Automatic factory material stacking system based on Internet of things
Technical Field
The invention relates to the field of stacking systems, in particular to an automatic factory material stacking system based on the Internet of things.
Background
Along with the rapid development of society, the progress of internet of things, the storage pile up neatly of material also develops towards the direction high-efficient of internet of things, and the high-efficient development of internet of things is convenient for the sending of information and is handled, is convenient for in time handle the material of storage, is convenient for classify the material, makes pile up neatly equipment control more convenient, makes pile up neatly data storage more convenient simultaneously.
However, the traditional automatic factory material stacking system is not convenient for detecting the quality of materials when stacking the materials, is not convenient for marking the materials with unqualified quality, is not convenient for classifying and stacking the materials according to the quality of the materials, is not convenient for processing the sold materials in the use process, easily causes secondary stacking, reduces stacking efficiency, is inconvenient for counting the input and output amount of the stacked materials, and is inconvenient for storing the stacked data. In view of the above, the invention provides an automatic factory material stacking system based on the internet of things, which has the following characteristics:
(1) according to the automatic factory material stacking system based on the Internet of things, the quality inspection structure is used for conveniently inspecting materials while controlling stacking tracks through the stacking module, marking materials which are unqualified to be inspected is facilitated, stacking of secondary materials which reach the standard is facilitated, classification and stacking of the materials are facilitated according to the quality of the materials by matching with the data processing module, and stacking quality is greatly improved.
(2) According to the automatic factory material stacking system based on the Internet of things, the statistical module is matched with the data processing module, so that the input and output quantities of materials with qualified quality and materials with unqualified quality can be classified and counted conveniently, the data statistics of the materials is more convenient, and the data can be called conveniently.
(3) According to the automatic factory material stacking system based on the Internet of things, the order transaction module is matched with the data processing module to facilitate real-time calling of transaction information of materials, the materials can be stacked selectively according to the material information, secondary stacking is avoided, stacking efficiency is greatly improved, meanwhile, the data storage module is matched to facilitate storage of stacking information, the material stacking information can be sent to a manager conveniently through the data sending structure, and remote monitoring of material stacking conditions is facilitated.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an automatic factory material stacking system based on the Internet of things, the use of a quality inspection structure is convenient for performing quality inspection on materials while controlling stacking tracks through a stacking module, and simultaneously is convenient for marking the materials which are unqualified to be inspected, so that the materials which reach the secondary standard can be conveniently stacked, and the use of a data processing module is matched to facilitate the classified stacking of the materials according to the quality of the materials, so that the stacking quality is greatly improved; the statistical module is matched with the data processing module for use, so that the input and output quantities of the materials with qualified and unqualified quality can be classified and counted conveniently, the data statistics of the materials is more convenient, and the data is convenient to call; the order transaction module is matched with the data processing module to use, so that the transaction information of the materials can be called in real time, the materials can be stacked selectively according to the material information, the secondary stacking is avoided, the stacking efficiency is greatly improved, meanwhile, the data storage module is matched to use, so that the stacking information can be stored, the material stacking information can be sent to a manager conveniently through the data sending structure, and the material stacking condition can be monitored remotely.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic factory material stacking system based on the Internet of things comprises a quality inspection module, a statistical module, a stacking module, a data processing module, a data sending module, a transaction module, a data storage module and an information module; the quality inspection structure used for performing quality inspection marking on the material is bidirectionally connected with the data processing module used for processing the quality inspection data; the statistical module for counting stacking data is connected to the data processing module, and the data processing module is connected to the data sending module for remote control; the stacking module used for controlling the stacking track of the stacking equipment is connected with the data processing module in a bidirectional mode; the data processing module is bidirectionally connected with the data storage module for storing stacking data information; the order trading module for viewing order trading information is connected with the data processing module; the information receiving module for receiving trading order information is connected with the order trading module;
the information transmission method of the automatic factory material stacking system based on the Internet of things comprises the following operation steps:
the method comprises the following steps: determining the trading volume of materials through the order trading module, loading the materials which are qualified in quality inspection and need to be loaded and stacked through the stacking module through the quality inspection module, then counting the amount of the stacked materials, marking the materials which are unqualified in quality inspection in the quality inspection process, controlling the stacking module through the data processing module, and controlling the running track of stacking equipment through the stacking module so as to sort and stack the materials which are unqualified in quality inspection;
step two: the stacking module is used for controlling stacking equipment to stack materials, the quality inspection structure is used for detecting the qualification of the materials in the stacking process and marking unqualified materials, the statistical module is used for counting the stacked materials, counting the qualified materials in a warehouse and the unqualified materials for processing, and counting the storage amount and the sold amount information of the warehoused materials;
step three: in the stacking process, the stacked materials are counted through the data storage structure, stacked data are stored, and material information is counted through the data storage structure, so that managers can conveniently check the material stacking condition of the stacking system;
step four: the data processing module is matched with the data sending module to send the stacked material information to the terminal processing equipment of a manager in time, and the progress of the stacked materials is managed through the transmitted data.
