CN106967350A - 一种电源设备用的耐腐蚀导电涂料及其制备方法 - Google Patents

一种电源设备用的耐腐蚀导电涂料及其制备方法 Download PDF

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CN106967350A
CN106967350A CN201710181019.4A CN201710181019A CN106967350A CN 106967350 A CN106967350 A CN 106967350A CN 201710181019 A CN201710181019 A CN 201710181019A CN 106967350 A CN106967350 A CN 106967350A
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武行峰
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Hefei Yizhen Electric Power Equipment Co Ltd
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Abstract

本发明公开了一种电源设备用的耐腐蚀导电涂料，该涂料包含按质量份数构成如下组分：成膜物质10~35份，混合释剂11~20份，粘合剂6~18份，金属氧化系填料1~5份，聚苯胺6~15份，乙酸乙酯6~17份，导电涂料助剂20~29份，全醚型三聚氰胺聚合物衍生物2~16份，3，4‑乙烯二氧噻吩6~9份，丙烯酸板土2~9份。本发明提供的一种电源设备用的耐腐蚀导电涂料及其制备方法，所制得的导电涂料不仅导电性能优异，而且其耐酸碱，耐高温的性能优异。

Description

一种电源设备用的耐腐蚀导电涂料及其制备方法
技术领域
本发明属于电源设备领域，具体涉及一种电源设备用的耐腐蚀导电涂料及其制备方法。
背景技术
导电涂料是一种防电磁波干扰屏蔽作用的涂料，导电漆是伴随着现代科学而迅速发展起来的特种功能涂料，至今约有半个世纪的发展历史。早在1848年，美国公布了将银和环氧树脂制成导电胶的专利，这是最早公开的导电材料。我国也在20世纪50年代开始研究和应用导电涂料。近几年来，导电涂料已在电子、电器、航空、化工、印刷等多种军、民用工业领域中得到应用。与此相应，导电涂料的理论研究也得到迅速发展，并促进了应用技术的日益成熟与完善。导电漆就是能用于喷涂的一种油漆干燥形成漆膜后能起到导电作用，从而屏蔽电磁波干扰作用。屏蔽就是对两个空间区域之间进行金属的隔离，以控制电场、磁场和电磁波由一个区域对另一个区域的感应和辐射。具体讲，就是用屏蔽体将元部件、电路、组合件、电缆或整个系统的干扰源包围起来，防止干扰电磁场向外扩散；用屏蔽体将接收电路、设备或系统包围起来，防止它们受到外界电磁场的影响。
现有技术的导电涂料中含有的金属粉末较多，会使涂料的电阻率下降，而且制作成本也高，容易腐蚀，鉴于此，有必要提出一种耐腐蚀导电涂料。
发明内容
针对上述问题，本发明要解决的技术问题是提供一种电源设备用的耐腐蚀导电涂料及其制备方法。
为实现上述目的，本发明的技术方案为：一种电源设备用的耐腐蚀导电涂料，该涂料包含按质量份数构成如下组分：成膜物质10~35份，混合释剂11~20份，粘合剂6~18份，金属氧化系填料1~5份，聚苯胺6~15份，乙酸乙酯6~17份，导电涂料助剂20~29份，全醚型三聚氰胺聚合物衍生物2~16份，3，4-乙烯二氧噻吩6~9份，丙烯酸板土2~9份。
优选地，该涂料包含按质量份数构成如下组分：成膜物质20份，混合释剂15份，粘合剂10份，金属氧化系填料3份，聚苯胺10份，乙酸乙酯10份，导电涂料助剂22份，全醚型三聚氰胺聚合物衍生物8份，3，4-乙烯二氧噻吩7份，丙烯酸板土7份。
优选地，所述金属氧化系填料包含银粉、镍粉、铝粉和铜粉中的一种或者它们的组合物，所述金属氧化系填料的粒径为1~20μm。
优选地，所述金属氧化系填料中含有比例为1:2或1:1的氧化锡和氧化锌混合物。
优选地，所述成膜物质还包括单组份树脂，所述单组份树脂为酚醛环氧树脂、丙烯酸树脂和醇酸树脂中的一种或几种。
制备电源设备用的耐腐蚀导电涂料的方法，主要包括以下步骤：
步骤1：首先将导电涂料助剂及金属氧化系填料经过渗透润湿后加入成膜物质中混合；
步骤2：将渗透润湿后的导电涂料助剂及金属氧化系填料和成膜物质加入分散机中充分搅拌，搅拌2~10min后，再依次加入混合释剂、粘合剂、丙烯酸板土、全醚型三聚氰胺聚合物衍生物搅拌10min以上，同时保持分散机中的温度为30~60℃；
步骤3：将剩余的配料一起加入分散机中混合搅拌均匀，过筛去除杂质，得到成品的导电涂料。
优选地，所述步骤1所述的导电涂料助剂及金属氧化系填料的水含量为10~25%。
优选地，所述步骤3中的过筛孔径大小为100~250目。
本发明的有益效果在于：本发明提供的一种电源设备用的耐腐蚀导电涂料及其制备方法，所制得的导电涂料不仅导电性能优异，而且其耐酸碱，耐高温的性能优异；导电涂料的存储时间长，导电效果持久；本制备方法工艺简单，成本低，无需经过特殊的加工和外界环境，金属粉末的添加量较少，同时加入全醚型三聚氰胺聚合物衍生物来控制导电涂料的导电性能，使其达到最佳效果。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下实施例，对本发明进行进一步的详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不限定本发明。
实施例1
一种电源设备用的耐腐蚀导电涂料，该涂料包含按质量份数构成如下组分：
成膜物质 10份；
混合释剂 11份；
粘合剂 6份；
金属氧化系填料 1份；
聚苯胺 6份；
乙酸乙酯 6份；
导电涂料助剂 20份；
全醚型三聚氰胺聚合物衍生物 2份；
3，4-乙烯二氧噻吩 6份；
丙烯酸板土 2份。
所述金属氧化系填料包含银粉、镍粉、铝粉和铜粉中的一种或者它们的组合物，所述金属氧化系填料的粒径为1μm。
所述金属氧化系填料中含有比例为1:2的氧化锡和氧化锌混合物。
所述成膜物质还包括单组份树脂，所述单组份树脂为酚醛环氧树脂、丙烯酸树脂和醇酸树脂中的一种或几种。
制备电源设备用的耐腐蚀导电涂料的方法，主要包括以下步骤：
步骤1：首先将导电涂料助剂及金属氧化系填料经过渗透润湿后加入成膜物质中混合；
步骤2：将渗透润湿后的导电涂料助剂及金属氧化系填料和成膜物质加入分散机中充分搅拌，搅拌2min后，再依次加入混合释剂、粘合剂、丙烯酸板土、全醚型三聚氰胺聚合物衍生物搅拌10min以上，同时保持分散机中的温度为30℃；
步骤3：将剩余的配料一起加入分散机中混合搅拌均匀，过筛去除杂质，得到成品的导电涂料。
所述步骤1所述的导电涂料助剂及金属氧化系填料的水含量为10%。
所述步骤3中的过筛孔径大小为100目。
实施例2
一种电源设备用的耐腐蚀导电涂料，该涂料包含按质量份数构成如下组分：
成膜物质 35份；
混合释剂 20份；
粘合剂 18份；
金属氧化系填料 5份；
聚苯胺 15份；
乙酸乙酯 17份；
导电涂料助剂 29份；
全醚型三聚氰胺聚合物衍生物 16份；
3，4-乙烯二氧噻吩 9份；
丙烯酸板土 9份。
所述金属氧化系填料包含银粉、镍粉、铝粉和铜粉中的一种或者它们的组合物，所述金属氧化系填料的粒径为20μm。
所述金属氧化系填料中含有比例为1:1的氧化锡和氧化锌混合物。
所述成膜物质还包括单组份树脂，所述单组份树脂为酚醛环氧树脂、丙烯酸树脂和醇酸树脂中的一种或几种。
制备电源设备用的耐腐蚀导电涂料的方法，主要包括以下步骤：
步骤1：首先将导电涂料助剂及金属氧化系填料经过渗透润湿后加入成膜物质中混合；
步骤2：将渗透润湿后的导电涂料助剂及金属氧化系填料和成膜物质加入分散机中充分搅拌，搅拌10min后，再依次加入混合释剂、粘合剂、丙烯酸板土、全醚型三聚氰胺聚合物衍生物搅拌10min以上，同时保持分散机中的温度为60℃；
步骤3：将剩余的配料一起加入分散机中混合搅拌均匀，过筛去除杂质，得到成品的导电涂料。
所述步骤1所述的导电涂料助剂及金属氧化系填料的水含量为25%。
所述步骤3中的过筛孔径大小为250目。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

