CN106492669A - 一种涂料生产用搅拌罐 - Google Patents

一种涂料生产用搅拌罐 Download PDF

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CN106492669A
CN106492669A CN201610923168.9A CN201610923168A CN106492669A CN 106492669 A CN106492669 A CN 106492669A CN 201610923168 A CN201610923168 A CN 201610923168A CN 106492669 A CN106492669 A CN 106492669A
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tank body
shaft
dispersion impeller
feeding cylinder
coating material
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肖方娄
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Chengdu Hongxin Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/07—Stirrers characterised by their mounting on the shaft
    • B01F27/074—Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/906—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  with fixed axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/98—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/99—Heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明公开了一种涂料生产用搅拌罐，属于涂料生产设备技术领域，包括罐体、罐体内搅拌轴和分散转轴、盘设于罐体外壁的冷却盘管、在冷却盘管外的加热夹套、在加热夹套外的冷却夹套，罐体具有进料口和出料口；搅拌轴的下端转动支承在罐体内的底部；搅拌轴的下端设有搅拌桨，搅拌轴的中部设有大分散盘；分散转轴的下端设有小分散盘，上端连接有在罐体外的转轴驱动电机；大分散盘与小分散盘均包括底盘和底盘上周向排布的弧形片；进料口处设有倾斜设置的进料筒，进料筒上设有进料斗，进料筒内设有进料螺杆。粉料得到充分的细化，在搅拌桨的作用下充分均匀的混合，使粉料和液态料溶解为一体。

Description

一种涂料生产用搅拌罐
技术领域
本发明涉及涂料生产设备技术领域，具体而言，涉及一种涂料生产用搅拌罐。
背景技术
涂料是涂覆在物件的表面，形成牢固附着的连续薄膜的材料，涂料的搅拌质量非常重要。涂料的搅拌是在搅拌罐中进行的，目前的涂料搅拌罐大多是通过搅拌轴上设置的搅拌桨进行搅拌，但由于在生产工艺中，需加入一定量的粉料，仅靠搅拌桨的搅拌难以将粉料细化，有一些搅拌轴也会在搅拌轴上安装分散盘，但是仍存在粉料细化不完全的现象。
发明内容
本发明的目的在于提供一种能较好的细化粉料的涂料生产用搅拌罐，以解决上述问题。
为实现本发明目的，采用的技术方案为：一种涂料生产用搅拌罐，包括罐体、罐体内搅拌轴和分散转轴、盘设于罐体外壁的冷却盘管、在冷却盘管外的加热夹套、在加热夹套外的冷却夹套，罐体具有进料口和出料口；搅拌轴的下端转动支承在罐体内的底部，上端连接有在罐体外的搅拌电机；搅拌轴的下端设有搅拌桨，搅拌轴的中部设有大分散盘；分散转轴的下端设有小分散盘，上端连接有在罐体外的转轴驱动电机；小分散盘对应在大分散盘与搅拌桨之间，大分散盘与小分散盘均包括底盘和底盘上周向排布的弧形片；进料口处设有倾斜设置的进料筒，进料筒上设有进料斗，进料筒内设有进料螺杆，进料螺杆连接有驱动其转动的进料电机。
进一步地，所述搅拌桨呈三角状。
进一步地，所述加热夹套的下端具有导热油进口、上端具有导热油出口。
进一步地，所述冷却盘管和冷却夹套的下端分别具有冷却水进口，冷却盘管和冷却夹套的上端分别具有冷却水出口。
进一步地，所述罐体上设有支撑进料筒的支架。
本发明的有益效果是，粉料通过进料螺杆连续送入罐体内，通过搅拌轴带动搅拌桨及大分散盘旋转，分散转轴带动小分散盘旋转，在粉料进入到罐体内时，落到两交错的分散盘上，在两分散盘的旋转作用下，粉料和液态料浆分散混合落到罐底，粉料得到充分的细化，在搅拌桨的作用下充分均匀的混合，从下端出料口排出，三角状的搅拌桨使物料形成涡流，使粉料和液态料溶解为一体。
附图说明
图1是本发明提供的涂料生产用搅拌罐的结构示意图；
图2是图1中两分散盘的俯视结构示意图。
具体实施方式
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。
图1、图2示出了本发明提供的涂料生产用搅拌罐，包括罐体1、罐体1内搅拌轴2和分散转轴3、盘设于罐体1外壁的冷却盘管4、在冷却盘管4外的加热夹套5、在加热夹套5外的冷却夹套6，罐体1具有进料口和出料口；搅拌轴2的下端转动支承在罐体1内的底部，上端连接有在罐体1外的搅拌电机7；搅拌轴2的下端设有搅拌桨8，搅拌轴2的中部设有大分散盘9；分散转轴3的下端设有小分散盘10，上端连接有在罐体1外的转轴驱动电机11；小分散盘10对应在大分散盘9与搅拌桨8之间，大分散盘9与小分散盘10均包括底盘12和底盘12上周向排布的弧形片13；进料口处设有倾斜设置的进料筒14，进料筒14上设有进料斗15，进料筒14内设有进料螺杆16，进料螺杆16连接有驱动其转动的进料电机。
罐体1内搅拌轴2的下端对应有支承架，搅拌轴2下端通过轴承转动支承于支承架，搅拌桨8呈三角状，保证了较好的剪切力，搅拌阻力也较小。加热夹套5的下端具有导热油进口17、上端具有导热油出口18，通入导热油加热。
冷却盘管4和冷却夹套6的下端分别具有冷却水进口19，冷却盘管4和冷却夹套6的上端分别具有冷却水出口20。均采用水冷却方式，形成了双重冷却，能够达到降温速度快、效果好的作用，也可以根据实际需要在使用过程中使用相应的冷却结构。
罐体1上设有支撑进料筒14的支架21，使进料筒14倾斜安装于支架21上，进料筒14的下端对应在罐体1的进料口处，粉料从进料斗15进入进料筒14内，经进料螺杆16送入罐体1内。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，在本发明的精神和原则内可以有各种更改和变化，这些等同的变型或替换等，均包含在本发明的保护范围之内。

