CN106449800B - Passivation contact structures of selective polysilicon membrane and preparation method thereof - Google Patents

Passivation contact structures of selective polysilicon membrane and preparation method thereof Download PDF

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Publication number
CN106449800B
CN106449800B CN201611117510.2A CN201611117510A CN106449800B CN 106449800 B CN106449800 B CN 106449800B CN 201611117510 A CN201611117510 A CN 201611117510A CN 106449800 B CN106449800 B CN 106449800B
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thickness
polysilicon membrane
preparation
layer
etching
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CN106449800A (en
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陈达明
崔艳峰
陈奕锋
杨阳
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Trina Solar Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of passivation contact structures of selective polysilicon membrane, a layer thickness < 2 nm silicon dioxide layer is prepared in surface of crystalline silicon, doped polycrystalline silicon film is prepared in silica layer surface, the doped polycrystalline silicon film has first thickness in no Metal contact regions, there are Metal contact regions that there is second thickness, and first thickness is less than second thickness, forms metal electrode in the second thickness region surface of polysilicon membrane.Meanwhile the invention also discloses a kind of methods of passivation contact structures for preparing above-mentioned selective polysilicon membrane.The present invention enables traditional screen printing technique to be effectively bonded together with passivation contact technique, and contact technique will be passivated by, which being conducive to, pushes volume production to, meanwhile, effectively improve the efficiency of solar cell.

