delivery box (83) printing with the associated express delivery list of the turnover box, and release turnover box and order, the incidence relation of express delivery list；Check result During to lack kinds of goods, commodity and quantity that turnover box association order lacks are entered into system, and turnover box is sent back into master Conveyer belt (5) initiating terminal；When review result has more for kinds of goods, the kinds of goods having more are taken out, are packed remaining kinds of goods simultaneously with express delivery box Sticked on express delivery box by express delivery list printing equipment (83) printing and the associated express delivery list of the turnover box, and release turnover box With order, the incidence relation of express delivery list；The packaged review conveyer belt (21) of express delivery box for posting express delivery list sends back to main belt (5)；Express delivery list information on express delivery box is obtained by code reader of weighing (102), device acquisition express delivery thereon is veritified by weighing The weight of box, by the theoretical gross weight of kinds of goods on the associated order of express delivery list and weigh veritify device obtain actual gross weight into Row compares, when difference in the reasonable scope when, express delivery box is transported to normal delivery mouth (31)；When difference is beyond zone of reasonableness When, express delivery box is transported to abnormal mouth (32) by abnormal commodity conveyer belt.
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| CN201711082263.1A CN107944786A (en) | 2017-11-07 | 2017-11-07 | A kind of intelligent picking system and goods sorting method |
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| CN109409656A (en) * | 2018-09-17 | 2019-03-01 | 浙江智飨科技有限公司 | Intelligent dining room |
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| CN108906637B (en) * | 2018-07-02 | 2020-08-28 | 河钢股份有限公司承德分公司 | Logistics sorting method and terminal equipment |
| CN109409656A (en) * | 2018-09-17 | 2019-03-01 | 浙江智飨科技有限公司 | Intelligent dining room |
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