CN107489015A - 一种内衣柔软处理方法 - Google Patents

一种内衣柔软处理方法 Download PDF

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CN107489015A
CN107489015A CN201710769409.3A CN201710769409A CN107489015A CN 107489015 A CN107489015 A CN 107489015A CN 201710769409 A CN201710769409 A CN 201710769409A CN 107489015 A CN107489015 A CN 107489015A
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王露
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Abstract

本发明属于纺织技术领域，具体公开一种内衣柔软处理方法，包括以下步骤：（1）将柔软剂加入到40‑45℃的水中搅拌均匀制成质量浓度为2‑4%的柔软剂水溶液；（2）将加工成型后的内衣放入上述柔软剂水溶液中浸泡，其间不断进行搅拌，维持温度为40‑45℃，超声处理35‑45min，以进行柔软处理；（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为80‑85℃；（5）将烘干后的内衣进行定型处理，由此完成整个内衣成型后柔软处理方法。本发明提供的内衣柔软处理方法简单易操作，能使内衣获得较好的柔软性。

Description

一种内衣柔软处理方法
技术领域
本发明属于纺织技术领域，具体地说是涉及一种内衣柔软处理方法。
背景技术
通常，令人舒适的柔软手感是顾客在购买一件纺织品时的决定性依据。因此，柔软手感被认为是影响纺织品销售的最重要因素。
柔软处理方法是在染整加工过程中，为了使织物具有滑爽、柔软的手感，提高成品质量的处理方法。柔软整理有两种方法：机械柔软整理、柔软剂整理。
近年来，柔软剂在纺织品加工中变得尤为重要，几乎每一种从纺织厂出来的纺织品都经过了柔软整理。
内衣是人们贴身穿的衣物，通常是直接接触皮肤的，是现代人不可少的服饰之一,被誉为 “第二皮肤”。因此，它的舒适性尤为重要。随着经济的进一步发展、科学技术的不断进步、人民生活水平的不断提高，人们对内衣质量、品种、档次的要求越来越高，穿戴舒适、环保安全的内衣产品需求越来越大。
但目前市面上的柔软剂不能在洗涤整理后达到手感丰满、柔软爽滑、富有弹性等诸多性质，且柔软剂普遍用量较大，对环境存在较大的影响。因此需要提供一种内衣柔软处理方法，以达到处理方法简单，配合安全的、用量小的柔软剂，来达到生产出满足国内外市场需求的内衣产品。
发明内容
为解决上述技术问题，本发明目的在于提供了一种内衣柔软处理方法。
为达到上述目的，本发明所采取的技术方案为：
一种内衣柔软处理方法，包括以下步骤：
（1）将柔软剂加入到 40-45℃的水中搅拌均匀制成质量浓度为2-4%的柔软剂水溶液；
（2）将加工成型后的内衣放入上述柔软剂水溶液中进行柔软处理：先在500-1000r/min的转速下搅拌20-30min，然后双频超声波交替处理15-25min，最后静置30-50min；
（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；
（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为80-85℃；
（5）将烘干后的内衣进行定型处理，由此完成整个内衣成型后柔软处理方法。
优选地，所述柔软剂由以下重量份的成分组成：双十八烷基二甲基氯化铵20-26份、月桂基两性醋酸钠2-6份、椰油酰胺丙基羟磺基甜菜碱2-4份、蓖麻油酸丁酯硫酸钠3-6份、聚丙二醇4-8份、异硬脂酰胺丙基吗啉乳酸盐4-8份、去离子水30-45份。
优选地，所述加工成型后的内衣与所述柔软剂水溶液的质量比为1:12-15。
优选地，所述双频超声波交替处理的条件为：双频超声波交替频率为50-60kHz/25-35kHz，双频超声波交替工作时间为4-6s，超声波功率为200-400W。
优选地，所述定型处理的主要方法为：采用蒸汽定型，定型设备为蒸汽熨斗，熨烫时，熨斗距离所述内衣0.4-0.6cm，温度为120-130℃，时间为1.5-2.5min，熨斗不直接接触所述内衣表面，仅在所述内衣表面喷射饱和蒸汽，完成加热、给湿和加压工作。
本发明的有益效果：
本发明采用双十八烷基二甲基氯化铵、月桂基两性醋酸钠、蓖麻油酸丁酯硫酸钠、异硬脂酰胺丙基吗啉乳酸盐等原料相互复合配制的柔软剂性能优异，洗涤整理内衣成品后可以内衣成品手感丰满、柔软爽滑、有弹性、耐磨，适用于各种面料制成的内衣的洗涤整理；
本发明提供的内衣柔软处理方法简单易操作，能使内衣获得较好的柔软性，配合自制的柔软剂安全、环保且用量小。经本方法处理后的内衣手感丰满、柔软爽滑、有弹性且耐磨。使用本发明的柔软剂产品原料还能够降低处理方法中的温度，这有助于进一步降低处理成本。在浸泡过程中，通过超声处理，能够使柔软剂均匀分布，起到更好的软化效果。
具体实施方式
下面结合具体实施例对本发明所述技术方案作进一步的说明。
实施例1：
本发明的实施例1提供了一种内衣柔软处理方法，包括以下步骤：
（1）将柔软剂加入到 40℃的水中搅拌均匀制成质量浓度为2%的柔软剂水溶液；
（2）按照质量比1:12将加工成型后的内衣放入上述柔软剂水溶液中进行柔软处理：先在500r/min的转速下搅拌30min，然后双频超声波交替处理15min，双频超声波交替频率为60kHz/35kHz，双频超声波交替工作时间为4s，超声波功率为400W，最后静置30min；
（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；
（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为80℃；
（5）将烘干后的内衣进行定型处理，采用蒸汽定型，定型设备为蒸汽熨斗，熨烫时，熨斗距离所述内衣0.4cm，温度为120℃，时间为1.5min，熨斗不直接接触内衣表面，仅在内衣表面喷射饱和蒸汽，完成加热、给湿和加压工作，由此完成整个内衣成型后柔软处理方法。
所述柔软剂由以下重量份的成分组成：双十八烷基二甲基氯化铵20份、月桂基两性醋酸钠2份、椰油酰胺丙基羟磺基甜菜碱2份、蓖麻油酸丁酯硫酸钠3份、聚丙二醇4份、异硬脂酰胺丙基吗啉乳酸盐4份、去离子水30份。
实施例2
本发明的实施例2提供了一种内衣柔软处理方法，包括以下步骤：
（1）将柔软剂加入到 42℃的水中搅拌均匀制成质量浓度为3%的柔软剂水溶液；
（2）按照质量比1:14将加工成型后的内衣放入上述柔软剂水溶液中进行柔软处理：先在800r/min的转速下搅拌25min，然后双频超声波交替处理20min，双频超声波交替频率为55kHz/30kHz，双频超声波交替工作时间为5s，超声波功率为300W，最后静置,40min；
（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；
（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为82℃；
（5）将烘干后的内衣进行定型处理，采用蒸汽定型，定型设备为蒸汽熨斗，熨烫时，熨斗距离所述内衣0.5cm，温度为125℃，时间为2min，熨斗不直接接触内衣表面，仅在内衣表面喷射饱和蒸汽，完成加热、给湿和加压工作，由此完成整个内衣成型后柔软处理方法。
所述柔软剂由以下重量份的成分组成：双十八烷基二甲基氯化铵23份、月桂基两性醋酸钠4份、椰油酰胺丙基羟磺基甜菜碱3份、蓖麻油酸丁酯硫酸钠4.5份、聚丙二醇6份、异硬脂酰胺丙基吗啉乳酸盐6份、去离子水38份。
实施例3：
本发明的实施例3提供了一种内衣柔软处理方法，包括以下步骤：
（1）将柔软剂加入到 45℃的水中搅拌均匀制成质量浓度为4%的柔软剂水溶液；
（2）按照质量比1:15将加工成型后的内衣放入上述柔软剂水溶液中进行柔软处理：先在1000r/min的转速下搅拌20min，然后双频超声波交替处理25min，双频超声波交替频率为50kHz/25kHz，双频超声波交替工作时间为6s，超声波功率为200W，最后静置50min；
（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；
（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为85℃；
（5）将烘干后的内衣进行定型处理，采用蒸汽定型，定型设备为蒸汽熨斗，熨烫时，熨斗距离所述内衣0.6cm，温度为130℃，时间为2.5min，熨斗不直接接触内衣表面，仅在内衣表面喷射饱和蒸汽，完成加热、给湿和加压工作，由此完成整个内衣成型后柔软处理方法。
所述柔软剂由以下重量份的成分组成：双十八烷基二甲基氯化铵26份、月桂基两性醋酸钠6份、椰油酰胺丙基羟磺基甜菜碱4份、蓖麻油酸丁酯硫酸钠6份、聚丙二醇8份、异硬脂酰胺丙基吗啉乳酸盐8份、去离子水45份。
采用实施例1-3所述的内衣柔软处理方法配合相应柔软剂进行内衣柔软处理，作为实验组，分别记作实施例1-3；对比组内衣不做柔软处理，记作对照组。通过手感测试：AATCCEP52007 织物手感，采用主观评价法，得出如下结论。
表1：手感测试结果
组别 实施例1 实施例2 实施例3 对照组
手感/级 4.4 4.8 4.6 3.5
从表1可得知：经过本柔软处理方法能够对内衣起到很好的柔软作用。