Specifically, the order transaction module includes a network transaction information publishing module, a file transaction information publishing module and a sales volume prediction publishing module, the network transaction information publishing module, the file transaction information publishing module and the sales volume prediction publishing module for publishing the material information of the transaction are all connected to the data processing module, and the information receiving module is connected to the network transaction information publishing module, the file transaction information publishing module and the sales volume prediction publishing module for publishing the material information of the transaction.
Specifically, in the first step, the information receiving module receives network data order information or paper document data information, the network data order information or the paper document data information is respectively transmitted to the network transaction information publishing module and the file transaction information publishing module, the information in the network transaction information publishing module is also printed into paper, the file transaction information publishing module publishes the transaction information, the type of a stacking range of materials is determined according to the published transaction information, the materials to be sold are stopped from being stacked, the sales volume of the materials in future time is predicted according to the material transaction information of different seasons and different time periods stored in the sales volume predicting and publishing module, and the stacking condition of the materials is controlled according to the sales volume.
Specifically, the quality inspection module comprises a camera detection module, a code spraying and marking statistical module and a code coating and warehousing module, the camera detection module is used for shooting the damage condition of the material package, the code spraying and marking statistical module is used for spraying code marks on materials unqualified in damaged quality inspection, and the code coating and warehousing module is used for removing the code spraying marks qualified in secondary quality inspection and is in bidirectional connection with the data processing module.
Specifically, in the first step, when the stacking module controls the stacking equipment to carry materials, the camera detection module controls the ultrasonic detection equipment and the camera equipment on the stacking equipment to perform quality inspection on the appearance quality of the materials, when the quality of the materials is unqualified, the camera detection module transmits information to the data processing module, the data processing module controls the code spraying mark counting module to mark the materials which are unqualified to be detected, the data processing module controls the stacking module to perform classified storage on the materials to reprocess the materials which are unqualified to be detected, and when the camera detection module detects the materials which are secondarily detected, the marks are removed through the code spraying warehousing module to be sold after the materials are qualified to be detected.
Specifically, the statistical module comprises a weight statistical module, a material number statistical module and a material inlet and outlet statistical module, wherein the weight statistical module, the material number statistical module and the material inlet and outlet statistical module are all connected to the data processing module, and are used for counting the weight of stacked materials; and in the second step, the weight counting module is used for recording data of the stacked materials, so that different materials can be counted conveniently, the number data of different types of materials which are put in and out of a warehouse and stacked are counted by the number counting module of the materials, the stock quantity of qualified warehoused materials is counted by the material entering and exiting counting module in cooperation with the material entering and exiting counting module, and the counted data is stored in the data storage module in a classified mode.
Specifically, the data storage module comprises an intelligent cloud storage module, a document table storage module and a hard disk storage module, and the intelligent cloud storage module, the document table storage module and the hard disk storage module for storing statistical data are all in bidirectional connection with the data processing module; in the third step, the data processing module stores detailed stacking data information of materials in a Baidu cloud disk of a manager through the intelligent cloud storage module, and controls printing equipment to print the materials into a document through the document table storage module so as to be convenient for the manager to inquire, or copies management material data information in a hard disk through the hard disk storage module.
