CN110112230A - A kind of preparation method of MWT solar battery - Google Patents

A kind of preparation method of MWT solar battery Download PDF

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Publication number
CN110112230A
CN110112230A CN201910252758.7A CN201910252758A CN110112230A CN 110112230 A CN110112230 A CN 110112230A CN 201910252758 A CN201910252758 A CN 201910252758A CN 110112230 A CN110112230 A CN 110112230A
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China
Prior art keywords
mwt
preparation
silicon
back side
solar battery
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CN201910252758.7A
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Chinese (zh)
Inventor
黄智�
王波
职森森
燕中宝
徐涛
徐建华
沈洪飞
李质磊
吴仕梁
路忠林
张凤鸣
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Wuxi Ritong Photovoltaic Technology Co Ltd
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Wuxi Ritong Photovoltaic Technology Co Ltd
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Priority to CN201910252758.7A priority Critical patent/CN110112230A/en
Publication of CN110112230A publication Critical patent/CN110112230A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • H01L31/02245Electrode arrangements specially adapted for back-contact solar cells for metallisation wrap-through [MWT] type solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention provides a kind of preparation method of MWT solar battery, and this method proposes a kind of production technology scheme of two-sided MWT+ battery, it is ensured that MWT+ battery basic transfer efficiency and cost advantage;Using MWT+ alum gate line double-side cell technology, angularity problem caused by thin slice is reduced, to reduce battery and device process fragment rate;Meanwhile MWT+ double-side cell technology effectively improves battery conversion efficiency.

