CN106428821A - Intelligent back-end packaging system and method for shoe industry - Google Patents
Intelligent back-end packaging system and method for shoe industry Download PDFInfo
- Publication number
- CN106428821A CN106428821A CN201610932526.2A CN201610932526A CN106428821A CN 106428821 A CN106428821 A CN 106428821A CN 201610932526 A CN201610932526 A CN 201610932526A CN 106428821 A CN106428821 A CN 106428821A
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- CN
- China
- Prior art keywords
- footwear box
- packaging system
- machine
- intelligent shoe
- joint sealing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/22—Feeding, e.g. conveying, single articles by roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/265—Opening, erecting or setting-up boxes, cartons or carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The invention discloses an intelligent back-end packaging system and method for shoe industry. The intelligent back-end packaging system for the shoe industry comprises a shoe box classifying system, a casing system, a case sealing and conveying rail, a palletizing system and a servo control system; the shoe box classifying system comprises a discriminating system and a classifying and warehousing system which are sequentially connected; the casing system and the shoe box classifying system are arranged in parallel, a robot sorting machine is arranged at one side of a caser, and a stereoscopic warehouse is connected with the caser through the robot sorting machine; the case sealing and conveying rail is provided with a casing device; the palletizing system is connected with the casing system through the case sealing and conveying rail and comprises a palletizing robot and palletizing pallets; the servo control system is connected with the shoe box classifying system, the casing system, the case sealing and conveying rail and the palletizing system separately. According to the intelligent back-end packaging system and method for the shoe industry, only manual charging and discharging assisting is needed in the whole process, manual intervention is greatly reduced, the automation degree is high, the production efficiency is improved, and the system and method are suitable for shoe size-mixed and multi-specification line changing production and high in universality.
Description
Technical field
The present invention relates to mechanical automation packaging field is and in particular to intelligent shoe Ye Hou road packaging system and method.
Background technology
Current Xie Yehou road baling line rely primarily on manually unpack, vanning, joint sealing, carrying and piling, due to production
Product size or variety protection many, but common rear road baling line cannot meet the automatic boxing of many specification products, and present
The electric business epoch complete dismatch developing rapidly, has following defect:
(1) inefficiency, high labor intensive;
(2) substantial amounts of equipment adjustment and manual intervention are needed, with high costs;
(3) easily there is the error code of vanning, the problems such as arrangement is unordered, after mistake vanning, store's terminal can be led to occur wrong
Code, short in size, it is impossible to sell, repeat to return the Cost Problems of factory;
(4) quality of product packaging is unstable, and reliability is not high, causes cost to waste;
(5) in production process, online data cannot upload in time, rely on manually delayed data statisticss, lead to follow-up work
Work cannot smooth be carried out.
As can be seen here, current Xie Yehou road baling line has that automaticity is low, careless mistake easily.
Utility model content
The Xie Yehou road baling line that the technical problem to be solved is current has that automaticity is low, easy appearance
The problem of careless mistake.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention there is provided a kind of intelligent shoe Ye Hou road bag
Dress system, including:
Footwear box categorizing system, including the discrimination system being sequentially connected and classification Input System, described discrimination system includes the
One belt unit, the first code reader of being arranged on described first belt unit and for rejecting the footwear box with invalid code
Device for eliminating, described classification Input System includes elevator, transfer machine and tiered warehouse facility successively along streamline direction;
Packaging system, with described footwear box categorizing system side by side, described packaging system along streamline direction include successively complete from
Dynamic case unpacker, the second belt unit and recrater, described second belt unit is provided with labelling machine and the second code reader, described dress
The side of punch-out equipment is provided with robot sorter, and described tiered warehouse facility is connected with described recrater by described robot sorter;
Joint sealing delivery track, which is provided with sealing device, and the outfan of described joint sealing delivery track is provided with the 3rd code reader;
Palletizing system, is connected by described joint sealing delivery track with described packaging system, including robot palletizer and piling
Pallet;
Servo-control system, respectively with described footwear box categorizing system, described packaging system, described joint sealing delivery track and institute
State palletizing system to connect.