Specifically, the data sending module comprises a mail information sending module, a QQ information sending module, a WeChat information sending module, a telephone information sending module and an APP information sending module; the data processing module is connected with the mail information sending module, the QQ information sending module, the WeChat information sending module, the telephone information sending module and the APP information sending module which are used for sending stacked data information to a manager.
Specifically, in the fourth step, data information that management personnel need to call is passed through by the data processing module the mail information sending module sends the mailbox of management personnel with the information of mail, through the QQ information sending module sends and detains the file, through the little letter information sending module sends little letter information to management personnel, perhaps inquires the pile up neatly data condition through the mode of phone, also inquires the pile up neatly condition in the APP of pile up neatly system, controls material pile up neatly progress, is convenient for remote control material pile up neatly.
The invention has the beneficial effects that:
(1) according to the automatic factory material stacking system based on the Internet of things, the quality inspection structure is used for conveniently inspecting materials while controlling stacking tracks through the stacking module, marking materials which are unqualified to be inspected is facilitated, stacking of secondary materials which reach the standard is facilitated, classification and stacking of the materials are facilitated according to the quality of the materials by matching with the data processing module, and stacking quality is greatly improved.
(2) According to the automatic factory material stacking system based on the Internet of things, the statistical module is matched with the data processing module, so that the input and output quantities of materials with qualified quality and materials with unqualified quality can be classified and counted conveniently, the data statistics of the materials is more convenient, and the data can be called conveniently.
(3) According to the automatic factory material stacking system based on the Internet of things, the order transaction module is matched with the data processing module to facilitate real-time calling of transaction information of materials, the materials can be stacked selectively according to the material information, secondary stacking is avoided, stacking efficiency is greatly improved, meanwhile, the data storage module is matched to facilitate storage of stacking information, the material stacking information can be sent to a manager conveniently through the data sending structure, and remote monitoring of material stacking conditions is facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of a preferred embodiment of an automatic factory material stacking system based on the internet of things, provided by the invention;
FIG. 2 is a schematic structural diagram of a data transmission module shown in FIG. 1;
fig. 3 is a work flow chart of the automatic factory material stacking system based on the internet of things.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, 2 and 3, the automatic factory material stacking system based on the internet of things comprises a quality inspection module, a statistical module, a stacking module, a data processing module, a data sending module, a transaction module, a data storage module and an information module; the quality inspection structure used for performing quality inspection marking on the material is bidirectionally connected with the data processing module used for processing the quality inspection data; the statistical module for counting stacking data is connected to the data processing module, and the data processing module is connected to the data sending module for remote control; the stacking module used for controlling the stacking track of the stacking equipment is connected with the data processing module in a bidirectional mode; the data processing module is bidirectionally connected with the data storage module for storing stacking data information; the order trading module for viewing order trading information is connected with the data processing module; the information receiving module for receiving trading order information is connected with the order trading module;
the information transmission method of the automatic factory material stacking system based on the Internet of things comprises the following operation steps:
the method comprises the following steps: determining the trading volume of materials through the order trading module, loading the materials which are qualified in quality inspection and need to be loaded and stacked through the stacking module through the quality inspection module, then counting the amount of the stacked materials, marking the materials which are unqualified in quality inspection in the quality inspection process, controlling the stacking module through the data processing module, and controlling the running track of stacking equipment through the stacking module so as to sort and stack the materials which are unqualified in quality inspection;
step two: the stacking module is used for controlling stacking equipment to stack materials, the quality inspection structure is used for detecting the qualification of the materials in the stacking process and marking unqualified materials, the statistical module is used for counting the stacked materials, counting qualified materials in a warehouse, marking unqualified materials in the warehouse, and counting the storage amount and sold amount information of the warehoused materials;
step three: in the stacking process, the stacked materials are counted through the data storage structure, stacked data are stored, and material information is counted through the data storage structure, so that managers can conveniently check the material stacking condition of the stacking system;
step four: the data processing module is matched with the data sending module to send the stacked material information to the terminal processing equipment of a manager in time, and the progress of the stacked materials is managed through the transmitted data.
