CN110733690B - Cigarette package strip two-dimensional code detection and information association system - Google Patents

Cigarette package strip two-dimensional code detection and information association system Download PDF

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Publication number
CN110733690B
CN110733690B CN201911180621.1A CN201911180621A CN110733690B CN 110733690 B CN110733690 B CN 110733690B CN 201911180621 A CN201911180621 A CN 201911180621A CN 110733690 B CN110733690 B CN 110733690B
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China
Prior art keywords
dimensional code
cigarette
information
package
rotary table
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CN201911180621.1A
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CN110733690A (en
Inventor
郑启旺
迟磊
徐邓
徐宏爱
徐勇
王李苏
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Nanjing Deccan Information Technology Co ltd
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Nanjing Dashu Intelligent Science And Technology Co ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • B65B35/18Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/20Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/18Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K7/00Methods or arrangements for sensing record carriers, e.g. for reading patterns
    • G06K7/10Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
    • G06K7/10544Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
    • G06K7/10821Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
    • G06K7/10861Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels

Abstract

The invention discloses a two-dimensional code detection and information association system for a cigarette package strip, which relates to the technical field of cigarette production and comprises a rotary table device for conveying cigarette packages, wherein a rejection mechanism is arranged below the rotary table device, a rear-end package supplementing device and a two-dimensional code reader for the cigarette packages are arranged above the rotary table device, the two-dimensional code reader for the cigarette packages is arranged corresponding to the rear-end package supplementing device and can read two-dimensional codes of the cigarette packages at the rear-end package supplementing device, an included angle between the two-dimensional code reader for the cigarette packages and the surface of the cigarette packages to be detected is 15 degrees, and the distance between the center of a code reading window and the center of the surface of the cigarette packages to be detected is 180mm; the rotary table outlet is provided with a beauty device, a barrel channel and a barrel forming bin are sequentially arranged behind the beauty device, a barrel two-dimensional code reader is arranged on a cover plate of the barrel channel, an included angle between the barrel two-dimensional code reader and the surface of a cigarette rod to be tested is 10 degrees, the distance between the center of a code reading window and large barrel paper is 230mm, and meanwhile, the requirements of association of two-dimensional code information of cigarette packets and the barrel are met.