In such scheme, the side of described first belt unit is provided with for accepting returning of the footwear box carrying invalid code
Send passage.
In such scheme, described device for eliminating includes driving cylinder and controls flexible rejecting by described driving cylinder
Part.
In such scheme, the outfan of described second belt unit is provided with the jacking for raising and rotating packing cratess
Rotating mechanism and the Pour-out chest machine structure for case opening direction of changing package, described recrater adopts side-push box filler, described envelope
The input of case delivery track is provided with carton switching mechanism.
In such scheme, described joint sealing delivery track adopts roller conveyor, described sealing device include successively complete from
Disorder of internal organs envelope cartoning sealing machine 32 and Full automatic angular envelope cartoning sealing machine.
In such scheme, the side of described sorting machine people is provided with brings down stocks transfer passage.
Present invention also offers after a kind of intelligent shoe industry that carries out of intelligent shoe Ye Hou road packaging system using said structure
Road packing method, comprises the following steps:
Footwear box is entered by footwear box categorizing system, and the first code reader reads the coding on footwear box, and servo-control system will effectively
Code conversion becomes position in storehouse coordinate to be sent to transfer machine, and footwear box, through elevator, is finally delivered to tiered warehouse facility by transfer machine by footwear box
In corresponding position in storehouse, the footwear box with invalid code rejected by device for eliminating;
Packing cratess enter packaging system, sequentially pass through full-automatic punch-out equipment, the second belt unit and rest on recrater,
Servo-control system, according to the data of the second code reader, sends corresponding position in storehouse coordinate to robot sorter, and robot sorts
Footwear box in corresponding position in storehouse is correspondingly placed in packing cratess machine;
The packing cratess installing footwear box enter joint sealing delivery track, carry out joint sealing packaging by sealing device;
The packing cratess completing joint sealing are exported by joint sealing delivery track, and the 3rd code reader is to packing cratess reading code, SERVO CONTROL system
System sends corresponding stacking pallet position according to the data of the 3rd code reader to robot palletizer, and packing cratess are put by robot palletizer
Enter corresponding stacking pallet.
In such scheme, the rejecting part of device for eliminating, in the presence of driving cylinder, the footwear box with invalid code is picked
Remove, footwear box is exported by loopback channel.
In such scheme, during switching product, servo-control system sends instruction to sorting machine people, and sorting machine people will
Footwear box in position in storehouse is all taken out, and puts into and bring down stocks in transfer passage.
In such scheme, through full-automatic punch-out equipment, packing cratess are launched packing cratess by full-automatic punch-out equipment, back cover pasting
Bottom tape;Automatically middle envelope cartoning sealing machine is by the upper lid sealing of packing cratess, and sealed adhesive tape in pasting;Full automatic angular envelope cartoning sealing machine is in bag
Tape in the both sides of vanning.
The present invention, is provided with multiple encoders, footwear box can be carried out with classification and screen, underproof footwear box be rejected, servo control
Efficient coding is converted into position in storehouse coordinate by system processed, thus footwear box is put into corresponding position in storehouse, is divided using packaging system and robot
The machine that picks automatically is unpacked and is corresponded to vanning, and carries out joint sealing operation and palletization operations, is verified using encoder, error rate
Little, whole process only needs human assistance loading and unloading, can complete corresponding packing work automatically according to instruction and order, greatly reduce people
Work is intervened, and high degree of automation improves production efficiency, and can automatically adapt to the packing cratess of multiple different sizes, is suitable to footwear industry
Footwear code loads in mixture, the thread-changing of plurality of specifications produces, highly versatile.
Brief description
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the schematic enlarged-scale view of the footwear box categorizing system of the present invention;
Fig. 3 is the packaging system schematic enlarged-scale view of the present invention;
Fig. 4 is the schematic enlarged-scale view of the palletizing system of the present invention.
Specific embodiment
With reference to specific embodiment and Figure of description, the present invention is described in detail.
As shown in figure 1, the present invention provide intelligent shoe Ye Hou road packaging system include footwear box categorizing system, packaging system,
Joint sealing delivery track 3 and palletizing system and servo-control system 50.Servo-control system 50 respectively with footwear box categorizing system, dress
Case system, joint sealing delivery track 3 and palletizing system connect.