Specifically, as shown in fig. 1, fig. 2 and fig. 3, the order transaction module of the automatic factory material stacking system based on the internet of things includes a network transaction information publishing module, a file transaction information publishing module and a sales volume predicting and publishing module, the network transaction information publishing module, the file transaction information publishing module and the sales volume predicting and publishing module for publishing the material information of the transaction are all connected to the data processing module, and the information receiving module is connected to the network transaction information publishing module, the file transaction information publishing module and the sales volume predicting and publishing module for publishing the material information of the transaction.
Specifically, as shown in fig. 1, 2 and 3, in the automatic factory material stacking system based on the internet of things, in the first step, the information receiving module receives network data order information or paper document data information, the network data order information or the paper document data information is respectively transmitted to the network transaction information publishing module and the document transaction information publishing module, the information in the network transaction information publishing module is printed into paper, the document transaction information publishing module publishes transaction information, determining the stacking range type of the materials through the published transaction information, stopping stacking the materials to be sold, meanwhile, the sales volume of the materials at the future time is predicted by storing the material transaction information in the sales volume prediction and publishing module in different seasons and different time periods, and the stacking condition of the materials is controlled according to the sales volume condition.
Specifically, as shown in fig. 1, fig. 2 and fig. 3, the quality inspection module of the automatic factory material stacking system based on the internet of things comprises a camera detection module, a code spraying mark counting module and a code coating warehousing module, wherein the camera detection module is used for shooting the damage condition of material packages, the code spraying mark counting module is used for code spraying and marking the materials with unqualified damaged quality inspection, and the code coating warehousing module is used for removing the code spraying marks when the materials are qualified in the secondary quality inspection and is in bidirectional connection with the data processing module.
Specifically, as shown in fig. 1, 2 and 3, in the automatic factory material stacking system based on the internet of things, in the first step, when the stacking module controls the stacking equipment to carry materials, the camera detection module controls the ultrasonic detection equipment and the camera equipment on the stacking equipment to carry out quality inspection on the appearance quality of the materials, when the quality of the material is unqualified, the camera detection module transmits information to the data processing module, the data processing module controls the code spraying and marking statistical module to mark the materials which are detected to be unqualified, meanwhile, the data processing module controls the stacking module, materials are classified and stored through the stacking module, the materials which are not qualified in inspection are reprocessed, when the camera detection module detects that the materials are secondarily detected, the marks are removed through the code coating and warehousing module for sale after the materials are detected to be qualified.
Specifically, as shown in fig. 1, 2 and 3, the statistical module of the automatic factory material stacking system based on the internet of things comprises a weight statistical module, a material number statistical module and a material inlet and outlet statistical module, wherein the weight statistical module for counting the weight of stacked materials, the material number statistical module for counting the material number and the material inlet and outlet statistical module for counting the material inlet and outlet are all connected to the data processing module; and in the second step, the weight counting module is used for recording data of the stacked materials, so that different materials can be counted conveniently, the number data of different types of materials which are put in and out of a warehouse and stacked are counted by the number counting module of the materials, the stock quantity of qualified warehoused materials is counted by the material entering and exiting counting module in cooperation with the material entering and exiting counting module, and the counted data is stored in the data storage module in a classified mode.
Specifically, as shown in fig. 1, 2 and 3, according to the automatic factory material stacking system based on the internet of things, the data storage module includes an intelligent cloud storage module, a document table storage module and a hard disk storage module, and the intelligent cloud storage module, the document table storage module and the hard disk storage module for storing statistical data are all connected with the data processing module in a bidirectional manner; in the third step, the data processing module stores detailed stacking data information of materials in a Baidu cloud disk of a manager through the intelligent cloud storage module, and controls printing equipment to print the materials into a document through the document table storage module so as to be convenient for the manager to inquire, or copies management material data information in a hard disk through the hard disk storage module.
Specifically, as shown in fig. 1, fig. 2 and fig. 3, the data sending module of the automatic factory material stacking system based on the internet of things comprises a mail information sending module, a QQ information sending module, a WeChat information sending module, a telephone information sending module and an APP information sending module; the data processing module is connected with the mail information sending module, the QQ information sending module, the WeChat information sending module, the telephone information sending module and the APP information sending module which are used for sending stacked data information to a manager.