Claims (5)

1.一种内衣柔软处理方法，其特征在于，包括以下步骤：
（1）将柔软剂加入到 40-45℃的水中搅拌均匀制成质量浓度为2-4%的柔软剂水溶液；
（2）将加工成型后的内衣放入上述柔软剂水溶液中进行柔软处理：先在500-1000r/min的转速下搅拌20-30min，然后双频超声波交替处理15-25min，最后静置30-50min；
（3）将经过柔软处理的内衣用清水洗涤干净，然后脱水；
（4）将脱水后的内衣放入烘干机中烘干至恒重，烘干温度为80-85℃；
（5）将烘干后的内衣进行定型处理，由此完成整个内衣成型后柔软处理方法。
2.根据权利要求1所述的内衣柔软处理方法，其特征在于，所述柔软剂由以下重量份的成分组成：双十八烷基二甲基氯化铵20-26份、月桂基两性醋酸钠2-6份、椰油酰胺丙基羟磺基甜菜碱2-4份、蓖麻油酸丁酯硫酸钠3-6份、聚丙二醇4-8份、异硬脂酰胺丙基吗啉乳酸盐4-8份、去离子水30-45份。
3.根据权利要求1所述的内衣柔软处理方法，其特征在于，所述加工成型后的内衣与所述柔软剂水溶液的质量比为1:12-15。
4.根据权利要求1所述的内衣柔软处理方法，其特征在于，所述双频超声波交替处理的条件为：双频超声波交替频率为50-60kHz/25-35kHz，双频超声波交替工作时间为4-6s，超声波功率为200-400W。
5.根据权利要求1所述的内衣柔软处理方法，其特征在于，所述定型处理的主要方法为：采用蒸汽定型，定型设备为蒸汽熨斗，熨烫时，熨斗距离所述内衣0.4-0.6cm，温度为120-130℃，时间为1.5-2.5min，熨斗不直接接触所述内衣表面，仅在所述内衣表面喷射饱和蒸汽，完成加热、给湿和加压工作。
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