In conjunction with shown in Fig. 1 and Fig. 2, footwear box categorizing system includes the discrimination system being sequentially connected and classification Input System, discriminates
Other system includes the first belt unit 11, the first code reader 12 being arranged on the first belt unit 11 and is used for rejecting band and has or not
The device for eliminating 111 of the footwear box of effect coding, classification Input System includes elevator 13, transfer machine 14 and successively along streamline direction
Tiered warehouse facility 15.First code reader 12 to be realized it is unclear that or cannot using image processing techniquess, laser scanning or RFID technique
Identify is encoded to invalid code.Transfer machine 14 can complete transfer movement using the version of Timing Belt or screw mandrel module,
As three-axis robot conveyer device of the prior art.
In conjunction with shown in Fig. 1 and Fig. 3, with footwear box categorizing system side by side, packaging system is along streamline direction successively for packaging system
Including full-automatic punch-out equipment 21, the second belt unit 22 and recrater 23, the second belt unit 22 is provided with labelling machine 221 and
Two code readers 222, the side of recrater 23 is provided with robot sorter 10, and tiered warehouse facility 15 passes through robot sorter 10 and dress
Punch-out equipment 23 connects.Full-automatic punch-out equipment 21 is applicable to the different size of packing cratess, by being manually entered or machine adjust automatically
And carry out code storage, just can directly invoke data, automatically be unpacked and back cover.Labelling machine 221 can be according to Different Package case
Specification, adjustment labeling position.
In conjunction with shown in Fig. 1 and Fig. 4, joint sealing delivery track 3 is provided with sealing device, and the outfan of joint sealing delivery track 3 sets
There is the 3rd code reader 34.
Palletizing system is connected by joint sealing delivery track 3 with packaging system, including robot palletizer 4 and stacking pallet 41.
Robot palletizer 4 combines different piling data, carries out piling of classifying, and combines the size of packing cratess and the 3D of stacking buttress type
Data carries out data analysiss, sets up different way of stacking, carries out intelligent stacking.
Preferably, the side of the first belt unit 11 is provided with the loopback channel for accepting the footwear box with invalid code
112.Device for eliminating 111 includes driving cylinder and controls flexible rejecting part by driving cylinder.The automaticity of driving cylinder
Height, can carry out action according to the instruction of servo-control system 50.
Preferably, tiered warehouse facility 15 is provided with multiple feed bins, and feed bin is the cargo channel downward-sloping by input port, feed bin
Both sides are provided with multiple retention devices for making footwear box laterally put in storage, and retention device is provided with footwear box inductor, the delivery outlet of feed bin
It is provided with the guide section extending out.Footwear box, by input port inlet port, glides under self gravitation effect, and whole process is driven without power
Dynamic, retention device can arrange multiple, the position of footwear box inductor automatic sensing footwear box along conveying direction, and before footwear box reaches
Start retention device, then will be laterally disposed for footwear box and put in storage.Detection means can also be arranged on feed bin, detect footwear box at any time
Whether travelling speed and position in storehouse lack material.The guide section of feed bin facilitates the crawl of robot sorter 10.
Preferably, the outfan of the second belt unit 22 is provided with the jacking rotating mechanism for raising and rotating packing cratess
223 and for the Pour-out chest machine structure 224 of case opening direction of changing package, recrater 23 adopts side-push box filler 23, and joint sealing conveys
The input of track 3 is provided with carton switching mechanism 31.Packing cratess need to carry out some orientation adjustment before being cased, and jacking is revolved
Rotation mechanism 223 and the purpose of guiding mechanism 224 be make the direction of packing cratess and footwear box to push direction consistent.
Preferably, joint sealing delivery track 3 adopts roller conveyor, and sealing device includes automatically middle envelope cartoning sealing machine 32 successively
Seal cartoning sealing machine 33 with Full automatic angular.The structure setting of roller conveyor is simple, and cost is relatively low, has preferable weight capacity.
Preferably, the side of sorting machine people 10 is provided with and brings down stocks transfer passage 101.By the footwear no longer classified box from vertical
Clear in body warehouse 5, bring down stocks the output that transfer passage 101 facilitates this kind of footwear box.
