CN116198813A - Automatic production line and automatic production method for marking and packaging - Google Patents
Automatic production line and automatic production method for marking and packaging Download PDFInfo
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- CN116198813A CN116198813A CN202310306294.XA CN202310306294A CN116198813A CN 116198813 A CN116198813 A CN 116198813A CN 202310306294 A CN202310306294 A CN 202310306294A CN 116198813 A CN116198813 A CN 116198813A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
- B65B61/025—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging for applying, e.g. printing, code or date marks on material prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/06—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The application relates to a marking and packaging automatic production line and an automatic production method, wherein the production line comprises: the automatic box-cleaning machine comprises a plurality of product conveying channels, wherein a product boxing mechanism is arranged at the output end of the product conveying channels, a packing box code spraying mechanism is connected to the output end of the product boxing mechanism, a bar code detection lane-dividing mechanism is connected to the output end of the packing box code spraying mechanism, the bar code detection lane-dividing mechanism is connected with packing box conveying channels with the same quantity as the product conveying channels, a boxing mechanism is connected to the output end of the packing box conveying channels, a product box conveying channel is connected to the output end of the boxing mechanism, a box code spraying mechanism and a box sealing mechanism are sequentially arranged on the product box conveying channels, and a box code-sweeping sorting assembly is arranged at the output end of the box sealing mechanism. This application has the effect that promotes the efficiency of product marking packing.
Description
Technical Field
The invention relates to the technical field of automatic packaging, in particular to a marking and packaging automatic production line and an automatic production method.
Background
Currently, for the produced products, the products need to be packaged and attached with corresponding labels for classified storage before being transported to the corresponding warehouse.
In the prior art, a plurality of processes, such as boxing the products, attaching marks on the boxes, boxing a certain number of boxes, sealing boxes with the products, attaching product marks, and the like, are needed to be sequentially performed when the products are packaged.
The prior art solutions described above have the following drawbacks:
when the product of production is packed and marked, the corresponding equipment of every process operates alone, and when the quantity and the kind of the product of production are great, the efficiency of packing and marking the product can receive very big influence.
Disclosure of Invention
In order to improve the efficiency of product marking and packaging, the application provides a marking and packaging automatic production line and an automatic production method.
The first object of the present invention is achieved by the following technical solutions:
a marking packaging automation line, the marking packaging automation line comprising: the automatic box-cleaning machine comprises a plurality of product conveying channels, wherein a product boxing mechanism is arranged at the output end of the product conveying channels, a packing box code spraying mechanism is connected to the output end of the product boxing mechanism, a bar code detection lane-dividing mechanism is connected to the output end of the packing box code spraying mechanism, the bar code detection lane-dividing mechanism is connected with packing box conveying channels with the same quantity as the product conveying channels, a boxing mechanism is connected to the output end of the packing box conveying channels, a product box conveying channel is connected to the output end of the boxing mechanism, a box code spraying mechanism and a box sealing mechanism are sequentially arranged on the product box conveying channels, and a box code-sweeping sorting assembly is arranged at the output end of the box sealing mechanism.
Through adopting above-mentioned technical scheme, be provided with many product transportation passageway, and concentrate each product transportation passageway and carry out the spouting sign indicating number of packing carton together, detect the lane mechanism according to the bar code, detect the lane with the product box that spouts the bar code through the bar code, thereby can be with the different kinds of product packing carton that concentrates on a conveyer belt to corresponding packing carton transportation passageway, and then can classify the vanning again with the different kinds of product packing carton of centralized processing, can make the same type of product place in same packing carton, carry out the vanning and spout the sign indicating number after, sort, can integrate each process into an automated production line to a type of product, thereby the packing and the work of marking of a type of product have been promoted, to the product of different types, can concentrate a plurality of be used for producing different types of product lines and carry out the vanning and mark, and carry out the vanning of corresponding type after the vanning through the bar code detection lane mechanism, carry out concentrated vanning and mark again to the packing carton, finally, the rethread box spray-type of spraying machine constructs sorts, thereby can be with the product of multiple type and put into the same packing carton, the efficiency of packing has been promoted, further the packing has been beaten to the product of synchronous packing and has been beaten.
The present application may be further configured in a preferred example to: each product transportation channel and one end that product boxing mechanism is connected all are provided with empty conveying channel, empty conveying channel's one end connect in product transportation channel, the other end connect in product boxing mechanism.