Specifically, as shown in fig. 1, fig. 2 and fig. 3, in the fourth step of the automatic factory material stacking system based on the internet of things, data information to be called by a manager is sent to a mailbox of the manager through the mail information sending module by the data processing module, a withholding file is sent through the QQ information sending module, WeChat information is sent to the manager through the WeChat information sending module, or stacking data conditions are inquired in a telephone manner, stacking conditions are inquired in an APP of the stacking system, the stacking progress of materials is controlled, and remote control of material stacking is facilitated.
Firstly, determining the trading volume of materials through the order trading module, loading the materials which are qualified in quality inspection and need to be loaded and stacked through the stacking module through the quality inspection module, and then counting the amount of the stacked materials; the stacking module is used for controlling stacking equipment to stack materials, the quality inspection structure is used for detecting the qualification of the materials in the stacking process, unqualified materials are marked, and the statistical module is used for counting the stacked materials; in the stacking process, the stacked materials are counted through the data storage structure, and stacked data are stored; the data processing module is matched with the data sending module to send the stacked material information to terminal processing equipment of a manager in time, and the progress of the stacked materials is managed through transmitted data; the method specifically comprises the following steps:
(1) receiving network data order information or paper document data information through the information receiving module, respectively transmitting the network data order information or the paper document data information to the insides of the network transaction information publishing module and the file transaction information publishing module, printing the information in the inside of the network transaction information publishing module into paper, publishing transaction information through the file transaction information publishing module, determining the stacking range type of materials according to the published transaction information, stopping stacking the materials to be sold, simultaneously predicting the sales volume of the materials in future time through the sales volume predicting and publishing module and storing the material transaction information in the past in different seasons and different time periods, and controlling the stacking condition of the materials according to the sales volume;
(2) when the stacking module controls stacking equipment to carry materials, the camera detection module controls ultrasonic detection equipment and camera equipment on the stacking equipment to carry out quality inspection on the appearance quality of the materials, when the quality of the materials is unqualified, the camera detection module transmits information to the data processing module, the data processing module controls the code spraying mark counting module to mark the unqualified materials, the data processing module controls the stacking module to store the materials in a classified manner through the stacking module to reprocess the unqualified materials, and when the camera detection module detects the secondarily detected materials, the code spraying warehousing module removes the marks for selling after the materials are qualified;
(3) the weight counting module is used for recording data of the stacked materials, so that different materials can be counted conveniently, the number data of different types of materials which are put in and out of a warehouse and stacked are counted through the number counting module for the materials, the stock quantity of qualified warehoused materials is counted through the statistics module for the materials which are put in and out of the warehouse, and the statistical data are stored in the data storage module in a classified mode;
(4) the data processing module stores detailed stacking data information of materials in a hundred-degree cloud disk of a manager through the intelligent cloud storage module, and controls printing equipment to print a document through the document table storage module so as to be convenient for the manager to inquire, or copies management material data information in a hard disk through the hard disk storage module;
(5) data information needing to be called by management personnel is sent to a mailbox of the management personnel through the mail information sending module by the data processing module, a buckle file is sent through the QQ information sending module, WeChat information is sent to the management personnel through the WeChat information sending module, or the stacking data condition is inquired in the APP of the stacking system by a telephone, the stacking condition is inquired, the material stacking progress is controlled, and remote control of material stacking is facilitated.
The quality inspection structure is convenient to use, the stacking track is controlled by the stacking module, materials are inspected conveniently, unqualified materials are marked conveniently, secondary up-to-standard materials are stacked conveniently, the data processing module is matched with the quality inspection structure, the materials are stacked in a classified mode according to the quality of the materials, and the stacking quality is improved greatly; the statistical module is matched with the data processing module for use, so that the input and output quantities of the materials with qualified and unqualified quality can be classified and counted conveniently, the data statistics of the materials is more convenient, and the data is convenient to call; the order transaction module is matched with the data processing module to use, so that the transaction information of the materials can be called in real time, the materials can be stacked selectively according to the material information, the secondary stacking is avoided, the stacking efficiency is greatly improved, meanwhile, the data storage module is matched to use, so that the stacking information can be stored, the material stacking information can be sent to a manager conveniently through the data sending structure, and the material stacking condition can be monitored remotely.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims.