CN107713732A - 一种全周期电压力锅生产控制方法 - Google Patents
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Abstract
本发明公开了一种全周期电压力锅生产控制方法,包括步骤如下:接收客户输入的需求订单数据,自动计算并确定满足生产电压力锅用的材料配比;根据材料配比生产电压力锅,称取原料,本全周期电压力锅生产控制方法是根据客户需求生产电压力锅,客户购买电压力锅的时候只需要提供食品品种和产品使用区域等各种需求,即可生产出客户需要的适合食品烹饪和产品使用区域的电压力锅,如同电压力锅专家专门为客户提供电压力锅生产的技术指导,因此对食品烹饪和产品使用区域具有很强的针对性,有利于提高电压力锅利用率。
Description
技术领域
本发明涉及电压力锅生产技术领域,具体为一种全周期电压力锅生产控制方法。
背景技术
现有的电压力锅在烹饪过程中,通常需要将锅盖合好,并控制加热装置进行加热,以在锅内压力达到预定的最大压力(比如80Kpa)时,压力开关跳断并停止加热,在锅内压力低于预定的最小压力(比如70Kpa)时,压力开关闭合并继续加热,以将锅内压力维持在预定的压力范围(70Kpa~80Kpa)内。但是,在电压力锅内的压力处于预定压力范围内时,由于电压力锅内外不连通,食物处于密封状态,得不到充分翻滚,沸腾不足,汤上层味道寡淡,汤味不浓,不能满足用户的口感需求,为此,提出一种全周期电压力锅生产控制方法。
发明内容
本发明的目的在于提供一种全周期电压力锅生产控制方法,步骤简单,生产效率高,电压力锅对食品烹饪和产品使用区域具有很强的针对性,有利于提高电压力锅利用率,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种全周期电压力锅生产控制方法,包括步骤如下:
S1、接收客户输入的需求订单数据,自动计算并确定满足生产电压力锅用的材料配比;
S2、根据材料配比生产电压力锅,称取原料:按照重量份称取下述各原料备用:聚乙烯蜡3份,丁二酸二甲酯2份,石墨1份,氢氧化铝1份,氢氧化镁1份,海泡石2份,白油5份,碳化硅8份,氮化硅6份,氮化硼5 份,玻璃纤维1份,柠檬酸三丁酯2份,蒙脱石3份,锂基膨润土2份,钛酸四丁酯1份,三元乙丙橡胶50份,高密度聚乙烯50份,ABS树脂100份;
S3、制备改性剂A:将聚乙烯蜡加热熔化,然后加入丁二酸二甲酯和石墨,搅拌混合均匀,得到改性剂A;
S4、制备改性剂B:将氢氧化铝、氢氧化镁和海泡石依次添加到在球磨机中,研磨至粒径为10um的混合料,然后与白油混合搅拌均匀,即得改性剂B;
S5、制备改性剂C:将碳化硅、氮化硅、氮化硼以及玻璃纤维依次添加到球磨机中,球磨至粒径为10um的混合料,然后将所得混合料和柠檬酸三丁酯添加到反应器中,加热至70℃,保温反应10min,得到改性剂C;
S6、制备改性剂D:将蒙脱石和锂基膨润土依次添加到在球磨机中,球磨至粒径为10um的混合料,然后添加到钛酸四丁酯中,200转/min搅拌3小时,然后置于4℃冷藏12小时,得到改性剂D;
S7、制备主料:将ABS树脂,高密度聚乙烯以及三元乙丙橡胶分别在60 ℃预热1小时,然后混合搅拌均匀得到主料;
S8、熔融定型:将主料、改性剂A、改性剂B、改性剂C以及改性剂D依次投入到搅拌釜反应器中,500转/min搅拌6min,然后进入双螺杆挤出机挤压成熔融状态,再用注射机将熔融体快速注入模具中,模具合模冷却定型;开模后成品进入副模,在副模内通过切割机切边即得。
优选的,所述S1包括计算材料配比步骤和分析材料配比步骤,其中计算材料配比步骤是控制器根据S1中输入的需求数据和自身存储的数据计算电压力锅生产中各种材料比例的步骤,析材料配比步骤是分析计算出的材料比例是否存在错误的步骤,如果配比正确可行,则进入S2,如果配比错误不可行,则停止后续步骤并提示操作者。
优选的,所述S2还包括可行性分析步骤,此步骤是在接料步骤之前进行,由操作者确认是否按S1计算出的材料是否进行生产,如果选择是,则输入生产数量后进行后续的接料步骤,如果选择否,则停止后续步骤而进入等待或退出状态。
优选的,所述熔融定型后还有其他后续步骤,这些后续步骤包括生产数据储存、生产数据传送、打印清单中的一个或几个步骤。
与现有技术相比,本发明的有益效果是:本全周期电压力锅生产控制方法是根据客户需求生产电压力锅,客户购买电压力锅的时候只需要提供食品品种和产品使用区域等各种需求,即可生产出客户需要的适合食品烹饪和产品使用区域的电压力锅,如同电压力锅专家专门为客户提供电压力锅生产的技术指导,因此对食品烹饪和产品使用区域具有很强的针对性,有利于提高电压力锅利用率。
具体实施方式
本发明提供一种实施例:该全周期电压力锅生产控制方法,包括步骤如下:
S1、接收客户输入的需求订单数据,自动计算并确定满足生产电压力锅用的材料配比;
S2、根据材料配比生产电压力锅,称取原料:按照重量份称取下述各原料备用:聚乙烯蜡3份,丁二酸二甲酯2份,石墨1份,氢氧化铝1份,氢氧化镁1份,海泡石2份,白油5份,碳化硅8份,氮化硅6份,氮化硼5 份,玻璃纤维1份,柠檬酸三丁酯2份,蒙脱石3份,锂基膨润土2份,钛酸四丁酯1份,三元乙丙橡胶50份,高密度聚乙烯50份,ABS树脂100份;
S3、制备改性剂A:将聚乙烯蜡加热熔化,然后加入丁二酸二甲酯和石墨,搅拌混合均匀,得到改性剂A;
S4、制备改性剂B:将氢氧化铝、氢氧化镁和海泡石依次添加到在球磨机中,研磨至粒径为10um的混合料,然后与白油混合搅拌均匀,即得改性剂B;
S5、制备改性剂C:将碳化硅、氮化硅、氮化硼以及玻璃纤维依次添加到球磨机中,球磨至粒径为10um的混合料,然后将所得混合料和柠檬酸三丁酯添加到反应器中,加热至70℃,保温反应10min,得到改性剂C;
S6、制备改性剂D:将蒙脱石和锂基膨润土依次添加到在球磨机中,球磨至粒径为10um的混合料,然后添加到钛酸四丁酯中,200转/min搅拌3小时,然后置于4℃冷藏12小时,得到改性剂D;
S7、制备主料:将ABS树脂,高密度聚乙烯以及三元乙丙橡胶分别在60 ℃预热1小时,然后混合搅拌均匀得到主料;
S8、熔融定型:将主料、改性剂A、改性剂B、改性剂C以及改性剂D依次投入到搅拌釜反应器中,500转/min搅拌6min,然后进入双螺杆挤出机挤压成熔融状态,再用注射机将熔融体快速注入模具中,模具合模冷却定型;开模后成品进入副模,在副模内通过切割机切边即得。
具体的,所述S1包括计算材料配比步骤和分析材料配比步骤,其中计算材料配比步骤是控制器根据S1中输入的需求数据和自身存储的数据计算电压力锅生产中各种材料比例的步骤,析材料配比步骤是分析计算出的材料比例是否存在错误的步骤,如果配比正确可行,则进入S2,如果配比错误不可行,则停止后续步骤并提示操作者。
具体的,所述S2还包括可行性分析步骤,此步骤是在接料步骤之前进行,由操作者确认是否按S1计算出的材料是否进行生产,如果选择是,则输入生产数量后进行后续的接料步骤,如果选择否,则停止后续步骤而进入等待或退出状态。
具体的,所述熔融定型后还有其他后续步骤,这些后续步骤包括生产数据储存、生产数据传送、打印清单中的一个或几个步骤。
由于本全周期电压力锅生产控制方法是根据客户需求生产电压力锅,客户购买电压力锅的时候只需要提供食品品种和产品使用区域等各种需求,即可生产出客户需要的适合食品烹饪和产品使用区域的电压力锅,如同电压力锅专家专门为客户提供电压力锅生产的技术指导,因此对食品烹饪和产品使用区域具有很强的针对性,有利于提高电压力锅利用率。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (4)
1.一种全周期电压力锅生产控制方法,其特征在于,包括步骤如下:
S1、接收客户输入的需求订单数据,自动计算并确定满足生产电压力锅用的材料配比;
S2、根据材料配比生产电压力锅,称取原料:按照重量份称取下述各原料备用:聚乙烯蜡3份,丁二酸二甲酯2份,石墨1份,氢氧化铝1份,氢氧化镁1份,海泡石2份,白油5份,碳化硅8份,氮化硅6份,氮化硼5份,玻璃纤维1份,柠檬酸三丁酯2份,蒙脱石3份,锂基膨润土2份,钛酸四丁酯1份,三元乙丙橡胶50份,高密度聚乙烯50份,ABS树脂100份;
S3、制备改性剂A:将聚乙烯蜡加热熔化,然后加入丁二酸二甲酯和石墨,搅拌混合均匀,得到改性剂A;
S4、制备改性剂B:将氢氧化铝、氢氧化镁和海泡石依次添加到在球磨机中,研磨至粒径为10um的混合料,然后与白油混合搅拌均匀,即得改性剂B;
S5、制备改性剂C:将碳化硅、氮化硅、氮化硼以及玻璃纤维依次添加到球磨机中,球磨至粒径为10um的混合料,然后将所得混合料和柠檬酸三丁酯添加到反应器中,加热至70℃,保温反应10min,得到改性剂C;
S6、制备改性剂D:将蒙脱石和锂基膨润土依次添加到在球磨机中,球磨至粒径为10um的混合料,然后添加到钛酸四丁酯中,200转/min搅拌3小时,然后置于4℃冷藏12小时,得到改性剂D;
S7、制备主料:将ABS树脂,高密度聚乙烯以及三元乙丙橡胶分别在60℃预热1小时,然后混合搅拌均匀得到主料;
S8、熔融定型:将主料、改性剂A、改性剂B、改性剂C以及改性剂D依次投入到搅拌釜反应器中,500转/min搅拌6min,然后进入双螺杆挤出机挤压成熔融状态,再用注射机将熔融体快速注入模具中,模具合模冷却定型;开模后成品进入副模,在副模内通过切割机切边即得。
2.根据权利要求1所述的一种全周期电压力锅生产控制方法,其特征在于:所述S1包括计算材料配比步骤和分析材料配比步骤,其中计算材料配比步骤是控制器根据S1中输入的需求数据和自身存储的数据计算电压力锅生产中各种材料比例的步骤,析材料配比步骤是分析计算出的材料比例是否存在错误的步骤,如果配比正确可行,则进入S2,如果配比错误不可行,则停止后续步骤并提示操作者。
3.根据权利要求1所述的一种全周期电压力锅生产控制方法,其特征在于:所述S2还包括可行性分析步骤,此步骤是在接料步骤之前进行,由操作者确认是否按S1计算出的材料是否进行生产,如果选择是,则输入生产数量后进行后续的接料步骤,如果选择否,则停止后续步骤而进入等待或退出状态。
4.根据权利要求1所述的一种全周期电压力锅生产控制方法,其特征在于:所述熔融定型后还有其他后续步骤,这些后续步骤包括生产数据储存、生产数据传送、打印清单中的一个或几个步骤。
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