Description

Passivation contact structures of selective polysilicon membrane and preparation method thereof
Technical field
The present invention relates to the blunt of a kind of passivation contact structures of solar cell more particularly to a kind of selective polysilicon membrane Change contact structures and preparation method thereof, belongs to solar cell preparation technical field.
Background technique
In recent years, passivation contact technique has received widespread attention in crystal-silicon solar cell field, wherein Germany is not bright Grace standing grain expense solar energy system Research Institute goes out the passivation contact solar cell that efficiency reaches 25.1%, and passivation contact uses tunnel Silicon dioxide layer is worn, and the polysilicon membrane being superimposed upon in tunnelling silicon dioxide layer.The passivation contacts solar cell using true Empty vapour deposition method prepares metal electrode, can not also be mass produced in a short time.
Summary of the invention
The present invention provides a kind of choosing for the technical issues of in the prior art, passivation contact technique can not be mass produced Passivation contact structures of selecting property polysilicon membrane and preparation method thereof further increase the efficiency of solar cell, and passivation is contacted Technology pushes volume production to.
For this purpose, the present invention adopts the following technical scheme:
The passivation contact structures of selective polysilicon membrane are prepared with a layer thickness < 2 nm dioxy in surface of crystalline silicon SiClx layer prepares doped polycrystalline silicon film in silica layer surface, and the doped polycrystalline silicon film is in no Metal contact regions With first thickness, there are Metal contact regions that there is second thickness, and first thickness is less than second thickness, in polysilicon membrane Second thickness region surface formed metal electrode.
Further, the first thickness is 5-2000 nm, and the second thickness is 30-70000 nm.
Another aspect of the present invention provides a kind of preparation method of the passivation contact structures of selective polysilicon membrane, packet Containing following steps:
S1: Wafer Cleaning:
S2: thermal oxidation technology perhaps hot nitric acid oxidation process or ozonation technology the preparation of Surface Oxygen SiClx: are used Form thickness < 2 nm silicon dioxide layer;
S3: polysilicon membrane preparation: Low Pressure Chemical Vapor Deposition (Low Pressure Chemical Vapor is used ) or plasma reinforced chemical vapour deposition method (Plasma Enhanced Chemical Vapor Deposition:LPCVD Deposition:PECVD) deposited polycrystalline silicon thin film, polysilicon membrane with a thickness of 30-70000 nm;
S4: the preparation of polysilicon membrane surface exposure mask: the printing mask on above-mentioned polysilicon membrane;
S5: the etching of polysilicon membrane: the polysilicon membrane thickness of no masked areas is thinned to using the method for etching 5-2000 nm forms first thickness region;
S6: removal mask layer, the polysilicon membrane region that the lower section of mask layer does not etch are second thickness region;
S7: it prepares electrode: the technology of silk-screen printing is used above prepares metal electrode, metal for the polysilicon membrane of etching Electrode print is on second thickness region.
Further, in step s3, the polysilicon membrane can be doped polycrystalline silicon film in situ, or this It levies polysilicon membrane and then needs subsequent doping if intrinsic polysilicon film.
Further, in step s 5, the etching technics is in chemical etching, plasma etching or Mechanical lithography One or more combination.
Further, in the step s 7, the material of the electrode can be silver paste, one kind of aluminium paste, silver-colored aluminium paste, copper slurry Or multiple combinations.
The invention has the following beneficial effects:
Since most of commercialized crystal-silicon solar cell uses screen printing technique to prepare electrode at present, it will It is the approach for fast implementing passivation contact process industrialization that screen printing technique and passivation contact technique, which combine,.And current silk screen The metal of printing, such as silver paste, it is deeper in the sintering depth of silicon face, it is easy to destroy to be passivated contacting film, such as polysilicon membrane, The effect of passivation contact will be destroyed in this case.The present invention in Metal contact regions and nonmetallic contact area by setting The polysilicon membrane for counting different-thickness makes the preparation region of metal electrode have thicker polysilicon membrane, effectively prevents Metal electrode destroys the effect of passivation contact;Traditional screen printing technique is set to be effectively combined with passivation contact technique Together.On the other hand, since absorption of the polysilicon membrane to light is larger, if its thickness is too thick to will lead to solar cell electric current damage Lose it is excessive, therefore, the present invention in polysilicon membrane non-metallic regions have relatively thin thickness, can be effectively prevented the sun electricity The current loss in pond.To sum up, the present invention, which is conducive to that contact technique will be passivated, pushes volume production to, meanwhile, effectively improve solar cell Efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the flow diagram of 2-4 of the embodiment of the present invention;
In figure, 1 is silicon substrate;2 be silicon dioxide layer;3 be doped polycrystalline silicon film;3a is doped polycrystalline silicon film First thickness region, 3b are the second thickness regions of doped polycrystalline silicon film;4 be metal electrode.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, present invention is further described in detail, the present invention in prior art phase Same part will refer to the prior art.
Embodiment 1
As shown in Figure 1, the passivation contact structures of selectivity polysilicon membrane provided by the invention, on the surface of crystalline silicon 1 It is prepared with layer of silicon dioxide layer 2, thickness < 2 nm of silicon dioxide layer 2 prepare doped polycrystalline on the surface of silicon dioxide layer 2 Silicon thin film 3, doped polycrystalline silicon film 3 in different regions there is different thickness specifically to have in no Metal contact regions First thickness 3a is having Metal contact regions to have second thickness 3b, and first thickness 3a is less than second thickness 3b, first thickness Range be 5-2000 nm, the range of second thickness is 30-70000 nm;In the second thickness region surface of polysilicon membrane Form metal electrode 4.
Embodiment 2
As shown in Fig. 2, the preparation method of the passivation contact structures of the selective polysilicon membrane of the present embodiment, comprising as follows Step:
S1: Wafer Cleaning:
S2: the silicon dioxide layer with a thickness of 1.5 nm the preparation of Surface Oxygen SiClx: is prepared using thermal oxidation technology;
S3: phosphorus doping or boron doped polysilicon membrane preparation: is deposited using Low Pressure Chemical Vapor Deposition (LPCVD) Polysilicon membrane, the polysilicon membrane with a thickness of 200 nm;
S4: in the polysilicon membrane surface printing exposure mask;
S5: the etching of polysilicon membrane: HF/HNO3 solution etches polysilicon membrane is used, its thickness is made to be reduced to 70 Nm forms first thickness region;
S6: removal mask layer, the polysilicon membrane region that the lower section of mask layer does not etch are second thickness region;
S7: it prepares electrode: the technology of silk-screen printing is used above prepares metal electrode, metal for the polysilicon membrane of etching For electrode print on second thickness region, metal electrode uses silver electrode.
Embodiment 3
As shown in Fig. 2, the preparation method of the passivation contact structures of the selective polysilicon membrane of the present embodiment, comprising as follows Step:
S1: Wafer Cleaning:
S2: the silicon dioxide layer with a thickness of 1.3nm the preparation of Surface Oxygen SiClx: is prepared using hot nitric acid process;
S3: phosphorus doping or boron doped polysilicon membrane preparation: is deposited using Low Pressure Chemical Vapor Deposition (LPCVD) Polysilicon membrane, the polysilicon membrane with a thickness of 100 nm;
S4: in the polysilicon membrane surface printing exposure mask;
S5: the etching of polysilicon membrane: HF/HNO3 solution etches polysilicon membrane is used, its thickness is made to be reduced to 50 Nm forms first thickness region;
S6: removal mask layer, the polysilicon membrane region that the lower section of mask layer does not etch are second thickness region;
S7: it prepares electrode: the technology of silk-screen printing is used above prepares metal electrode, metal for the polysilicon membrane of etching Electrode print is on second thickness region, and metal electrode is using silver-colored aluminium electrode.
Embodiment 4
As shown in Fig. 2, the preparation method of the passivation contact structures of the selective polysilicon membrane of the present embodiment, comprising as follows Step:
S1: Wafer Cleaning:
S2: the silicon dioxide layer with a thickness of 1.2nm the preparation of Surface Oxygen SiClx: is prepared using ozonation technology;
S3: polysilicon membrane preparation: using plasma reinforced chemical vapour deposition method (PECVD) deposition phosphorus doping or Boron doped polysilicon membrane, the polysilicon membrane with a thickness of 100 nm;
S4: in the polysilicon membrane surface printing exposure mask;
S5: the etching of polysilicon membrane: Mechanical lithography method etches polycrystalline silicon thin film is used, its thickness is reduced to 60nm forms first thickness region;
S6: removal mask layer, the polysilicon membrane region that the lower section of mask layer does not etch are second thickness region;
S7: it prepares electrode: the technology of silk-screen printing is used above prepares metal electrode, metal for the polysilicon membrane of etching For electrode print on second thickness region, metal electrode uses aluminium electrode.