Description

A kind of preparation method of MWT solar battery
Technical field
The present invention relates to silicon solar cell technology fields, and in particular to a kind of preparation of MWT solar battery Method.
Background technique
It is a kind of high-efficiency battery that metal piercing, which winds silicon solar cell (MWT), is collected front by laser drill Energy pass through battery transfer to cell backside, achieve the purpose that improve transfer efficiency, patent to reduce shading-area CN201410016190.6 provides the low cost preparation method of MWT a kind of.Since MWT battery processing procedure and conventional batteries processing procedure remove It laser boring and requires of both being dielectrically separated from outer again without other differences, MWT battery is allowed to be compatible with black silicon, PERC, HIT Etc. technologies.Wherein, patent CN201410016190.6 provides a kind of preparation flow of MWT combination PERC technology simultaneously.
How improving cell piece transfer efficiency and reducing cost of manufacture is always photovoltaic industry eternal topic.It is imitated about conversion Rate is promoted.Localized contact back passivation (PERC) solar battery is a kind of nearest 2 years high performance solar batteries newly developed come out Technology, has obtained extensive concern in the industry and large-scale promotion is answered.Currently, MWT+PERC has also realized scale of mass production.
Present aspect drops, and 50% or more battery cost comes from silicon wafer cost, and the technologies such as Buddha's warrior attendant wire cutting, thinned silicon wafer are current Reduce the main means of silicon wafer cost.About slice technique, single, polysilicon chip thickness is unanimously dropped from 320 μm, 270 μm, 230 μm As low as 180 μm, and to 150 μm or more Bao Fazhan.Due to the advanced component package technology of MWT, it is suitble to the scale of thin slice Metaplasia produces, and realizes that the reduction of MWT battery cost is a trend by reducing cell piece thickness.But sheet is a handle twolip Sword, thin slice can reduce the cost, but fragment rate also will increase, this is also to restrict one of the principal element that thin slice is promoted.How to drop Angularity problem caused by low battery manufacturing procedure fragment and thin slice is a problem to be solved.
How further to be promoted as a result, MWT+ battery be transfer efficiency and reduce processing procedure cost, be push industry development and Realize the critical issue of cheap internet access.
Summary of the invention
For above-mentioned problem, a kind of scheme of two-sided MWT+ battery technology is proposed, it can be on the basis of cell foil Angularity problem caused by upper inhibition battery manufacturing procedure fragment and thin slice.
The present invention provide technical solution it is as follows: a kind of preparation method of MWT solar battery, the preparation method include with Lower step:
Step 1, the substrate using thin silicon wafer as battery, removes the damaging layer of silicon chip surface, is cleaned and knitted to silicon wafer Structure reduces the recombination rate of photo-generated carrier, while flannelette is made in silicon chip surface to reduce reflectivity;
Diffusion: step 2 deposits doped source in silicon chip substrate and carries out diffusion for PN junction, silicon wafer uses to exist in back-to-back fashion Single side diffusion is carried out in diffusion furnace;
Step 3, etching: the PN junction at silicon chips periphery and the back side after removal diffusion removes phosphorosilicate glass, and carry out polished backside;
Annealing: step 4 makes annealing treatment silicon wafer after etching;
Step 5, backside passivation layer preparation: using chemical vapor deposition CVD, atomic layer deposition ALD or screen printing mode in silicon The one layer of alumina layer in the piece back side or two-sided preparation;
Back side antireflective film: step 6 prepares back side silicon nitride silicon protective film using chemical vapor deposition PECVD;
Front protecting film: step 7 prepares front side silicon nitride silicon antireflective film using chemical vapor deposition PECVD;
Step 8, laser slotting: being slotted the alumina passivation layer at the back side and silicon nitride protective layer with laser, so as to aluminium back Field slurry and silicon substrate form Ohmic contact;
The preparation of the back side MWT anode: step 9 uses routine PERC back silver paste, is preparing MWT rear electrode just in silicon chip back side Pole;
Step 10, the back side MWT cathode preparation: use MWT plug-hole slurry, silicon chip back side prepare MWT rear electrode cathode and together Shi Jinhang plug-hole;
Al-BSF preparation: step 11 prepares the alum gate line of corresponding step 8 laser slotting figure in silicon chip back side;
Front gate line electrode: step 12 prepares front gate line electrode in MWT battery piece front;
Sintering: the cell piece cofiring of slurry after printing is formed Ohmic contact by step 13.
It further, include laser boring step in the preparation method, the laser boring step is in step 1, directly It connects and cell substrate is punched according to specification;
Alternatively, carrying out laser boring step to cell piece, then use laser slotting after step 7 prepares front protecting film.
As a preference, the thin silicon wafer is the solar level p-type monocrystalline or polysilicon chip of 140 μ m thicks.
Further, in step 2, the back-to-back single side of high temperature is carried out using POCl3 diffusion source and is spread.
Further, in the step 3, chemical cleaning is carried out using conventional chemical solution.
Further, the step 4 moves back silicon wafer after etching at a temperature of 600-750 DEG C using normal pressure diffusion furnace Fire processing.
Further, described Step 9: Step 10: Step 11: step 12, is all made of at screen printing mode Reason.
As a preference, the hole on cell piece is 6 × 6 array patterns.
As a preference, diffused sheet resistance is controlled in 30-150 Ω in step 2.
The invention has the following beneficial effects:
1. using MWT+ technology, it is ensured that MWT+ battery basic transfer efficiency and cost advantage;
2. using 140 thickness silicon wafers, silicon wafer cost is substantially reduced;
3. using MWT+ alum gate line double-side cell technology, angularity problem caused by thin slice is reduced, to reduce battery and group Part processing procedure fragment rate;Meanwhile MWT+ double-side cell technology effectively improves battery conversion efficiency.
Detailed description of the invention
Fig. 1 is the schematic diagram of the laser boring of MWT battery;
Fig. 2 is the schematic diagram of MWT double-side cell laser slotting;
Fig. 3 is the schematic diagram of the anode of MWT rear electrode;
Fig. 4 is the schematic diagram of the cathode of MWT rear electrode;
Fig. 5 is the schematic diagram of the alum gate line of MWT rear electrode;
Wherein: 1- silicon wafer, the hole 2-, 3- slot grid line, 4- aluminium main grid, 5- aluminium pair grid, 6- MWT battery anode, 7- MWT battery are negative Pole.
Specific embodiment
Now technical solution of the present invention is completely described in conjunction with attached drawing.It is described below only of the invention one Part case study on implementation, and it is not all.Based on the case study on implementation in the present invention, those skilled in the art are not making creation Property labour under the premise of every other case study on implementation obtained, belong within the scope of the present invention.
As shown in Figures 1 to 5, the present invention provides the preparation method that technical solution is a kind of MWT solar battery, the system Preparation Method the following steps are included:
Step 1, the substrate using thin silicon wafer 1 as battery remove the damaging layer on 1 surface of silicon wafer, clean to silicon wafer 1 And texturing, the recombination rate of photo-generated carrier is reduced, while flannelette is made on 1 surface of silicon wafer to reduce reflectivity;