Through adopting above-mentioned technical scheme, because there is the possible difference between the speed of every type of product transportation, consequently, through the setting of sky open conveying channel, can be in the in-process that each product conveying channel will be put into the product of packing carton to product boxing mechanism transportation, when transporting the product to sky open conveying channel, because sky open conveying channel department does not have power device, consequently, at first, the product of carrying to sky open conveying channel can stay in the one end that is close to product conveying channel, in the in-process that constantly has the product to transport to sky open conveying channel, the product of back entering can constantly push the preceding product to product boxing mechanism, and then when the product is pushed to product boxing mechanism below, product boxing mechanism carries out the dress with the product that corresponds, and then can concentrate on a conveying channel in order with the product on many product conveying channels.
The present application may be further configured in a preferred example to: each packing box transportation channel with the one end that vanning mechanism is connected is provided with product box counting mechanism, vanning mechanism is provided with the product box clamping device who is used for centre gripping product box, product box clamping device is controlled by product box counting mechanism.
Through adopting above-mentioned technical scheme, through product box counting mechanism, can count the quantity of piled up product box in packing transportation passageway department, in the packing box is put into to control product box clamping device with the product box after satisfying a certain quantity, can save the number of times of centre gripping to the efficiency of vanning has been promoted.
The second object of the present invention is achieved by the following technical solutions:
an automated production line method for the production line, characterized in that the marking and packaging automated production line method comprises the following steps:
acquiring product data of each open section, generating a product boxing instruction according to the product data of the open section, and generating a corresponding product sequence identifier according to the product boxing instruction;
identifying product type data according to the product sequence identification, and generating a corresponding product box code spraying instruction according to the product type data;
identifying product box bar code data corresponding to the product box code spraying instruction, and generating a product box lane dividing instruction according to the product box bar code data;
generating a product box counting instruction, generating a product boxing instruction according to the product box counting instruction, and generating packaging box code spraying information;
and identifying package box bar code data corresponding to the package box code spraying information, and generating package box sorting instructions according to the package box bar code data.
Through adopting above-mentioned technical scheme, through obtaining each unopened section product data, can be according to the product quantity on every unopened conveying channel, the product boxing instruction that corresponds is triggered in order, thereby can integrate different product conveying channel products to a product boxing mechanism department, and generate corresponding product sequence identification, thereby can be according to the product box of the concentrated and dress of different product conveying channel departments and corresponding product type correspondence, thereby the product of what make the trigger spouts the sign indicating number instruction and can carry out the spraying of bar code to corresponding product box accurately, and then can discern corresponding product box bar code data, so that the product lane instruction of production can be with the product box of different product types accurately divide to corresponding packing box conveying channel, thereby after the product box of certain quantity has been piled up on corresponding packing box conveying channel, trigger the product boxing instruction, concentrate to unified product conveying channel after the packing box, rethread box body and seal box mechanism carry out seal box and spout the sign indicating number, through discernment data and sort and store, thereby can control the product of the concentrated and spout the product of different types of the automatic control and spout the same type of product on the line and unify and spout the packing box.
The present application may be further configured in a preferred example to: the method for obtaining the product data of each open section, generating a product boxing instruction according to the product data of each open section, and generating corresponding product sequence identifiers according to the product boxing instruction specifically comprises the following steps:
obtaining product type identifiers corresponding to the product data of each open section, and obtaining a preset product quantity threshold value of each product type identifier;
and triggering the product boxing instruction when the number of products in the product data of the open section reaches the corresponding product number threshold value.
Through adopting above-mentioned technical scheme, through obtaining corresponding product type sign, can obtain the product quantity threshold value that each empty transportation passageway department corresponds, when the product on this empty transportation passageway reaches this threshold value, trigger this product packaging instruction again to can control product boxing mechanism and concentrate the dress box and mark each product on the transportation passageway in order.
The present application may be further configured in a preferred example to: the identification of the product box bar code data corresponding to the product box code spraying instruction and the generation of the product box lane dividing instruction according to the product box bar code data specifically comprise the following steps:
after the product box bar code data are identified, acquiring the product type identifier corresponding to the product box bar code data, and acquiring an associated packaging box channel identifier according to the product type identifier;
and generating a product box lane dividing instruction according to the packing box lane identifier.
Through adopting above-mentioned technical scheme, when classifying the packing carton of marking to the packing carton transportation passageway that corresponds in concentrating, can discern corresponding product type sign according to from product box bar data to can trigger product box lane instruction according to the product type sign that discerns in the product box bar code data, with control bar code detection lane mechanism work, and then accurately distribute the product box of corresponding product type to the packing carton transportation passageway that corresponds and carry out the vanning operation.
