CN106948190A - 一种食品包装线的制备工艺 - Google Patents

一种食品包装线的制备工艺 Download PDF

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CN106948190A
CN106948190A CN201710290526.1A CN201710290526A CN106948190A CN 106948190 A CN106948190 A CN 106948190A CN 201710290526 A CN201710290526 A CN 201710290526A CN 106948190 A CN106948190 A CN 106948190A
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cotton yarn
packaging line
cotton
preparation technology
foodstuff packaging
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成建林
吴世华
赵利
陈建华
陈瑶
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TONGXIANG GRANDSMARK TEXTILE CO Ltd
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Abstract

本发明公开了一种食品包装线的制备工艺，包括以下步骤：将棉纱精梳后，置于处理液浸泡，然后取出清洗得处理棉纱；将处理棉纱分成A、B两份，并将B份棉纱完全浸入装有染料的染缸内，升温后保温染色，得染色棉纱；将染色棉纱用温水清洗后，置于皂洗液中沸煮，然后用冷水清洗；将清洗后的染色棉纱与A份棉纱进行合股，得棉线；将棉线浸入抗菌液后，取出干燥，即得所需食品包装线。本发明提出的一种食品包装线的制备工艺，操作简单，设备投资小，制备成本低，所得食品包装线安全性能高，强度高，耐高温和抗菌性能好，可广泛应用于食品包装和加工领域，值得推广。

Description

一种食品包装线的制备工艺
技术领域
本发明涉及食品安全技术领域，尤其涉及一种食品包装线的制备工艺。
背景技术
随着人们生活水平的不断提高，各式各样的美食被端上了餐桌。而像大闸蟹、粽子和糯米鸡等美食在加工时需要用到线类辅助工具。现实生活中，人们在加工此类美食对加工辅助用线没有讲究，忽略了选用的线在加工过程中对美食本身造成的影响。而随着人们自我保与安全意识的不断增强，食品包装用线的美观、安全性能得到了关注，生产食品加工专用线成为了必要。基于上述陈述，本发明提出了一种食品包装线的制备工艺。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种食品包装线的制备工艺。
一种食品包装线的制备工艺，包括以下步骤：
S1、精选优质棉纱，将棉纱精梳后，置于58～75℃的处理液浸泡25～40min，然后取出用40～60℃的温水清洗1～2次，得处理棉纱；
S2、将步骤S1中所得的处理棉纱按1∶1～2的比例，分成A、B两份，并将B份棉纱完全浸入装有染料的染缸内，以2～5℃/min的升温速率，加热至58～70℃后保温，加入染料量2.8～4.5％的氯化钠，保温染色1～2h，得染色棉纱；
S3、将步骤S2中所得的染色棉纱用25～58℃的温水清洗10～18min后，置于浓度为0.1～0.22％的皂洗液中沸煮8～12min，然后用冷水清洗10～18min；
S4、将步骤S3中清洗后的染色棉纱8～10根与步骤S2中的A份棉纱5～7根，以捻度为300～500，捻向为Z的捻合方式进行合股，得棉线；
S5、将步骤S4中所得的棉线浸入抗菌液中10～20min，然后取出压去余液，置于78～95℃的温度下，干燥30～50min，即得所需食品包装线。
优选的，所述步骤S1中的棉纱为100％纯棉。
优选的，所述步骤S1中的处理液为质量比为1.4～1.8∶1.5～2.2∶1～1.8∶5～6.5的75％过氧化氢、碳酸钠、海藻酸钠和去离子水的混合液。
优选的，所述步骤S2中的染料为质量比为3.2～5.8∶0.3～0.5∶0.3～0.5∶55～80的植物染料、环保固色剂、环保匀染剂和去离子水的混合液。
优选的，所述步骤S4中的捻合方式为捻度为350～450，捻向为Z。
优选的，所述步骤S5中的抗菌液为浓度为5.8～7.5％的纳米银系纺织抗菌剂水溶液。
本发明提出的一种食品包装线的制备工艺，采用100％纯棉的棉纱为生产原料，并采用安全无毒的植物染料对其进行染色，通过对棉纱染色前后的处理，和染色过程中环保固色剂和环保匀染剂的使用，有效的提高了染色和固色效果，以合理的捻度和捻向对棉纱进行合股，保证了制得棉线的强度，最后通过抗菌液浸渍，提高所得食品包装线的抗菌性能，本发明提出的制备工艺，操作简单，设备投资小，制备成本低，所得食品包装线安全性能高，强度高，耐高温和抗菌性能好，可广泛应用于食品包装和加工领域，值得推广。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例一
本发明提出的一种食品包装线的制备工艺，包括以下步骤：
S1、精选100％纯棉棉纱，将棉纱精梳后，置于75℃的质量比为1.8∶2.2∶1.8∶6.5的75％过氧化氢、碳酸钠、海藻酸钠和去离子水的混合液浸泡40min，然后取出用60℃的温水清洗1次，得处理棉纱；
S2、将步骤S1中所得的处理棉纱按1∶2的比例，分成A、B两份，并将B份棉纱完全浸入装有质量比为5.8∶0.5∶0.5∶80的植物染料、环保固色剂、环保匀染剂和去离子水的混合液的染缸内，以5℃/min的升温速率，加热至70℃后保温，加入染料量4.5％的氯化钠，保温染色1h，得染色棉纱；
S3、将步骤S2中所得的染色棉纱用58℃的温水清洗10min后，置于浓度为0.22％的皂洗液中沸煮8min，然后用冷水清洗18min；
S4、将步骤S3中清洗后的染色棉纱10根与步骤S2中的A份棉纱5根，以捻度为500，捻向为Z的捻合方式进行合股，得棉线；
S5、将步骤S4中所得的棉线浸入浓度为7.5％的纳米银系纺织抗菌剂水溶液中20min，然后取出压去余液，置于95℃的温度下，干燥30min，即得所需食品包装线。
实施例二
本发明提出的一种食品包装线的制备工艺，包括以下步骤：
S1、精选100％纯棉棉纱，将棉纱精梳后，置于58℃的质量比为1.4∶1.5∶1∶5的75％过氧化氢、碳酸钠、海藻酸钠和去离子水的混合液浸泡25min，然后取出用40℃的温水清洗2次，得处理棉纱；
S2、将步骤S1中所得的处理棉纱按1∶1的比例，分成A、B两份，并将B份棉纱完全浸入装有质量比为3.2∶0.3∶0.3∶55的植物染料、环保固色剂、环保匀染剂和去离子水的混合液的染缸内，以2℃/min的升温速率，加热至58℃后保温，加入染料量2.8％的氯化钠，保温染色2h，得染色棉纱；
S3、将步骤S2中所得的染色棉纱用25℃的温水清洗18min后，置于浓度为0.1％的皂洗液中沸煮12min，然后用冷水清洗10min；
S4、将步骤S3中清洗后的染色棉纱8根与步骤S2中的A份棉纱7根，以捻度为300，捻向为Z的捻合方式进行合股，得棉线；
S5、将步骤S4中所得的棉线浸入浓度为5.8％的纳米银系纺织抗菌剂水溶液中20min，然后取出压去余液，置于78℃的温度下，干燥50min，即得所需食品包装线。
实施例三
本发明提出的一种食品包装线的制备工艺，包括以下步骤：
S1、精选100％纯棉棉纱，将棉纱精梳后，置于65℃的质量比为1.6∶1.8∶1.5∶5.8的75％过氧化氢、碳酸钠、海藻酸钠和去离子水的混合液浸泡32min，然后取出用50℃的温水清洗2次，得处理棉纱；
S2、将步骤S1中所得的处理棉纱按1∶1.5的比例，分成A、B两份，并将B份棉纱完全浸入装有质量比为4.5∶0.4∶0.4∶68的植物染料、环保固色剂、环保匀染剂和去离子水的混合液的染缸内，以4℃/min的升温速率，加热至65℃后保温，加入染料量3.5％的氯化钠，保温染色1.5h，得染色棉纱；
S3、将步骤S2中所得的染色棉纱用42℃的温水清洗15min后，置于浓度为0.16％的皂洗液中沸煮10min，然后用冷水清洗15min；
S4、将步骤S3中清洗后的染色棉纱9根与步骤S2中的A份棉纱6根，以捻度为400，捻向为Z的捻合方式进行合股，得棉线；
S5、将步骤S4中所得的棉线浸入浓度为6.8％的纳米银系纺织抗菌剂水溶液中15min，然后取出压去余液，置于85℃的温度下，干燥40min，即得所需食品包装线。
分别测试本发明实施例一～三中制备的食品包装线的性能，得出如下参数：
实施例 一 二 三
拉伸强度(GPa) 5.8 6.7 6.4
褪色温度(℃) 187 201 195
有效抗菌率(％) 89.7 93.3 90.5
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种食品包装线的制备工艺，其特征在于，包括以下步骤：
S1、精选优质棉纱，将棉纱精梳后，置于58～75℃的处理液浸泡25～40min，然后取出用40～60℃的温水清洗1～2次，得处理棉纱；
S2、将步骤S1中所得的处理棉纱按1:1～2的比例，分成A、B两份，并将B份棉纱完全浸入装有染料的染缸内，以2～5℃/min的升温速率，加热至58～70℃后保温，加入染料量2.8～4.5%的氯化钠，保温染色1～2h，得染色棉纱；
S3、将步骤S2中所得的染色棉纱用25～58℃的温水清洗10～18min后，置于浓度为0.1～0.22%的皂洗液中沸煮8～12min，然后用冷水清洗10～18min；
S4、将步骤S3中清洗后的染色棉纱8～10根与步骤S2中的A份棉纱5～7根，以捻度为300～500，捻向为Z的捻合方式进行合股，得棉线；
S5、将步骤S4中所得的棉线浸入抗菌液中10～20min，然后取出压去余液，置于78～95℃的温度下，干燥30～50min，即得所需食品包装线。
2.根据权利要求1所述的一种食品包装线的制备工艺，其特征在于，所述步骤S1中的棉纱为100%纯棉。
3.根据权利要求1所述的一种食品包装线的制备工艺，其特征在于，所述步骤S1中的处理液为质量比为1.4～1.8:1.5～2.2:1～1.8:5～6.5的75%过氧化氢、碳酸钠、海藻酸钠和去离子水的混合液。
4.根据权利要求1所述的一种食品包装线的制备工艺，其特征在于，所述步骤S2中的染料为质量比为3.2～5.8:0.3～0.5:0.3～0.5:55～80的植物染料、环保固色剂、环保匀染剂和去离子水的混合液。
5.根据权利要求1所述的一种食品包装线的制备工艺，其特征在于，所述步骤S4中的捻合方式为捻度为350～450，捻向为Z。
6.根据权利要求1所述的一种食品包装线的制备工艺，其特征在于，所述步骤S5中的抗菌液为浓度为5.8～7.5%的纳米银系纺织抗菌剂水溶液。
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JP2004360145A (ja) * 2003-06-09 2004-12-24 Du Pont Toray Co Ltd 伸縮性複合先染糸及びその製造方法
CN102634993A (zh) * 2012-02-01 2012-08-15 常州美胜生物材料有限公司 棉纤维的天然染料染色方法
CN103422207A (zh) * 2013-08-09 2013-12-04 浙江华孚色纺有限公司 一种抗菌色纺纱线及其色纺工艺
CN105648795A (zh) * 2016-03-25 2016-06-08 江苏金典纺织有限公司 一种毛毯印花工艺

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Publication number Priority date Publication date Assignee Title
JP2004360145A (ja) * 2003-06-09 2004-12-24 Du Pont Toray Co Ltd 伸縮性複合先染糸及びその製造方法
CN102634993A (zh) * 2012-02-01 2012-08-15 常州美胜生物材料有限公司 棉纤维的天然染料染色方法
CN103422207A (zh) * 2013-08-09 2013-12-04 浙江华孚色纺有限公司 一种抗菌色纺纱线及其色纺工艺
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