Diffusion: step 2 in 1 substrate deposition doped source of silicon wafer and carries out diffusion for PN junction, silicon wafer 1 is using in back-to-back fashion Single side diffusion is carried out in diffusion furnace;
Step 3, etching: the PN junction at 1 periphery of silicon wafer and the back side after removal diffusion removes phosphorosilicate glass, and carry out polished backside;
Annealing: step 4 makes annealing treatment silicon wafer 1 after etching;
Step 5, backside passivation layer preparation: using chemical vapor deposition CVD, atomic layer deposition ALD or screen printing mode in silicon The one layer of alumina layer in 1 back side of piece or two-sided preparation;
Back side antireflective film: step 6 prepares back side silicon nitride silicon protective film using chemical vapor deposition PECVD;
Front protecting film: step 7 prepares front side silicon nitride silicon antireflective film using chemical vapor deposition PECVD;
Step 8, laser slotting: being slotted the alumina passivation layer at the back side and silicon nitride protective layer with laser, so as to aluminium back Field slurry and silicon substrate form Ohmic contact;
Prepared by step 9, the back side MWT anode 6: using routine PERC back silver paste, prepare MWT rear electrode at 1 back side of silicon wafer Anode 6;
Prepared by step 10, the back side MWT cathode 7: using 2 slurry of MWT plug-hole, prepare the cathode 7 of MWT rear electrode at 1 back side of silicon wafer With carry out plug-hole 2 simultaneously;
Al-BSF preparation: step 11 prepares the alum gate line of corresponding step 8 laser slotting figure at 1 back side of silicon wafer;
Front gate line electrode: step 12 prepares front gate line electrode in MWT battery piece front;
Sintering: the cell piece cofiring of slurry after printing is formed Ohmic contact by step 13.
Wherein, 2 process of laser boring can become according to the process flow of MWT+PERC, this technical solution is to this without special It is required that.
Embodiment 1:
1. silicon wafer 1: being used as substrate using the solar level p-type monocrystalline or polysilicon chip 1 of 140 μ m thicks;
2. laser boring 2: by silicon wafer 1 by 6 × 6 array patterns as shown in Figure 1, being swashed accordingly on cell piece using laser 2 hole of unthreaded hole.
3. making herbs into wool: carrying out cleaning and texturing using conventional chemical cleaning and texturing method;
4. diffusion: carrying out the back-to-back single side of high temperature using POCl3 diffusion source and spread, diffused sheet resistance is controlled in 30-150 Ω;
5. etching: being cleaned after carrying out chemistry using conventional chemical solution, remove periphery and back side PN junction, silicon serves as a contrast after removal diffusion The phosphorosilicate glass that bottom surface is formed, and carry out polished backside;
6. annealing: using conventional atmospheric diffusion furnace, made annealing treatment at a temperature of 600-750 DEG C to silicon wafer 1 after etching.
7. prepared by backside passivation layer: plating one layer of 5-50nm thickness at the cell piece back side using chemical vapor deposition (CVD) AlOx passivating film;
8. back protection film: using PECVD device preparation refractive index between 1.9-2.3, silicon nitride of the film thickness in 80-160nm Protective film;
9. front antireflective film: using PECVD device preparation refractive index between 1.9-2.2, silicon nitride of the film thickness in 60-100nm Antireflective film;
10. laser slotting: the aluminium oxide at the back side and silicon nitride protective film being slotted with laser, laser as shown in Figure 2 is prepared and opens Groove pattern;
11. prepared by the back side MWT anode 6: using modes such as silk-screen printings, conventional PERC back silver paste is prepared at 1 back side of silicon wafer The anode 6 of MWT rear electrode, as shown in Figure 3;
12. prepared by the back side MWT cathode 7: using modes such as silk-screen printings, dedicated 2 slurry of plug-hole of MWT is prepared at 1 back side of silicon wafer The cathode 7 of MWT rear electrode as shown in Figure 4 and carry out plug-hole 2 simultaneously;Cathode 7 is round or polygon, and diameter is in 1-2mm It does not wait and is greater than mask pattern size.
13. Al-BSF is printed: using screen printing mode, prepare Al-BSF as shown in Figure 5 at 1 back side of silicon wafer.
14. front gate line electrode: screen printing mode is used, in MWT battery front, printing MWT battery front gate line electricity Pole structure.
15. sintering: the cell piece cofiring of slurry after printing is formed Ohmic contact.
Embodiment 2:
1. silicon wafer 1: being used as substrate using the solar level p-type monocrystalline or polysilicon chip 1 of 140 μ m thicks;
2. making herbs into wool: carrying out cleaning and texturing using conventional chemical cleaning and texturing method;
3. diffusion: carrying out the back-to-back single side of high temperature using POCl3 diffusion source and spread, diffused sheet resistance is controlled in 30-150 Ω;
4. etching: being cleaned after carrying out chemistry using conventional chemical solution, remove periphery and back side PN junction, silicon substrate after removal diffusion The phosphorosilicate glass that surface is formed, and carry out polished backside;
5. annealing: using conventional atmospheric diffusion furnace, made annealing treatment at a temperature of 600-750 DEG C to silicon wafer 1 after etching.
6. prepared by backside passivation layer: plating one layer of 5-50nm thickness at the cell piece back side using chemical vapor deposition (CVD) AlOx passivating film;
7. back protection film: using PECVD device preparation refractive index between 1.9-2.3, silicon nitride of the film thickness in 80-160nm Protective film;
8. front antireflective film: using PECVD device preparation refractive index between 1.9-2.2, silicon nitride of the film thickness in 60-100nm Antireflective film;
9. laser boring 2: by silicon wafer 1 by 6 × 6 array patterns as shown in Figure 1, being swashed accordingly on cell piece using laser 2 hole of unthreaded hole.
10. laser slotting: the aluminium oxide at the back side and silicon nitride protective film being slotted with laser, prepares and as shown in Figure 2 swashs Light grooved pattern;
11. prepared by the back side MWT anode 6: using modes such as silk-screen printings, conventional PERC back silver paste is prepared at 1 back side of silicon wafer The anode 6 of MWT rear electrode, as shown in Figure 3;
12. prepared by the back side MWT cathode 7: using modes such as silk-screen printings, dedicated 2 slurry of plug-hole of MWT is prepared at 1 back side of silicon wafer The cathode 7 of MWT rear electrode as shown in Figure 4 and carry out plug-hole 2 simultaneously;Cathode 7 is round or polygon, and diameter is in 1-2mm It does not wait and is greater than mask pattern size.
13. Al-BSF is printed: using screen printing mode, prepare Al-BSF as shown in Figure 5 at 1 back side of silicon wafer.
14. front gate line electrode: screen printing mode is used, in MWT battery front, printing MWT battery front gate line electricity Pole structure.
15. sintering: the cell piece cofiring of slurry after printing is formed Ohmic contact.
Above embodiments are used for illustrative purposes only, rather than limitation of the present invention, the technology people in relation to technical field Member, without departing from the spirit and scope of the present invention, made various transformation or modification belong to model of the invention Farmland.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention is not departing from the front lower of spirit and scope of the invention, and various changes and improvements may be made to the invention, and the present invention wants Protection scope is asked to be delineated by the appended claims, the specification and equivalents thereof from the appended claims.