The present application may be further configured in a preferred example to: the method for generating the product box lane instruction according to the package box lane mark specifically comprises the following steps:
obtaining channel position data corresponding to each packing box channel identifier, and calculating sorting transportation distance according to the product type identifiers;
and generating the product box lane dividing instruction according to the sorting transportation distance.
Through adopting above-mentioned technical scheme, because each packing carton transportation passageway is perpendicular to the passageway of marking in a lump of packing carton, and along the length direction parallel arrangement of this passageway of marking in a lump, therefore when bar code detects the lane mechanism and carries out product box lane instruction, through the position that obtains each packing carton transportation passageway relatively this passageway of marking in a lump first, namely passageway position data to can calculate the position that each specific product box that needs the lane was carried, thereby can accurately trigger this product box lane instruction.
The present application may be further configured in a preferred example to: the method for identifying the packing box bar code data corresponding to the packing box code spraying information comprises the steps of generating a packing box sorting instruction according to the packing box bar code data, and specifically comprises the following steps:
identifying the corresponding product type identifier from the bar code data of the packing box, and acquiring the corresponding storage position of the packing box according to the product type identifier;
and generating a package sorting instruction according to the package storage position.
Through adopting above-mentioned technical scheme, obtain in advance and be used for placing the packing box position of placing the packing box that every product type sign corresponds, can be according to the product type sign that discerns in the packing box bar code data, automatic centre gripping of packing box after will corresponding the seal case is deposited to corresponding position, the follow-up classified storage of being convenient for.
The third object of the present application is achieved by the following technical solutions:
a computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the steps of the automated production line method described above when the computer program is executed.
The fourth object of the present application is achieved by the following technical solutions:
a computer readable storage medium storing a computer program which when executed by a processor performs the steps of the automated production line method described above.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the packaging machine is provided with a plurality of product conveying channels, the product conveying channels are concentrated together to spray codes of the packaging boxes, then the product boxes sprayed with the bar codes are detected and split through the bar code detection splitting mechanism, so that different types of product packaging boxes concentrated on one conveying belt can be separated to the corresponding packaging box conveying channels, further, the concentrated processed different types of product packaging boxes can be classified and boxed again, the products of the same type can be placed in the same packaging box, sorting and sorting are carried out after box sealing and code spraying, for one type of product, each process can be integrated into one automatic production line, and therefore packaging and marking work of one type of product is promoted, for the products of different types, a plurality of product lines used for producing different types are concentrated to carry out boxing and marking, after the corresponding types of boxing are carried out through the bar code detection splitting mechanism, the packaging boxes are concentrated to be sorted again, and finally, sorting and boxing are carried out through the box body spraying mechanism, so that the products of different types are synchronously sorted, boxing and boxing are carried out, and packaging efficiency of the products of different types are further promoted;
2. through the arrangement of the empty conveying channels, products to be put into the packaging boxes can be conveyed to the product boxing mechanism in the process of conveying the products to the product boxing mechanism through the product conveying channels, when the products are conveyed to the empty conveying channels, as the empty conveying channels are not provided with power devices, the products conveyed to the empty conveying channels can stay at one end close to the product conveying channels, the products entering the empty conveying channels after the products are continuously pushed to the product boxing mechanism in the process of conveying the products to the empty conveying channels, and then when the products are pushed to the lower part of the product boxing mechanism, the corresponding products are boxed by the product boxing mechanism, and then the products on the product conveying channels can be orderly concentrated on one conveying channel;
3. the product box counting mechanism can count the number of product boxes stacked at the packaging and transporting channel, and after a certain number is met, the product box clamping device is controlled to place the product boxes into the packaging box, so that the clamping times can be saved, and the boxing efficiency is improved;
4. through obtaining each empty section product data, can be according to the product quantity on every empty conveying passageway, the product boxing instruction that corresponds is triggered in order, thereby can integrate different product conveying passageway products to a product boxing mechanism department, and generate corresponding product sequence identification, thereby can be according to the concentrated and corresponding product type of boxing from different product conveying passageway departments's product box corresponds, thereby make the product of triggering spout a yard instruction and can accurately carry out the spraying of bar code to corresponding product box, and then can discern corresponding product box bar code data, so that the product lane instruction of production can be with will be with the product box of different product types accurately divide to corresponding packing carton conveying passageway, thereby after piling up a certain amount of product boxes on corresponding packing carton conveying passageway, trigger the product boxing instruction, concentrate to unified product conveying passageway after packing box, rethread box inkjet mechanism and sealing box mechanism carry out the sealing box and spout the code after, sort through discernment packing box bar code data, thereby can control the product of the automatic concentrated and different grade of marking of automatic control on the above-mentioned production line and packing.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an automated label packaging line.
FIG. 2 is a flow chart of automated production in one embodiment of the present application;
FIG. 3 is a flowchart showing the implementation of step S10 in automated production in one embodiment of the present application;
FIG. 4 is a flowchart showing the implementation of step S30 in automated production according to one embodiment of the present application;
FIG. 5 is a flowchart showing the implementation of step S32 in automated production in one embodiment of the present application;
FIG. 6 is a flowchart showing the implementation of step S50 in automated production in one embodiment of the present application;
fig. 7 is a schematic view of an apparatus in an embodiment of the present application.
In the figure, 1, a product transportation channel; 11. a conveying channel is opened; 2. the product boxing mechanism; 21. a box forming structure; 22. chain die box conveying mechanism; 23. a robot feeding mechanism; 24. a product box steering mechanism; 25. a material bag vibration discharging machine is arranged; 26. a description adding mechanism; 3. the packing box code spraying mechanism; 31. a weighing and rejecting mechanism; 4. the bar code detection lane dividing mechanism; 41. a packaging box lifting and removing mechanism; 5. a package box transportation channel; 51. a package box conveying channel; 6. a boxing mechanism; 61. a product box clamping device; 62. a box opening machine; 7. a product box transport path; 8. the box body code spraying mechanism; 9. a box sealing mechanism; 10. the box body code scanning and sorting assembly; 101. the box body code scanning device; 102. a sorting device; 103. and a packaging box removing mechanism.
Detailed Description
The present application is described in further detail below in conjunction with fig. 1.
The embodiment of the application discloses a marking and packaging automatic production line. Referring to fig. 1, the automatic label-packaging line includes a plurality of product-transporting paths 1, and in this embodiment, three product-transporting paths 1 are taken as an example, and different kinds of products can be transported respectively.
The tail end of each product conveying channel 1 is connected with an idle conveying channel 11, the upper surface of the idle conveying channel 11 is flush with the upper surface of the corresponding product conveying channel 1, and a plurality of conveying rollers (not shown in the figure) are arranged on the upper surface of the idle conveying channel 11 in parallel so as to reduce friction force generated on the idle conveying channel 11.
The product boxing mechanism 2 is arranged at one end, far away from the product conveying channel 1, of the empty conveying channel 11, the product boxing mechanism 2 comprises a box forming structure 21, a chain die box conveying mechanism 22 and a robot feeding mechanism 23, the feeding end of the chain die box conveying structure is connected to the discharging end of the box forming mechanism, the packaging box is conveyed to the chain die box conveying mechanism 22 after being formed by the box forming mechanism, the chain die box conveying mechanism 22 conveys empty packaging boxes to the output end of the empty conveying channel 11, and the product at the empty conveying channel 11 is clamped and placed in the packaging box through the robot feeding mechanism 23 for automatically clamping the product. The side of the empty conveying channel 11 far away from the box forming mechanism is also provided with a material bag vibration discharging machine 25 and a specification adding mechanism 26, and can be used for placing materials such as seasoning bags, preservative bags, specifications and the like in a product packaging box.
When the product box is boxed, the length direction of the product box is parallel to the transportation direction, and a product box steering mechanism 24 is arranged at the output end of the chain die box conveying mechanism 22 and used for rotating the length direction of the product box to be perpendicular to the transportation direction, so that the subsequent marking is facilitated. And a packing box code spraying mechanism 3 is arranged along the transportation direction of the product box, and the packing box code spraying mechanism 3 performs corresponding bar code spraying when recognizing that the packing box is transported.
The output end of the packing box code spraying mechanism 3 is connected with a bar code detection lane mechanism 4, the transportation direction of the bar code detection lane mechanism 4 is consistent with that of the packing box, the output end of the bar code detection lane mechanism 4 is connected with packing box transportation channels 5, in the embodiment, the number of the packing box transportation channels 5 is consistent with that of the product transportation channels 1, the bar code sprayed by the packing box code spraying mechanism 3 is scanned by the bar code detection lane mechanism 4, and after the corresponding product type is identified, the product box is conveyed to the corresponding packing box transportation channels 5.