Present invention also offers a kind of packed using the intelligent shoe Ye Hou road that above-mentioned intelligent shoe Ye Hou road packaging system is carried out
Method, comprises the following steps:
Footwear box is entered by footwear box categorizing system, and the first code reader 12 reads the coding on footwear box, and servo-control system 50 will
Efficient coding is converted into position in storehouse coordinate and is sent to transfer machine 14, and footwear box, through elevator 13, finally delivers to solid by transfer machine 14
Corresponding position in storehouse in warehouse 15, the footwear box with invalid code is rejected by device for eliminating 111;
Packing cratess enter packaging system, sequentially pass through full-automatic punch-out equipment 21, the second belt unit 22 and rest on vanning
On machine 23, servo-control system 50, according to the data of the second code reader 222, sends corresponding position in storehouse to robot sorter 10 and sits
Mark, the footwear box in corresponding position in storehouse is correspondingly placed in packing cratess robot sorter 10;
The packing cratess installing footwear box enter joint sealing delivery track 3, carry out joint sealing packaging by sealing device;
The packing cratess completing joint sealing are exported by joint sealing delivery track 3, and the 3rd code reader 34 is to packing cratess reading code, SERVO CONTROL
System 50 sends corresponding stacking pallet 41 position, robot palletizer 4 according to the data of the 3rd code reader 34 to robot palletizer 4
Packing cratess are put into corresponding stacking pallet 41.After the completion of corresponding stacking pallet 41 loads, the code manually removing and more renew
Buttress pallet 41.
Preferably, the rejecting part of device for eliminating 111, in the presence of driving cylinder, the footwear box with invalid code is rejected,
Footwear box is exported by loopback channel 112.
Preferably, when switching product, servo-control system 50 sends instruction to sorting machine people 10, and sorting machine people 10 will
Footwear box in position in storehouse is all taken out, and puts into and bring down stocks in transfer passage 101.
Preferably, packing cratess are through full-automatic punch-out equipment 21, and packing cratess are launched by full-automatic punch-out equipment 21, back cover paste bottom
Portion's adhesive tape;Automatically middle envelope cartoning sealing machine 32 is by the upper lid sealing of packing cratess, and sealed adhesive tape in pasting;Full automatic angular envelope cartoning sealing machine 33 exists
Tape in the both sides of packing cratess.
The present invention, is provided with multiple encoders, footwear box can be carried out with classification and screen, underproof footwear box be rejected, servo control
Efficient coding is converted into position in storehouse coordinate by system processed, thus footwear box is put into corresponding position in storehouse, is divided using packaging system and robot
The machine that picks automatically is unpacked and is corresponded to vanning, and carries out joint sealing operation and palletization operations, is verified using encoder, error rate
Little, whole process only needs human assistance loading and unloading, can complete corresponding packing work automatically according to instruction and order, greatly reduce people
Work is intervened, and high degree of automation improves production efficiency, and can automatically adapt to the packing cratess of multiple different sizes, is suitable to footwear industry
Footwear code loads in mixture, the thread-changing of plurality of specifications produces, highly versatile.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the knot made under the enlightenment of the present invention
Structure changes, and every have same or like technical scheme with the present invention, each falls within protection scope of the present invention.
Claims (10)
1. intelligent shoe Ye Hou road packaging system is it is characterised in that include:
Footwear box categorizing system, including the discrimination system being sequentially connected and classification Input System, described discrimination system includes the first skin
The first code reader with unit, being arranged on described first belt unit and the rejecting for rejecting the footwear box with invalid code
Device, described classification Input System includes elevator, transfer machine and tiered warehouse facility successively along streamline direction;
Packaging system, with described footwear box categorizing system side by side, described packaging system includes full-automatic successively along streamline direction
Punch-out equipment, the second belt unit and recrater, described second belt unit is provided with labelling machine and the second code reader, described recrater
Side be provided with robot sorter, described tiered warehouse facility is connected with described recrater by described robot sorter;
Joint sealing delivery track, which is provided with sealing device, and the outfan of described joint sealing delivery track is provided with the 3rd code reader;
Palletizing system, is connected by described joint sealing delivery track with described packaging system, including robot palletizer and stacking pallet;
Servo-control system, respectively with described footwear box categorizing system, described packaging system, described joint sealing delivery track and described code
Buttress system connects.