Description

Cigarette package strip two-dimensional code detection and information association system
Technical Field
The invention relates to the technical field of cigarette production, in particular to a cigarette wrapping strip two-dimensional code detection and information association system.
Background
With the rise of the Internet of things industry, the one-thing one-code technology is valued by a plurality of industries, and the tobacco industry can build an intelligent decision and control network system by utilizing the two-dimension code technology, so that the method has important significance for industry optimization industry upgrading, management improvement and service level improvement. Therefore, more and more tobacco enterprises introduce two-dimensional codes into cigarette packages. Because the two-dimension code of the cigarette must be accurate to the small box, and the cigarette can be covered with the small box and the piece package, the Internet of things of the tobacco can accurately grasp the change of the market information of the cigarette, and therefore, higher requirements are put forward on printing, inspection and information association management of the two-dimension code of the cigarette.
The application of the cigarette packaging two-dimensional code not only can meet the process quality requirements of tobacco enterprises, but also can ensure the validity of the printed two-dimensional code, and the two-dimensional code information of the cigarette package, the cigarette bar and the cigarette box also needs to be correlated. Therefore, after the cigarettes flow to the market, tobacco enterprises can effectively track and trace product information. In addition, consumers can only see the correct product information after scanning the two-dimensional code on the cigarette packet.
However, the validity of the two-dimensional code cannot be identified manually, information association cannot be performed, and the two-dimensional code of the cigarette package is detected and information association is necessarily performed by adopting a visual technology.
Disclosure of Invention
In order to solve the technical problems, the invention provides a cigarette packet strip-entering two-dimensional code detection and information association system, which comprises a rotary table device for conveying cigarette packets, wherein a rejection mechanism is arranged below the rotary table device, a rear-end packet filling device and a cigarette packet two-dimensional code reader are arranged above the rotary table device, the cigarette packet two-dimensional code reader is arranged corresponding to the rear-end packet filling device and can read a cigarette packet two-dimensional code at the rear-end packet filling device, an included angle between the cigarette packet two-dimensional code reader and the surface of a cigarette packet to be detected is 15 degrees, and the distance between the center of a code reading window and the center of the surface of the cigarette packet to be detected is 180mm; a beauty device is arranged at the outlet of the rotary table, a barrel channel and a barrel forming bin are sequentially arranged behind the beauty device, a barrel two-dimensional code reader is arranged on a cover plate of the barrel channel, an included angle between the barrel two-dimensional code reader and the surface of a cigarette rod to be tested is 10 degrees, and the distance between the center of a code reading window and large barrel paper is 230mm;
the double-stacked tobacco packages sequentially enter a turntable device, a two-dimension code reader of the tobacco packages reads two-dimension code information of the tobacco packages and transmits the two-dimension code information to an industrial personal computer, the industrial personal computer controls a rejecting mechanism to reject the unqualified tobacco packages out of a production line when receiving the unqualified tobacco package information, and controls a rear-end package supplementing device to timely supplement the rejected tobacco packages; the cigarettes are transmitted to the carton channels through the beauty device for arrangement, and the carton two-dimensional code reader reads carton two-dimensional code information;
the two-dimension code reader of the tobacco package reads two-dimension code of the tobacco package and transmits the two-dimension code information of the double-stack tobacco package to the industrial personal computer, the industrial personal computer screens repeated data, incomplete data information is subjected to data reduction according to a data format analyzed by the two-dimension code, if the two-dimension code reader of the tobacco package does not read the two-dimension code information, the industrial personal computer supplements the set two-dimension code information in a data queue, avoids follow-up associated data deviation, and marks associated bar package associated information; the two-dimensional code reader reads the two-dimensional code information of the carton and transmits the two-dimensional code information to the industrial personal computer, and the industrial personal computer sequentially correlates the ten-pack two-dimensional code information stored first with the two-dimensional code information of the current carton according to a queue relationship and transmits the correlated data to the workshop database server in an Ethernet mode.
The technical effects are as follows: the invention adopts a brand new technical scheme, designs a two-dimension code detection and information association system for the cigarette package strip, has high accuracy and stability, can meet strict process quality requirements of tobacco enterprises, and simultaneously meets two-dimension code information association requirements of the cigarette package and the strip box.
The technical scheme of the invention is as follows:
the cigarette package strip two-dimensional code detection and information association system further comprises an industrial personal computer, a conveyor belt and a cigarette package suction device, wherein the cigarette package suction device is arranged above a cigarette package input station and the front end of the conveyor belt; a bag pushing device, a package forming wheel and a bag stacking device are sequentially arranged behind the conveying belt; the turntable device is arranged behind the bag stacking device and is provided with a turntable inlet and a turntable outlet.
The cigarette pack entry bar two-dimensional code detection and information association system is characterized in that the cigarette pack suction device is a negative pressure rotating wheel, the negative pressure rotating wheel comprises a plurality of negative pressure suction blocks which are uniformly distributed along the circumferential direction, and the negative pressure suction blocks do circumferential rotation and lifting movement during working.
The two-dimensional code detection and information association system for the cigarette package entering strip comprises a plurality of radially arranged package forming stations, and 180-degree turning is realized by the package forming wheels when a cigarette package enters the package stacking device from the package pushing device.
The cigarette package strip two-dimensional code detection and information association system is characterized in that the turntable device is provided with a plurality of cigarette package stations, and the cigarette package station where the removing mechanism is positioned is adjacent to the cigarette package station where the rear end package supplementing device is positioned.
In the two-dimensional code detection and information association system for the cigarette pack entry bar, if the two-dimensional code is printed on the side edge of the cigarette pack, the two-dimensional code reader of the cigarette pack is arranged at the entrance of the turntable; if the two-dimensional code is printed on the end face of the cigarette packet, the two-dimensional code reader of the cigarette packet is arranged at the outlet of the rotary table.
The cigarette package strip two-dimensional code detection and information association system is characterized in that the cigarette packages are arranged in a strip shape with five package flat rows and an upper layer and a lower layer in a strip box channel.
The beneficial effects of the invention are as follows:
(1) The method ensures the effectiveness of the two-dimensional code printed by the cigarettes, and tobacco enterprises can effectively track and trace product information after the cigarettes flow to the market; the consumer can check the correct product information by scanning the two-dimensional code on the cigarette packet;
(2) The system designed by the invention has the two-dimensional code recognition rate of approximately 99.99%, the two-dimensional code false detection rate is less than 0.01%, and the correct association rate of the two-dimensional code is about 95%;
(3) The method has high detection speed on the two-dimension code of the cigarette packet, can store hundreds of brand data at the same time, and can store the two-dimension code data for a long time.
Drawings
FIG. 1 is a schematic diagram of embodiment 1 of the present invention;
FIG. 2 is a schematic diagram of embodiment 2 of the present invention;
FIG. 3 is a schematic diagram of the electrical principle of the present invention;
wherein: 1. a negative pressure rotating wheel; 2. a negative pressure suction block; 3. a conveyor belt; 4. a hook-shaped bag pushing rod; 5. packaging and forming wheels; 6. a turntable device; 7. a rejecting mechanism; 8. a two-dimensional code reader for the tobacco package; 9. a rear end bag filling device; 10. a cosmetic device; 11. a strip box forming bin; 12. hard box paper; 13. and a bar box two-dimension code reader.
Detailed Description
Example 1
The embodiment provides a cigarette package strip two-dimensional code detects and information association system, the structure is as shown in fig. 1, including industrial computer and conveyer belt 3, still include cigarette package suction means, cigarette package suction means locates cigarette package input station and conveyer belt 3 front end top, and cigarette package suction means is negative pressure runner 1, and negative pressure runner 1 includes a plurality of negative pressure suction blocks 2 along circumferencial direction evenly distributed, and during operation, negative pressure suction blocks 2 are circumferential rotation and elevating movement. The package pushing device, the package forming wheel 5 and the package stacking device are sequentially arranged behind the conveying belt 3, the package forming wheel 5 comprises a plurality of package forming stations which are radially arranged, and 180-degree turning is realized by the package forming wheel 5 when the cigarette packages enter the package stacking device from the package pushing device. A rotary table device 6 is arranged behind the pack stacking device, the rotary table device 6 is provided with a rotary table inlet and a rotary table outlet, a two-dimensional code reader 8 for the cigarette pack is arranged above the rotary table inlet, an included angle between the two-dimensional code reader 8 for the cigarette pack and the surface of the cigarette pack to be tested is 15 degrees, and the distance between the center of a code reading window and the center of the surface of the cigarette pack to be tested is 180mm; the lower part of the rotary table device 6 is provided with a removing mechanism 7, the rotary table device 6 is provided with a plurality of tobacco bale stations, and the tobacco bale station where the removing mechanism 7 is positioned is adjacent to the tobacco bale station where the rear end packet supplementing device 9 is positioned. A rear end bag supplementing device 9 is arranged above the turntable device 6. The rotary table outlet is provided with a beauty device 10, a barrel channel and a barrel forming bin 11 are sequentially arranged behind the beauty device 10, a barrel two-dimensional code reader 13 is arranged on a cover plate of the barrel channel, an included angle between the barrel two-dimensional code reader 13 and the surface of a cigarette rod to be tested is 10 degrees, and the distance between the center of a code reading window and large barrel paper is 230mm.
The two-dimensional code is printed on the side edge of the cigarette packet, and the small cigarette packet with the two-dimensional code is sucked onto the conveying belt 3 from the cigarette packet input station by the cigarette packet suction device; the conveying belt 3 sends the cigarettes into the packet pushing device, the hook-shaped packet pushing rod 4 of the packet pushing device pushes the cigarettes forwards into the packet forming wheel 5 for packing and folding, and then the cigarettes are pushed into the packet stacking device to form a double-stack state; the double-stacked tobacco packages sequentially enter a turntable inlet, a two-dimensional code reader 8 of the tobacco packages reads two-dimensional code information of the tobacco packages and transmits the two-dimensional code information to an industrial personal computer, and when the industrial personal computer receives the defective tobacco package information, the industrial personal computer controls a rejecting mechanism 7 to reject the defective tobacco packages out of a production line and controls a rear-end package supplementing device 9 to timely supplement the rejected tobacco packages; the cigarettes are transmitted to a strip box channel from a rotary table outlet through a cosmetic device 10 to be arranged into five layers of strips in a flat row and an upper layer and a lower layer, and hard box paper 12 in a paper warehouse is transmitted to a strip box forming bin 11 for packaging;
the two-dimensional code reader 8 of the tobacco bale reads two-dimensional code of the tobacco bale and transmits the two-dimensional code to the industrial personal computer, the industrial personal computer reads two-dimensional code information of the double-stacked tobacco bale, repeated data are screened, incomplete data information is subjected to data reduction according to a data format analyzed by the two-dimensional code, if the two-dimensional code reader 8 of the tobacco bale does not read the two-dimensional code information, the industrial personal computer supplements the set two-dimensional code information in a data queue, avoids follow-up associated data deviation, and marks associated strip-packet associated information; the two-dimensional code reader 13 reads the two-dimensional code information of the carton and transmits the two-dimensional code information to the industrial personal computer, and the industrial personal computer sequentially correlates the ten-pack two-dimensional code information stored first with the two-dimensional code information of the current carton according to a queue relationship and transmits the correlated data to a workshop database server in an Ethernet mode.
Example 2
The two-dimensional code detection and information association system for the cigarette package strip provided by the embodiment has a structure shown in fig. 2, and is different from embodiment 1 in that the two-dimensional code is printed on the end face of the cigarette package, and the two-dimensional code reader 8 of the cigarette package is arranged at the outlet of the turntable.
Electric principle: as shown in fig. 3, first, the singlechip in the IO control box judges that the tobacco package and the tobacco rod are in place according to the signal of the synchronous machine, controls the LED light source to be lightened, then sends a pulse signal to the intelligent camera, the intelligent camera collects the image of the current two-dimensional code for analysis, and if the two-dimensional code information is free, the complete two-dimensional code information is sent to the industrial personal computer. The industrial personal computer and the software process and record corresponding information, then carry out information association, and upload two-dimensional code information to the data acquisition system server through the Ethernet port. If the two-dimension code information is wrong, an IO signal is sent to a control panel of the singlechip, and the singlechip performs tracking rejection or controls an alarm to alarm and stop according to the quality signal through a rejection mechanism. In addition, the system is provided with a man-machine interaction button, and when an operator fails to maintain, the system can be informed through the button, and the system performs information association reset.
In addition, the software system also has a man-machine interaction expansion module. When the original machine fails, when the cigarette is added or subtracted manually, the corresponding two-dimensional code information is input or deleted by the operable handheld code reader, so that the associated accuracy is further improved.
The system has high accuracy and stability, can meet strict process quality requirements of tobacco enterprises, and simultaneously meets the requirements of two-dimension code information association of tobacco packages and cartons. After the cigarettes flow to the market, tobacco enterprises can effectively track and trace product information; the consumer can check the correct product information by scanning the two-dimensional code on the cigarette packet.
In addition to the embodiments described above, other embodiments of the invention are possible. All technical schemes formed by equivalent substitution or equivalent transformation fall within the protection scope of the invention.

Claims (7)

1. The utility model provides a cigarette package goes into strip two-dimensional code and detects and information association system, includes the carousel device that is used for carrying the cigarette package, its characterized in that: the cigarette pack two-dimensional code reader is characterized in that a rejecting mechanism (7) is arranged below the rotary table device (6), a rear-end pack supplementing device (9) and a cigarette pack two-dimensional code reader (8) are arranged above the rotary table device (6), the cigarette pack two-dimensional code reader (8) is installed corresponding to the rear-end pack supplementing device (9) and can read a cigarette pack two-dimensional code at the rear-end pack supplementing device (9), an included angle between the cigarette pack two-dimensional code reader (8) and the surface of a cigarette pack to be detected is 15 degrees, and the distance between the center of a code reading window and the center of the surface of the cigarette pack to be detected is 180mm; the device comprises a rotary table device (6), a container body (10) is arranged at an outlet of the rotary table device (6), a container channel and a container forming bin (11) are sequentially arranged behind the container body (10), a container two-dimensional code reader (13) is arranged on a cover plate of the container channel, an included angle between the container two-dimensional code reader (13) and the surface of a cigarette rod to be detected is 10 degrees, and the distance between the center of a code reading window and large container paper is 230mm;
the double-stacked cigarette packets sequentially enter the rotary table device (6), the two-dimension code reader (8) of the cigarette packets reads the two-dimension code information of the cigarette packets and transmits the two-dimension code information to the industrial personal computer, and when the industrial personal computer receives the bad cigarette packet information, the rejecting mechanism (7) is controlled to reject the unqualified cigarette packets out of the production line, and the rear-end packet supplementing device (9) is controlled to timely supplement the rejected cigarette packets; the cigarettes are transmitted to the carton channels for arrangement through the beauty device (10), and the carton two-dimensional code reader (13) reads carton two-dimensional code information;
the two-dimensional code reader (8) of the tobacco package reads two-dimensional code of the tobacco package and transmits the two-dimensional code to the industrial personal computer, the industrial personal computer reads two-dimensional code information of the double-stacked tobacco package, repeated data are screened, incomplete data information is subjected to data reduction according to a data format analyzed by the two-dimensional code, if the two-dimensional code reader (8) of the tobacco package does not read the two-dimensional code information, the industrial personal computer supplements the set two-dimensional code information in a data queue, avoids subsequent associated data deviation, and marks associated bar package associated information; the two-dimensional code reader (13) reads the two-dimensional code information of the strip box and transmits the two-dimensional code information to the industrial personal computer, and the industrial personal computer sequentially correlates the ten-pack two-dimensional code information of the cigarette packet which is stored first with the two-dimensional code information of the current strip box according to a queue relation and transmits the correlated data to a workshop database server in an Ethernet mode.
2. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 1, wherein the two-dimensional code detection and information association system is characterized in that: the automatic cigarette box feeding device further comprises an industrial personal computer, a conveying belt (3) and a cigarette box suction device, wherein the cigarette box suction device is arranged above a cigarette box input station and the front end of the conveying belt (3); a bag pushing device, a package forming wheel (5) and a bag stacking device are sequentially arranged behind the conveying belt (3); the rotary table device (6) is arranged behind the bag stacking device, and the rotary table device (6) is provided with a rotary table inlet and a rotary table outlet.
3. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 2, wherein the two-dimensional code detection and information association system is characterized in that: the tobacco bale suction device is a negative pressure rotating wheel (1), the negative pressure rotating wheel (1) comprises a plurality of negative pressure suction blocks (2) which are uniformly distributed along the circumferential direction, and when the tobacco bale suction device works, the negative pressure suction blocks (2) do circumferential rotation and lifting motion.
4. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 2, wherein the two-dimensional code detection and information association system is characterized in that: the package forming wheel (5) comprises a plurality of package forming stations which are arranged in the radial direction, and 180-degree turning is realized by the package forming wheel (5) when the cigarette packet enters the packet stacking device from the packet pushing device.
5. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 1, wherein the two-dimensional code detection and information association system is characterized in that: the rotary table device (6) is provided with a plurality of tobacco bale stations, and the tobacco bale stations where the rejecting mechanism (7) is located are adjacent to the tobacco bale stations where the rear end packet supplementing device (9) is located.
6. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 1, wherein the two-dimensional code detection and information association system is characterized in that: if the two-dimensional code is printed on the side edge of the cigarette packet, the two-dimensional code reader (8) of the cigarette packet is arranged at the inlet of the turntable device (6); if the two-dimensional code is printed on the end face of the cigarette packet, the two-dimensional code reader (8) of the cigarette packet is arranged at the outlet of the turntable device.
7. The two-dimensional code detection and information association system for a cigarette wrapping strip according to claim 1, wherein the two-dimensional code detection and information association system is characterized in that: the cigarette packets are arranged in five parallel rows and two layers of strips in the strip box channel.
CN201911180621.1A 2019-11-27 2019-11-27 Cigarette package strip two-dimensional code detection and information association system Active CN110733690B (en)

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