1.一种电源设备用的耐腐蚀导电涂料，其特征在于，该涂料包含按质量份数构成如下组分：成膜物质10~35份，混合释剂11~20份，粘合剂6~18份，金属氧化系填料1~5份，聚苯胺6~15份，乙酸乙酯6~17份，导电涂料助剂20~29份，全醚型三聚氰胺聚合物衍生物2~16份，3，4-乙烯二氧噻吩6~9份，丙烯酸板土2~9份。
2.根据权利要求1所述的一种电源设备用的耐腐蚀导电涂料，其特征在于，该涂料包含按质量份数构成如下组分：成膜物质20份，混合释剂15份，粘合剂10份，金属氧化系填料3份，聚苯胺10份，乙酸乙酯10份，导电涂料助剂22份，全醚型三聚氰胺聚合物衍生物8份，3，4-乙烯二氧噻吩7份，丙烯酸板土7份。
3.根据权利要求1所述的一种电源设备用的耐腐蚀导电涂料，其特征在于，所述金属氧化系填料包含银粉、镍粉、铝粉和铜粉中的一种或者它们的组合物，所述金属氧化系填料的粒径为1~20μm。
4.根据权利要求1所述的一种电源设备用的耐腐蚀导电涂料，其特征在于，所述金属氧化系填料中含有比例为1:2或1:1的氧化锡和氧化锌混合物。
5.根据权利要求1所述的一种电源设备用的耐腐蚀导电涂料，其特征在于，所述成膜物质还包括单组份树脂，所述单组份树脂为酚醛环氧树脂、丙烯酸树脂和醇酸树脂中的一种或几种。
6.制备权利要求1~5所述的电源设备用的耐腐蚀导电涂料的方法，其特征在于，主要包括以下步骤：
步骤1：首先将导电涂料助剂及金属氧化系填料经过渗透润湿后加入成膜物质中混合；
步骤2：将渗透润湿后的导电涂料助剂及金属氧化系填料和成膜物质加入分散机中充分搅拌，搅拌2~10min后，再依次加入混合释剂、粘合剂、丙烯酸板土、全醚型三聚氰胺聚合物衍生物搅拌10min以上，同时保持分散机中的温度为30~60℃；
步骤3：将剩余的配料一起加入分散机中混合搅拌均匀，过筛去除杂质，得到成品的导电涂料。
7.根据权利要求6所述的电源设备用的耐腐蚀导电涂料的方法，其特征在于，所述步骤1所述的导电涂料助剂及金属氧化系填料的水含量为10~25%。
8.根据权利要求6所述的电源设备用的耐腐蚀导电涂料的方法，其特征在于，所述步骤3中的过筛孔径大小为100~250目。
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