2. intelligent shoe Ye Hou road packaging system as claimed in claim 1 is it is characterised in that the side of described first belt unit
It is provided with the loopback channel for accepting the footwear box with invalid code, described device for eliminating includes driving cylinder and by described driving
Cylinder controls flexible rejecting part, and described transfer machine adopts three-axis robot conveyer device.
3. intelligent shoe Ye Hou road packaging system as claimed in claim 1 is it is characterised in that described tiered warehouse facility is provided with multiple material
Storehouse, described feed bin is the cargo channel downward-sloping by input port, the both sides of described feed bin be provided with multiple for making footwear box horizontal
The retention device of warehouse-in, described retention device is provided with footwear box inductor, and the delivery outlet of described feed bin is provided with the guiding extending out
Section.
4. intelligent shoe Ye Hou road packaging system as claimed in claim 1 is it is characterised in that the output of described second belt unit
End is provided with the jacking rotating mechanism for raising and rotating packing cratess and the Pour-out chest machine structure for case opening direction of changing package,
Described recrater adopts side-push box filler, and the input of described joint sealing delivery track is provided with carton switching mechanism.
5. intelligent shoe Ye Hou road packaging system as claimed in claim 1 is it is characterised in that described joint sealing delivery track is using rolling
Cylinder conveyer, described sealing device includes automatically middle envelope cartoning sealing machine and Full automatic angular envelope cartoning sealing machine successively.
6. intelligent shoe Ye Hou road packaging system as claimed in claim 1 is it is characterised in that the side of described sorting machine people sets
Bring down stocks transfer passage.
7. the intelligent shoe Ye Hou road being carried out using the intelligent shoe Ye Hou road packaging system described in any one of the claims 1~6
Packing method is it is characterised in that comprise the following steps:
Footwear box is entered by footwear box categorizing system, and the first code reader reads the coding on footwear box, and servo-control system is by efficient coding
It is converted into position in storehouse coordinate and is sent to transfer machine, through elevator, it is right in tiered warehouse facility finally to be delivered to footwear box by transfer machine for footwear box
The position in storehouse answered, the footwear box with invalid code is rejected by device for eliminating;
Packing cratess enter packaging system, sequentially pass through full-automatic punch-out equipment, the second belt unit and rest on recrater, servo
Control system, according to the data of the second code reader, sends corresponding position in storehouse coordinate to robot sorter, and robot sorter will
Footwear box in corresponding position in storehouse is correspondingly placed in packing cratess;
The packing cratess installing footwear box enter joint sealing delivery track, carry out joint sealing packaging by sealing device;
The packing cratess completing joint sealing are exported by joint sealing delivery track, and the 3rd code reader is to packing cratess reading code, servo-control system root
Data according to the 3rd code reader sends corresponding stacking pallet position to robot palletizer, and it is right that packing cratess are put into by robot palletizer
The stacking pallet answered.
8. intelligent shoe Ye Hou road packing method as claimed in claim 7 is it is characterised in that the rejecting part of device for eliminating is driving
In the presence of cylinder, the footwear box with invalid code is rejected, footwear box is exported by loopback channel.
9. intelligent shoe Ye Hou road packing method as claimed in claim 7 it is characterised in that switching product when, SERVO CONTROL system
Unite and send instruction to sorting machine people, the footwear box in position in storehouse all taken out by sorting machine people, and put into and bring down stocks in transfer passage.
10. intelligent shoe Ye Hou road packing method as claimed in claim 7 is it is characterised in that packing cratess are through full automatic opening
Machine, packing cratess are launched by full-automatic punch-out equipment, back cover paste bottom tape;Automatically the upper lid of packing cratess is sealed by middle envelope cartoning sealing machine
Mouthful, and sealed adhesive tape in pasting;Full automatic angular envelope cartoning sealing machine is taped in the both sides of packing cratess.
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