The output end of each packing box conveying channel 5 is provided with a packing box mechanism 6, the packing box mechanism 6 comprises a box unpacking machine 62, a product box clamping device 61 and packing box conveying channels 51, the number of the packing box conveying channels 51 is consistent with that of the packing box conveying channels 5, namely, the output end of each packing box conveying channel 5 is connected with one packing box conveying channel 51, the conveying direction of each packing box conveying channel 51 is perpendicular to the packing box conveying channel 5 and is conveyed towards the direction of the product box packing mechanism 2, and the product box clamping device 61 is located at the output end of each packing box conveying channel 51. The output of unpacking machine 62 is connected with product case transportation passageway 7, and product case transportation passageway 7 sets up in the one side that product transportation passageway was kept away from to packing box transportation passageway 1, and its direction of transportation is opposite with the packing box direction of transportation, has set gradually box ink jet numbering mechanism 8, seal box mechanism 9 and box sweep a yard letter sorting subassembly 10 at the output of product case transportation passageway 7, and the box sweeps a yard letter sorting subassembly 10 and includes box and sweeps a yard device 101 and sorting unit 102.
The weighing and rejecting mechanism 31, the packing box lifting and rejecting mechanism 41 and the packing box rejecting mechanism 103 are also included. The weighing and rejecting mechanism 31 is arranged between the packing box code spraying mechanism 3 and the bar code detection lane mechanism 4 and is used for judging whether the packing box is full of corresponding products according to the weight of the packing box. The packing box removing mechanism is arranged at the output end of the bar code detection lane mechanism 4 and is used for removing the corresponding product box when the bar code detection lane mechanism 4 fails to detect the bar code. The packing box removing mechanism 103 is arranged on the box body code scanning and sorting assembly 10 and is used for removing corresponding packing boxes when the box body code scanning device 101 fails to identify the bar codes on the packing boxes, so that the accuracy of product packaging is improved.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
In an embodiment, as shown in fig. 1 and 2, the application discloses an automated production method applied to the production line, which specifically includes the following steps:
s10: and acquiring the product data of each open section, generating a product boxing instruction according to the product data of the open section, and generating corresponding product sequence identifiers according to the product boxing instruction.
In this embodiment, the open section product data refers to data of a product located on the open conveyance path, and the product boxing instruction refers to an instruction for controlling the product boxing mechanism to load the product on the open conveyance path into the product box. The product sequence identifier refers to an identifier of a sequence for picking and placing onto the package from the corresponding empty conveyor channel.
Specifically, through be provided with the camera device or other sensing device that detect whether have the product on robot feed mechanism, after detecting that open conveying channel has corresponding product towards robot feed mechanism's one end, generate product dress box instruction to control this robot feed mechanism and adorn the product in the packing carton, and according to robot feed mechanism dress box order and this product belonged to open conveying channel, set up corresponding product order sign for this packing carton, for example, the tenth product that robot feed mechanism placed is from first open conveying channel, then can be 10-1 for product order sign.
S20: and identifying the product type data according to the product sequence identification, and generating a corresponding product box code spraying instruction according to the product type data.
Specifically, when the product sequence identifier is set, a placeholder of a feeding sequence and a placeholder of an idle conveying channel to which the product sequence identifier belongs may be set in advance, and each product type corresponds to one idle conveying channel, so that corresponding product type data is identified from the placeholders of the idle conveying channels to which the product sequence identifier belongs.
Further, the product type data is sent to the packing box code spraying mechanism so as to call the preset spraying content of the product type and trigger the product code spraying instruction so as to control the packing box code spraying mechanism to correspondingly spray codes to the packing box according to the spraying content.
S30: and identifying the product box bar code data corresponding to the product box code spraying instruction, and generating a product box lane dividing instruction according to the product box bar code data.
Specifically, when the packaging box sprayed with the corresponding bar code is transported to the bar code detection lane mechanism, the bar code sprayed on the packaging box is scanned, so that the product bar code data is obtained, the packaging box transportation lane corresponding to the packaging box is obtained, the product box lane instruction is triggered, and the packaging box is distributed to the corresponding packaging box transportation lane.
Optionally, before triggering the product box lane instruction, the product box is passed through the weighing and lifting mechanism, if the weight of the product box is smaller than a preset value, it is indicated that the product box is not loaded with a corresponding number of products, and then the products need to be removed, so that the accuracy of the total number of the products in the finally packed packaging box is improved.
Meanwhile, if the bar code detection lane mechanism cannot accurately identify the bar code on the product box, the packaging box with failed identification is rejected before lane separation through the packaging box rejection mechanism.