Claims (9)

1. a kind of preparation method of MWT solar battery, which is characterized in that the preparation method comprises the following steps:
Step 1, the substrate using thin silicon wafer as battery, removes the damaging layer of silicon chip surface, is cleaned and knitted to silicon wafer Structure reduces the recombination rate of photo-generated carrier, while flannelette is made in silicon chip surface to reduce reflectivity;
Diffusion: step 2 deposits doped source in silicon chip substrate and carries out diffusion for PN junction, silicon wafer uses to exist in back-to-back fashion Single side diffusion is carried out in diffusion furnace;
Step 3, etching: the PN junction at silicon chips periphery and the back side after removal diffusion removes phosphorosilicate glass, and carry out polished backside;
Annealing: step 4 makes annealing treatment silicon wafer after etching;
Step 5, backside passivation layer preparation: using chemical vapor deposition CVD, atomic layer deposition ALD or screen printing mode in silicon The one layer of alumina layer in the piece back side or two-sided preparation;
Back side antireflective film: step 6 prepares back side silicon nitride silicon protective film using chemical vapor deposition PECVD;
Front protecting film: step 7 prepares front side silicon nitride silicon antireflective film using chemical vapor deposition PECVD;
Step 8, laser slotting: being slotted the alumina passivation layer at the back side and silicon nitride protective layer with laser, so as to aluminium back Field slurry and silicon substrate form Ohmic contact;
The preparation of the back side MWT anode: step 9 uses routine PERC back silver paste, is preparing MWT rear electrode just in silicon chip back side Pole;
Step 10, the back side MWT cathode preparation: use MWT plug-hole slurry, silicon chip back side prepare MWT rear electrode cathode and together Shi Jinhang plug-hole;
Al-BSF preparation: step 11 prepares the alum gate line of corresponding step 8 laser slotting figure in silicon chip back side;
Front gate line electrode: step 12 prepares front gate line electrode in MWT battery piece front;
Sintering: the cell piece cofiring of slurry after printing is formed Ohmic contact by step 13.
2. a kind of preparation method of MWT solar battery according to claim 1, which is characterized in that the preparation method In include laser boring step, the laser boring step directly punches cell substrate according to specification in step 1;
Alternatively, carrying out laser boring step to cell piece, then use laser slotting after step 7 prepares front protecting film.
3. a kind of preparation method of MWT solar battery according to claim 2, which is characterized in that the thin silicon wafer For the solar level p-type monocrystalline or polysilicon chip of 140 μ m thicks.
4. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that in step 2, use POCl3 spreads source and carries out the back-to-back single side diffusion of high temperature.
5. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that in the step 3, Chemical cleaning is carried out using conventional chemical solution.
6. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that the step 4 is adopted With normal pressure diffusion furnace, silicon wafer after etching is made annealing treatment at a temperature of 600-750 DEG C.
7. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that described Step 9: step Rapid ten, Step 11: step 12, is all made of screen printing mode and is handled.
8. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that the hole on cell piece For 6 × 6 array patterns.
9. a kind of preparation method of MWT solar battery according to claim 3, which is characterized in that in step 2, diffusion Sheet resistance is controlled in 30-150 Ω.
CN201910252758.7A 2019-03-29 2019-03-29 A kind of preparation method of MWT solar battery Pending CN110112230A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111211179A (en) * 2019-10-30 2020-05-29 横店集团东磁股份有限公司 MWT solar cell back electric field structure and manufacturing method thereof
CN111245366A (en) * 2020-01-09 2020-06-05 徐州谷阳新能源科技有限公司 PSG adjusting and testing method for improving steady state of MWT solar cell
CN113066875A (en) * 2019-12-16 2021-07-02 苏州阿特斯阳光电力科技有限公司 Double-sided solar cell and photovoltaic module
CN114005909A (en) * 2021-12-31 2022-02-01 南京日托光伏新能源有限公司 Manufacturing and packaging method of MWT (Metal wrap through) assembly for increasing light secondary absorption

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CN108198903A (en) * 2017-12-28 2018-06-22 南京日托光伏科技股份有限公司 A kind of preparation method of the MWT solar cells of back side coating film processing
CN109768120A (en) * 2018-12-29 2019-05-17 江苏日托光伏科技股份有限公司 A kind of preparation method of the MWT without exposure mask solar battery

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WO2014144897A1 (en) * 2013-03-15 2014-09-18 Solar Junction Corporation Multi-junction solar cells with through-substrate vias
US20150280022A1 (en) * 2014-03-28 2015-10-01 International Business Machines Corporation Surface preparation and uniform plating on through wafer vias and interconnects for photovoltaics
CN106997910A (en) * 2017-03-24 2017-08-01 乐叶光伏科技有限公司 P-type crystal silicon back contacts double-side cell structure and preparation method without front gate line
CN108198903A (en) * 2017-12-28 2018-06-22 南京日托光伏科技股份有限公司 A kind of preparation method of the MWT solar cells of back side coating film processing
CN109768120A (en) * 2018-12-29 2019-05-17 江苏日托光伏科技股份有限公司 A kind of preparation method of the MWT without exposure mask solar battery

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111211179A (en) * 2019-10-30 2020-05-29 横店集团东磁股份有限公司 MWT solar cell back electric field structure and manufacturing method thereof
CN113066875A (en) * 2019-12-16 2021-07-02 苏州阿特斯阳光电力科技有限公司 Double-sided solar cell and photovoltaic module
CN111245366A (en) * 2020-01-09 2020-06-05 徐州谷阳新能源科技有限公司 PSG adjusting and testing method for improving steady state of MWT solar cell
CN111245366B (en) * 2020-01-09 2021-05-18 徐州谷阳新能源科技有限公司 PSG adjusting and testing method for improving steady state of MWT solar cell
CN114005909A (en) * 2021-12-31 2022-02-01 南京日托光伏新能源有限公司 Manufacturing and packaging method of MWT (Metal wrap through) assembly for increasing light secondary absorption

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