Claims (5)

1. the passivation contact structures of selective polysilicon membrane, are prepared with a layer thickness < 2nm silica in surface of crystalline silicon Layer, prepares doped polycrystalline silicon film in silica layer surface, the doped polycrystalline silicon film has in no Metal contact regions First thickness is having Metal contact regions to have second thickness, and first thickness is less than second thickness, the of polysilicon membrane Two thickness area surfaces form metal electrode, and the first thickness is 5-2000nm, and the second thickness is 30-70000nm.
2. a kind of method for the passivation contact structures for preparing selective polysilicon membrane described in claim 1, includes following step It is rapid:
SI: Wafer Cleaning;
S2: the preparation of Surface Oxygen SiClx: using thermal oxidation technology, perhaps hot nitric acid oxidation process or ozonation technology are formed Thickness < 2mn silicon dioxide layer;
S3: it polysilicon membrane preparation: is deposited using Low Pressure Chemical Vapor Deposition or plasma reinforced chemical vapour deposition method Polysilicon membrane, polysilicon membrane with a thickness of 30-70000nm;
S4: the preparation of polysilicon membrane surface exposure mask: the printing mask on above-mentioned polysilicon membrane;
S5: the polysilicon membrane thickness of no masked areas the etching of polysilicon membrane: is thinned to by 5- using the method for etching 2000nm forms first thickness region;
S6: removal mask layer, the polysilicon membrane region that the lower section of mask layer does not etch are second thickness region;
S7: it makes each electrode: the technology of silk-screen printing is used above prepares metal electrode, metal electrode for the polysilicon membrane of etching It is printed on second thickness region.
3. preparation method according to claim 2, it is characterised in that: in step s3, the polysilicon membrane can be Doped polycrystalline silicon film in situ, or intrinsic polysilicon film then needs subsequent doping if intrinsic polysilicon film.
4. preparation method according to claim 2, it is characterised in that: in step s 5, the etching technics is that chemistry is carved The combination of one or more of erosion, plasma etching or Mechanical lithography.
5. preparation method according to claim 2, it is characterised in that: in the step s 7, the material of the electrode can be One kind or multiple combinations of silver paste, aluminium paste, silver-colored aluminium paste, copper slurry.
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