S40: generating a product box counting instruction, generating a product boxing instruction according to the product box counting instruction, and generating packaging box code spraying information.
Specifically, the output end of each packing box conveying channel is provided with a counting device for counting the number of stacked packing boxes, and when packing and marking of products are started, the counting instruction of the product boxes is triggered to count the number of packing boxes stacked at the packing box conveying channel.
When the number of the packing boxes reaches a preset value, triggering the product boxing instruction to control the product box clamping device to clamp the corresponding packing boxes into the packing boxes.
Further, according to the specific triggering object of the product boxing instruction, namely the product type specifically clamped by the product box clamping device is controlled, the packaging box code spraying information is triggered and sent to the box code spraying mechanism, and the corresponding bar codes are sprayed on the packaged box.
S50: and identifying the packing box bar code data corresponding to the packing box code spraying information, and generating a packing box sorting instruction according to the packing box bar code data.
Specifically, the bar code on the packing box is scanned by the box body bar code scanning device, so that corresponding packing box bar code data is obtained, a corresponding product type and a packing box placing position of the product type are obtained according to the packing box bar code data, and the packing box sorting instruction is generated to control the sorting device to clamp and store the packing box to a designated position.
Optionally, when the box body code scanning device cannot accurately identify corresponding bar code data of the packaging box, the sorting device is controlled to place the packaging box in the packaging box removing mechanism, the packaging box removing mechanism carries the packaging box with the bar code which cannot be accurately identified to other positions of paper, and related personnel perform operations such as label supplementing.
In this embodiment, through obtaining each empty section product data, can be according to the product quantity on each empty conveying passageway, the corresponding product boxing instruction of can be orderly triggered, thereby can integrate different product conveying passageway products to a product boxing mechanism department, and generate corresponding product sequence identification, thereby can be according to the product box of concentrating and boxing from different product conveying passageway departments and corresponding product type correspondence, thereby make the product of triggering spout a yard instruction and can accurately carry out the spraying of bar code to corresponding product box, and then can discern corresponding product box bar code data, so that the product lane instruction of production can be with the product box of different product types accurately divide to corresponding packing carton conveying passageway, thereby after the product box of packing of certain quantity has been piled up on corresponding packing carton conveying passageway, trigger the product boxing instruction, concentrate to unified product conveying passageway after the product box is packed into, rethread box body mechanism and box-packing mechanism carry out the seal and spout the sign indicating number, through discernment packing box data sorting storage, thereby can control the automatic concentrated and concentrated product of marking different types of spraying on the automatic control line.
In an embodiment, as shown in fig. 1 and 3, in step S10, each open section product data is acquired, a product boxing instruction is generated according to the open section product data, and a corresponding product sequence identifier is generated according to the product boxing instruction, which specifically includes:
s11: and obtaining product type identifiers corresponding to the product data of each open section, and obtaining a preset product quantity threshold value of each product type identifier.
In the present embodiment, the product type identifier refers to an identifier for distinguishing the product type on each empty conveying path.
In particular, since there may be a difference in the size and shape of each type of product, the number of stackable products on the same length of the open conveyor path may be different, or the number of products placed in the package may be different. Thus, a corresponding product quantity threshold is set for each different product type for use as a trigger adjustment to trigger a product boxing instruction.
S12: when the number of products in the product data of the open section reaches a corresponding product number threshold, triggering a product boxing instruction.
Specifically, when the robot feeding mechanism recognizes that the number of the products with the empty conveying channels reaches the corresponding product number threshold value, triggering the product boxing instruction.
In one embodiment, as shown in fig. 1 and 4, in step S30, namely, identifying product box barcode data corresponding to the product box code spraying instruction, generating a product box lane dividing instruction according to the product box barcode data specifically includes:
s31: after the product box bar code data are identified, the product type identification corresponding to the product box bar code data is obtained, and the associated packaging box channel identification is obtained according to the product type identification.
Specifically, the empty conveying channels are associated with the corresponding packaging box conveying channels one by one in advance, bar codes on the packaging boxes are scanned by a bar code detection division mechanism to obtain product bar code data, product type identifiers corresponding to the product bar code data are obtained, and corresponding packaging box channel identifiers are found out according to the empty conveying channels to which the product type identifiers belong.
S32: and generating a product box lane dividing instruction according to the package box lane identification.
Specifically, the product box lane instruction is generated according to the box lane identifier, so that the corresponding product boxes are distributed to the corresponding box conveying lanes for boxing.
In one embodiment, as shown in fig. 1 and 5, in step S32, a product box lane instruction is generated according to a box lane identifier, which specifically includes:
s321: and obtaining channel position data corresponding to the channel identifiers of each packing box, and calculating sorting transportation distance according to the product type identifiers.
In this embodiment, the channel position data refers to the data of the distance of the transport channel of the packing box relative to the bar code detection lane splitting mechanism,
specifically, through the mode of measuring in advance and inputting the measuring result, the packing box transportation channel corresponding to each packing box channel identifier is obtained, the distance of the channel dividing mechanism is detected relative to the bar code, so that channel position data are obtained, and according to the product type identifier, the distance of each packing box which needs to be transported after passing through the code scanning device, namely the sorting transportation distance is obtained.
S322: and generating a product box lane dividing instruction according to the sorting transportation distance.
Specifically, the product lane instruction is generated for the corresponding packing box according to the sorting transportation distance so as to transport the corresponding packing box to the packing box transportation channel to which the packing box belongs.
In one embodiment, as shown in fig. 1 and 6, in step S50, namely, the package bar code data corresponding to the package code spraying information is identified, and a package sorting instruction is generated according to the package bar code data, which specifically includes:
s51: and identifying the corresponding product type identifier from the bar code data of the packing box, and acquiring the corresponding storage position of the packing box according to the product type identifier.
Specifically, the positions for storing different types of product packaging boxes are divided in advance, when the products are packaged and marked, corresponding product type identifiers are configured for each position, and the positions are used as packaging box storage positions corresponding to the product type identifiers.
Further, the corresponding product type identifier is identified through the box body code scanning device.
S52: and generating a package sorting instruction according to the package storage position.
Specifically, according to the product type identification identified by the box code scanning device, a corresponding package box storage position is obtained, so that a package box sorting instruction is generated, the package box sorting device is controlled to place the package box at the corresponding position, and after a certain number of package boxes are stored at the position, the intelligent forklift can be controlled to transport the package box to other storage positions.
It should be understood that the sequence number of each step in the foregoing embodiment does not mean that the execution sequence of each process should be determined by the function and the internal logic of each process, and should not limit the implementation process of the embodiment of the present application in any way.
In one embodiment, a computer device is provided, which may be a server, the internal structure of which may be as shown in fig. 7. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement an automated production line method.
In one embodiment, a computer device is provided comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the steps of when executing the computer program:
acquiring product data of each open section, generating a product boxing instruction according to the product data of the open section, and generating corresponding product sequence identifiers according to the product boxing instruction;
identifying product type data according to the product sequence identification, and generating a corresponding product box code spraying instruction according to the product type data;
identifying product box bar code data corresponding to the product box code spraying instruction, and generating a product box lane dividing instruction according to the product box bar code data;
generating a product box counting instruction, generating a product boxing instruction according to the product box counting instruction, and generating packaging box code spraying information;
and identifying the packing box bar code data corresponding to the packing box code spraying information, and generating a packing box sorting instruction according to the packing box bar code data.
In one embodiment, a computer readable storage medium is provided having a computer program stored thereon, which when executed by a processor, performs the steps of:
acquiring product data of each open section, generating a product boxing instruction according to the product data of the open section, and generating corresponding product sequence identifiers according to the product boxing instruction;
identifying product type data according to the product sequence identification, and generating a corresponding product box code spraying instruction according to the product type data;
identifying product box bar code data corresponding to the product box code spraying instruction, and generating a product box lane dividing instruction according to the product box bar code data;
generating a product box counting instruction, generating a product boxing instruction according to the product box counting instruction, and generating packaging box code spraying information;
and identifying the packing box bar code data corresponding to the packing box code spraying information, and generating a packing box sorting instruction according to the packing box bar code data.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the various embodiments provided herein may include non-volatile and/or volatile memory. The nonvolatile memory can include Read Only Memory (ROM), programmable ROM (PROM), electrically Programmable ROM (EPROM), electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double Data Rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous Link DRAM (SLDRAM), memory bus direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), among others.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional units and modules is illustrated, and in practical application, the above-described functional distribution may be performed by different functional units and modules according to needs, i.e. the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-described functions.
The above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
Claims (10)
1. The utility model provides a mark packing automation line, its characterized in that, mark packing automation line includes: a plurality of product transportation passageway (1), the output of product transportation passageway (1) is provided with product cartoning machine (2), the output of product cartoning machine (2) is connected with packing carton ink jet numbering mechanism (3), the output of packing carton ink jet numbering mechanism (3) is connected with bar code detection lane mechanism (4), bar code detection lane mechanism (4) be connected with packing carton transportation passageway (5) that product transportation passageway (1) quantity is the same, the output of packing carton transportation passageway (5) is connected with vanning mechanism (6), the output of vanning mechanism (6) is connected with product case transportation passageway (7), box ink jet numbering mechanism (8) and case sealer (9) have been set gradually on product case transportation passageway (7), the output of case sealer (9) is provided with box and sweeps a yard letter sorting subassembly (10).
2. The automatic marking and packaging production line according to claim 1, wherein one end of each product conveying channel (1) connected with the product boxing mechanism (2) is provided with an empty conveying channel (11), one end of each empty conveying channel (11) is connected with the product conveying channel (1), and the other end of each empty conveying channel is connected with the product boxing mechanism (2).
3. Marking packaging automation line according to claim 1, characterized in that one end of each of the packaging box transport channels (5) connected to the boxing mechanism (6) is provided with a product box counting mechanism, the boxing mechanism (6) is provided with a product box clamping device (61) for clamping product boxes, and the product box clamping device (61) is controlled by the product box counting mechanism.
4. An automated line method for use in the line of any one of claims 1-3, wherein the automated line method for marking packaging comprises:
acquiring product data of each open section, generating a product boxing instruction according to the product data of the open section, and generating a corresponding product sequence identifier according to the product boxing instruction;
identifying product type data according to the product sequence identification, and generating a corresponding product box code spraying instruction according to the product type data;
identifying product box bar code data corresponding to the product box code spraying instruction, and generating a product box lane dividing instruction according to the product box bar code data;
generating a product box counting instruction, generating a product boxing instruction according to the product box counting instruction, and generating packaging box code spraying information;
and identifying package box bar code data corresponding to the package box code spraying information, and generating package box sorting instructions according to the package box bar code data.
5. The automated production line method of claim 4, wherein the obtaining the product data of each open section, generating a product boxing instruction according to the product data of each open section, and generating a corresponding product sequence identifier according to the product boxing instruction, specifically comprises:
obtaining product type identifiers corresponding to the product data of each open section, and obtaining a preset product quantity threshold value of each product type identifier;
and triggering the product boxing instruction when the number of products in the product data of the open section reaches the corresponding product number threshold value.
6. The automated production line method of claim 5, wherein the identifying the product cartridge barcode data corresponding to the product cartridge code-spraying instruction, generating a product cartridge lane instruction according to the product cartridge barcode data, specifically comprises:
after the product box bar code data are identified, acquiring the product type identifier corresponding to the product box bar code data, and acquiring an associated packaging box channel identifier according to the product type identifier;
and generating a product box lane dividing instruction according to the packing box lane identifier.
7. The automated production line method of claim 6, wherein the generating a product cartridge lane instruction according to the cartridge lane identifier specifically comprises:
obtaining channel position data corresponding to each packing box channel identifier, and calculating sorting transportation distance according to the product type identifiers;
and generating the product box lane dividing instruction according to the sorting transportation distance.
8. The automated production line method of claim 5, wherein the identifying the package barcode data corresponding to the package barcode information, generating package sort instructions from the package barcode data, specifically comprises:
identifying the corresponding product type identifier from the bar code data of the packing box, and acquiring the corresponding storage position of the packing box according to the product type identifier;
and generating a package sorting instruction according to the package storage position.
9. A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, characterized in that the processor implements the steps of the automated production line method according to any of claims 4 to 8 when the computer program is executed.
10. A computer readable storage medium storing a computer program, characterized in that the computer program when executed by a processor implements the steps of the automated production line method according to any one of claims 4 to 8.
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| US20220125094A1 (en) * | 2020-10-24 | 2022-04-28 | Alton J. Reich | Food / beverage spray product amendment apparatus and method of use thereof |
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| CN106428821A (en) * | 2016-10-25 | 2017-02-22 | 温州通尔自动化有限公司 | Intelligent back-end packaging system and method for shoe industry |
| CN107585343A (en) * | 2017-09-18 | 2018-01-16 | 青岛普力捷自动化科技有限公司 | It is a kind of can simultaneously plural mode production automatic packaging line |
| CN109533487A (en) * | 2019-01-10 | 2019-03-29 | 深圳市达实智控科技股份有限公司 | Boxed product automatic packaging device and boxed product automatic packaging production procedure |
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