Claims (5)

1.一种涂料生产用搅拌罐，其特征在于，包括罐体、罐体内搅拌轴和分散转轴、盘设于罐体外壁的冷却盘管、在冷却盘管外的加热夹套、在加热夹套外的冷却夹套，罐体具有进料口和出料口；搅拌轴的下端转动支承在罐体内的底部，上端连接有在罐体外的搅拌电机；搅拌轴的下端设有搅拌桨，搅拌轴的中部设有大分散盘；分散转轴的下端设有小分散盘，上端连接有在罐体外的转轴驱动电机；小分散盘对应在大分散盘与搅拌桨之间，大分散盘与小分散盘均包括底盘和底盘上周向排布的弧形片；进料口处设有倾斜设置的进料筒，进料筒上设有进料斗，进料筒内设有进料螺杆，进料螺杆连接有驱动其转动的进料电机。
2.根据权利要求1所述的涂料生产用搅拌罐，其特征在于，所述搅拌桨呈三角状。
3.根据权利要求1所述的涂料生产用搅拌罐，其特征在于，所述加热夹套的下端具有导热油进口、上端具有导热油出口。
4.根据权利要求1所述的涂料生产用搅拌罐，其特征在于，所述冷却盘管和冷却夹套的下端分别具有冷却水进口，冷却盘管和冷却夹套的上端分别具有冷却水出口。
5.根据权利要求1所述的涂料生产用搅拌罐，其特征在于，所述罐体上设有支撑进料筒的支架。
CN201610923168.9A 2016-10-29 2016-10-29 一种涂料生产用搅拌罐 Pending CN106492669A (zh)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN110327806A (zh) * 2019-05-30 2019-10-15 浙江海轩科技有限公司 一种高分子膜的生产设备
CN110404494A (zh) * 2019-07-02 2019-11-05 宜兴市压力容器厂有限公司 一种新型皂化釜
JP2020054956A (ja) * 2018-10-02 2020-04-09 淺田鉄工株式会社 パドル翼およびパドル翼を備えた撹拌装置
CN111001519A (zh) * 2019-12-28 2020-04-14 福建省海骑士泵业有限公司 一种高寿命自吸离心泵的生产设备及其生产方法
CN111790338A (zh) * 2020-07-09 2020-10-20 江西德盛精细化学品有限公司 一种生产用反应釜快速冷却制冷机
CN113351046A (zh) * 2021-04-29 2021-09-07 龙南县彩艺装饰材料厂 一种应用于真石漆生产的多功能卧式分散机
CN113828201A (zh) * 2021-11-05 2021-12-24 湖南梨树园涂料有限公司 一种用于涂料的高效分散罐

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CN2629819Y (zh) * 2003-08-05 2004-08-04 温州市新特制药机械有限公司 乳化搅拌装置
CN104289164A (zh) * 2013-07-16 2015-01-21 江苏凯伦建材股份有限公司 一种防水涂料生产用双螺旋双搅拌反应装置
CN205109541U (zh) * 2015-10-14 2016-03-30 池州市富光涂料有限公司 双轴涂料分散机

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CN2629819Y (zh) * 2003-08-05 2004-08-04 温州市新特制药机械有限公司 乳化搅拌装置
CN104289164A (zh) * 2013-07-16 2015-01-21 江苏凯伦建材股份有限公司 一种防水涂料生产用双螺旋双搅拌反应装置
CN205109541U (zh) * 2015-10-14 2016-03-30 池州市富光涂料有限公司 双轴涂料分散机

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020054956A (ja) * 2018-10-02 2020-04-09 淺田鉄工株式会社 パドル翼およびパドル翼を備えた撹拌装置
CN110327806A (zh) * 2019-05-30 2019-10-15 浙江海轩科技有限公司 一种高分子膜的生产设备
CN110404494A (zh) * 2019-07-02 2019-11-05 宜兴市压力容器厂有限公司 一种新型皂化釜
CN111001519A (zh) * 2019-12-28 2020-04-14 福建省海骑士泵业有限公司 一种高寿命自吸离心泵的生产设备及其生产方法
CN111001519B (zh) * 2019-12-28 2021-06-04 福建省海骑士泵业有限公司 一种高寿命自吸离心泵的生产设备及其生产方法
CN111790338A (zh) * 2020-07-09 2020-10-20 江西德盛精细化学品有限公司 一种生产用反应釜快速冷却制冷机
CN113351046A (zh) * 2021-04-29 2021-09-07 龙南县彩艺装饰材料厂 一种应用于真石漆生产的多功能卧式分散机
CN113828201A (zh) * 2021-11-05 2021-12-24 湖南梨树园涂料有限公司 一种用于涂料的高效分散罐

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Application publication date: 20170315